A crystallizer cooling system based on reducing the inlet water temperature

By using a heat sink tank in the crystallizer cooling system to throw out the cooling water and optimize the cooling water injection position, the casting quality problem caused by high inlet temperature is solved, and more efficient cooling and better casting quality is achieved.

CN116511434BActive Publication Date: 2025-08-29TIANJIN RONGCHENG UNITED IRON & STEEL GRP CO LTD
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Patent Information

Application Number
CN202310673593.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-06-07
Publication Date
2025-08-29
Estimated Expiration
2043-06-07

AI Technical Summary

Technical Problem

The inlet temperature of the cooling water in the existing crystallizer cooling system is high, resulting in thermal cracks on the surface of the casting blank and defects such as internal pores and inclusions, affecting the quality of the casting blank.

Method used

The cooling water is rotated and thrown out to increase the heat dissipation area, combined with the opening and closing structures of the first and second water tanks, the cooling water injection position is changed, the temperature gradient is reduced, and the cooling water flow path is optimized through the driving component and the reset component.

Benefits of technology

It improves cooling efficiency, reduces the appearance of thermal cracks on the surface and internal pores of the casting billet, and improves the quality of the casting billet.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to a crystallizer cooling system based on lowering the inlet water temperature, which belongs to the technical field of crystallizers. It includes a crystallizer, a water pool and a pressure pump station. The side wall of the water pool is connected with a water outlet pipe, which is connected to the crystallizer through the pressure pump station. A return pipe is provided between the crystallizer and the water pool. A plurality of heat sinks are rotatably connected in the water pool. Both ends of the heat sink penetrate the inner wall of the water pool and extend to the outside. A plurality of water outlet grooves are penetrated through the circumferential side wall of the heat sink. One end of the heat sink is connected to the return pipe. A first worm is provided on one side of the water pool. A first worm wheel engaged with the first worm is fixedly provided at one end of the heat sink away from the return pipe. Both ends of the first worm are sleeved with a lifting ring, which is rotatably connected to the first worm. A lifting rod is fixed between the lifting ring and the water pool. A rotating motor that drives the first worm to rotate is installed on the outer wall of the water pool. The present application has the effect of improving the quality of the casting.
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Description

Technical Field

[0001] The present application relates to the technical field of crystallizers, and in particular to a crystallizer cooling system based on lowering the inlet water temperature. Background Art

[0002] The mold is a crucial component of the continuous casting machine. A bottomless copper tube mold with forced water cooling, it is known as the "heart" of the continuous casting machine. The mold receives molten steel from the tundish and solidifies it into a solid shell with a specified cross-sectional shape. It is the most critical component in the continuous casting machine, and its structure, material, and performance parameters play a decisive role in the quality of the cast strands and the production capacity of the casting machine.

[0003] When pouring begins, the head of the dummy rod is the movable inner bottom of the crystallizer. The molten steel injected into the crystallizer gradually condenses into a shell of a certain thickness and is continuously pulled out. At this time, the inner wall of the crystallizer is subjected to the combined effects of mechanical stress and thermal stress generated by the static pressure of the high-temperature molten steel and the friction force of the relative movement with the shell. Its working conditions are extremely harsh.

[0004] With respect to the above-mentioned related technologies, the inventors believe that the inlet temperature of the cooling water is usually high, and the cooling efficiency is limited, which can easily lead to thermal cracks on the surface of the billet and internal pores, inclusions, etc., resulting in defects such as poor billet quality. Summary of the Invention

[0005] In order to improve the quality of the cast billet, the present application provides a crystallizer cooling system based on reducing the inlet water temperature.

[0006] The present application provides a crystallizer cooling system based on reducing the inlet water temperature, which adopts the following technical solutions:

[0007] A crystallizer cooling system based on lowering the inlet water temperature comprises a crystallizer, a water pool and a pressure pump station, wherein the side wall of the water pool is connected to a water outlet pipe, the water outlet pipe is connected to the crystallizer through the pressure pump station, a return pipe is provided between the crystallizer and the water pool, a plurality of heat sinks are rotatably connected in the water pool, both ends of the heat sinks penetrate the inner wall of the water pool and extend to the outside, a plurality of water outlet grooves are penetrated through the circumferential side wall of the heat sink, one end of the heat sink is connected to the return pipe, a first worm is provided on one side of the water pool, a first worm wheel meshing with the first worm is fixedly provided at one end of the heat sink away from the return pipe, both ends of the first worm are sleeved with a lifting ring, the lifting ring is rotatably connected to the first worm, a lifting rod is fixed between the lifting ring and the water pool, and a rotating motor for driving the first worm to rotate is installed on the outer wall of the water pool.

[0008] By adopting the above technical solution, the cooling water flows back to the heat sink through the return pipe. At this time, the rotating motor rotates the first worm gear through the first worm, and the first worm gear rotates the heat sink, so that the heat sink throws out the cooling water inside itself. In the process of throwing out, the heat dissipation area of ​​the cooling water is increased, so that the cooling water dissipates heat more quickly, and then the circulating water in the water pool is quickly cooled down. The thermal energy of the circulating water is lower, the cooling efficiency is guaranteed, and thermal cracks on the surface of the billet and internal pores, inclusions, etc. are not easy to appear, thereby achieving the effect of improving the quality of the casting.

[0009] Optionally, a first water filling tank is provided on both sides of the crystallizer, a first water filling pipe is connected between the first water filling tank and the pressure pump station, a first return pipe is provided between the first water filling tank and the water pool, a plurality of first water blocks are fixedly provided between the first water filling tank and the crystallizer, a first water flow trough is opened in the first water flow block, the first water flow trough connects the first water filling tank and the inside of the crystallizer, a first roller is rotatably connected in the first water flow block, both ends of the first roller pass through the first water flow block and extend to the outside, one end of the first roller is fixedly provided with a spur gear, the circumferential side wall of the first roller is fixedly provided with a first baffle, one side of the first baffle is provided with a first limiting plate, one end of the first limiting plate is fixedly connected to the inner wall of the first water flow block at the first water flow trough, a first telescopic spring is fixedly provided between the other end of the first limiting plate and one side of the first baffle, and a driving component that drives the spur gear to rotate indirectly is provided on one side of the crystallizer.

[0010] By adopting the above technical solution, the drive assembly rotates the spur gears from top to bottom in sequence, with only one spur gear on the same side being driven to rotate by the drive assembly at a time. The spur gears rotate the first baffle via the first roller, thereby opening the first water trough. Water in the first water injection tank enters the crystallizer through the first water trough. When the drive assembly stops driving the spur gears to rotate, the first telescopic spring releases its elastic force to reset the first baffle, thereby closing the first water trough. Through the above structure, the first water troughs are opened in sequence, the position where the first water injection tank injects water into the crystallizer is continuously changed, and the cooling water temperature gradient on both sides of the crystallizer is reduced, thereby further improving the quality of the cast billet.

[0011] Optionally, the driving assembly includes a linkage roller, a second worm and a driving motor. A base is provided on one side of the crystallizer, and a support plate is fixedly provided on the upper surface of the base. The number of linkage rollers is the same as the number of the first rollers and corresponds one to one. The linkage rollers are arranged in the support plate and are rotatably connected thereto. A half gear that meshes with the spur gear is fixedly provided at one end of the linkage roller close to the first roller, and a second worm gear is fixedly provided at the other end of the linkage roller. Two mounting seats are provided above the base, and the two mounting seats are respectively fixedly connected to both sides of the support plate. Two second worm gears are provided, and the two worm gears are respectively arranged between the two mounting seats and the base. The end of the second worm gear away from the mounting seat is rotatably connected to the base, and the second worm gear is meshed with the second worm gear. The driving motor is installed on the side wall of the mounting seat away from the base, and the output shaft of the driving motor is fixedly connected to the second worm gear.

[0012] By adopting the above technical solution, the driving motor rotates the second worm gear through the second worm, and the second worm gear rotates the half gear through the linkage roller. During the rotation process, only one of the spur gears on the same side is engaged with the half gear at a time. When the spur gear is engaged with the half gear, the half gear drives the spur gear to rotate, thereby achieving the effect of only one spur gear on the same side rotating at a time.

[0013] Optionally, a first telescopic rod is provided in the first telescopic spring, one end of the first telescopic rod is hinged to the first limit plate, and the other end of the first telescopic rod is hinged to the first baffle.

[0014] By adopting the above technical solution, the first telescopic rod supports the first telescopic spring, thereby improving the stability of the first telescopic spring during compression and extension, thereby achieving the effect of improving the stability of the movement of the first baffle.

[0015] Optionally, a second water filling tank is provided at both ends of the crystallizer, a second water filling pipe is connected between the second water filling tank and the pressure pump station, a second return pipe is provided between the second water filling tank and the water pool, a plurality of second water flow blocks are fixed between the second water filling tank and the crystallizer, a second water flow trough is opened in the second water flow block, the second water flow trough connects the second water filling tank and the inside of the crystallizer, a second roller is rotatably connected in the second water flow block, both ends of the second roller pass through the second water flow block and extend to the outside, both ends of the second roller are fixed with a driven bevel gear, and the circumferential side wall of the second roller is fixed with a second baffle, a reset component for resetting the baffle is provided in the second through groove, and both ends of the first roller are fixed with an active bevel gear meshing with the driven bevel gear.

[0016] By adopting the above technical solution, the first roller rotates the second driven gear via the second driving gear, which in turn rotates the second roller, which in turn rotates the second baffle, thereby opening the second water trough. Water in the second water injection tank enters the crystallizer through the second water trough. When the first telescopic spring releases its force, the first roller resets via the second driven gear and the second driving gear, resetting the second roller. This resets the second baffle and closes the second water trough. Through this structure, the second water troughs are opened sequentially, continuously changing the position at which the second water injection tank injects water into the crystallizer, reducing the cooling water temperature gradient at both ends of the crystallizer, and further improving the quality of the cast billets.

[0017] Optionally, the reset assembly includes a second limit plate and a second telescopic spring, the second limit plate is arranged on one side of the second baffle, one end of the second limit plate is fixedly connected to the inner wall of the second water block at the second water trough, and the second telescopic spring is fixed between the second limit plate and the second baffle.

[0018] By adopting the above technical solution, during the resetting process of the second baffle, the second telescopic spring releases its elastic force to drive the second baffle to move, thereby achieving the effect of the resetting component assisting the resetting of the second baffle.

[0019] Optionally, a second telescopic rod is provided in the second telescopic spring, one end of the second telescopic rod is hinged to the second limiting plate, and the other end of the second telescopic rod is hinged to the second baffle.

[0020] By adopting the above technical solution, the second telescopic rod supports the second telescopic spring, thereby improving the stability of the second telescopic spring during compression and extension, thereby achieving the effect of improving the stability of the movement of the second baffle.

[0021] Optionally, a temporary storage tank is provided between the crystallizer and the water pool, the first return pipe and the second return pipe are fixedly connected and communicated with one end of the return pipe, the other end of the return pipe is fixedly connected and communicated with the temporary storage tank, a through hole is opened through the side wall of the heat sink facing the temporary storage tank, a connecting pipe is provided in the through hole, the connecting pipe is communicated with the heat sink, and the connecting pipe is rotatably connected to the heat sink, a support assembly for supporting the connecting pipe is provided between the water pool and the temporary storage tank, a connecting pipe is fixedly provided between the connecting pipe and the temporary storage tank, the connecting pipe connects the connecting pipe with the temporary storage tank, and a pressure pump is installed on the pipe wall of the connecting pipe.

[0022] By adopting the above technical solution, the first reflux pipe and the second reflux pipe first pass the cooling water returning from the crystallizer into the temporary storage tank, and then the temporary storage tank passes the cooling water into the heat dissipation tank through the connecting pipe, thereby storing the cooling water to be dissipated in the temporary storage tank for diversion, thereby achieving the effect of reducing the heat dissipation pressure of the heat dissipation tank.

[0023] Optionally, the support assembly includes a support ring and a support rod, the support ring is fixed on the circumferential side wall of the connecting pipe, and the support rod is fixed between the ground and the support ring.

[0024] By adopting the above technical solution, the support seat supports the connecting pipe through the support ring, thereby achieving a stable effect of the connecting pipe.

[0025] Optionally, a plurality of water baffles are provided around the circumference of the heat dissipation tank, and connecting rods are fixed at both ends of the water baffles, and one end of the connecting rod away from the water baffle is fixedly connected to the heat dissipation tank.

[0026] By adopting the above technical solution, the cooling water thrown out by the heat sink hits the water baffle, and the cooling water splashes after hitting the water baffle, further increasing the heat dissipation area of ​​the cooling water, thereby achieving the effect of rapid cooling of the cooling water.

[0027] In summary, this application includes at least one of the following beneficial technical effects:

[0028] 1. The heat dissipation tank rotates to throw out the cooling water inside it. During the throwing process, the heat dissipation area of ​​the cooling water is increased, so that the cooling water can dissipate heat more quickly, ensuring the cooling efficiency and thus improving the quality of the casting.

[0029] 2. The first water trough is opened in sequence, and the position of the first water injection box injecting water into the crystallizer is continuously changed to reduce the cooling water temperature gradient on both sides of the crystallizer, thereby further achieving the effect of improving the quality of the casting;

[0030] 3. The second water tank is opened in sequence, and the position of the second water injection box injecting water into the crystallizer is continuously changed to reduce the cooling water temperature gradient at both ends of the crystallizer, thereby further achieving the effect of improving the quality of the casting. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 This is a structural schematic diagram of a crystallizer cooling system based on lowering the inlet water temperature according to an embodiment of the present application;

[0032] Figure 2 This is a schematic diagram of the structure above the base in an embodiment of the present application;

[0033] Figure 3 This is a partial cross-sectional view of the internal structure of the first water flow block according to an embodiment of the present application;

[0034] Figure 4 This is a partial schematic diagram of the embodiment of the present application showing the movement of the first roller and the second roller;

[0035] Figure 5 This is a partial cross-sectional view showing the position of the first telescopic spring in an embodiment of the present application;

[0036] Figure 6 This is a partial cross-sectional view of the internal structure of the second water flow block in the embodiment of the present application;

[0037] Figure 7 This is a structural diagram illustrating the positions of the connecting pipe and the supporting assembly in an embodiment of the present application;

[0038] Figure 8 This is a partial schematic diagram showing the positions of the water tank and the connecting rod according to an embodiment of the present application;

[0039] Figure 9 This is a partial schematic diagram of an embodiment of the present application to illustrate the rotation method of the heat dissipation tank.

[0040] In the figure, 1, crystallizer; 11, first reflux pipe; 12, second reflux pipe; 2, water tank; 21, pressure pump station; 211, first water injection pipe; 212, second water injection pipe; 22, water outlet pipe; 23, heat dissipation tank; 231, water outlet trough; 232, first worm gear; 233, through hole; 2331, connecting pipe; 24, first worm; 241, lifting ring; 25, lifting rod; 26, fixing seat; 261, rotating motor; 3, first water injection box; 31, first water block; 311, first water trough; 312, first roller; 3121, spur gear; 3122, driving bevel gear; 313, first baffle; 314, first limit plate; 3141, first telescopic spring; 3 142. First telescopic rod; 4. Driving assembly; 41. Linking roller; 411. Half gear; 412. Second worm gear; 42. Second worm; 43. Driving motor; 5. Base; 51. Support plate; 511. Mounting seat; 6. Second water filling tank; 61. Second water block; 611. Second water trough; 612. Second roller; 6121. Driven bevel gear; 613. Second baffle; 7. Reset assembly; 71. Second limit plate; 711. Second telescopic rod; 72. Second telescopic spring; 8. Temporary storage tank; 81. Return pipe; 82. Connecting pipe; 821. Pressure pump; 9. Support assembly; 91. Support ring; 92. Support rod; 10. Water baffle; 101. Connecting rod. DETAILED DESCRIPTION

[0041] The following is combined with Figure 1-9 This application is described in further detail.

[0042] The embodiments of the present application disclose a crystallizer cooling system based on lowering the inlet water temperature.

[0043] refer to Figure 1A crystallizer cooling system based on lowering the inlet water temperature includes a crystallizer 1, a water pool 2, a temporary storage pool 8 and a pressure pump station 21, an outlet pipe 22 is fixedly connected between the water pool 2 and the pressure pump station 21, and the outlet pipe 22 connects the water pool 2 and the pressure pump station 21, a first water injection tank 3 is provided on both sides of the crystallizer 1, a first water injection pipe 211 is fixedly connected between the top of the first water injection tank 3 and the pressure pump station 21, the first water injection pipe 211 connects the first water injection tank 3 and the pressure pump station 21, a second water injection tank 6 is provided at both ends of the crystallizer 1, a second water injection pipe 212 is fixedly connected between the top of the second water injection tank 6 and the pressure pump station 21, the second water injection pipe 212 connects the second water injection tank 6 and the pressure pump station 21, a first reflux pipe 11 is fixedly connected on both sides of the crystallizer 1, and a second reflux pipe 12 is fixedly connected at both ends of the crystallizer 1.

[0044] The cooling water in the water pool 2 enters the pressure pump station 21 through the outlet pipe 22. The pressure pump station 21 pressurizes the cooling water. The cooling water enters the first water injection tank 3 through the first water injection pipe 211, and then the cooling water enters the crystallizer 1. Finally, it flows back to the water pool 2 through the first return pipe 11. At the same time, the cooling water enters the second water injection tank 6 through the second water injection pipe 212, and then the cooling water enters the crystallizer 1. Finally, it flows back to the water pool 2 through the second return pipe 12.

[0045] refer to Figure 2 and Figure 3 A plurality of first water flow blocks 31 are fixedly provided between the first water filling box 3 and the crystallizer 1. In the embodiment of the present application, four first water flow blocks 31 are provided, and the four first water flow blocks 31 are evenly spaced along the vertical direction. A first water flow groove 311 is provided in the first water flow block 31. The first water flow groove 311 runs through the end faces of both ends of the first water flow block 31, and the first water flow groove 311 connects the first water filling box 3 with the inside of the crystallizer 1.

[0046] refer to Figure 3 A first baffle 313 is provided in the first water flow channel 311, and a first roller 312 is fixed in the first baffle 313. Both ends of the first roller 312 pass through the first water flow block 31 and extend to the outside, and the first roller 312 is rotatably connected to the first water flow block 31.

[0047] The rotation of the first roller 312 drives the first baffle 313 to rotate, so that the first baffle 313 opens the first water channel 311, and the cooling water in the first water injection box 3 flows into the interior of the crystallizer 1.

[0048] refer to Figure 2 and Figure 4The first roller 312 is fixed with a spur gear 3121 at one end close to the support plate 51, and a base 5 is provided on one side of the crystallizer 1. The upper surface of the base 5 is fixed with a support plate 51 in the vertical direction, and a driving assembly 4 is provided above the base 5. The driving assembly 4 includes a linkage roller 41 and a second worm 42. The number of linkage rollers 41 is the same as the number of the first roller 312 and corresponds one to one. The linkage roller 41 is arranged in the support plate 51 in the horizontal direction and the two are rotatably connected. The end of the linkage roller 41 close to the first roller 312 is fixed with a half gear 411 that meshes with the spur gear 3121, and the other end of the linkage roller 41 is fixed with a second worm gear 412. There are two second worm gears 42, and the two second worm gears 42 are both arranged on one side of the support plate 51 in the vertical direction. The bottom end of the second worm gear 42 is rotatably connected to the base 5, and the second worm gear 42 is meshed with the second worm gear 412.

[0049] refer to Figure 2 A mounting seat 511 is provided above the second worm 42, and the mounting seat 511 is fixedly connected to the support plate 51. The drive assembly 4 also includes a drive motor 43. Two drive motors 43 are provided. The drive motors 43 correspond one to one with the mounting seat 511. The drive motor 43 is installed on the side wall of the mounting seat 511 away from the base 5, and the output shaft of the drive motor 43 is fixedly connected to the second worm 42.

[0050] The driving motor 43 starts to rotate the second worm 42, the second worm 42 drives the second worm gear 412 to rotate, the second worm gear 412 drives the linkage roller 41 to rotate, the linkage roller 41 drives the half gear 411 to rotate, the half gear 411 drives the spur gear 3121 to rotate, and the spur gear 3121 drives the first roller 312 to rotate.

[0051] refer to Figure 3 and Figure 5 A first limiting plate 314 is provided on one side of the first baffle 313 in the vertical direction. The top of the first limiting plate 314 is fixedly connected to the inner top wall of the first water flow block 31 at the first water flow groove 311. A first telescopic rod 3142 is provided between the first limiting plate 314 and the first baffle 313. The first telescopic rod 3142 has a multi-stage telescopic structure. The first telescopic rod 3142 includes an inner rod and an outer rod. One end of the first telescopic rod 3142 is hinged to the bottom end of the first limiting plate 314, and the other end of the first telescopic rod 3142 is hinged to one side of the first baffle 313. The circumferential side wall of the first telescopic rod 3142 is sleeved with a first telescopic spring 3141. The two ends of the first telescopic spring 3141 are respectively fixedly connected to the first limiting plate 314 and the first baffle 313.

[0052] When the spur gear 3121 is engaged with the half gear 411, the first baffle 313 rotates to stretch the first telescopic spring 3141 and the first telescopic rod 3142; when the spur gear 3121 and the half gear 411 are in a non-engaged state, the first telescopic spring 3141 releases its elastic force to drive the first baffle 313 and the first telescopic rod 3142 to reset, and the first baffle 313 drives the first roller 312 to rotate and reset.

[0053] refer to Figure 2 and Figure 6 A plurality of second water flow blocks 61 are fixedly provided between the second water filling box 6 and the crystallizer 1. In the embodiment of the present application, four second water flow blocks 61 are provided, and the four second water flow blocks 61 are evenly spaced along the vertical direction. A second water flow trough 611 is provided in the second water flow block 61, and the second water flow trough 611 runs through both ends of the second water flow block 61. The second water flow trough 611 connects the second water filling box 6 with the inside of the crystallizer 1.

[0054] refer to Figure 4 and Figure 6 A second baffle 613 is provided in the second water flow trough 611, and a second roller 612 is fixed in the second baffle 613. Both ends of the second roller 612 pass through the second water flow block 61 and extend only to the outside, and the second roller 612 is rotatably connected to the second water flow block 61. The ends of the second roller 612 extending from the second water flow block 61 are fixed with driven bevel gears 6121, and both ends of the first roller 312 are fixed with driving bevel gears 3122 that are meshed with the driven bevel gear 6121.

[0055] When the spur gear 3121 is engaged with the half gear 411, the first roller 312 drives the active bevel gear 3122 to rotate, the active bevel gear 3122 drives the driven bevel gear 6121 to rotate, the driven bevel gear 6121 drives the second roller 612 to rotate, the second roller 612 drives the second baffle 613 to rotate, so that the second baffle 613 opens the second water trough 611, and the cooling water in the second water filling tank 6 flows into the interior of the crystallizer 1 through the second water trough 611; when the spur gear 3121 is not engaged with the half gear 411, the first roller 312 rotates in reverse to drive the active bevel gear 3122 to rotate, the active bevel gear 3122 drives the driven bevel gear 6121 to rotate, the driven bevel gear 6121 drives the second roller 612 to rotate, the second roller 612 drives the second baffle 613 to rotate, so that the second baffle 613 closes the second water trough 611.

[0056] refer to Figure 6The second through groove is provided with a reset assembly 7, which includes a second limiting plate 71 and a second telescopic spring 72. The second limiting plate 71 is arranged on one side of the second baffle 613 in the vertical direction. The top of the second limiting plate 71 is fixedly connected to the inner top wall of the second water block 61 at the second water groove 611. A second telescopic rod 711 is provided between the second limiting plate 71 and the second baffle 613. The second telescopic rod 711 has a multi-stage telescopic structure. The second telescopic rod 711 includes an inner rod and an outer rod. One end of the second telescopic rod 711 is hinged to the bottom end of the second limiting plate 71, and the other end of the second telescopic rod 711 is hinged to one side of the second baffle 613. The circumferential side wall of the second telescopic rod 711 is sleeved with a second telescopic spring 72, and the two ends of the second telescopic spring 72 are respectively fixedly connected to the second limiting plate 71 and the second baffle 613.

[0057] When the spur gear 3121 is engaged with the half gear 411, the second baffle 613 rotates to stretch the second telescopic spring 72 and the second telescopic rod 711; when the spur gear 3121 and the half gear 411 are in a non-engaged state, the second telescopic spring 72 releases its elastic force to drive the second baffle 613 and the second telescopic rod 711 to reset, and the second baffle 613 drives the second roller 612 to rotate and reset.

[0058] refer to Figure 1 The first return pipe 11 and the second return pipe 12 are both connected to the crystallizer 1, and a return pipe 81 is fixedly connected to the side wall of one side of the temporary storage tank 8. The return pipe 81 is connected to the temporary storage tank 8. The first return pipe 11 and the second return pipe 12 are fixedly connected to the return pipe 81 at one end away from the crystallizer 1, and the first return pipe 11 is connected to the second return pipe 12.

[0059] The cooling water in the crystallizer 1 flows into the return pipe 81 through the first return pipe 11 , and at the same time, the cooling water in the crystallizer 1 flows into the return pipe 81 through the second return pipe 12 , and then the cooling water in the return pipe 81 flows into the temporary storage tank 8 .

[0060] refer to Figure 7 and Figure 8 , multiple heat dissipation tanks 23 are rotatably connected in the water pool 2. In the embodiment of the present application, four heat dissipation tanks 23 are provided, and the four heat dissipation tanks 23 are evenly spaced along the horizontal direction. Both ends of the heat dissipation tank 23 pass through the inner wall of the water pool 2 and extend to the outside. A through hole 233 is opened through the side wall of the heat dissipation tank 23 facing the temporary storage pool 8. A connecting pipe 2331 is provided in the through hole 233. Both ends of the connecting pipe 2331 pass through the through hole 233. The connecting pipe 2331 is communicated with the inside of the heat dissipation tank 23, and the connecting pipe 2331 is rotatably connected to the heat dissipation tank 23.

[0061] refer to Figure 1 and Figure 7A connecting pipe 82 is fixedly provided between the connecting pipe 2331 and the temporary storage tank 8 , and the connecting pipe 82 connects the connecting pipe 2331 with the temporary storage tank 8 , and a pressure pump 821 is installed on the pipe wall of the connecting pipe 82 .

[0062] refer to Figure 1 and Figure 7 A support assembly 9 is provided between the water pool 2 and the temporary storage pool 8 to support the connecting pipe 2331. The support assembly 9 includes a support ring 91 and a support rod 92. The support ring 91 is sleeved on the circumferential side wall of the connecting pipe 2331 and the two are fixedly connected. The support rod 92 is fixed between the ground and the support ring 91 in the vertical direction.

[0063] The pressure pump 821 is started, and the cooling water in the temporary storage tank 8 enters the connecting pipe 2331 through the connection, and then the cooling water flows into the heat dissipation tank 23 through the connecting pipe 2331.

[0064] refer to Figure 8 A plurality of water outlet grooves 231 are provided through the circumferential side wall of the heat dissipation tank 23. In the embodiment of the present application, four water outlet grooves 231 are provided. The four water outlet grooves 231 are evenly spaced about the central axis of the heat dissipation tank 23, and the shape of the water outlet grooves 231 is a long square hole. A plurality of water baffles 10 are provided around the circumference of the heat dissipation tank 23. The number of the water baffles 10 is the same as the number of the water outlet grooves 231 and corresponds one to one. Connecting rods 101 are fixed at both ends of the water baffle 10, and the end of the connecting rod 101 away from the water baffle 10 is fixedly connected to the heat dissipation tank 23.

[0065] refer to Figure 8 and Figure 9 A first worm 24 is provided horizontally on one side of the pool 2, and both ends of the first worm 24 are sleeved with hanging rings 241, and the hanging ring 241 is rotatably connected to the first worm 24. A hanging rod 25 is fixed horizontally between the hanging ring 241 and the pool 2, and one end of the heat dissipation tank 23 away from the connecting pipe 2331 is sleeved with a first worm gear 232 that meshes with the first worm 24, and the first worm gear 232 is fixedly connected to the heat dissipation tank 23. A fixing seat 26 is fixed on the outer wall of the pool 2, and a rotating motor 261 that drives the first worm 24 to rotate is installed on the upper surface of the fixing seat 26.

[0066] The rotating motor 261 starts to drive the first worm 24 to rotate, the first worm 24 drives the first worm gear 232 to rotate, and the first worm gear 232 drives the heat sink 23 to rotate. The heat sink 23 rotates to throw out the cooling water inside itself, so that the cooling water hits the surface of the water baffle 10, and finally the cooling water falls into the water pool 2 for circulation.

[0067] The implementation principle of the crystallizer cooling system based on lowering the inlet water temperature in the embodiment of the present application is as follows: the cooling water in the water pool 2 is pressurized by the pressure pump station 21 and then injected into the first water injection tank 3 and the second water injection tank 6 through the first water injection pipe 211 and the second water injection pipe 212 respectively. At this time, the first baffle 313 and the second baffle 613 are driven to open and close in sequence by the driving component 4, so that the first water injection tank 3 and the second water injection tank 6 are respectively uniformly injected into the crystallizer 1 through each first water flow trough 311 and each second water flow trough 611. The cooling water in the crystallizer 1 flows into the return pipe 81 through the first return pipe 11 and the second return pipe 12. The cooling water in the return pipe 81 flows into the temporary storage tank 8. The cooling water in the temporary storage tank 8 flows into the connecting pipe 2331 through the connecting pipe 82. The cooling water in the connecting pipe 2331 flows into the heat dissipation tank 23. The heat dissipation tank 23 rotates to throw out the cooling water, so that the cooling water hits the water baffle 10 and falls into the water pool 2 for circulation. Through the above structure, the effect of improving the quality of the casting billet is achieved.

[0068] The embodiments of this specific implementation method are all preferred embodiments of the present application and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.

Claims

1. A crystallizer cooling system based on reducing the inlet water temperature, comprising a crystallizer (1), a water pool (2) and a pressure pump station (21), characterized in that: The side wall of the water pool (2) is connected to a water outlet pipe (22), which is connected to the crystallizer (1) through a pressure pump station (21). A return pipe (81) is provided between the crystallizer (1) and the water pool (2). A plurality of heat dissipation tanks (23) are rotatably connected in the water pool (2). Both ends of the heat dissipation tanks (23) penetrate the inner wall of the water pool (2) and extend to the outside. A plurality of water outlet grooves (231) are provided through the circumferential side wall of the heat dissipation tank (23). One end of the heat dissipation tank (23) is connected to the return pipe (81). A first worm (24) is provided on one side of the water pool (2). A first worm wheel (232) meshing with the first worm (24) is fixed on one end of the heat dissipation tank (23) away from the return pipe (81). Both ends of the first worm (24) are sleeved. A lifting ring (241) is provided, the lifting ring (241) is rotatably connected to the first worm (24), a lifting rod (25) is fixedly provided between the lifting ring (241) and the water pool (2), a rotating motor (261) for driving the first worm (24) to rotate is installed on the outer wall of the water pool (2), a first water injection box (3) is provided on both sides of the crystallizer (1), a first water injection pipe (211) is connected between the first water injection box (3) and the pressure pump station (21), a first return pipe (11) is provided between the first water injection box (3) and the water pool (2), a plurality of first water blocks (31) are fixedly provided between the first water injection box (3) and the crystallizer (1), a first water trough (311) is provided in the first water block (31), and the first water trough (311) is connected to the first water injection box (3) and the inside of the crystallizer (1), a first roller (312) is rotatably connected in the first water block (31), both ends of the first roller (312) pass through the first water block (31) and extend to the outside, one end of the first roller (312) is fixedly provided with a spur gear (3121), a first baffle (313) is fixedly provided on the circumferential side wall of the first roller (312), a first limiting plate (314) is provided on one side of the first baffle (313), one end of the first limiting plate (314) is fixedly connected to the inner wall of the first water block (31) at the first water trough (311), a first telescopic spring (3141) is fixedly provided between the other end of the first limiting plate (314) and one side of the first baffle (313), and a straight gear (3121) is fixedly provided on one side of the crystallizer (1). A drive assembly (4) is provided for indirect rotation of a gear (3121), the drive assembly (4) comprising a linkage roller (41), a second worm gear (42) and a drive motor (43); a base (5) is provided on one side of the crystallizer (1); a support plate (51) is fixedly provided on the upper surface of the base (5); the number of the linkage rollers (41) is the same as the number of the first rotating rollers (312) and corresponds one to one; the linkage rollers (41) are provided in the support plate (51) and the two are rotatably connected; a half gear (411) meshing with the spur gear (3121) is fixedly provided at one end of the linkage roller (41) close to the first rotating roller (312); a second worm gear (412) is fixedly provided at the other end of the linkage roller (41); two mounting seats (511) are provided above the base (5);The two mounting seats (511) are respectively fixedly connected to both sides of the support plate (51). Two second worm gears (42) are provided, and the two worm gears are respectively provided between the two mounting seats (511) and the base (5). The end of the second worm gear (42) away from the mounting seat (511) is rotatably connected to the base (5), and the second worm gear (42) is meshed with the second worm wheel (412). The drive motor (43) is installed on the side wall of the mounting seat (511) away from the base (5), and the output shaft of the drive motor (43) is fixedly connected to the second worm gear (42).

2. A crystallizer cooling system based on reducing the inlet water temperature according to claim 1, characterized in that: A first telescopic rod (3142) is provided in the first telescopic spring (3141), one end of the first telescopic rod (3142) is hinged to the first limiting plate (314), and the other end of the first telescopic rod (3142) is hinged to the first baffle (313).

3. The crystallizer cooling system according to claim 1, wherein: A second water injection tank (6) is provided at both ends of the crystallizer (1), a second water injection pipe (212) is connected between the second water injection tank (6) and the pressure pump station (21), a second return pipe (12) is provided between the second water injection tank (6) and the water pool (2), a plurality of second water flow blocks (61) are fixedly provided between the second water injection tank (6) and the crystallizer (1), a second water flow trough (611) is provided in the second water flow block (61), and the second water flow trough (611) is connected to the second water injection tank ( 6) and the inside of the crystallizer (1), a second roller (612) is rotatably connected in the second water block (61), both ends of the second roller (612) pass through the second water block (61) and extend to the outside, both ends of the second roller (612) are fixedly provided with a driven bevel gear (6121), and a second baffle (613) is fixedly provided on the circumferential side wall of the second roller (612), a reset component (7) for resetting the baffle is provided in the second through groove, and both ends of the first roller (312) are fixedly provided with a driving bevel gear (3122) meshing with the driven bevel gear (6121).

4. A crystallizer cooling system based on reducing the inlet water temperature according to claim 3, characterized in that: The reset assembly (7) comprises a second limit plate (71) and a second telescopic spring (72). The second limit plate (71) is arranged on one side of the second baffle (613). One end of the second limit plate (71) is fixedly connected to the inner wall of the second water block (61) at the second water channel (611). The second telescopic spring (72) is fixedly arranged between the second limit plate (71) and the second baffle (613).

5. A crystallizer cooling system based on reducing the inlet water temperature according to claim 4, characterized in that: A second telescopic rod (711) is provided in the second telescopic spring (72), one end of the second telescopic rod (711) is hinged to the second limiting plate (71), and the other end of the second telescopic rod (711) is hinged to the second baffle (613).

6. A crystallizer cooling system based on reducing the inlet water temperature according to claim 1, characterized in that: A temporary storage tank (8) is provided between the crystallizer (1) and the water pool (2); the first return pipe (11) and the second return pipe (12) are both fixedly connected to and communicated with one end of the return pipe (81); the other end of the return pipe (81) is fixedly connected to and communicated with the temporary storage tank (8); a through hole (233) is provided through the side wall of the heat dissipation tank (23) toward the temporary storage tank (8); a connecting pipe (2331) is provided in the through hole (233); and the connecting pipe (2331) The connecting pipe (2331) is connected to the heat dissipation tank (23) in a rotational manner. A support assembly (9) for supporting the connecting pipe (2331) is provided between the water pool (2) and the temporary storage tank (8). A connecting pipe (82) is fixedly provided between the connecting pipe (2331) and the temporary storage tank (8). The connecting pipe (82) connects the connecting pipe (2331) and the temporary storage tank (8). A pressure pump (821) is installed on the wall of the connecting pipe (82).

7. A crystallizer cooling system based on reducing the inlet water temperature according to claim 6, characterized in that: The support assembly (9) comprises a support ring (91) and a support rod (92); the support ring (91) is fixed on the circumferential side wall of the connecting pipe (2331); and the support rod (92) is fixed between the ground and the support ring (91).

8. The crystallizer cooling system based on reducing the inlet water temperature according to claim 1, characterized in that: A plurality of water baffles (10) are arranged around the circumference of the heat dissipation tank (23), and connecting rods (101) are fixedly provided at both ends of the water baffles (10), and one end of the connecting rod (101) away from the water baffles (10) is fixedly connected to the heat dissipation tank (23).

Citation Information

Patent Citations

  • Crystallizer cooling water control device and method

    CN104162638A

  • Cooling system for crystallizer

    CN113579183A