Mobile phone back glass assembly equipment

By designing glass assembly equipment on the back of the mobile phone, and using technical means such as vehicle positioning, handling modules and rolling modules, the automatic assembly of the back cover of the mobile phone is realized, solving the problems of manual assembly accuracy and efficiency, and improving assembly quality and production efficiency.

CN116511875BActive Publication Date: 2025-04-11JIANGSU JUSTECH PRECISION IND CO LTD
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Patent Information

Application Number
CN202211730039.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-12-30
Publication Date
2025-04-11
Estimated Expiration
2042-12-30

AI Technical Summary

Technical Problem

The assembly of the rear cover of the existing mobile phone mainly relies on manual operations, which makes it difficult to control the assembly accuracy and inconsistent pressure force, which easily leads to the problem of the rear cover being disengaged, affecting the yield rate of the mobile phone assembly.

Method used

A glass assembly equipment on the back of a mobile phone was designed, using technical means such as vehicle positioning, handling modules and rolling modules to realize the automation, efficient and data-based assembly of the back cover of the mobile phone.

Benefits of technology

Through automated assembly, the accuracy and efficiency of the mobile phone back cover assembly is improved, ensuring the firm combination of the mobile phone body and the rear cover is ensured, labor costs are saved, and production quality is improved.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The invention discloses a mobile phone back glass assembly device, comprising a work surface, a mobile phone back cover material bin positioned on the work surface, a carrier conveying mechanism, a first carrier positioning mechanism, a second carrier positioning mechanism, a conveying module for conveying and assembling the mobile phone back cover, a rolling module and a controller, and a carrier for fixing and positioning the mobile phone body, the carrier conveying mechanism is used to convey the carrier forward, the mobile phone back cover material bin is used to supply the mobile phone back cover, the first and second carrier positioning mechanisms are used to position the carrier arriving at the mobile phone back cover assembly station and the mobile phone back cover rolling station respectively, the conveying module is used to convey and assemble the mobile phone back cover to the mobile phone body surface, the rolling module is used to roll the mobile phone back cover assembled to the mobile phone body surface, and the controller is used to control the operation of each mechanism. The invention realizes the automatic, efficient and data-based assembly of the mobile phone back cover, reduces the production cost, is convenient for management, and achieves the purpose of improving the production quality.
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Description

Technical Field

[0001] The present invention relates to the technical field of automated assembly, and in particular to a mobile phone back glass assembly device. Background Art

[0002] With the rapid development of the 3C industry, the continuous increase in labor costs and the increasing demand for productivity, the back covers of mobile phones are currently assembled manually using simple positioning fixtures. The assembly accuracy is difficult to control, the pressing force after assembly is inconsistent, and the back cover is prone to detachment, affecting the assembly yield of mobile phones. Summary of the invention

[0003] In order to overcome the above-mentioned defects, the present invention provides a mobile phone back glass assembly device, which realizes the automation, efficiency and dataization of the mobile phone back cover assembly, while saving labor costs, improving production efficiency, facilitating management, and achieving the purpose of improving production quality.

[0004] The present invention adopts the following technical solution to solve its technical problems: a mobile phone back glass assembly device, comprising a work surface, a mobile phone back cover material bin, a carrier for fixing and positioning a mobile phone body, a carrier conveying mechanism, a first carrier positioning mechanism, a second carrier positioning mechanism, a conveying module for conveying and assembling the mobile phone back cover, a rolling module and a controller, wherein the carrier conveying mechanism can convey the carrier with the mobile phone body positioned forward, the first carrier positioning mechanism and the second carrier positioning mechanism are arranged on the work surface at intervals along the conveying direction of the carrier conveying mechanism, the first carrier positioning mechanism and the second carrier positioning mechanism can respectively fix and position the carrier arriving at the mobile phone back cover assembly station and the mobile phone back cover rolling station, the mobile phone back cover material bin is installed on the work surface, and the mobile phone back cover material bin is located on the side of the conveying starting end of the carrier conveying mechanism, the mobile phone back cover material bin can store the mobile phone back cover and roll the mobile phone back cover The covers are sent to the designated loading position one by one, the conveying module can convey the mobile phone back cover at the loading position to the mobile phone body surface positioned on the carrier at the mobile phone back cover assembly station to realize the preliminary assembly of the mobile phone body and the mobile phone back cover, the rolling module includes a rolling fixing seat, a rolling bracket, a roller, and a rolling driving device, the rolling fixing seat is fixedly installed on the workbench, and the rolling fixing seat is located on one side of the second carrier positioning mechanism, the rolling bracket is installed on the rolling fixing seat, the rolling driving device drives the rolling bracket to reciprocate in the horizontal and vertical directions, at least one roller is installed on the lower side of the rolling bracket and can rotate around a horizontal rotating axis, the roller can roll on the surface of the mobile phone back cover in the carrier positioned on the second carrier positioning mechanism, and the controller controls the carrier conveying mechanism, the first carrier positioning mechanism, the second carrier positioning mechanism, the conveying module and the rolling driving device of the rolling module to start and stop operation.

[0005] As a further improvement of the present invention, the rolling drive device is a three-axis manipulator or a multi-axis articulated manipulator that moves linearly in three mutually perpendicular directions. The rolling fixed seat is also provided with a horizontal sensing device and a height limiting device. The horizontal sensing device can sense the horizontal movement position of the rolling bracket along the rolling direction of the roller. The horizontal sensing device is electrically connected and communicated with the controller. The height limiting device stops under the rolling bracket to limit the height of the roller bracket from descending.

[0006] As a further improvement of the present invention, counterweights are symmetrically fixedly mounted on both sides of the rolling bracket along the rolling direction of the roller.

[0007] As a further improvement of the present invention, a horizontal floating frame is installed on the lower side of the rolling bracket, which can rotate around a horizontal axis extending parallel to the rolling direction of the roller. At least two rollers are symmetrically distributed on both sides of the axis of the horizontal floating frame, and the outer circumferential surface of the roller is compounded with an elastic rubber layer.

[0008] As a further improvement of the present invention, a mobile phone back cover assembly position detection module is also provided, and the mobile phone back cover assembly position detection module includes a camera, a camera holder, a light source and a light source holder, the light source holder and the camera holder are respectively fixedly installed on the workbench, and the light source holder and the camera holder are respectively arranged opposite to the position of the first carrier positioning mechanism, the light source is fixedly installed on the light source holder, and the light source can illuminate the mobile phone body on the carrier fixedly positioned by the first carrier positioning mechanism, the camera is fixedly installed on the camera holder, the camera is located directly above the carrier on the first carrier positioning mechanism, and the camera can take a frontal image of the mobile phone body and the back cover of the mobile phone in the carrier on the first carrier positioning mechanism, and the camera is electrically connected and communicated with the controller.

[0009] As a further improvement of the present invention, the camera bracket includes a camera fixing seat and a camera height adjustment bracket, the camera height adjustment bracket can be slid in the vertical direction to a set distance and installed just above the workbench, the camera fixing seat is fixedly installed on the camera height adjustment bracket, four cameras are symmetrically distributed on the camera fixing seat, and the four cameras simultaneously image the mobile phone body and the back cover of the mobile phone in the carrier positioned on the first carrier positioning mechanism, the light source includes a first light source, a second light source and a third light source, the light source bracket includes a light source fixing frame, a first light source mounting bracket, a second light source mounting bracket, a third light source mounting bracket, a second light source adjustment frame and a third light source adjustment frame, the light source fixing frame is fixedly installed on the workbench, the two light source fixing frames are symmetrically arranged on both sides of the carrier conveying mechanism, the first light source mounting bracket is installed on the light source fixing frame, and the first light source mounting bracket can be transported along the carrier conveying mechanism The horizontal position can be adjusted in the conveying direction, an inclined mounting arm is formed on the first light source mounting bracket, the first light source is fixedly mounted on the inclined mounting arm, the first light source can be tilted downward to illuminate the mobile phone body and the back cover of the mobile phone on the carrier, the second light source adjustment bracket and the third light source adjustment bracket can be respectively installed on the first light source mounting bracket for adjusting the position in the vertical direction, the second light source mounting bracket can be installed on the second light source adjustment bracket for adjusting the position along the width direction of the carrier conveying mechanism, the second light source is fixedly mounted on the second light source mounting bracket, the extension direction of the second light source is parallel to the conveying direction of the carrier conveying mechanism, two third light source mounting brackets are installed on the third light source adjustment bracket in parallel and at intervals along the conveying direction of the carrier conveying mechanism, the third light source is fixedly mounted on the third light source mounting bracket, and the third light source can illuminate the mobile phone body and the back cover of the mobile phone on the carrier at both ends along the carrier conveying direction.

[0010] As a further improvement of the present invention, the first carrier positioning mechanism includes a first lifting cylinder, a first carrier pallet and a first carrier positioning pin, and the second carrier positioning mechanism includes a second lifting cylinder, a second carrier pallet and a second carrier positioning pin, the first lifting cylinder and the second lifting cylinder are respectively fixedly installed on the working platform, the pistons of the first lifting cylinder and the second lifting cylinder are telescopically movable in the vertical direction, the pistons of the first lifting cylinder and the second lifting cylinder are respectively fixedly connected to the first carrier pallet and the second carrier pallet, the first carrier pallet and the second carrier pallet can respectively horizontally support the lower surface of the carrier, at least two first carrier positioning pins are fixedly provided at intervals on the first carrier pallet, and at least two second carrier positioning pins are fixedly provided at intervals on the second carrier pallet, and the first carrier positioning pins and the second carrier positioning pins can respectively be inserted into the positioning holes on the lower side of the carrier in a one-to-one manner.

[0011] As a further improvement of the present invention, the transport module includes a gantry column, a manipulator mechanism, a negative pressure suction cup, a suction cup bracket, a suction cup bracket rotation drive device, a negative pressure generating device and a pressure sensor. The gantry column is fixedly installed on the work table and spans above the carrier conveying mechanism. The manipulator mechanism is fixedly installed on the gantry column. The moving end of the manipulator mechanism can move to any point in the three-dimensional space within a set range. The suction cup bracket can be installed on the moving end of the manipulator mechanism so as to rotate around a vertical rotation axis. The suction cup is fixedly installed on the suction cup bracket. The pressure sensor can sense the pressure exerted on the suction cup bracket in the vertical direction. The pressure sensor is electrically connected to the controller for communication. The suction cup is connected to the negative pressure generating device through an air pipe. The control system controls the start and stop actions of the manipulator mechanism, the suction cup bracket rotation drive device and the negative pressure generating device.

[0012] As a further improvement of the present invention, the carrier conveying mechanism is a conveyor belt mechanism, and two synchronous conveyor belts are arranged on the conveyor belt mechanism in parallel and at intervals. The carrier is supported on the two synchronous conveyor belts, and the side walls of the carrier are stopped on the side walls of the conveyor belt mechanism. The conveyor belt mechanism is also fixed with a code scanning device at the starting end of the conveyance, and the code scanning device can scan the mobile phone body conveyed on the conveyor belt mechanism. The code scanning device is electrically connected and communicated with the controller to determine the model of the mobile phone body. The conveyor belt mechanism is also provided with a first incoming material sensing device and a second incoming material sensing device corresponding to the positions of the first carrier positioning mechanism and the second carrier positioning mechanism, and a third incoming material sensing device directly facing the scanning device. The first incoming material sensing device, the second incoming material sensing device and the third incoming material sensing device can respectively sense the entry into the mobile phone back cover assembly station and the mobile phone back cover rolling station and the carrier at the mobile phone body scanning station, the first incoming material sensing device, the second incoming material sensing device and the third incoming material sensing device are respectively electrically connected to the controller for communication, the conveyor belt mechanism is also provided with the first material blocking mechanism, the second material blocking mechanism and the third material blocking mechanism corresponding to the first carrier positioning mechanism, the second carrier positioning mechanism position and the code scanning device, the first material blocking mechanism, the second material blocking mechanism and the third material blocking mechanism respectively include a material blocking plate and a material blocking driving device, the material blocking plate can be installed on the workbench for reciprocating movement, the material blocking plate can block the carrier that reaches the mobile phone back cover assembly station, the mobile phone back cover rolling station and the mobile phone body code scanning device station from continuing to be conveyed forward, the material blocking driving device drives the material blocking plate to reciprocate to achieve blocking and releasing of the carrier, and the controller controls the operation of the material blocking driving devices of the first material blocking mechanism, the second material blocking mechanism and the third material blocking mechanism.

[0013] As a further improvement of the present invention, a purification box and an air purifier are also provided, the work surface, the mobile phone back cover material bin, the carrier conveying mechanism, the first carrier positioning mechanism, the second carrier positioning mechanism, the handling module, the rolling module and the controller are all located inside the purification box, and the two side walls of the purification box are respectively provided with a feed port and a discharge port which are opposite to the head and tail ends of the carrier conveying mechanism, the air purifier is fixedly installed on the purification box, and the air purifier can remove dust and purify the air in the purification box, and a display screen, a data input device and a signal light are also fixedly installed on the outer side wall of the purification box, and the display screen, the data input device and the signal light are respectively electrically connected to communicate with the controller, the display can display the air cleanliness in the purification box and the mobile phone body model data, the data input device can input the mobile phone body model data and the equipment operation parameter data of the mobile phone back cover to be assembled, and the signal light can display the equipment operation status.

[0014] The beneficial effects of the present invention are as follows: the present invention positions the mobile phone body through a carrier, and then the carrier with the mobile phone body is transported by the carrier conveying mechanism, the mobile phone back cover is placed on the surface of the mobile phone body for assembly through the handling module, and then the mobile phone back cover is rolled by the rolling module to make it tightly combined with the mobile phone body. The present invention realizes the automated, efficient and digitized assembly of the mobile phone back cover, has high assembly efficiency, high assembly precision of the mobile phone back cover, and the mobile phone body and the mobile phone back cover are firmly combined, which saves labor, reduces production costs, facilitates management, and achieves the purpose of improving production quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 A three-dimensional diagram of the structural principle of the present invention;

[0016] Figure 2 A three-dimensional diagram of the mobile phone rear cover assembly position detection module of the present invention;

[0017] Figure 3 This is a front view of the mobile phone rear cover assembly position detection module of the present invention;

[0018] Figure 4 This is a left view of the mobile phone rear cover assembly position detection module of the present invention;

[0019] Figure 5 A three-dimensional diagram of the light source illumination mechanism of the present invention;

[0020] Figure 6 It is a front view of the light source lighting mechanism of the present invention;

[0021] Figure 7 It is a left side view of the light source illumination mechanism of the present invention;

[0022] Figure 8 A three-dimensional diagram of the carrier conveying mechanism of the present invention;

[0023] Fig. 9 A three-dimensional diagram of the transport module of the present invention;

[0024] Fig.10 This is a front view of the transport module of the present invention;

[0025] Fig.11 It is a left view of the transport module of the present invention;

[0026] Fig.12 It is a three-dimensional diagram of the first carrier positioning mechanism of the present invention;

[0027] Fig.13 It is a front view of the first carrier positioning mechanism of the present invention;

[0028] Fig.14 It is a left side view of the first carrier positioning mechanism of the present invention;

[0029] Fig.15 A three-dimensional diagram of a second carrier positioning mechanism of the present invention;

[0030] Fig.16 It is a front view of the second carrier positioning mechanism of the present invention;

[0031] Fig.17 It is a left side view of the second carrier positioning mechanism of the present invention;

[0032] Fig.18 A three-dimensional diagram of the rolling die set of the present invention;

[0033] Fig.19 It is a front view of the rolling die set of the present invention;

[0034] Fig. 20 It is a left side view of the rolling die set of the present invention;

[0035] Fig.21 It is a three-dimensional diagram of the rolling bracket and the roller mechanism of the present invention;

[0036] Fig. 22 It is a front view of the rolling support and roller mechanism of the present invention;

[0037] Fig.23 It is a left view of the rolling support and roller mechanism of the present invention;

[0038] Fig.24 It is a front view of the present invention;

[0039] Fig.25 It is the right side view of the present invention. DETAILED DESCRIPTION

[0040] Embodiment: A mobile phone back glass assembly equipment comprises a work surface 1, a mobile phone back cover material bin, a carrier 3 for fixing and positioning a mobile phone body, a carrier conveying mechanism 4, a first carrier positioning mechanism 5, a second carrier positioning mechanism 6, a transport module 7 for transporting and assembling a mobile phone back cover, a rolling module 8 and a controller, wherein the carrier conveying mechanism 4 can transport the carrier 3 with the mobile phone body positioned forward, the first carrier positioning mechanism 5 and the second carrier positioning mechanism 6 are arranged on the work surface 1 at intervals along the conveying direction of the carrier conveying mechanism 4, the first carrier positioning mechanism 5 and the second carrier positioning mechanism 6 can respectively fix and position the carrier 3 arriving at the mobile phone back cover assembly station and the mobile phone back cover rolling station, the mobile phone back cover material bin is installed on the work surface 1, and the mobile phone back cover material bin is located on the side of the conveying starting end of the carrier conveying mechanism 4, the mobile phone back cover material bin can store the mobile phone back covers and send the mobile phone back covers 2 one by one to the designated loading position, the transport module 7 can carry the mobile phone back cover at the loading position to the mobile phone body surface positioned on the carrier 3 at the mobile phone back cover assembly station to realize the preliminary assembly of the mobile phone body and the mobile phone back cover. The rolling module 8 includes a rolling fixed seat 81, a rolling bracket 82, a roller 83, and a rolling drive device 84. The rolling fixed seat 81 is fixedly installed on the work table 1, and the rolling fixed seat 81 is located on one side of the second carrier positioning mechanism 6. The rolling bracket 82 is installed on the rolling fixed seat 81. The rolling drive device 84 drives the rolling bracket 82 to reciprocate in the horizontal and vertical directions. At least one roller 83 is installed on the lower side of the rolling bracket 82 and can rotate around a horizontal rotation axis. The roller 83 can roll on the surface of the mobile phone back cover in the carrier 3 positioned on the second carrier positioning mechanism 6. The controller controls the carrier conveying mechanism 4, the first carrier positioning mechanism 5, the second carrier positioning mechanism 6, the transport module 7 and the rolling drive device 84 of the rolling module 8 to start and stop.

[0041] When the equipment is running, the mobile phone body is positioned on the carrier 3. The positioning structure is generally a positioning groove formed on the carrier 3 that matches the shape of the mobile phone body or is realized by a tightening mechanism, a negative pressure suction device, etc., and then the carrier 3 equipped with the mobile phone body is placed on the carrier conveying mechanism 4 and conveyed forward. When the carrier 3 arrives at the mobile phone back cover assembly station, it is fixedly positioned by the first carrier positioning mechanism 5. The carrier 3 cannot continue to be conveyed forward and remains in a stable position without moving. At this time, the mobile phone back cover bin is sent to the specified position by the conveying module 7, and the mobile phone back cover is grabbed and conveyed to the top of the mobile phone body. As the conveying module 7 descends with the mobile phone back cover, the mobile phone back cover is placed on the mobile phone body, and the mobile phone back cover is preliminarily assembled on the mobile phone body through the downward pressure of the conveying module 7. Then the first carrier positioning mechanism 5 cancels the positioning of the carrier 3, and the carrier 3 continues to move forward on the carrier conveying mechanism 4. When the carrier 3 reaches the rolling station of the mobile phone back cover, it is fixed by the second carrier positioning mechanism 6, and the carrier 3 cannot continue to be transported forward and remains in a stable position. The rolling drive device 84 of the rolling module 8 drives the rolling bracket 82 to descend until the roller 83 contacts and presses the surface of the mobile phone back cover on the carrier 3, and then the rolling drive device 84 drives the rolling bracket 82 to move repeatedly along the length direction of the mobile phone back cover, so that the roller 83 rolls back and forth on the surface of the mobile phone back cover, pressing the mobile phone back cover and the mobile phone body to ensure that the two will not separate. The roller 83 rolls and presses the mobile phone back cover without crushing the mobile phone back cover and the mobile phone body, and without leaving marks on its surface, thereby ensuring the aesthetics of the mobile phone back cover. The equipment realizes automatic assembly of mobile phone back covers and avoids manual operation. The controller can also be connected to the Internet to realize intelligent factory management.

[0042] The rolling drive device 84 is a three-axis manipulator or a multi-axis articulated manipulator that moves linearly in three mutually perpendicular directions. The rolling fixed seat 81 is also provided with a horizontal sensing device 85 and a height limiting device 86. The horizontal sensing device 85 can sense the horizontal movement position of the rolling bracket 82 along the rolling direction of the roller 83. The horizontal sensing device 85 is electrically connected and communicated with the controller, and the height limiting device 86 is stopped below the rolling bracket 82 to limit the height of the roller 83 bracket. The horizontal sensing device 85 and the height limiting device 86 limit the range of motion of the roller 83 bracket, thereby preventing the roller 83 from descending too low to damage the mobile phone and the back cover of the mobile phone, and at the same time preventing the roller 83 from rolling too far to crush the corners of the back cover of the mobile phone.

[0043] The rolling bracket 82 is also symmetrically fixed with counterweights 87 on both sides along the rolling direction of the roller 83. The counterweights 87 can increase the pressure-maintaining effect of the roller 83.

[0044] The lower side of the rolling bracket 82 is equipped with a horizontal floating frame 88 that can rotate around a horizontal axis extending parallel to the rolling direction of the roller 83. At least two rollers 83 are symmetrically distributed on both sides of the axis of the horizontal floating frame 88. The outer surface of the circumference of the roller 83 is compounded with an elastic rubber layer. By symmetrically installing the rollers 83 on the horizontal floating frame 88, the rollers 83 can automatically adjust their height when rolling along the back cover of the mobile phone, avoiding interference with the back cover of the mobile phone or uneven pressure at different positions.

[0045] A mobile phone back cover assembly position detection module 9 is also provided, and the mobile phone back cover assembly position detection module 9 includes a camera 91, a camera bracket, a light source and a light source bracket. The light source bracket and the camera bracket are respectively fixedly installed on the work surface 1, and the light source bracket and the camera bracket are respectively arranged opposite to the first carrier positioning mechanism 5. The light source is fixedly installed on the light source bracket, and the light source can illuminate the mobile phone body on the carrier 3 fixedly positioned by the first carrier positioning mechanism 5. The camera 91 is fixedly installed on the camera bracket, and the camera 91 is located directly above the carrier 3 on the first carrier positioning mechanism 5. The camera 91 can perform frontal imaging of the mobile phone body and the mobile phone back cover in the carrier 3 on the first carrier positioning mechanism 5, and the camera 91 is electrically connected and communicated with the controller. When the transport module 7 assembles the mobile phone back cover to the mobile phone body, the mobile phone body and the mobile phone back cover are illuminated by the light source, and the camera 91 is used to image them. The control system controls the transport module 7 to adjust the position according to the imaging data, thereby ensuring that the assembly position of the mobile phone body and the mobile phone back cover is accurate and avoids misalignment.

[0046] The camera bracket includes a camera seat 92 and a camera height adjustment bracket 93, and the camera height adjustment bracket 93 can be slid in the vertical direction to a set distance and installed just above the workbench 1. The camera seat 92 is fixedly installed on the camera height adjustment bracket 93, and four cameras 91 are symmetrically distributed on the camera seat 92. The four cameras 91 simultaneously image the mobile phone body and the back cover of the mobile phone in the carrier 3 positioned on the first carrier positioning mechanism 5. The light source includes a first light source 94, a second light source 95 and a third light source 96. The light source bracket includes a light source fixing frame 97, a first light source mounting bracket 98, a second light source mounting bracket 99, a third light source mounting bracket 100, a second light source adjustment frame 101 and a third light source adjustment frame 102. The light source fixing frame 97 is fixedly installed on the workbench 1, and the two light source fixing frames 97 are symmetrically arranged on both sides of the carrier conveying mechanism 4. The first light source mounting bracket 98 is installed on the light source fixing frame 97, and the first light source mounting bracket 98 can move along the conveying direction of the carrier conveying mechanism 4 Horizontal position adjustment is performed, an inclined mounting arm is formed on the first light source mounting bracket 98, the first light source 94 is fixedly mounted on the inclined mounting arm, the first light source 94 can be tilted downward to illuminate the mobile phone body and the back cover of the mobile phone on the carrier 3, the second light source adjustment bracket 101 and the third light source adjustment bracket 102 can be respectively mounted on the first light source mounting bracket 98 for position adjustment in the vertical direction, the second light source mounting bracket 99 can be mounted on the second light source adjustment bracket 101 for position adjustment along the width direction of the carrier conveying mechanism 4, the second light source 95 is fixedly mounted on the second light source mounting bracket 99, the extension direction of the second light source 95 is parallel to the conveying direction of the carrier conveying mechanism 4, two third light source mounting brackets 100 are installed on the third light source adjustment bracket 102 in parallel and spaced apart along the conveying direction of the carrier conveying mechanism 4, the third light source 96 is fixedly mounted on the third light source mounting bracket 100, and the third light source 96 can illuminate the mobile phone body and the back cover of the mobile phone on the carrier 3 at both ends along the conveying direction of the carrier 3. Multiple light sources are used to illuminate the phone body and the back cover at multiple angles and in all directions to avoid unclear imaging. Multiple cameras are used to take images at more than 91 points, which are analyzed by the control system to ensure accurate detection.

[0047] The first carrier positioning mechanism 5 includes a first lifting cylinder 51, a first carrier pallet 52 and a first carrier positioning pin 53, and the second carrier positioning mechanism 6 includes a second lifting cylinder 61, a second carrier pallet 62 and a second carrier positioning pin 63. The first lifting cylinder 51 and the second lifting cylinder 61 are respectively fixedly installed on the working platform, and the pistons of the first lifting cylinder 51 and the second lifting cylinder 61 are telescopically movable in the vertical direction. The pistons of the first lifting cylinder 51 and the second lifting cylinder 61 are respectively fixedly connected to the first carrier pallet 52 and the second carrier pallet 62. The first carrier pallet 52 and the second carrier pallet 62 can respectively support the lower surface of the carrier 3 horizontally. At least two first carrier positioning pins 53 are fixedly provided at intervals on the first carrier pallet 52, and at least two second carrier positioning pins 63 are fixedly provided at intervals on the second carrier pallet 62. The first carrier positioning pins 53 and the second carrier positioning pins 63 can respectively be inserted into the positioning holes on the lower side of the carrier 3 one by one.

[0048] The transport module 7 includes a gantry column 71, a manipulator mechanism 72, a negative pressure suction cup 73, a suction cup bracket 74, a suction cup bracket rotation drive device 75, a negative pressure generating device and a pressure sensor 76. The gantry column 71 is fixedly installed on the work table and spans above the carrier conveying mechanism 4. The manipulator mechanism 72 is fixedly installed on the gantry column 71. The moving end of the manipulator mechanism 72 can move to any point in the three-dimensional space within a set range. The suction cup bracket 74 can be installed on the moving end of the manipulator mechanism 72 so as to rotate around a vertical rotation axis. The suction cup is fixedly installed on the suction cup bracket 74. The pressure sensor 76 can sense the pressure exerted on the suction cup bracket 74 in the vertical direction. The pressure sensor 76 is electrically connected to the controller for communication. The suction cup is connected to the negative pressure generating device through an air pipe. The control system controls the start and stop actions of the manipulator mechanism 72, the suction cup bracket rotation drive device 75 and the negative pressure generating device. The suction cup bracket 74 is driven to move in three-dimensional space by a manipulator mechanism 72 (which can be a three-axis manipulator or a multi-axis articulated manipulator that slides in three mutually perpendicular directions), thereby realizing the transportation and assembly of the mobile phone back cover by the suction cup. The pressure sensor 76 senses the pressure when the mobile phone back cover and the mobile phone body are assembled, and controls the descending position of the manipulator mechanism 72 to avoid crushing the mobile phone body and the mobile phone back cover, and at the same time avoid the mobile phone back cover from being assembled in place. In addition to the above-mentioned structure for collecting the assembly of the shell, the manipulator can also drive the clamping claws to tighten the mobile phone back cover for assembly, or by setting a mobile phone back cover silo above the mobile phone body, it can descend one by one to the mobile phone body through a blocking mechanism. These are equivalent replacement structures that can be easily thought of by technical personnel in this field based on the present application and belong to the protection scope of the present application.

[0049] The carrier conveying mechanism 4 is a conveyor belt mechanism, and two synchronous conveyor belts 41 are arranged on the conveyor belt mechanism in parallel and at intervals. The carrier 3 is supported on the two synchronous conveyor belts 41, and the side wall of the carrier 3 is stopped on the side wall 42 of the conveyor belt mechanism. The conveyor belt mechanism is also fixed with a code scanning device 43 at the starting end of the conveying, and the code scanning device 43 can scan the mobile phone body conveyed on the conveyor belt mechanism. The code scanning device 43 is electrically connected and communicated with the controller to determine the model of the mobile phone body. The conveyor belt mechanism is also provided with a first incoming material sensing device 44 and a second incoming material sensing device 45 corresponding to the positions of the first carrier positioning mechanism 5 and the second carrier positioning mechanism 6, and a third incoming material sensing device 48 facing the scanning device. The first incoming material sensing device 44, the second incoming material sensing device 45 and the third incoming material sensing device 48 can respectively sense the entry into the mobile phone back cover assembly station, the mobile phone back cover rolling station and the mobile phone body scanning station. The carrier 3 is positioned at the position, the first incoming material sensing device 44, the second incoming material sensing device 45 and the third incoming material sensing device 48 are respectively electrically connected to the controller for communication, and the conveyor belt mechanism is also provided with a first blocking mechanism 46, a second blocking mechanism 47 and a third blocking mechanism 49 corresponding to the positions of the first carrier positioning mechanism 5, the second carrier positioning mechanism 6 and the code scanning device 43, the first blocking mechanism 46, the second blocking mechanism 47 and the third blocking mechanism 49 respectively include a blocking plate and a blocking driving device, the blocking plate can be installed on the work surface 1 for reciprocating movement, the blocking plate can block the carrier 3 that reaches the mobile phone back cover assembly station, the mobile phone back cover rolling station and the mobile phone body code scanning device 43 station from continuing to be conveyed forward, the blocking driving device drives the blocking plate to reciprocate to achieve blocking and releasing of the carrier 3, and the controller controls the operation of the blocking driving devices of the first blocking mechanism 46, the second blocking mechanism 47 and the third blocking mechanism 49.

[0050] During the process of the conveyor belt mechanism conveying the carrier 3 forward, the first incoming material sensing device 44, the second incoming material sensing device 45 and the third incoming material sensing device 48 are used to sense the carrier 3 entering different stations on the carrier conveying mechanism 4, and the first blocking mechanism 46, the second blocking mechanism 47 and the third blocking mechanism 49 block the carrier 3 to prevent it from continuing to move forward, and then the barcode scanning device 43 scans the mobile phone body to confirm the model and record the information, and the first carrier positioning mechanism 5 and the second carrier positioning mechanism 6 accurately position the carrier 3, which is convenient for the precise assembly and rolling of the back cover of the mobile phone. The whole process is fully automated and operated, and no manual operation is required throughout the process, saving labor.

[0051] A purification box 10 and an air purifier 11 are also provided. The work surface 1, the mobile phone back cover material bin, the carrier conveying mechanism 4, the first carrier positioning mechanism 5, the second carrier positioning mechanism 6, the handling module 7, the rolling module 8 and the controller are all located inside the purification box 10. The two side walls of the purification box 10 are respectively provided with a feed port and a discharge port that are opposite to the head and tail ends of the carrier conveying mechanism 4. The air purifier 11 is fixedly installed on the purification box 10. The air purifier 11 can remove dust and purify the air in the purification box 10. A display screen 12, a data input device 13 and a signal light 14 are also fixedly installed on the outer side wall of the purification box 10. The display screen 12, the data input device 13 and the signal light 14 are respectively electrically connected to the controller for communication. The display can display the air cleanliness and mobile phone body model data in the purification box 10. The data input device 13 can input the mobile phone body model data and equipment operation parameter data of the mobile phone back cover to be assembled. The signal light 14 can display the equipment operation status. The air in the purification box 10 is purified by the air purifier 11 to prevent dust from affecting the assembly firmness of the back cover of the mobile phone and to prevent dust from falling into the mobile phone and affecting the operation of the mobile phone. The internal assembly data of the equipment is displayed through the display screen 12 to facilitate workers to understand the operation status of the equipment. The data input device 13 can set the data settings for the equipment to assemble different models of mobile phones.

Claims

1. A mobile phone back glass assembly device, characterized in that: The invention comprises a work surface (1), a mobile phone back cover material bin, a carrier (3) for fixing and positioning a mobile phone body, a carrier conveying mechanism (4), a first carrier positioning mechanism (5), a second carrier positioning mechanism (6), a conveying module (7) for conveying and assembling the mobile phone back cover, a rolling module (8) and a controller. The carrier conveying mechanism can convey the carrier with the mobile phone body positioned forward. The first carrier positioning mechanism and the second carrier positioning mechanism are arranged on the work surface at intervals along the conveying direction of the carrier conveying mechanism. The first carrier positioning mechanism and the second carrier positioning mechanism can respectively fix and position the carrier that arrives at the mobile phone back cover assembly station and the mobile phone back cover rolling station. The mobile phone back cover material bin is installed on the work surface, and the mobile phone back cover material bin is located on the side of the conveying starting end of the carrier conveying mechanism. The mobile phone back cover material bin can store mobile phone back covers and deliver the mobile phone back covers (2) one by one to a designated loading position. The transport module can transport the mobile phone back cover at the loading position to the mobile phone body surface positioned on the carrier at the mobile phone back cover assembly station to realize preliminary assembly of the mobile phone body and the mobile phone back cover. The rolling module comprises a rolling fixed seat (81), a rolling bracket (82), a roller (83), and a rolling drive device (84). The rolling fixed seat is fixedly installed on the work table, and the rolling fixed seat is located on one side of the second carrier positioning mechanism. The rolling bracket is installed on the rolling fixed seat. The rolling drive device drives the rolling bracket to reciprocate in the horizontal direction and the vertical direction. At least one roller is installed on the lower side of the rolling bracket and can rotate around a horizontal rotation axis. The roller can roll on the mobile phone back cover surface in the carrier positioned on the second carrier positioning mechanism. The controller controls the carrier conveying mechanism, the first carrier positioning mechanism, the second carrier positioning mechanism, the transport module and the rolling drive device of the rolling module to start and stop operation.

2. The mobile phone back glass assembly equipment according to claim 1, characterized in that: The rolling drive device is a three-axis manipulator or a multi-axis articulated manipulator that moves linearly in three mutually perpendicular directions. The rolling fixed seat is also provided with a horizontal sensing device (85) and a height limiting device (86). The horizontal sensing device can sense the horizontal movement position of the rolling bracket along the rolling direction of the roller. The horizontal sensing device is electrically connected and communicated with the controller. The height limiting device stops below the rolling bracket to limit the descending height of the roller bracket.

3. The mobile phone back glass assembly equipment according to claim 1, characterized in that: Counterweight blocks (87) are symmetrically fixedly mounted on both sides of the rolling support along the rolling direction of the roller.

4. The mobile phone back glass assembly equipment according to claim 1 or 3, characterized in that: A horizontal floating frame (88) is installed on the lower side of the rolling bracket and can rotate around a horizontal rotation axis extending parallel to the rolling direction of the rollers. At least two rollers are symmetrically distributed on both sides of the rotation axis of the horizontal floating frame. The outer circumferential surfaces of the rollers are compounded with an elastic rubber layer.

5. The mobile phone back glass assembly equipment according to claim 2, characterized in that: A mobile phone back cover assembly position detection module (9) is also provided, the mobile phone back cover assembly position detection module comprising a camera (91), a camera bracket, a light source and a light source bracket, the light source bracket and the camera bracket are respectively fixedly mounted on a work surface, and the light source bracket and the camera bracket are respectively arranged opposite to the position of the first carrier positioning mechanism, the light source is fixedly mounted on the light source bracket, and the light source can illuminate the mobile phone body on the carrier fixedly positioned by the first carrier positioning mechanism, the camera is fixedly mounted on the camera bracket, the camera is located directly above the carrier on the first carrier positioning mechanism, and the camera can perform frontal imaging of the mobile phone body and the mobile phone back cover in the carrier on the first carrier positioning mechanism, and the camera is electrically connected to the controller for communication.

6. The mobile phone back glass assembly equipment according to claim 5, characterized in that: The camera support comprises a camera fixing seat (92) and a camera height adjustment support (93), the camera height adjustment support can be slid in a vertical direction to a set distance and installed directly above the work surface, the camera fixing seat is fixedly installed on the camera height adjustment support, four cameras are symmetrically distributed on the camera fixing seat, and the four cameras simultaneously image the mobile phone body and the mobile phone back cover in the carrier positioned on the first carrier positioning mechanism, the light source comprises a first light source (94), a second light source (95) and a third light source (96), the light source support comprises a light source fixing frame (97), a first light source mounting frame (98), a second light source mounting frame (99), a third light source mounting frame (100), a second light source adjustment frame (101) and a third light source adjustment frame (102), the light source fixing frame is fixedly installed on the work surface, the two light source fixing frames are symmetrically arranged on both sides of the carrier conveying mechanism, the first light source mounting frame is installed on the light source fixing frame, the second light source mounting frame (101) and the third light source adjustment frame (102) are fixedly installed on the work surface, A light source mounting bracket can be adjusted horizontally along the conveying direction of the carrier conveying mechanism, an inclined mounting arm is formed on the first light source mounting bracket, the first light source is fixedly mounted on the inclined mounting arm, the first light source can be tilted downward to illuminate the mobile phone body and the back cover of the mobile phone on the carrier, the second light source adjustment bracket and the third light source adjustment bracket can be respectively mounted on the first light source mounting bracket and can be adjusted in position along the vertical direction, the second light source mounting bracket can be mounted on the second light source adjustment bracket and can be adjusted in position along the width direction of the carrier conveying mechanism, the second light source is fixedly mounted on the second light source mounting bracket, the extension direction of the second light source is parallel to the conveying direction of the carrier conveying mechanism, two third light source mounting brackets are installed on the third light source adjustment bracket in parallel and spaced along the conveying direction of the carrier conveying mechanism, the third light source is fixedly mounted on the third light source mounting bracket, and the third light source can illuminate the mobile phone body and the back cover of the mobile phone on the carrier at both ends along the carrier conveying direction.

7. The mobile phone back glass assembly equipment according to claim 1, characterized in that: The first carrier positioning mechanism comprises a first lifting cylinder (51), a first carrier pallet (52) and a first carrier positioning pin (53); the second carrier positioning mechanism comprises a second lifting cylinder (61), a second carrier pallet (62) and a second carrier positioning pin (63); the first lifting cylinder and the second lifting cylinder are respectively fixedly mounted on the working platform; the pistons of the first lifting cylinder and the second lifting cylinder telescope in the vertical direction; the pistons of the first lifting cylinder and the second lifting cylinder are respectively fixedly connected to the first carrier pallet and the second carrier pallet; the first carrier pallet and the second carrier pallet can respectively support the lower surface of the carrier horizontally; at least two first carrier positioning pins are fixedly provided at intervals on the first carrier pallet; at least two second carrier positioning pins are fixedly provided at intervals on the second carrier pallet; the first carrier positioning pins and the second carrier positioning pins can respectively be inserted into the positioning holes on the lower side of the carrier in a one-to-one correspondence.

8. The mobile phone back glass assembly equipment according to claim 1, characterized in that: The transport module comprises a gantry column (71), a manipulator mechanism (72), a negative pressure suction cup (73), a suction cup bracket (74), a suction cup bracket rotation drive device (75), a negative pressure generating device and a pressure sensor (76). The gantry column is fixedly installed on the work table and spans above the carrier conveying mechanism. The manipulator mechanism is fixedly installed on the gantry column. The moving end of the manipulator mechanism can move to any point in the three-dimensional space within a set range. The suction cup bracket can be installed on the moving end of the manipulator mechanism so as to rotate around a vertical rotation axis. The suction cup is fixedly installed on the suction cup bracket. The pressure sensor can sense the pressure exerted on the suction cup bracket in the vertical direction. The pressure sensor is electrically connected to the controller for communication. The suction cup is connected to the negative pressure generating device through an air pipe. The control system controls the start and stop actions of the manipulator mechanism, the suction cup bracket rotation drive device and the negative pressure generating device.

9. The mobile phone back glass assembly equipment according to claim 1, characterized in that: The carrier conveying mechanism is a conveyor belt mechanism, and two synchronous conveyor belts (41) are arranged on the conveyor belt mechanism in parallel and at intervals. The carrier is supported on the two synchronous conveyor belts, and the side wall of the carrier is stopped on the side wall (42) of the conveyor belt mechanism. The conveyor belt mechanism is also fixedly provided with a code scanning device (43) at the starting end of the conveying, and the code scanning device can scan the mobile phone body conveyed on the conveyor belt mechanism. The code scanning device is electrically connected and communicated with the controller to determine the model of the mobile phone body. The conveyor belt mechanism is also provided with a first incoming material sensing device (44) and a second incoming material sensing device (45) corresponding to the positions of the first carrier positioning mechanism and the second carrier positioning mechanism, and a third incoming material sensing device (48) directly facing the scanning device. The first incoming material sensing device, the second incoming material sensing device and the third incoming material sensing device can respectively sense the entry into the mobile phone back cover assembly station and the mobile phone back cover rolling station. and a carrier at a mobile phone body scanning station, a first material incoming sensing device, a second material incoming sensing device and a third material incoming sensing device are respectively electrically connected and communicated with a controller, a first material blocking mechanism (46), a second material blocking mechanism (47) and a third material blocking mechanism (49) corresponding to the positions of the first carrier positioning mechanism, the second carrier positioning mechanism and the code scanning device are also provided on the conveyor belt mechanism, the first material blocking mechanism, the second material blocking mechanism and the third material blocking mechanism respectively include a material blocking plate and a material blocking driving device, the material blocking plate can be installed on the workbench to reciprocate, the material blocking plate can block the carrier that reaches the mobile phone back cover assembly station, the mobile phone back cover rolling station and the mobile phone body code scanning device station from continuing to be conveyed forward, the material blocking driving device drives the material blocking plate to reciprocate to achieve blocking and releasing of the carrier, and the controller controls the operation of the material blocking driving devices of the first material blocking mechanism, the second material blocking mechanism and the third material blocking mechanism.

10. The mobile phone back glass assembly equipment according to claim 1, characterized in that: A purification box (10) and an air purifier (11) are also provided. The work surface, the mobile phone back cover material bin, the carrier conveying mechanism, the first carrier positioning mechanism, the second carrier positioning mechanism, the handling module, the rolling module and the controller are all located inside the purification box. The two side walls of the purification box are respectively provided with a feed inlet and a discharge inlet that are directly opposite to the front and rear ends of the carrier conveying mechanism. The air purifier is fixedly installed on the purification box. The air purifier can remove dust and purify the air in the purification box. A display screen (12), a data input device (13) and a signal light (14) are also fixedly installed on the outer side wall of the purification box. The display screen, the data input device and the signal light are respectively electrically connected and communicated with the controller. The display can display the air cleanliness in the purification box and the mobile phone body model data. The data input device can input the mobile phone body model data and the equipment operation parameter data of the mobile phone back cover to be assembled. The signal light can display the equipment operation status.

Citation Information

Patent Citations

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