A rolling machine with a detection function and a method of using the same

Abstract

The present application relates to the field of rolling machine equipment, specifically to a rolling machine with detection function, including detection assembly for support, the side end face center of detection assembly is fixedly installed with support bottom plate for support, and the aluminum profile support leg is arranged at the lower end face of the four corners of the support bottom plate, the upper end face of the support bottom plate is fixedly provided with rolling machine main body, the inner end face of the detection assembly is slidably connected with material guiding assembly. The present application sets detection assembly, when detecting and exporting the rolled product, the photoelectric switch receiver and the photoelectric switch transmitter can automatically detect the rolled product in the material box, and cooperate with the transmission of the stepping motor, transmission gear and rack to automatically export the rolled product, improve the detection accuracy and stability of the equipment.

Description

Technical Field

[0001] This invention relates to the field of coiling machine technology, specifically to a coiling machine with detection function and its usage method. Background Technology

[0002] The rolling machine is mainly used to roll thin materials such as gauze, paper, film, self-adhesive, and aluminum foil directly at the end of the process, thereby improving the regularity of the finished material output and collection.

[0003] For example, the utility model patent disclosed in publication number CN217894333U, a rolling machine with detection function, belongs to the field of advertising production technology. It solves the problem that current rolling machines lack detection function and cannot collect advertising cloth in a unified manner. This rolling machine with detection function includes a rolling machine body and a material feeding trough body installed on its surface. Both sides of the material feeding trough body have through grooves, and baffles are movably connected inside the through grooves. A plate is fixed to the right side of the rolling machine body, and a fixing plate is fixed to the top of the right side of the rolling machine body. A first electric push rod passes through the top right side of the fixing plate and is fixed to the through part of the fixing plate. An ultrasonic sensor is fixed to the bottom of the fixing plate, and a controller is fixed to the front side of the rolling machine body. The controller is electrically connected to the ultrasonic sensor.

[0004] Although the above-mentioned equipment can inspect the products inside the feed box of the coiling machine, its automation level in collecting and exporting the coiled products is insufficient. At the same time, it is not convenient to automatically inspect the products inside the coiling trolley, which reduces the automation level of the equipment processing. Therefore, a coiling machine with inspection function and its usage method are needed to solve the problems mentioned above. Summary of the Invention

[0005] The purpose of this invention is to provide a rolling machine with detection function and its usage method to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a coiling machine with detection function, comprising a detection component for support, a support base plate for support is fixedly installed at the center of the side end face of the detection component, and aluminum profile legs are provided at the four corners of the lower end face of the support base plate, the main body of the coiling machine is fixedly installed on the upper end face of the support base plate, and a material guide component is slidably connected to the inner end face of the detection component.

[0007] Preferably, the detection component includes a rack, a photoelectric switch receiver, a support platform, a limiting baffle, a photoelectric switch transmitter, and a guide rail. The photoelectric switch receiver is disposed near the top of the inner end face of the support platform, and the photoelectric switch transmitter is disposed on the inner end face of the support platform directly opposite the photoelectric switch receiver. Guide rails are symmetrically disposed at the bottom of the inner end face of the support platform, and a rack is disposed on the side wall of the bottom end face of the support platform. A limiting baffle for protection is disposed at the rear of the inner end face of the support platform.

[0008] Preferably, the material guiding assembly includes a material conveying box for support. Two sets of ball bearing slides for guidance are symmetrically arranged on the upper end face of the material conveying box, and a mounting plate is provided on the side of the lower end face of the material conveying box. A planetary reducer is provided at the center of the upper end face of the mounting plate, and a transmission gear is fixedly installed on the lower end face of the planetary reducer. A stepper motor is provided on the upper end face of the planetary reducer, and a hinge is hinged to the side end face of the material conveying box through a connecting sealing plate.

[0009] Preferably, the lower end face of the material conveying box is slidably engaged with the guide rail via the ball bearing slide.

[0010] Preferably, the photoelectric switch transmitter and the photoelectric switch receiver are on the same horizontal line, and the hinge is made of a lightweight material.

[0011] Preferably, the transmission gear is meshed with the material conveying box, the inner end face of the material conveying box is inclined, and the inclined surface is directly opposite the hinge.

[0012] Preferably, the rear end face of the feeding box is in contact with the limiting baffle, and the photoelectric switch receiver is electrically connected to the stepper motor.

[0013] A method of using a coiling machine with detection function includes the following steps:

[0014] S1: The external feeding equipment feeds the rolled raw material into the main body of the rolling machine. The main body of the rolling machine can roll the rolled product and then guide it into the conveying box for collection.

[0015] S2: When the product inside the feeding box is collected to the opening, the photoelectric switch transmitter is blocked for a long time. The photoelectric switch receiver stops the main body of the winding machine through the external control device and starts the stepper motor drive.

[0016] S3: The stepper motor drives the material box to move outward through the planetary reducer and transmission gear. After the material box is separated from the support platform, the rolled product is automatically discharged under the action of gravity.

[0017] S4: The photoelectric switch receiver and photoelectric switch transmitter signal are reset, the stepper motor drives the material box to reset, and the main body of the coiling machine then runs automatically.

[0018] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0019] 1. By setting up a detection component, the photoelectric switch receiver and photoelectric switch transmitter can automatically detect the rolled products inside the feed box when detecting and exporting rolled products. At the same time, in conjunction with the transmission of stepper motor, transmission gear and rack, the rolled products are automatically exported, which improves the accuracy of the equipment in detecting rolled products and the stability of exporting.

[0020] 2. By setting up a material guiding component, the present invention uses a lightweight material for the hinge when automatically unloading rolled products, which facilitates the rapid and automatic unloading of rolled products by gravity, effectively improving the efficiency of automated material unloading. Attached Figure Description

[0021] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0022] Figure 1 This is a split view of the main body of the present invention;

[0023] Figure 2 This is a schematic diagram of the main structure of the present invention;

[0024] Figure 3 This is a schematic diagram of the detection component structure of the present invention;

[0025] Figure 4 This is a side view of the detection component of the present invention;

[0026] Figure 5 This is a schematic diagram of the material guiding component structure of the present invention;

[0027] Figure 6 This is a side view of the material guiding assembly of the present invention.

[0028] In the diagram: 1-Curling machine body, 2-Supporting base plate, 3-Aluminum profile support leg, 4-Detection component, 5-Guiding component, 41-Rack and pinion, 42-Photoelectric switch receiver, 43-Supporting platform, 44-Limit baffle, 45-Photoelectric switch transmitter, 46-Guide rail, 51-Feeding box, 52-Ball bearing slide, 53-Transmission gear, 54-Mounting plate, 55-Planetary reducer, 56-Stepper motor, 57-Hinge, 58-Connecting sealing plate. Detailed Implementation

[0029] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort should fall within the scope of protection of the present application.

[0030] It should be noted that the terms "first," "second," etc., in the specification, claims, and accompanying drawings of this application are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate for the embodiments of this application described herein. Furthermore, the terms "comprising" and "having," and any variations thereof, are intended to cover non-exclusive inclusion; for example, a process, method, system, product, or apparatus that comprises a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to such processes, methods, products, or apparatus.

[0031] The invention will be further described below with reference to the accompanying drawings.

[0032] Example 1

[0033] Please see Figure 1-6 An embodiment of the present invention provides a coiling machine with detection function, including a detection component 4 for support, a support base plate 2 for support is fixedly installed at the center of the side end face of the detection component 4, and aluminum profile legs 3 are provided at the four corners of the lower end face of the support base plate 2. The upper end face of the support base plate 2 is fixedly installed with the coiling machine body 1, and the inner end face of the detection component 4 is slidably connected with a material guide component 5.

[0034] The detection component 4 includes a rack 41, a photoelectric switch receiver 42, a support platform 43, a limiting baffle 44, a photoelectric switch transmitter 45, and a guide rail 46. The photoelectric switch receiver 42 is provided near the top of the inner end face of the support platform 43, and the photoelectric switch transmitter 45 is provided on the inner end face of the support platform 43 directly opposite the photoelectric switch receiver 42. The guide rails 46 are symmetrically arranged at the bottom of the inner end face of the support platform 43, and the rack 41 is provided on the side wall of the bottom end face of the support platform 43. The limiting baffle 44 for protection is provided at the rear of the inner end face of the support platform 43.

[0035] The material guiding assembly 5 includes a material feeding box 51 for support. Two sets of ball bearing slides 52 for guidance are symmetrically arranged on the upper end face of the material feeding box 51, and a mounting plate 54 is provided on the side of the lower end face of the material feeding box 51. A planetary reducer 55 is provided at the center of the upper end face of the mounting plate 54, and a transmission gear 53 is fixedly installed on the lower end face of the planetary reducer 55. A stepper motor 56 is provided on the upper end face of the planetary reducer 55. A hinge 57 is hinged to the side end face of the material feeding box 51 through a connecting sealing plate 58.

[0036] The lower end face of the feed box 51 is slidably engaged with the guide rail 46 via the ball bearing slide 52, which can effectively improve the stability of the output of the rolled product.

[0037] The photoelectric switch transmitter 45 and the photoelectric switch receiver 42 are on the same horizontal line. The hinge 57 is made of lightweight material, which can prevent subsequent obstruction of the rolled product and improve the efficiency of unloading the rolled product.

[0038] The transmission gear 53 is meshed with the material box 51. The inner end face of the material box 51 is inclined, and the inclined surface is directly opposite the hinge 57. The inclined material box 51 can facilitate the quick export of the rolled products inside. After the products are exported, the hinge 57 is reset, which is convenient for subsequent re-reset into the support platform 43.

[0039] The rear end face of the feeding box 51 is in contact with the limiting baffle 44. The photoelectric switch receiver 42 is electrically connected to the stepper motor 56. The limiting baffle 44 can limit the rear of the feeding box 51, improving the stability of the feeding box 51 reset. The photoelectric switch receiver 42 can provide a start signal to the stepper motor 56, facilitating subsequent rapid material feeding.

[0040] A method of using a coiling machine with detection function includes the following steps:

[0041] S1: The external feeding device feeds the rolled raw material into the main body 1 of the rolling machine. The main body 1 of the rolling machine can roll the rolled product and then guide it into the conveying box 51 for collection.

[0042] S2: The products inside the feeding box 51 are collected to the opening, and the photoelectric switch transmitter 45 is blocked for a long time. The photoelectric switch receiver 42 stops the main body of the winding machine 1 through the external control device and starts the stepper motor 56 to drive.

[0043] S3: Stepper motor 56 drives material box 51 to move outward through planetary reducer 55 and transmission gear 53. After material box 51 is separated from support platform 43, the rolled product is automatically discharged under gravity.

[0044] S4: The photoelectric switch receiver 42 and photoelectric switch transmitter 45 are reset, the stepper motor 56 drives the material box 51 to reset, and the main body of the coiling machine 1 then runs automatically.

[0045] Working Principle: Before use, the user can position the feeding device on the side of the coiling machine body 1 to facilitate the subsequent supply of raw materials for coiling inside the coiling machine body 1. After the coiling machine body 1 completes the coiling, the coiled products can be directly fed into the conveying box 51. When the products inside the conveying box 51 accumulate to the opening, the products will permanently block the beam emitted by the photoelectric switch transmitter 45. At this time, the external control device receives the signal from the photoelectric switch receiver 42, and stops the coiling machine body 1. At the same time, the stepper motor 56 is started. The stepper motor 56 can drive the planetary reducer 55 at the bottom to rotate. The transmission gear 53 at the bottom is driven to rotate. When the transmission gear 53 rotates, it can mesh with the rack 41, thereby driving the mounting plate 54 and the feeding box 51 to move outward on the upper part of the guide rail 46. When the feeding box 51 is completely separated from the support platform 43, the hinge 57 flips upward under the gravity of the internal product, so that the rolled product can be directly exported from the inside of the feeding box 51 to the external receiving equipment. At this time, the photoelectric switch receiver 42 and the photoelectric switch transmitter 45 are reconnected, and the stepper motor 56 starts to drive the feeding box 51 to reset through the transmission gear 53. Then the main body of the rolling machine 1 continues to operate to roll.

[0046] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A rolling machine with detection function, comprising a detection assembly (4) for support, a support bottom plate (2) is fixedly installed at the center of the side end face of the detection assembly (4), and aluminum profile legs (3) are arranged at the lower end face of the four corners of the support bottom plate (2), characterized in that: The upper end surface of the support bottom plate (2) is fixedly provided with a rolling machine body (1), and the inner end surface of the detection assembly (4) is slidably connected with a material guiding assembly (5); The detection assembly (4) comprises a rack (41), a photoelectric switch receiver (42), a support platform (43), a limiting baffle (44), a photoelectric switch transmitter (45) and a guide sliding rail (46). The inner end surface of the support platform (43) is provided with the photoelectric switch receiver (42) near the top, and the inner end surface of the support platform (43) is provided with the photoelectric switch transmitter (45) opposite to the photoelectric switch receiver (42). The inner end surface of the support platform (43) is symmetrically provided with the guide sliding rail (46) at the bottom, and the inner end surface of the support platform (43) is provided with the rack (41) at the side wall of the bottom end surface. The inner end surface of the support platform (43) is provided with the limiting baffle (44) at the rear part for protection. The material guiding assembly (5) comprises a material conveying box (51) for supporting. The lower end surface of the material conveying box (51) is symmetrically provided with two groups of ball sliding seats (52) for guiding, and the lower end surface of the material conveying box (51) is provided with a mounting clamping plate (54) at the side. The upper end surface of the mounting clamping plate (54) is provided with a planetary reducer (55) at the center, and the lower end surface of the planetary reducer (55) is fixedly provided with a transmission gear (53). The upper end surface of the planetary reducer (55) is provided with a stepping motor (56), and the side end surface of the material conveying box (51) is hingedly connected with a hinge (57) through a connecting cover plate (58). The lower end surface of the material conveying box (51) is further slidably connected with the guide sliding rail (46) through the ball sliding seat (52). The photoelectric switch transmitter (45) and the photoelectric switch receiver (42) are at the same horizontal line, and the hinge (57) is made of light material. The transmission gear (53) is engagedly connected with the material conveying box (51), the inner end surface of the material conveying box (51) is inclinedly arranged, and the inner end surface of the inclinedly arranged material conveying box (51) is opposite to the hinge (57). The rear end surface of the material conveying box (51) is fitted with the limiting baffle (44), and the photoelectric switch receiver (42) is electrically connected with the stepping motor (56).

2. The method of using a roll forming machine with a detection function according to claim 1, wherein: The method comprises the following steps: S1: The external feeding device feeds the rolling raw material into the inside of the rolling machine body (1), the rolling machine body (1) can roll the products, and then the products are introduced into the inside of the material conveying box (51) for collection; S2: The products collected in the inside of the material conveying box (51) are at the opening, the photoelectric switch transmitter (45) is shielded for a long time, the photoelectric switch receiver (42) stops the rolling machine body (1) through external control device, and the stepping motor (56) is started; S3: The stepping motor (56) drives the material conveying box (51) to move out through the planetary reducer (55) and the transmission gear (53), after the material conveying box (51) is separated from the support platform (43), the rolling products are automatically guided out under the action of gravity. S4: photoelectric switch receiver (42) and photoelectric switch transmitter (45) signal reset, stepper motor (56) drive feed tank (51) reset, the roll machine body (1) automatically run subsequently.

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