Full-automatic platinum wire winding and welding machine
The design of the fully automatic platinum wire winding and welding machine solves the problems of easy wire breakage and processing limitations of platinum wire winding machines, realizes stable winding and welding of platinum wire, adapts to multi-angle product processing, and improves processing efficiency and quality.
Patent Information
- Application Number
- CN202310396497.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Priority Date
- 2023-03-22
- Filing Date
- 2023-04-12
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2043-04-12
AI Technical Summary
Existing winding machines are not suitable for winding platinum wire, as they are prone to breakage and are not convenient for processing spiral platinum wire products, especially since there are limitations in the angle between the welding pin and the spiral shape.
A fully automatic platinum wire winding and welding machine was designed, which includes winding, welding, transfer, feeding and unloading mechanisms. It utilizes a wire feeding device, a wire control device and a transfer device, and achieves precise winding and welding of platinum wire through components such as a rotating frame, motor and grippers. Combined with a sensing module to detect broken wires, the winding quality is ensured.
It achieves stable winding and welding of platinum wire, reduces the probability of wire breakage, adapts to product processing requirements at different angles, and improves processing efficiency and product quality.
Smart Images

Figure CN116511764B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of platinum wire winding and welding equipment, and more specifically to a fully automatic platinum wire winding and welding machine. Background Technology
[0002] A winding machine is a machine that winds a thread-like object onto a specific workpiece. It has a very wide range of applications. Commonly used winding machines wind enameled copper wire, textile wire, as well as heating wire for electric heating appliances, solder wire, electrical wire, and cables. There are many types of winding machines. According to their purpose, they can be divided into general-purpose and special-purpose types. General-purpose winding machines are suitable for winding various types of coils, while special-purpose machines are equipped with fixed, specialized winding chucks and can only wind one type of coil. Many modern winding machines integrate the winding and welding functions to ensure processing efficiency.
[0003] Existing winding machines are unsuitable for winding platinum wire due to the following problems: First, because the platinum wire used is relatively thin, uneven tension during winding can easily cause the wire to break; second, currently available winding machines are not convenient for processing... Figure 1 The platinum wire product shown (which has a spiral shape in the middle, with welding leads at both ends, and the welding leads forming an angle with the spiral shape) has certain limitations. Therefore, we propose a fully automatic platinum wire winding and welding machine. Summary of the Invention
[0004] The purpose of this invention is to overcome the above-mentioned defects and provide a fully automatic platinum wire winding and welding machine to solve the problems mentioned in the background art.
[0005] The objective of this invention is achieved through the following means:
[0006] The full-automatic platinum wire winding and welding machine comprises a cabinet and winding mechanism, welding mechanism, flow transfer mechanism, feeding mechanism and discharging mechanism arranged on the cabinet, the winding mechanism comprises a wire feeding device, a wire control device, a winding device and a transfer device; the winding device comprises a bearing seat body, a fixed shaft sleeve and a winding shaft, the fixed shaft sleeve is mounted on the bearing seat body through a rotating frame body, the rotating frame body can rotate on the bearing seat body, the lower end of the bearing seat body is provided with a first motor for connecting with the rotating frame body, the fixed shaft sleeve is provided with a cavity for accommodating the winding shaft, one end of the fixed shaft sleeve is provided with a wire clamping assembly, the wire clamping assembly comprises a limiting clamp block and a driving cylinder, the driving cylinder is arranged on the rotating frame body and cooperates with the limiting clamp block, the rotating frame body is provided with a rotating motor for driving the winding shaft to rotate, a lead screw motor for connecting with the winding shaft is arranged below the rotating motor; the wire control device and the wire feeding device are sequentially arranged on the side opposite to the winding device, the wire feeding device comprises an electric wire feeder and a tensioner, the tensioner is provided with a sensing module; the fixed shaft sleeve and the wire control device are provided with a cutting assembly and a stress assembly; the cutting assembly comprises a first cutting knife and a first cutting seat body, the first cutting knife is mounted on the rotating frame body through a first cutting cylinder, the first cutting seat body is mounted below the first cutting knife through a second cutting cylinder; the stress assembly comprises a stress support, the stress support is mounted below the fixed shaft sleeve through a lifting cylinder.
[0007] Further, the feeding mechanism comprises a feeding vibration disc, a first pneumatic clamping jaw and a second X-axis lead screw guide rail, the second X-axis lead screw guide rail is mounted above the flow transfer mechanism through a second frame body, the first pneumatic clamping jaw is movably mounted on the first cylinder through a first guide block, the feeding vibration disc is connected with a feeding jig through a feeding track, the feeding jig is provided with a feeding opening for cooperating with the first pneumatic clamping jaw above, a second cylinder is arranged on one side of the feeding jig, and a protective cover plate for cooperating with the feeding opening is mounted on the second cylinder.
[0008] Further, the discharging mechanism comprises a discharging conveyor belt, a second pneumatic clamping jaw, a second Y-axis lead screw guide rail, a third X-axis lead screw guide rail and a plurality of discharging carriers, the discharging conveyor belt is mounted on one side of the flow transfer mechanism, and both ends of the discharging conveyor belt extend out of the cabinet, the second Y-axis lead screw guide rail is mounted above the discharging conveyor belt through a third frame body, the third X-axis lead screw guide rail is mounted on the second Y-axis lead screw guide rail, the second pneumatic clamping jaw is mounted on the third X-axis lead screw guide rail through a third cylinder, the third cylinder is provided with a fourth motor for driving the second pneumatic clamping jaw to rotate, and the plurality of discharging carriers are arranged on the discharging conveyor belt, and a test module is arranged on one side of the discharging conveyor belt.
[0009] Further, the blank conveying belt is sequentially separated by three stopping devices into a to-be-feeding station, a working station and a to-be-discharging station, the blank conveying belt is provided with a jacking device at a position corresponding to the working station, the jacking device comprises a fourth cylinder and a jacking support, the fourth cylinder is installed below the blank conveying belt, and the jacking support is installed on the fourth cylinder; the stopping device comprises a fifth cylinder and a stopping support, the fifth cylinder is installed below the blank conveying belt, and the stopping support is installed on the fifth cylinder.
[0010] Further, the welding mechanism comprises a welding head and a fourth X-axis lead screw guide, the fourth X-axis lead screw guide is installed above the circulating mechanism through a fourth frame body, and the welding head is installed on the fourth X-axis lead screw guide through a second Z-axis lead screw guide.
[0011] Further, one side of the second Z-axis lead screw guide is provided with a second cutting knife through a sixth cylinder, and the lower side of the second Z-axis lead screw guide is provided with a second cutting seat body capable of being lifted through a seventh cylinder, and the second cutting seat body is provided with a storage groove.
[0012] Further, the circulating mechanism comprises a circulating turntable and a plurality of limiting jigs arranged on the circulating turntable, the circulating turntable is installed on the cabinet through a second motor, and one side of the circulating turntable is provided with a CCD detection module.
[0013] Further, the limiting jig is rotatably installed on the circulating turntable through a rotating seat body, the lower end of the limiting jig is fixedly installed with a connecting block, the limiting jig can move up and down on the rotating seat body, the lower end of the rotating seat body is provided with a locking guide column capable of being lifted for cooperating with the connecting block, and one side of the circulating turntable close to the transfer device is provided with a rotating assembly capable of being lifted through an eighth cylinder; the rotating assembly comprises a third motor and a ninth cylinder, the third motor and the ninth cylinder are installed on the eighth cylinder through a fifth frame body, the third motor is installed with a guide column for cooperating with the connecting block, and the ninth cylinder is installed with a pushing support for cooperating with the locking guide column.
[0014] Further, the wire control device comprises a first X-axis lead screw guide, a first Y-axis lead screw guide, a first wire control clamp jaw and a second wire control clamp jaw, the first Y-axis lead screw guide is installed on the first X-axis lead screw guide through a first Z-axis lead screw guide, the first wire control clamp jaw and the second wire control clamp jaw are installed on the first Y-axis lead screw guide through a first frame body, the first wire control clamp jaw is arranged at one end of the first frame body close to the winding device, and one end of the first frame body close to the winding device is provided with a wire taper head; the transfer device comprises a turnover motor and two third wire control clamp jaws, the turnover motor is installed between the winding device and the welding mechanism through a third Y-axis lead screw guide, and the two third wire control clamp jaws are symmetrically installed on the turnover motor through corresponding telescopic cylinders; one end of the fixed shaft sleeve close to the limiting clamp block is provided with a taper portion, and one side of the taper portion close to the transfer device is provided with a cavity for accommodating the third wire control clamp jaw.
[0015] Further, the winding device is provided with a hot air gun on one side.
[0016] The winding device can wind the platinum wire, and the rotating frame body can rotate on the bearing seat body, and the first motor is arranged, so that the winding device can bend the pins of the platinum wire at different angles to facilitate the processing of different products. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the platinum wire product in the background art;
[0018] Figure 2 It is a schematic diagram of the three-dimensional structure of the full-automatic platinum wire winding and welding machine of the application;
[0019] Figure 3 It is a first structure schematic diagram of the full-automatic platinum wire winding and welding machine of the application;
[0020] Figure 4 It is a second structure schematic diagram of the full-automatic platinum wire winding and welding machine of the application;
[0021] Figure 5 It is a third structure schematic diagram of the full-automatic platinum wire winding and welding machine of the application;
[0022] Figure 6 It is a fourth structure schematic diagram of the full-automatic platinum wire winding and welding machine of the application;
[0023] Figure 7 It is a fifth structure schematic diagram of the full-automatic platinum wire winding and welding machine of the application;
[0024] Figure 8 It is a first structure schematic diagram of the winding mechanism in the full-automatic platinum wire winding and welding machine of the application;
[0025] Figure 9 It is a second structure schematic diagram of the winding mechanism in the full-automatic platinum wire winding and welding machine of the application;
[0026] Figure 10 It is a third structure schematic diagram of the winding mechanism in the full-automatic platinum wire winding and welding machine of the application;
[0027] Figure 11 It is Figure 4 It is an enlarged schematic diagram of A in the middle;
[0028] Figure 12 It isFigure 5 Enlarged view of middle B;
[0029] Figure 13 For Figure 6 Enlarged view of middle C;
[0030] Figure 14 For Figure 7 Enlarged view of middle D;
[0031] Figure 15 For Figure 8 Enlarged view of middle E;
[0032] Figure 16 For Figure 9 Enlarged view of middle F;
[0033] Figure 17 For the connection diagram of the limiting block in the full-automatic platinum wire winding and welding machine of the application;
[0034] The reference signs in the figure are: 1 - cabinet, 7 - hot air gun;
[0035] 2 - winding mechanism, 201 - bearing seat body, 202 - fixed shaft sleeve, 203 - winding shaft, 204 - rotating frame body, 205 - first motor, 206 - limiting block, 207 - driving cylinder, 208 - rotating motor, 209 - lead screw motor;
[0036] 210 - first cutting knife, 211 - first cutting seat body, 212 - first cutting cylinder, 213 - second cutting cylinder;
[0037] 220 - force support column, 221 - lifting cylinder;
[0038] 230 - electric wire feeder, 231 - tensioner;
[0039] 240 - first X-axis lead screw guide rail, 241 - first Y-axis lead screw guide rail, 242 - first wire control clamp jaw, 243 - second wire control clamp jaw, 245 - first Z-axis lead screw guide rail, 246 - first frame body, 247 - wire guide cone;
[0040] 250 - overturning motor, 251 - third wire control clamp jaw, 252 - telescopic cylinder, 253 - third Y-axis lead screw guide rail;
[0041] 3 - feeding mechanism, 301 - feeding vibration disc, 302 - first pneumatic clamp jaw, 303 - second X-axis lead screw guide rail, 304 - second frame body, 305 - first guide block, 306 - first cylinder, 307 - fifth motor, 308 - feeding track, 309 - protective cover plate, 310 - second cylinder;
[0042] 4-feeding mechanism, 401-feeding conveyor belt, 402-second pneumatic clamping jaw, 403-second Y-axis lead screw guide rail, 404-third X-axis lead screw guide rail, 405-feeding carrier plate, 406-third frame body, 407-third pneumatic cylinder, 408-testing module, 409-fourth pneumatic cylinder, 410-lifting support, 411-fifth pneumatic cylinder, 412-stopping support, 413-fourth motor;
[0043] 5-welding mechanism, 501-welding head, 502-fourth X-axis lead screw guide rail, 503-fourth frame body, 504-second Z-axis lead screw guide rail, 505-sixth pneumatic cylinder, 506-second cutting knife, 507-seventh pneumatic cylinder, 508-second cutting seat body, 509-accumulator groove;
[0044] 6-flowing mechanism, 601-circulating turntable, 602-limiting jig, 603-second motor, 604-CCD detection module, 605-rotary seat body, 606-connecting block, 607-locking guide column;
[0045] 610-eighth pneumatic cylinder, 611-third motor, 612-ninth pneumatic cylinder, 613-fifth frame body, 614-guiding column, 615-pushing support. DETAILED DESCRIPTION
[0046] The application will be described in further detail below with reference to the drawings and specific embodiments.
[0047] In this embodiment, reference is made to Figures 1-17The full-automatic platinum wire winding and welding machine comprises a cabinet 1, a winding mechanism 2, a welding mechanism 5, a conveying mechanism 6, a feeding mechanism 3 and a discharging mechanism 4 arranged on the cabinet 1, the winding mechanism 2 comprises a wire feeding device, a wire control device, a winding device and a transfer device, the winding device comprises a bearing seat body 201, a fixed shaft sleeve 202 and a winding shaft 203, the fixed shaft sleeve 202 is installed on the bearing seat body 201 through a rotating frame body 204, the rotating frame body 204 can rotate on the bearing seat body 201, the lower end of the bearing seat body 201 is provided with a first motor 205 for connecting with the rotating frame body 204, a cavity for accommodating the winding shaft 203 is arranged in the fixed shaft sleeve 202, one end of the fixed shaft sleeve 202 is provided with a limiting clamp block 206, a driving cylinder 207 for cooperating with the limiting clamp block 206 is arranged on the rotating frame body 204, a rotating motor 208 for driving the winding shaft 203 to rotate is arranged on the rotating frame body 204, and a lead screw motor 209 for connecting with the winding shaft 203 is arranged below the rotating motor 208; a taper part is arranged at one end of the fixed shaft sleeve 202 close to the limiting clamp block 206, a cavity for accommodating a third wire control clamp jaw 251 is arranged on one side of the taper part close to the transfer device; a cutting assembly and a stress assembly are arranged between the fixed shaft sleeve 202 and the wire control device; the cutting assembly comprises a first cutting knife 210 and a first cutting seat body 211, the first cutting knife 210 is installed on the rotating frame body 204 through a first cutting cylinder 212, and the first cutting seat body 211 is installed below the first cutting knife 210 through a second cutting cylinder 213; the stress assembly comprises a stress support 220, and the stress support 220 is installed below the fixed shaft sleeve 202 through a lifting cylinder 221. In use, one end of the platinum wire is clamped in the fixed shaft sleeve 202 by the limiting clamp block 206 (the limiting clamp block 206 is driven by the driving cylinder 207), the fixed shaft sleeve 202 rotates and bends the platinum wire by a certain angle under the driving of the first motor 205, the winding shaft 203 is stretched out of the fixed shaft sleeve 202 under the driving of the lead screw motor 209 after the first bending is completed, the winding shaft 203 is rotated by the rotating motor 208 at this time, the platinum wire is wound on the winding shaft 203 to perform the winding operation, then the stress support 220 is pushed out by the lifting cylinder 221, the end of the platinum wire winding part is supported by the stress support 220, the platinum wire can be rotated and bent by a certain angle again with the stress support 220 as the rotating and bending fulcrum, the platinum wire is cut by the cutting assembly after the second bending is completed, and the platinum wire after winding and cutting is taken out by the transfer device and sent to the next process, the platinum wire (unprocessed part) is clamped by the first wire control clamp jaw 242 and the second wire control clamp jaw 243 before cutting and separating, so that the platinum wire is prevented from rebounding under the action of the tensioner 231.
[0048] The wire control device and the wire feeding device are sequentially arranged on the opposite side of the winding device. The wire feeding device comprises an electric wire feeder 230 and a tensioner 231. The tensioner 231 is provided with a sensing module. The sensing module is used for sensing the tension of the platinum wire. During the winding process, the electric wire feeder 230 adjusts the wire feeding speed of the platinum wire according to the tension sensed by the tensioner 231, so as to reduce the probability of wire breakage. In addition, the sensing module in the tensioner 231 can detect whether the wire is broken.
[0049] The wire control device comprises a first X-axis guide rail 240, a first Y-axis guide rail 241, a first wire control jaw 242 and a second wire control jaw 243. The first Y-axis guide rail 241 is installed on the first X-axis guide rail 240 through a first Z-axis guide rail 245. The first wire control jaw 242 and the second wire control jaw 243 are installed on the first Y-axis guide rail 241 through a first frame body 246. The first wire control jaw 242 is arranged at one end of the first frame body 246 close to the winding device. A wire guide cone 247 is installed at the end of the first frame body 246 close to the winding device. In use, the wire guide cone 247 guides the platinum wire to the winding shaft 203. The first X-axis guide rail 240, the first Y-axis guide rail 241 and the first Z-axis guide rail 245 can drive the wire guide cone 247 to move linearly in front, back, left, right, up and down. The first Y-axis guide rail 241 is used for adjusting the winding density (i.e. the pitch of the spiral part of the platinum wire).
[0050] The transfer device comprises a turnover motor 250 and two third wire control jaws 251. The turnover motor 250 is installed between the winding device and the welding mechanism 5 through a third Y-axis guide rail 253. The two third wire control jaws 251 are symmetrically installed on the turnover motor 250 through corresponding telescopic cylinders 252. The telescopic cylinders 252 can drive the third wire control jaws 251 to move left and right. The turnover motor 250 can drive the third wire control jaws 251 to turn 180 degrees, so as to transfer the platinum wire from the winding device to the limiting jig 602.
[0051] The feeding mechanism 3 comprises a feeding vibration disc 301, a first pneumatic clamping jaw 302 and a second X-axis lead screw guide 303, the second X-axis lead screw guide 303 is installed above the circulating mechanism 6 through a second frame body 304, the first pneumatic clamping jaw 302 is installed on the first air cylinder 306 through a fifth motor 307, the fifth motor 307 can drive the first pneumatic clamping jaw 302 to rotate, the feeding vibration disc 301 is connected with a feeding jig through a feeding track 308, an upper part of the feeding jig is provided with a feeding opening for cooperating with the first pneumatic clamping jaw 302, one side of the feeding jig is provided with a second air cylinder 310, the second air cylinder 310 is installed with a protective cover plate 309 for cooperating with the feeding opening. In use, the feeding vibration disc 301 sends the product to the feeding opening of the feeding jig through the feeding track 308, under the driving of the first air cylinder 306 and the second X-axis lead screw guide 303, the first pneumatic clamping jaw 302 grabs the product in the feeding opening to the jig on the circulating turntable 601, so as to complete the steps of the feeding process; after the first pneumatic clamping jaw 302 completes the grabbing action, the second air cylinder 310 extends the protective cover plate 309 to avoid the product from falling out of the feeding opening.
[0052] The unloading mechanism 4 comprises an unloading conveying belt 401, a second pneumatic clamping jaw 402, a second Y-axis lead screw guide 403, a third X-axis lead screw guide 404 and three unloading carriers 405. The unloading conveying belt 401 is installed on one side of the flow mechanism 6 and extends out of the cabinet 1 at both ends. The second Y-axis lead screw guide 403 is installed above the unloading conveying belt 401 through a third frame body 406. The third X-axis lead screw guide 404 is installed on the second Y-axis lead screw guide 403. The second pneumatic clamping jaw 402 is installed on the third X-axis lead screw guide 404 through a third air cylinder 407. A fourth motor 413 is arranged on the third air cylinder 407 to drive the second pneumatic clamping jaw 402 to rotate. The three unloading carriers 405 are arranged on the unloading conveying belt 401. A test module 408 is arranged on one side of the unloading conveying belt 401. The unloading conveying belt 401 is sequentially separated into a to-be-loaded station, a working station and a to-be-unloaded station through three stopping devices. A jacking device is arranged at the position of the working station of the unloading conveying belt 401. The jacking device comprises a fourth air cylinder 409 and a jacking support 410. The fourth air cylinder 409 is installed below the unloading conveying belt 401. The jacking support 410 is installed on the fourth air cylinder 409. The stopping device comprises a fifth air cylinder 411 and a stopping support 412. The fifth air cylinder 411 is installed below the unloading conveying belt 401. The stopping support 412 is installed on the fifth air cylinder 411. The three stopping devices are used to stop the unloading carriers 405 to drive the unloading carriers 405 to stop on the unloading conveying belt 401. When stopping, the stopping support 412 is lifted by the fifth air cylinder 411 to intercept the unloading carriers 405 on the unloading conveying belt 401. In use, the second pneumatic clamping jaw 402 drives the product with the limiting jig 602 to be placed on the unloading carrier 405 on the working station through the third air cylinder 407, the second Y-axis lead screw guide 403 and the third X-axis lead screw guide 404. When the unloading carrier 405 on the working station completes the loading of the product, the stopping devices of the to-be-loaded station and the working station are closed to make the unloading carrier 405 on the working station flow to the to-be-unloaded station. The unloading carrier 405 originally located at the to-be-loaded station flows to the working station. Then, the unloading carrier 405 at the to-be-unloaded station is taken out by an external device or manually. The unloading carrier 405 needs to be supplemented at the to-be-loaded station to form the unloading process. In the process of placing the product by the second pneumatic clamping jaw 402, the unloading carrier 405 on the working station is lifted by the jacking support 410 below to prevent the unloading carrier 405 from being affected by the unloading conveying belt 401, thereby increasing the stability of unloading. Before the product is grabbed by the second pneumatic clamping jaw 402 to the unloading carrier 405, the product needs to be placed on the test module 408 to perform pressure test to exclude some defective products and avoid the defective products from flowing to the subsequent process.
[0053] The welding mechanism 5 comprises a welding head 501 and a fourth X-axis guide rail 502, the fourth X-axis guide rail 502 is installed above the circulation mechanism 6 through a fourth frame body 503, the welding head 501 is installed on the fourth X-axis guide rail 502 through a second Z-axis guide rail 504, the fourth X-axis guide rail 502 and the second Z-axis guide rail 504 can drive the welding head 501 to move linearly in front and back and up and down, a second cutting knife 506 is installed on one side of the second Z-axis guide rail 504 through a sixth cylinder 505, a second cutting seat body 508 that can be lifted is installed below the second Z-axis guide rail 504 through a seventh cylinder 507, a storage groove 509 is arranged in the second cutting seat body 508. In use, the excess part of the platinum wire can be cut by the cooperation of the second cutting knife 506 and the second cutting seat body 508 driven by the second Z-axis guide rail 504 and the sixth cylinder 505, the storage groove 509 is used for collecting waste materials, so that the materials can be recycled, and the production cost can be controlled.
[0054] The circulation mechanism 6 comprises a circulating turntable 601 and four limiting jigs 602 arranged on the circulating turntable 601, the circulating turntable 601 is installed on the cabinet 1 through a second motor 603, a CCD detection module 604 is arranged on one side of the circulating turntable 601, the limiting jig 602 is rotatably installed on the circulating turntable 601 through a rotating seat body 605, a connecting block 606 is fixedly installed at the lower end of the limiting jig 602, a locking guide column 607 used for cooperating with the connecting block 606 is liftably installed at the lower end of the rotating seat body 605. When the connecting block 606 is not connected and cooperated with the rotating assembly, the limiting jig 602 is prevented from rotating by itself through the cooperation of the locking guide column 607 and the connecting block 606, when the limiting jig 602 needs to rotate, the locking guide column 607 is lifted up by a pushing bracket 615 on the ninth cylinder 612, so that the connecting block 606 is separated from the limitation of the locking guide column 607.
[0055] The side of the circulating turntable 601 close to the transfer device is liftably installed with a rotating assembly through an eighth cylinder 610, the rotating assembly comprises a third motor 611 and a ninth cylinder 612, the third motor 611 and the ninth cylinder 612 are installed on the eighth cylinder 610 through a fifth frame body 613, a guide column 614 used for cooperating with the connecting block 606 is installed on the third motor 611, a pushing bracket 615 used for cooperating with the locking guide column 607 is installed on the ninth cylinder 612. In use, the product is placed in the limiting jig 602 by the feeding mechanism 3, then the limiting jig 602 is rotated to the lower side of the welding mechanism 5 under the rotation of the second motor 603, the platinum wire (the winding is completed) is sent to the upper end of the product by the transfer device, the welding process is completed by the welding mechanism 5, during which the limiting jig 602 can be rotated under the driving of the rotating assembly, so that the product in different directions can be conveniently welded, and the welding efficiency is ensured.
[0056] A hot air gun 7 is installed on one side of the winding device, and the hot air gun 7 can perform annealing treatment on the platinum wire.
[0057] The above is only the preferred embodiment of the present application, and is not intended to limit the present application in any form. Although the present application is disclosed as above with the preferred embodiment, it is not intended to limit the present application. Any person skilled in the art can make some changes or modifications to the above disclosed technical content without departing from the technical solution of the present application, and any equivalent embodiment with equivalent changes is equivalent to the above embodiment. Any simple modification, equivalent change and modification made to the above embodiment according to the present application are within the scope of the technical solution of the present application.
Claims
1. A full-automatic platinum wire winding and welding machine, comprising a cabinet (1) and a winding mechanism (2), a welding mechanism (5), a flow transfer mechanism (6), a feeding mechanism (3) and a discharging mechanism (4) arranged on the cabinet (1), characterized in that: The winding mechanism (2) comprises a wire feeding device, a wire control device, a winding device and a transfer device; The winding device comprises a bearing seat body (201), a fixed shaft sleeve (202) and a winding shaft (203), the fixed shaft sleeve (202) is installed on the bearing seat body (201) through a rotating frame body (204), the rotating frame body (204) can rotate on the bearing seat body (201), the lower end of the bearing seat body (201) is provided with a first motor (205) for connecting with the rotating frame body (204), the fixed shaft sleeve (202) is provided with a cavity for accommodating the winding shaft (203), one end of the fixed shaft sleeve (202) is provided with a wire clamping assembly, the rotating frame body (204) is provided with a rotating motor (208) for driving the winding shaft (203) to rotate, and a lead screw motor (209) for connecting with the winding shaft (203) is arranged below the rotating motor (208); The wire control device and the wire feeding device are arranged on one side of the winding device, the wire feeding device comprises an electric wire feeder (230) and a tensioner (231), and the tensioner (231) is provided with a sensing module; The fixed shaft sleeve (202) and the wire control device are provided with a cutting assembly and a force receiving assembly, the force receiving assembly comprises a force receiving support (220), and the force receiving support (220) is installed below the fixed shaft sleeve (202) through a lifting cylinder (221); The feeding mechanism (3) comprises a feeding vibration disc (301), a first pneumatic clamping jaw (302) and a second X-axis lead screw guide rail (303), the second X-axis lead screw guide rail (303) is installed above the flow transfer mechanism (6) through a second frame body (304), the first pneumatic clamping jaw (302) is installed on the first cylinder (306) through the fifth motor (307), the feeding vibration disc (301) is connected with a feeding jig through a feeding track (308), the upper portion of the feeding jig is provided with a feeding opening for cooperating with the first pneumatic clamping jaw (302), one side of the feeding jig is provided with a second cylinder (310), and the second cylinder (310) is provided with a protective cover plate (309) for cooperating with the feeding opening; The discharging mechanism (4) comprises a discharging conveying belt (401), a second pneumatic clamping jaw (402), a second Y-shaft guide rail (403), a third X-shaft guide rail (404) and a plurality of discharging carrier plates (405), the discharging conveying belt (401) is installed on one side of the circulating mechanism (6), and both ends of the discharging conveying belt (401) extend out of the cabinet (1), the second Y-shaft guide rail (403) is installed above the discharging conveying belt (401) through a third frame body (406), the third X-shaft guide rail (404) is installed on the second Y-shaft guide rail (403), the second pneumatic clamping jaw (402) is installed on the third X-shaft guide rail (404) through a third air cylinder (407), a fourth motor (413) for driving the second pneumatic clamping jaw (402) to rotate is arranged on the third air cylinder (407), and the plurality of discharging carrier plates (405) are arranged on the discharging conveying belt (401). One side of the discharging conveying belt (401) is provided with a test module (408).
2. The fully automatic platinum wire winding and welding machine according to claim 1, characterized in that: The discharging conveying belt (401) is sequentially separated into a to-be-discharged station, a working station and a to-be-discharged station through three stopping devices, a jacking device is arranged at the position of the working station of the discharging conveying belt (401), the jacking device comprises a fourth air cylinder (409) and a jacking support (410), the fourth air cylinder (409) is installed below the discharging conveying belt (401), and the jacking support (410) is installed on the fourth air cylinder (409). The stopping device comprises a fifth air cylinder (411) and a stopping support (412), the fifth air cylinder (411) is installed below the discharging conveying belt (401), and the stopping support (412) is installed on the fifth air cylinder (411).
3. The fully automatic platinum wire winding and welding machine according to claim 1, characterized in that: The welding mechanism (5) comprises a welding head (501) and a fourth X-shaft guide rail (502), the fourth X-shaft guide rail (502) is installed above the circulating mechanism (6) through a fourth frame body (503), and the welding head (501) is installed on the fourth X-shaft guide rail (502) through a second Z-shaft guide rail (504).
4. The fully automatic platinum wire winding and welding machine according to claim 3, characterized in that: One side of the second Z-shaft guide rail (504) is provided with a second cutting knife (506) through a sixth air cylinder (505), and the lower portion of the second Z-shaft guide rail (504) is provided with a second lifting cutting seat body (508) through a seventh air cylinder (507), and the second cutting seat body (508) is provided with a storage groove (509).
5. The fully automatic machine for winding and welding a platinum wire according to any one of claims 1 to 4, characterized in that: The circulating mechanism (6) comprises a circulating turntable (601) and a plurality of limiting jigs (602) arranged on the circulating turntable (601), the circulating turntable (601) is installed on the cabinet (1) through a second motor (603), and one side of the circulating turntable (601) is provided with a CCD detection module (604).
6. The fully automatic platinum wire winding and welding machine according to claim 5, characterized in that: The limiting jig (602) is rotatably installed on the circulating turntable (601) through the rotating seat body (605), the limiting jig (602) can move up and down on the rotating seat body (605), the lower end of the limiting jig (602) is fixedly installed with the connecting block (606), the lower end of the rotating seat body (605) is installed with the locking guide column (607) used for cooperating with the connecting block (606) in a lifting manner, and the side of the circulating turntable (601) close to the transfer device is installed with the rotating assembly in a lifting manner through the eighth cylinder (610); The rotating assembly comprises a third motor (611) and a ninth cylinder (612), the third motor (611) and the ninth cylinder (612) are installed on the eighth cylinder (610) through the fifth frame body (613), the third motor (611) is installed with the guide column (614) used for cooperating with the connecting block (606), and the ninth cylinder (612) is installed with the pushing support (615) used for cooperating with the locking guide column (607).
7. The fully automatic machine for winding and welding a platinum wire according to any one of claims 1 to 4, characterized in that: The wire control device comprises a first X-axis screw rod guide rail (240), a first Y-axis screw rod guide rail (241), a first wire control clamp jaw (242) and a second wire control clamp jaw (243), the first Y-axis screw rod guide rail (241) is installed on the first X-axis screw rod guide rail (240) through a first Z-axis screw rod guide rail (245), the first wire control clamp jaw (242) and the second wire control clamp jaw (243) are installed on the first Y-axis screw rod guide rail (241) through a first frame body (246), the first wire control clamp jaw (242) is arranged at one end of the first frame body (246) close to the wire winding device, and the one end of the first frame body (246) close to the wire winding device is installed with a wire taper head (247). The transfer device comprises a turnover motor (250) and two third wire control clamp jaws (251), the turnover motor (250) is installed between the wire winding device and the welding mechanism (5) through a third Y-axis screw rod guide rail (253), and the two third wire control clamp jaws (251) are symmetrically installed on the turnover motor (250) through corresponding telescopic cylinders (252). The fixed shaft sleeve (202) is provided with a taper portion at one end close to the wire clamping assembly, and the side of the taper portion close to the transfer device is provided with a cavity used for accommodating the third wire control clamp jaw (251).
8. The fully automatic machine for winding and welding of platinum wire according to any one of claims 1 to 4, characterized in that: One side of the wire winding device is installed with a hot air gun (7).
Citation Information
Patent Citations
Winding welding mechanism
CN219924961U