A steel bar positioning structure for building construction

The positioning mechanism is formed by forming a steel cage, and the magnetic suction mechanism and locking device are used to achieve rapid distribution and fixation of steel bars, solving the problem of inefficient construction of steel cages in the existing technology, and achieving efficient and regular steel cage construction.

CN116498088BActive Publication Date: 2025-08-19ANHUI FENGYANG LONGXING CONSTR ENG CO LTD
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202310236256.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-03-13
Publication Date
2025-08-19
Estimated Expiration
2043-03-13

AI Technical Summary

Technical Problem

The existing building reinforced cage construction method is simple, difficult to meet unified standards, insufficient regularity, and lack of effective positioning methods, resulting in insufficiency of construction.

Method used

The positioning mechanism is formed by a steel cage, including a positioning main disc, a drive and a movable main disc. The rapid distribution, positioning and fixing of the steel bars is achieved through magnetic suction mechanisms and lockers. The size and specifications of the steel cage are adjusted by hydraulic cylinders and push rods, and the construction of the steel cage is completed with welding.

Benefits of technology

The construction speed and regularity of the steel cage have been improved, and the construction efficiency has been significantly improved.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN116498088B_ABST
    Figure CN116498088B_ABST
Patent Text Reader

Abstract

The present invention discloses a steel bar positioning structure for construction, comprising a steel bar cage assembly and positioning mechanism, the steel bar cage assembly and positioning mechanism comprising a positioning main disk, a driver, and a movable main disk, the positioning main disk comprising an inner disk and a plurality of groups of collars embedded in the inner disk, the bottom of the inner disk being connected to the driver via bolts, the plurality of groups of collars being concentrically distributed on the inner disk and having steel bar positioning grooves machined and formed on the periphery, three groups of locking devices being installed between two adjacent groups of collars, the locking devices comprising a rotary locking rod and a positioning rod used in conjunction with the rotary locking rod, the outer end of the rotary locking rod being clamped on the positioning rod, a magnetic attraction mechanism being built into the steel bar positioning groove, a steel bar body being interspersed between two groups of symmetrical steel bar positioning grooves, and the driver comprising a hydraulic cylinder and a push rod. The steel bar cage assembly and positioning mechanism designed by the present invention can realize the rapid distribution, positioning, and fixing of steel bars, greatly improving the assembly efficiency of the steel bar cage.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of building construction, in particular to a steel bar positioning structure for building construction. Background Art

[0002] Rebar refers to steel used in reinforced concrete and prestressed concrete. Its cross-section is round, sometimes square with rounded corners. It includes plain, ribbed, and twisted bars. Rebar for reinforced concrete refers to straight bars or coils used for concrete reinforcement. It comes in two shapes: plain and deformed. Delivered in straight and coiled form. Plain round bars are essentially small round bars and coils made from ordinary low-carbon steel. Deformed bars are ribbed on the surface, typically with two longitudinal ribs and evenly spaced transverse ribs along the length. Transverse ribs can be spiral, herringbone, or crescent-shaped. The nominal diameter is expressed in millimeters. The nominal diameter of a deformed bar is equivalent to that of a plain round bar of the same cross-section. The nominal diameter of rebar ranges from 8 to 50 mm, with recommended diameters of 8, 12, 16, 20, 25, 32, and 40 mm. Steel grades include 20MnSi, 20MnV, 25MnSi, and BS20MnSi. Rebar primarily withstands tensile stress in concrete. Deformed steel bars, due to their ribs, have a stronger bond with concrete, thus better able to withstand external forces. Rebar is widely used in various building structures. In particular, in large, heavy, lightweight, thin-walled, and high-rise structures, construction steel serves as a fundamental component, serving as a multifaceted component. A typical building component, the steel cage, is composed of multiple groups of steel bars. To ensure the regularity of the finished cage, the steel bars typically require positioning and installation.

[0003] However, existing construction steel cages have the following problems during construction: the existing construction method for steel cages is relatively simple, and it is difficult to achieve uniform standards for each part of the steel cage during construction. The regularity is insufficient, and there is a lack of corresponding positioning methods. In addition, the construction method for the steel cage is relatively cumbersome, resulting in low construction efficiency. Therefore, it is necessary to design corresponding technical solutions to solve the existing technical problems. Summary of the Invention

[0004] The purpose of the present invention is to provide a steel bar positioning structure for construction, which solves the technical problems that the existing construction method of the steel cage is relatively simple, the various parts of the steel cage are difficult to reach a unified standard during the construction process, the regularity is insufficient, there is a lack of corresponding positioning methods, and the construction method of the steel cage is relatively cumbersome and the construction efficiency is low.

[0005] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: A construction steel bar positioning structure includes a steel bar cage assembly positioning mechanism, the steel bar cage assembly positioning mechanism includes a positioning main disc, a driver and a movable main disc, the positioning main disc includes an inner disc and several groups of collars embedded in the inner disc, the bottom of the inner disc is connected to the driver by bolts, several groups of collars are concentrically distributed on the inner disc and the outer periphery is processed to have steel bar positioning grooves, three groups of lockers are installed between two adjacent groups of collars, the lockers include a rotary locking rod and a positioning rod used in conjunction with the rotary locking rod, the outer end of the rotary locking rod is clamped on the positioning rod, a magnetic attraction mechanism is built into the steel bar positioning groove, and a steel bar body is inserted between the two groups of steel bar positioning grooves symmetrically above and below, the driver includes a hydraulic cylinder and a push rod, the hydraulic cylinder is fixed on the inner disc and the power output end is connected to the push rod, the power output end of the push rod is connected to the movable main disc, and the movable main disc has the same structure as the positioning main disc.

[0006] As a preferred embodiment of the present invention, the inner side of the collar is machined to have a plurality of butt joint projections, and the number of the butt joint projections of the collar is the same as the number of the steel bar positioning grooves on the inner collar.

[0007] As a preferred embodiment of the present invention, a mounting plate is fixed to the bottom of the inner plate, an embedded groove is formed in the mounting plate, and the hydraulic cylinder is embedded in the embedded groove.

[0008] As a preferred embodiment of the present invention, the outer end of the rotary lock rod is movably arranged on the collar through a latch and the inner end is machined to have a notch, and a limiting hole is longitudinally provided on the edge of the notch.

[0009] As a preferred embodiment of the present invention, a U-shaped groove is formed on one side of the positioning rod, and an elastic gasket is provided on the upper edge of the U-shaped groove. The elastic gasket is movably arranged in the U-shaped groove and two groups of sliders are symmetrically fixed on the edge. Two groups of sliding grooves are also symmetrically opened in the U-shaped groove, and the two groups of sliders are slidably arranged in the two groups of sliding grooves.

[0010] As a preferred embodiment of the present invention, the elastic gasket includes a metal spring and a handle fixed to the outside of the metal spring. The metal spring is in a stacked structure and a positioning pin is formed on the lower edge. The positioning pin is snapped into the limiting hole.

[0011] As a preferred embodiment of the present invention, the magnetic attraction mechanism includes an arc-shaped pad and two groups of electromagnetic plates fixed on the arc-shaped pad. The two ends of the electromagnetic plates are connected to an external power supply through a circuit. The steel bar body is placed in the arc-shaped pad and adsorbed on the electromagnetic plates.

[0012] As a preferred embodiment of the present invention, the positioning main plate and the movable main plate have the same structure and the same specifications.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] 1. The present invention designs a steel bar positioning structure for construction. The steel cage assembly positioning mechanism includes a positioning main disk, a driver and a movable main disk. When the steel cage needs to be assembled, the staff can adjust the specifications of the positioning main disk and the movable main disk according to the size of the steel cage to be built. After the adjustment is completed, the steel bars are evenly arranged in a ring shape between the positioning main disk and the movable main disk, and the magnetic suction mechanisms on the positioning main disk and the movable main disk are turned on to fix the steel bars. Then the staff performs welding reinforcement on the overall outline to achieve the purpose of building the steel cage. This construction method can greatly improve the construction speed and regularity of the steel cage.

[0015] 2. The steel cage assembly and positioning mechanism designed in the present invention can realize the rapid distribution, positioning and fixing of steel bars, greatly improving the assembly efficiency of the steel cage. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is the overall structural diagram of the present invention;

[0017] Figure 2 This is a structural diagram of the positioning main disk of the present invention;

[0018] Figure 3 For the present invention Figure 1 Middle local A structure diagram;

[0019] Figure 4 This is a structural diagram of the rotary lock rod of the present invention;

[0020] Figure 5 This is a structural diagram of the positioning rod described in the present invention.

[0021] In the figure: 1. Inner plate; 2. Ring; 3. Steel bar positioning groove; 4. Rotary locking rod; 5. Positioning rod; 6. Magnetic attraction mechanism; 7. Steel bar body; 8. Hydraulic cylinder; 9. Push rod; 10. Docking protrusion; 11. Mounting plate; 12. Embedded groove; 13. Notch; 14. Limiting hole; 15. U-shaped groove; 16. Elastic gasket; 17. Slider; 18. Slide; 19. Metal spring; 20. Handle; 21. Positioning pin; 22. Arc pad; 23. Electromagnetic sheet. DETAILED DESCRIPTION

[0022] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] See also Figure 1-5 The present invention provides a technical solution: a steel bar positioning structure for construction, including a steel cage assembly positioning mechanism, the steel cage assembly positioning mechanism includes a positioning main disk, a driver and a movable main disk, the positioning main disk includes an inner disk 1 and several groups of collars 2 embedded in the inner disk 1, the bottom of the inner disk 1 is connected to the driver by bolts, several groups of collars 2 are concentrically distributed on the inner disk 1 and the periphery is processed to have steel bar positioning grooves 3, three groups of lockers are installed between two adjacent groups of collars 2, the locker includes a rotary locking rod 4 and a positioning rod 5 used in conjunction with the rotary locking rod 4, the outer end of the rotary locking rod 4 is clamped on the positioning rod 5, the steel bar positioning groove 3 is equipped with a magnetic attraction mechanism 6, and the steel bar body 7 is inserted between the two groups of steel bar positioning grooves 3 symmetrically above and below. It includes a hydraulic cylinder 8 and a push rod 9. The hydraulic cylinder 8 is fixed on the inner disk 1 and the power output end is connected to the push rod 9. The power output end of the push rod 9 is connected to the movable main disk. The movable main disk has the same structure as the positioning main disk. When the steel cage needs to be assembled, the staff can adjust the specifications of the positioning main disk and the movable main disk according to the size of the steel cage to be built. After the adjustment is completed, the steel bars are evenly arranged in a ring shape between the positioning main disk and the movable main disk, and the magnetic suction mechanism on the positioning main disk and the movable main disk is opened to fix the steel bars. Then the staff performs welding reinforcement on the overall outline to achieve the purpose of building the steel cage. This construction method can greatly improve the construction speed and regularity of the steel cage.

[0024] Further improvement, such as Figure 2 As shown: the inner side of the ring 2 is processed and formed with several groups of docking protrusions 10, and the number of the docking protrusions 10 of the ring 2 is the same as the number of the steel bar positioning grooves 3 on the inner side of the ring 2. This design makes it easy to dock two adjacent groups of rings 2.

[0025] Further improvement, such as Figure 2 As shown: a mounting plate 11 is fixed to the bottom of the inner plate 1, an embedded groove 12 is formed in the mounting plate 11, and the hydraulic cylinder 8 is embedded in the embedded groove 12. This design method facilitates the hidden installation of the hydraulic cylinder 8 and reduces space occupancy.

[0026] Further improvement, such as Figure 4As shown, the outer end of the rotary lock rod 4 is movably arranged on the collar 2 through a latch and the inner end is processed and formed with a notch 13, and a limiting hole 14 is longitudinally provided at the edge of the notch 13.

[0027] Further improvement, such as Figure 5 As shown: a U-shaped groove 15 is formed on one side of the positioning rod 5, and an elastic gasket 16 is provided on the upper edge of the U-shaped groove 15. The elastic gasket 16 is movably arranged in the U-shaped groove 15 and two groups of sliders 17 are symmetrically fixed on the edge. Two groups of slide grooves 18 are also symmetrically opened in the U-shaped groove 15, and the two groups of sliders 17 are slidably set in the two groups of slide grooves 18. This design makes it easy for the notch 13 of the rotary locking rod 4 to be embedded in the U-shaped groove 15 of the positioning rod 5, and the positioning pin 21 is inserted into the limiting hole 14 to achieve the purpose of fixation.

[0028] Further improvement, such as Figure 5 As shown: the elastic gasket 16 includes a metal spring 19 and a handle 20 fixed to the outside of the metal spring 19. The metal spring 19 has a stacked structure and a positioning pin 21 is formed on the lower edge. The positioning pin 21 is snapped into the limiting hole 14. The staff holds the handle 20 and pulls it upward. During the pulling process, the metal spring 19 contracts, which can make the positioning pin 21 disengage from the limiting hole 14, thereby achieving the purpose of separating the rotary locking rod 4 and the positioning rod 5.

[0029] Further improvement, such as Figure 3 As shown: the magnetic attraction mechanism 6 includes an arc-shaped pad 22 and two groups of electromagnetic sheets 23 fixed on the arc-shaped pad 22. The two ends of the electromagnetic sheet 23 are connected to an external power supply through a circuit. The steel bar body 7 is built into the arc-shaped pad 22 and adsorbed on the electromagnetic sheet 23. When the electromagnetic sheet 23 is energized, magnetism is generated to perform adsorption-type positioning processing on the steel bar body 7. Then the staff can perform component nesting and welding processing between the steel bars. The operation is simple and easy to use.

[0030] Specifically, the structure of the positioning main plate and the movable main plate are the same and the specifications are consistent. This design method can ensure the regularity of the steel cage and effectively reduce the situation where the specifications of the two ends of the steel cage are inconsistent.

[0031] In the figure: 1. Inner plate; 2. Ring; 3. Steel bar positioning groove; 4. Rotary locking rod; 5. Positioning rod; 6. Magnetic attraction mechanism; 7. Steel bar body; 8. Hydraulic cylinder; 9. Push rod; 10. Docking protrusion; 11. Mounting plate; 12. Embedded groove; 13. Notch; 14. Limiting hole; 15. U-shaped groove; 16. Elastic gasket; 17. Slider; 18. Slide; 19. Metal spring; 20. Handle; 21. Positioning pin; 22. Arc pad; 23. Electromagnetic sheet.

[0032] During use: When it is necessary to position and construct the steel cage of the present invention, the staff drives the pushing rod 9 to move horizontally through the hydraulic cylinder 8 according to the length of the steel cage to be constructed, and pushes the movable main disk, so that the distance between the positioning main disk and the movable main disk is adjusted to the required length. Then, according to the specifications of the steel cage to be constructed, the corresponding number of rings 2 can be installed or removed so that the diameters of the positioning main disk and the movable main disk can be adjusted. After the adjustment is completed, the notch 13 of the rotary locking rod 4 is embedded in the U-shaped groove 15 of the positioning rod 5, and the positioning pin 21 is inserted into the limiting hole 14 to achieve the purpose of fixation. Finally, the power is turned on, and the steel bars are set one by one between the two adjacent groups of steel bar positioning grooves 3 above and below, and are adsorbed and fixed by the magnetic attraction mechanism 6. Finally, the staff can perform component nesting and welding between the steel bars. The operation is simple and easy to use. After the steel cage is constructed, the internal steel cage assembly positioning mechanism can be detached. The steel cage assembly positioning mechanism designed by the present invention can realize the rapid distribution, positioning and fixation of the steel bars, which greatly improves the assembly efficiency of the steel cage.

[0033] In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "both ends", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0034] In addition, the terms "first", "second", "third" and "fourth" are used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first", "second", "third" and "fourth" may explicitly or implicitly include at least one such feature.

[0035] In the present invention, unless otherwise clearly stipulated and limited, the terms "install", "set", "connect", "fix", "screw" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to the specific circumstances.

[0036] Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or substitute equivalents for some of the technical features. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A steel bar positioning structure for construction, comprising a steel bar cage assembly positioning mechanism, characterized in that: The steel cage assembly positioning mechanism includes a positioning main plate, a driver and a movable main plate. The positioning main plate includes an inner plate (1) and a plurality of sets of collars (2) embedded on the inner plate (1). The bottom of the inner plate (1) is connected to the driver through bolts. The plurality of sets of collars (2) are concentrically distributed on the inner plate (1) and are all processed and formed with steel bar positioning grooves (3) on the periphery. Three sets of lockers are installed between two adjacent sets of collars (2). The lockers include a rotary locking rod (4) and a locking rod used in conjunction with the rotary locking rod (4). A positioning rod (5), the outer end of the rotary lock rod (4) is embedded in the positioning rod (5), the steel bar positioning groove (3) is equipped with a magnetic attraction mechanism (6), and a steel bar body (7) is inserted between the two groups of steel bar positioning grooves (3) symmetrically arranged above and below. The driver includes a hydraulic cylinder (8) and a push rod (9), the hydraulic cylinder (8) is fixed on the inner disk (1) and the power output end is connected to the push rod (9), the power output end of the push rod (9) is connected to the movable main disk, and the movable main disk has the same structure as the positioning main disk; A U-shaped groove (15) is formed on one side of the positioning rod (5), and an elastic gasket (16) is provided on the upper edge of the U-shaped groove (15). The elastic gasket (16) is movably arranged in the U-shaped groove (15) and two groups of sliders (17) are symmetrically fixed on the edge. Two groups of sliding grooves (18) are also symmetrically opened in the U-shaped groove (15), and the two groups of sliding grooves (17) are slidably arranged in the two groups of sliding grooves (18); The elastic gasket (16) comprises a metal spring (19) and a handle (20) fixed to the outside of the metal spring (19); the metal spring (19) is a stacked structure and a positioning pin (21) is formed on the lower edge; the positioning pin (21) is snap-fitted into the limiting hole (14).

2. A construction steel bar positioning structure according to claim 1, characterized in that: The inner side of the collar (2) is machined to have a plurality of groups of butt joint protrusions (10), and the number of the butt joint protrusions (10) of the collar (2) is the same as the number of the steel bar positioning grooves (3) on the inner collar (2).

3. A construction steel bar positioning structure according to claim 1, characterized in that: A mounting plate (11) is fixed to the bottom of the inner plate (1), an embedded groove (12) is formed in the mounting plate (11), and the hydraulic cylinder (8) is embedded in the embedded groove (12).

4. A construction steel bar positioning structure according to claim 2, characterized in that: The outer end of the rotary lock rod (4) is movably arranged on the collar (2) through a latch and the inner end is machined to have a notch (13). A limiting hole (14) is longitudinally provided on the edge of the notch (13).

5. The steel bar positioning structure for construction according to claim 1, characterized in that: The magnetic attraction mechanism (6) comprises an arc-shaped pad (22) and two groups of electromagnetic sheets (23) fixed on the arc-shaped pad (22); both ends of the electromagnetic sheets (23) are connected to an external power supply via a circuit; the steel bar body (7) is built into the arc-shaped pad (22) and adsorbed on the electromagnetic sheets (23).

6. A construction steel bar positioning structure according to claim 1, characterized in that: The positioning main disk and the movable main disk have the same structure and the same specifications.

Citation Information

Patent Citations

  • Assembled continuous lifting jack for finish-rolling threaded steel bar vertical columns

    CN102616696A

  • Building reinforced concrete preparation equipment with capacity of automatically constructing triangular reinforcement cage

    CN107989379A