A foam bottom mold overturning type ultrasonic product slag package separator and a working method thereof

Abstract

This invention belongs to the field of die-casting product slag bag separation equipment, specifically relating to a foam bottom mold flipping type ultrasonic product slag bag separator. It includes a transport device, a material picking mechanism corresponding to the transport device, a separation mechanism corresponding to the material picking mechanism, and a material distribution mechanism located below the separation mechanism. The material picking mechanism includes a material picking clamp, and the separation mechanism includes a bottom mold. Both the material picking clamp and the bottom mold are capable of flipping at least 180 degrees. This invention enables automated and rapid mechanical separation of die-casting products and slag bags that are not uniformly arranged, and allows for orderly classification and placement of products and slag bags. It avoids manual operation, has a simple structure, and can improve production efficiency while reducing processing costs. Furthermore, this invention also discloses a working method for the aforementioned foam bottom mold flipping type ultrasonic product slag bag separator.

Description

Technical Field

[0001] This invention belongs to the field of slag separation equipment for die-casting products, specifically relating to a foam bottom mold flipping type ultrasonic slag separator and its working method. Background Technology

[0002] Slag pockets may form during the die-casting process of die-cast hardware structural parts. Slag pockets refer to excess waste material. Most methods for removing slag pockets involve the use of ultrasonic equipment. For example, Chinese Patent No. CN202021573472.3 discloses an automatic sprue separation device, which belongs to die-casting equipment. This device includes a die-casting machine with a die-casting mold installed inside; an ultrasonic sprue removal mechanism, which includes a support, a positioning fixture, an ultrasonic device, and two finished product collection boxes. The positioning fixture and finished product collection boxes are mounted on the support, and the ultrasonic device is located on the upper part of the positioning fixture to perform sprue removal processing on the die-cast parts on the positioning fixture; the positioning fixture has two opposite product outlets, and the two product collection boxes are placed on opposite sides of the positioning fixture and connected to the two product outlets respectively.

[0003] While the aforementioned patents can separate the die-cast product from the slag pot, they only achieve complete separation of the product from the slag pot for different product flow channels with relatively regular arrangements. They cannot separate the product from the slag pot for die-cast parts with irregular arrangements. Summary of the Invention

[0004] One of the objectives of this invention is to provide a foam bottom mold flipping type ultrasonic product slag bag separator for die castings where the mold product and slag bag are not arranged in a standardized manner, thereby realizing the mechanical and automated separation of the product and slag bag and solving the problem of high-intensity, low-speed manual separation operation.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A foam bottom mold flipping type ultrasonic product slag bag separator includes a transport device, a material picking mechanism corresponding to the transport device, a separation mechanism corresponding to the material picking mechanism, and a material distributing mechanism located below the separation mechanism; the material picking mechanism includes a material picking clamp and a material supporting clamp corresponding to the material picking clamp, and the separation mechanism includes a bottom mold, both the material picking clamp and the bottom mold being capable of flipping at least 180 degrees.

[0007] As an improvement of the foam bottom mold flipping type ultrasonic product slag bag separator of the present invention, the separation mechanism further includes an ultrasonic module corresponding to the bottom mold. The bottom mold is wrapped with foam, and a positioning port is provided at the center of the bottom mold. The positioning port is corresponding to the ultrasonic module.

[0008] As an improvement of the foam bottom mold flipping type ultrasonic product slag bag separator of the present invention, the material picking mechanism further includes a guide rail, the material picking clamp is fixedly installed on one side of the guide rail through a connecting component, an adjustment component is provided on the other side of the guide rail, and a detection device is fixedly installed at one end of the guide rail, the detection device corresponding to the output end of the transport device.

[0009] As an improvement of the foam bottom mold flipping type ultrasonic product slag bag separator of the present invention, the connecting assembly includes a connecting rod, a first flipping motor rotatably connected to the connecting rod, and a connecting block fixedly connected to the first flipping motor. The connecting block is correspondingly arranged with the guide rail and connected to the bottom of the guide rail. The connecting rod is fixedly connected to the material pickup clamp.

[0010] As an improvement of the foam bottom mold flipping type ultrasonic product slag bag separator of the present invention, the separator further includes a fixed frame and a housing fixedly connected above the fixed frame. The material picking mechanism, the separation mechanism and the material distributing mechanism are all located in the space formed by the fixed frame and the housing. The adjustment assembly includes an adjustment block, an adjustment rod, a first adjustment plate, a second adjustment plate, an adjustment screw and an adjustment nut. The adjustment block is fixedly installed above the fixed frame. The first adjustment plate is fixedly connected to the guide rail. The adjustment rod passes through the first adjustment plate and is fixedly connected to the adjustment block. The second adjustment plate is fixed to the top of the adjustment rod. The adjustment screw passes through the first adjustment plate and the second adjustment plate. The adjustment nut passes through the first adjustment plate and is matched with the adjustment screw.

[0011] As an improvement of the foam bottom mold flipping type ultrasonic product slag bag separator of the present invention, the material support clamp is correspondingly arranged with the material pickup clamp and located above the positioning port.

[0012] As an improvement of the foam bottom mold flipping type ultrasonic product slag bag separator of the present invention, the material distribution mechanism is fixedly installed on the fixed frame and located below the bottom mold. The material distribution mechanism includes a feeding hopper, a fixing component, a distribution hopper, a product discharge hopper, a slag bag discharge hopper, and a vibration motor. The feeding hopper is fixedly connected to the fixed frame. The distribution hopper is located below the feeding hopper and is fixedly connected to the fixed frame through the fixing component. The product discharge hopper and the slag bag discharge hopper are fixedly installed at the output end of the distribution hopper. The vibration motor is located below the product discharge hopper.

[0013] As an improvement of the foam bottom mold flipping type ultrasonic product slag bag separator of the present invention, the distributing hopper is provided with a distributing component composed of multiple distributing rods and a distributing grid disposed below the distributing component. The distributing component and the distributing grid are inclined. The bottom surface of the distributing hopper is set as a plane. One end of the bottom surface is connected to the distributing grid to form a slag bag output end. The other end of the bottom surface is a product output end. The product output end and the slag bag output end are respectively connected to the product discharge hopper and the slag bag discharge hopper.

[0014] As an improvement of the foam bottom mold flipping type ultrasonic product slag bag separator of the present invention, the conveying device includes a conveyor belt and a frame supporting the conveyor belt.

[0015] The second objective of this invention is to provide a method for operating the aforementioned foam bottom mold flipping type ultrasonic product residue separator. This includes the following steps:

[0016] Step 1: After the die-cast part cools, it arrives at the output end of the transport device (1);

[0017] Step 2: After the die casting is detected, the pick-up clamp (21) picks up the die casting and flips it at a preset angle so that the ejector pin of the die casting faces upward. Then the die casting is transported to the position corresponding to the separation mechanism (3).

[0018] Step 3: The pick-up clamp (21) releases the die casting, and the die casting is placed on the support clamp (23);

[0019] Step 4: The material clamp (23) moves down and opens, and the die casting is placed on the bottom mold (31);

[0020] Step 5, the separation mechanism (3) moves downward to separate the product and slag bag contained in the die casting. The bottom mold (31) flips over and pours both the product and slag bag into the material distribution mechanism (4). The material distribution mechanism (4) outputs the product and slag bag through different output ends.

[0021] The beneficial effects of this invention are as follows: This invention includes a transport device, a material picking mechanism corresponding to the transport device, a separation mechanism corresponding to the material picking mechanism, and a material distribution mechanism located below the separation mechanism; the material picking mechanism includes a material picking clamp, and the separation mechanism includes a bottom mold; both the material picking clamp and the bottom mold are capable of rotating at least 180 degrees. This invention transports the die-casting parts to be processed to the corresponding position via the transport device, then places the die-casting parts onto the bottom mold via the material picking mechanism, and the separation mechanism descends to separate the product and slag from the die-casting parts. The bottom mold rotates at a preset angle to feed the product and slag into the material distribution mechanism, which then conveys the product and slag through different output ends. This achieves mechanized separation of the product and slag in the die-casting parts, followed by orderly classification. This enables rapid and automated production of die-casting parts where the product and slag are not arranged in a standardized manner, thus improving production efficiency while reducing production costs. Attached Figure Description

[0022] The features, advantages and technical effects of exemplary embodiments of the present invention will now be described with reference to the accompanying drawings.

[0023] Figure 1 This is a schematic diagram of the structure of the present invention.

[0024] Figure 2 This is one of the partial structural schematic diagrams of the present invention (partial ultrasonic module, without housing, slag bag discharge hopper and conveying device).

[0025] Figure 3 This is a second partial structural schematic diagram of the present invention (without the casing and transport device).

[0026] Figure 4 This is a schematic diagram of the material distribution mechanism of the present invention.

[0027] Figure 5 This is an exploded view of the material distribution mechanism of the present invention.

[0028] The reference numerals in the attached figures are explained as follows:

[0029] 1-Transportation device; 11-Conveyor belt; 12-Frame;

[0030] 2-Pickup mechanism; 21-Pickup clamp; 22-Guide rail; 23-Material support clamp; 231-Clamp body; 232-Cylinder; 233-Fixing rod; 234-Fixing block;

[0031] 3-Separation mechanism; 31-Bottom mold; 311-Foam; 312-Positioning port; 32-Ultrasonic module; 33-Connector; 34-Second flip motor;

[0032] 4-Distribution mechanism; 41-Feeding hopper; 42-Fixing component; 43-Distribution hopper; 431-Distribution rod; 432-Distribution piece; 433-Distribution grid; 44-Product discharge hopper; 45-Slag bag discharge hopper; 46-Vibration motor; 47-Fixing spring;

[0033] 5-Connecting assembly; 51-Connecting rod; 52-First flipping motor; 53-Connecting block;

[0034] 6-Adjusting component; 61-Adjusting block; 62-Adjusting rod; 63-First adjusting plate; 64-Second adjusting plate; 65-Adjusting screw; 66-Adjusting nut;

[0035] 7-Detection device;

[0036] 8-Fixed bracket;

[0037] 9-Housing; 91-Control system; 92-Panel; 93-Handle;

[0038] 10-Roller. Detailed Implementation

[0039] The specification and claims use certain terms to refer to specific components. Those skilled in the art will understand that hardware manufacturers may use different names to refer to the same component. This specification and claims do not distinguish components based on differences in name, but rather on differences in function. The term "comprising" throughout the specification and claims is an open-ended term and should be interpreted as "comprising but not limited to." "Approximately" means that within an acceptable margin of error, those skilled in the art can solve the technical problem and substantially achieve the technical effect within a certain margin of error. Furthermore, terms such as "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0040] In the description of this invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "horizontal", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.

[0041] In this invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.

[0042] The following is in conjunction with the appendix Figure 1-5 The present invention will be further described in detail with reference to specific embodiments, but this is not intended to limit the present invention.

[0043] Example 1

[0044] like Figure 1-5 As shown, a foam bottom mold flipping type ultrasonic product slag bag separator includes a transport device 1, a material picking mechanism 2 corresponding to the transport device 1, a separation mechanism 3 corresponding to the material picking mechanism 2, and a material distributing mechanism 4 located below the separation mechanism 3. The separator also includes a fixed frame 8 and a housing 9 fixedly connected to the upper part of the fixed frame 8. The housing 9 is equipped with a control system 91, which is electrically connected to the material picking mechanism 2, the separation mechanism 3, and the material distributing mechanism 4, enabling control over the operation of the entire separator. The housing is also equipped with a plate 92, which can be made of PVC transparent plate to facilitate observation of the separation of die-cast parts. The plate 92 is also equipped with a handle 93, which can be opened at any time to facilitate timely remedial work in case of failure. The material picking mechanism 2, the separation mechanism 3, and the material distributing mechanism 4 are all located within the space formed by the fixed frame 8 and the housing 9. The separator, through the coordinated operation of the conveying device 1, the picking mechanism 2, the separating mechanism 3, and the distributing mechanism 4, can quickly and completely separate and orderly classify the products and slag bags in the die castings, realizing fully automated mechanical production, reducing production costs, and improving production efficiency.

[0045] like Figure 1 As shown, the transport device 1 includes a conveyor belt 11 and a frame 12 supporting the conveyor belt 11; the conveyor belt 11 is used to transport the die-cast parts to be processed, and the conveyor belt 11 has a certain length so that the die-cast parts are cooled during transport; rollers 10 are provided under the frame 12 and the fixed frame 8 to facilitate the movement of the separator.

[0046] like Figure 2-3 As shown, the material picking mechanism 2 includes a material picking clamp 21 and a guide rail 22. The material picking clamp 21 is fixedly installed on one side of the guide rail 22 through the connecting component 5. An adjustment component 6 is provided on the other side of the guide rail 22. A detection device 7 is fixedly installed at one end of the guide rail 22. The detection device 7 corresponds to the output end of the transport device 1. The detection device 7 is used to detect whether the die casting to be processed has reached the preset position.

[0047] Preferably, the connecting component 5 includes a connecting rod 51, a first flipping motor 52 rotatably connected to the connecting rod 51, and a connecting block 53 fixedly connected to the first flipping motor 52. The connecting block 53 is correspondingly arranged with the guide rail 22 and connected to the bottom of the guide rail 22. The connecting rod 51 is fixedly connected to the pick-up clamp 21. The first flipping motor 52 provides power for the flipping action of the pick-up clamp 21 after it picks up the die casting, so that the pick-up clamp 21 can flip at a preset angle, which is at least 180 degrees, so that the die casting can be flipped over.

[0048] Preferably, the adjusting assembly 6 includes an adjusting block 61, an adjusting rod 62, a first adjusting plate 63, a second adjusting plate 64, an adjusting screw 65, and an adjusting nut 66. The adjusting block 61 is fixedly installed above the fixing frame 8. The first adjusting plate 63 is fixedly connected to the guide rail 22. The adjusting rod 62 passes through the first adjusting plate 63 and is fixedly connected to the adjusting block 61. The second adjusting plate 64 is fixed to the top of the adjusting rod 62. The adjusting screw 65 passes through the first adjusting plate 63 and the second adjusting plate 64. The adjusting nut 66 passes through the first adjusting plate 63 and is matched with the adjusting screw 65. The adjusting assembly 6 is used to adjust the height of the initial position of the picking clamp 21.

[0049] Preferably, the material picking mechanism 2 further includes a material support clamp 23, which is correspondingly arranged with the material picking clamp 21 and located above the positioning port 312. The material support clamp 23 includes a clamp body 231, a cylinder 232, a fixing rod 233, and a fixing block 234. The clamp body 231 is movably connected to both sides of the cylinder 232. The fixing rod 233 is fixed below the cylinder 232 and connected to the fixing block 234. The fixing block 234 is fixed above the fixing frame 8. The fixing rod 233 is configured as a connecting sleeve rod that can move up and down. When the clamp body 231 clamps the die casting, the cylinder 232 starts to operate, and the fixing rod 233 moves down, causing the clamp body 231 to move down. After the clamp body 231 falls to the bottom mold 31, it is released and returns to the initial position.

[0050] Preferably, the separation mechanism 3 includes a bottom mold 31 and an ultrasonic module 32 corresponding to the bottom mold 31. The bottom mold 31 is connected to the fixing frame 8 via connectors 33 at both ends. The connectors 33 are connected to the second flipping motor 34, allowing the bottom mold 31 to flip to a preset angle, which is at least 180 degrees, ensuring that the bottom mold 31 can be flipped and that the processed die-cast part can completely fall into the material distribution mechanism 4. The bottom mold 31 is wrapped with foam 311, which serves as a buffer when the ultrasonic module 32 is in operation. To prevent damage to the components and extend their service life, a positioning port 312 is provided at the center of the bottom mold 31. The positioning port 312 is a through hole, which allows the bottom mold 31 to be used normally after being flipped. The positioning port 312 is set in correspondence with the ultrasonic module 32. The positioning port 312 is used to place the ejector pin in the positioning port 312 after the die casting to be processed is flipped by the pick-up clamp 21 when it reaches the bottom mold 31, so that the surface of the die casting to be processed facing the ultrasonic module 32 is flat, which facilitates the separation by the ultrasonic module 32.

[0051] like Figure 4-5 As shown, the material distribution mechanism 4 is fixedly installed on the fixed frame 8 and located below the bottom mold 31. The material distribution mechanism 4 includes a feeding hopper 41, a fixing member 42, a distributing hopper 43, a product discharge hopper 44, a slag bag discharge hopper 45, and a vibration motor 46. The vibration motor 46 is located below the product discharge hopper 44, that is, at the bottom of the entire material distribution mechanism 4, so that when the vibration motor 46 operates, it can ensure the vibration of the entire material distribution mechanism 4 and prevent material from remaining in the material distribution mechanism 4. The feeding hopper 41 is fixedly connected to the fixed frame 8, and the distributing hopper 43 is located below the feeding hopper 41 and connected to the fixing member. 42 is fixedly connected to the fixed frame 8. The feeding hopper 41 is connected to the fixed part 42 through the fixing spring 47. The fixing spring 47 can not only play a fixing role, but also dampen the vibration when the vibrating motor 46 is running, so as to avoid the fixed frame 8 from being unstable due to the vibration of the material distribution mechanism 4, which would cause the entire material distribution machine to shake violently. The product discharge hopper 44 and the slag bag discharge hopper 45 are fixedly installed at the output end of the material distribution hopper 43. The product discharge hopper 44 and the slag bag discharge hopper 45 can be connected to the conveying channel or the material distribution channel to transport the products and slag bags in the die casting to the corresponding storage positions or return them to the furnace.

[0052] Preferably, the material distribution hopper 43 is provided with a material distribution component 432 composed of multiple material distribution rods 431 and a material distribution grid 433 disposed below the material distribution component 432; the material distribution component is used to hold larger slag bags above the material distribution component 432, so that they vibrate and fall into the slag bag discharge hopper 45; the material distribution grid 433 is used to hold smaller slag bags above the material distribution grid 433, so that they vibrate and fall into the slag bag discharge hopper 45, and the product vibrates and falls into the product discharge hopper 44. At the same time, the material distribution grid 433 can be replaced according to the size of the product in the die casting, increasing versatility; the material distribution component 432 and the material distribution grid 433 are arranged at an angle, the bottom surface of the material distribution hopper 43 is set as a plane, one end of the bottom surface is connected to the material distribution grid 433 to form the slag bag output end, and the other end of the bottom surface is the product output end. The product output end and the slag bag output end are respectively connected to the product discharge hopper 44 and the slag bag discharge hopper 45.

[0053] Example 2

[0054] like Figure 1-5 As shown, the working method of a foam bottom mold flipping type ultrasonic product residue separator as described in Example 1 includes the following steps:

[0055] Step 1: After the die-casting part is taken out of the die-casting machine, it is cooled by the conveyor belt 11 and then conveyed to the position corresponding to the input end of the picking mechanism 2.

[0056] Step 2: After the detection device 7 senses that the die casting has reached the preset position, the pick-up clamp 21 picks up the die casting, and the first flip motor 52 drives the pick-up clamp 21 to flip at least 180 degrees so that the ejector pin surface of the die casting faces down.

[0057] Step 3: The material support clamp 23 picks up the die casting, the material pick-up clamp 21 releases the die casting, and the material support clamp 23 returns to its initial position after releasing the die casting, waiting for the arrival of the next die casting.

[0058] Step 4: The material support clamp 23 moves under the drive of the cylinder 232, placing the die casting on the bottom mold 31 with the ejector pin located inside the positioning port 312; after releasing the die casting, the material support clamp 23 returns to the initial position, waiting for the arrival of the next die casting.

[0059] Step 5: The ultrasonic module 32 descends, separating the product and slag bag contained in the die casting and returning to the initial position. The bottom mold 31 is rotated at a preset angle under the drive of the second flip motor 34, so that the product and slag bag fall to the feeding hopper 41. The vibration motor 46 vibrates, so that the product and slag bag fall to the distribution hopper 43. The distribution components 432 and distribution grid 433 in the distribution hopper 43 transport the product and slag bag to the corresponding positions through the product discharge hopper 44 and the slag bag discharge hopper 45, respectively.

[0060] The above-mentioned working method enables the rapid separation of the product and slag in the die casting, realizing fully automated mechanical production, improving production efficiency, and reducing labor costs.

[0061] Based on the disclosure and teachings of the foregoing specification, those skilled in the art can make changes and modifications to the above embodiments. Therefore, the present invention is not limited to the specific embodiments described above, and any obvious improvements, substitutions, or modifications made by those skilled in the art based on the present invention are within the scope of protection of the present invention. Furthermore, although some specific terms are used in this specification, these terms are only for convenience of explanation and do not constitute any limitation on the present invention.

Claims

1. A foam bottom mold flipping type ultrasonic product residue separator, characterized in that, The system includes a transport device (1), a material picking mechanism (2) corresponding to the transport device (1), a separation mechanism (3) corresponding to the material picking mechanism (2), and a material distributing mechanism (4) located below the separation mechanism (3). The material picking mechanism (2) includes a material picking clamp (21) and a material supporting clamp (23) corresponding to the material picking clamp (21). The separation mechanism (3) includes a bottom mold (31). Both the material picking clamp (21) and the bottom mold (31) are capable of rotating at least 180 degrees. The separation mechanism (3) also includes an ultrasonic module (32) corresponding to the bottom mold (31). A positioning port (312) is provided at the center of the bottom mold (31). The positioning port (312) is set as a through hole so that the bottom mold (31) can be used normally after being flipped. The positioning port (312) is set in correspondence with the ultrasonic module (32). The positioning port (312) is used to place the ejector pin of the die casting to be processed into the positioning port (312) after the die casting to be processed is flipped by the material picker (21) when it reaches the bottom mold (31). At this time, the surface of the die casting to be processed facing the ultrasonic module (32) is a plane, which facilitates the separation of the ultrasonic module (32). The material picker (23) is located above the positioning port (312), and the bottom mold (31) is wrapped with foam (311).

2. The foam bottom mold flipping type ultrasonic product residue separator as described in claim 1, characterized in that, The material picking mechanism (2) also includes a guide rail (22). The material picking clamp (21) is fixedly installed on one side of the guide rail (22) through a connecting component (5). An adjustment component (6) is provided on the other side of the guide rail (22). A detection device (7) is fixedly installed at one end of the guide rail (22). The detection device (7) corresponds to the output end of the transport device (1).

3. The foam bottom mold flipping type ultrasonic product residue separator as described in claim 2, characterized in that, The connecting component (5) includes a connecting rod (51), a first flip motor (52) rotatably connected to the connecting rod (51), and a connecting block (53) fixedly connected to the first flip motor (52). The connecting block (53) is correspondingly arranged with the guide rail (22) and connected to the bottom of the guide rail (22). The connecting rod (51) is fixedly connected to the pick-up clamp (21).

4. The foam bottom mold flipping type ultrasonic product residue separator as described in claim 2, characterized in that, The separator also includes a fixed frame (8) and a housing (9) fixedly connected to the upper part of the fixed frame (8). The material picking mechanism (2), the separating mechanism (3) and the material distributing mechanism (4) are all located in the space formed by the fixed frame (8) and the housing (9). The adjusting component (6) includes an adjusting block (61), an adjusting rod (62), a first adjusting plate (63), a second adjusting plate (64), an adjusting screw (65) and an adjusting nut (66). The adjusting block (61) is fixedly installed above the fixed frame (8). The first adjusting plate (63) is fixedly connected to the guide rail (22). The adjusting rod (62) passes through the first adjusting plate (63) and is fixedly connected to the adjusting block (61). The second adjusting plate (64) is fixed to the top of the adjusting rod (62). The adjusting screw (65) passes through the first adjusting plate (63) and the second adjusting plate (64). The adjusting nut (66) passes through the first adjusting plate (63) and is matched with the adjusting screw (65).

5. The foam bottom mold flipping type ultrasonic product residue separator as described in claim 4, characterized in that, The material distribution mechanism (4) is fixedly installed on the fixed frame (8) and located below the bottom mold (31). The material distribution mechanism (4) includes a feeding hopper (41), a fixing member (42), a material distribution hopper (43), a product discharge hopper (44), a slag bag discharge hopper (45), and a vibration motor (46). The feeding hopper (41) is fixedly connected to the fixed frame (8). The material distribution hopper (43) is located below the feeding hopper (41) and is fixedly connected to the fixed frame (8) through the fixing member (42). The product discharge hopper (44) and the slag bag discharge hopper (45) are fixedly installed at the output end of the material distribution hopper (43). The vibration motor (46) is located below the product discharge hopper (44).

6. The foam bottom mold flipping type ultrasonic product residue separator as described in claim 5, characterized in that, The material distribution hopper (43) is provided with a material distribution component (432) composed of multiple material distribution rods (431) and a material distribution grid (433) located below the material distribution component (432). The material distribution component (432) and the material distribution grid (433) are inclined. The bottom surface of the material distribution hopper (43) is set as a plane. One end of the bottom surface is connected to the material distribution grid (433) to form a slag bag output end. The other end of the bottom surface is a product output end. The product output end and the slag bag output end are respectively connected to the product discharge hopper (44) and the slag bag discharge hopper (45).

7. The foam bottom mold flipping type ultrasonic product residue separator as described in claim 1, characterized in that, The transport device (1) includes a conveyor belt (11) and a frame (12) supporting the conveyor belt (11).

8. A method for operating a foam bottom mold flipping type ultrasonic product residue separator as described in claim 1, characterized in that, Includes the following steps: Step 1: After the die-cast part cools, it arrives at the output end of the transport device (1); Step 2: After detecting the die casting, the pick-up clamp (21) picks up the die casting and flips it at a preset angle so that the ejector pin of the die casting faces upward. Then the die casting is transported to the position corresponding to the separation mechanism (3). Step 3, the pick-up clamp (21) releases the die casting, and the die casting is placed on the support clamp (23); Step 4, the material clamp (23) moves down and opens, the die casting is placed on the bottom mold (31), and the ejector pin of the die casting is located in the positioning port (312); Step 5, the separation mechanism (3) moves downward to separate the product and slag bag contained in the die casting. The bottom mold (31) flips over and pours both the product and slag bag into the material distribution mechanism (4). The material distribution mechanism (4) outputs the product and slag bag through different output ends.

Images