A kind of broken bridge heat insulation aluminum profile spraying equipment
By introducing limiting and pushing mechanisms into the thermal break aluminum profile spraying equipment, the problem of uneven aluminum profile spraying has been solved, achieving more efficient spraying results and automated operation.
Patent Information
- Application Number
- CN202310428482.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-04-20
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2043-04-20
AI Technical Summary
The existing thermal break aluminum profile spraying equipment fails to effectively position the aluminum profile during clamping, resulting in uneven spraying and affecting the spraying effect.
A spraying device including a limiting mechanism and a pushing mechanism was designed. The limiting plate aligns the aluminum profile so that it is parallel to the spray nozzle, and the limiting mechanism is driven to disengage from the surface of the aluminum profile by the linkage rod to ensure uniform spraying.
It improves spraying efficiency and effect, ensures uniform spraying on aluminum profiles, reduces uneven spraying, and enhances the automation level of the spraying equipment.
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Figure CN116532273B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of broken bridge aluminum profile processing, and particularly relates to a broken bridge heat insulation aluminum profile spraying equipment. BACKGROUND
[0002] In the processing of the broken bridge aluminum profile, a spraying process is needed, and powder spraying is one of the spraying processes. Powder spraying is to spray powder coating to the surface of the aluminum profile by a powder spraying device. Under the action of static electricity, the powder is uniformly adsorbed on the surface of the workpiece to form a powder coating. The powder coating is leveled and solidified by high-temperature baking to become a final coating with different effects. The spraying effect of powder spraying is better than that of paint spraying in mechanical strength, adhesion, corrosion resistance, and aging resistance, and the cost is lower than that of paint spraying with the same effect. The existing spraying device is as follows:
[0003] A broken bridge aluminum profile powder spraying device is disclosed in Chinese patent document CN217069286U, which specifically discloses that the device comprises a base, vertical plates are fixedly arranged on the top outer walls of the base, clamping mechanisms are arranged on the outer walls of the opposite sides of the vertical plates at the upper end, a screw rod is connected to the lower ends of the outer walls of the opposite sides of the vertical plates through bearings, a motor two is fixedly connected to the lower end of one side of the vertical plate, the output shaft of the motor two is fixedly connected to one end of the screw rod, a moving block is threadedly connected to the outer part of the screw rod, guide rods are symmetrically fixedly connected to the lower ends of the outer walls of the opposite sides of the vertical plates, a hydraulic rod is fixedly connected to the top end of the moving block, a U-shaped plate is fixedly connected to one end of the piston rod of the hydraulic rod, and powder spraying heads are arranged on the opposite outer walls of the U-shaped plate. The device can automatically spray powder under the action of the motor two, and the two powder spraying heads can realize double-sided powder spraying, which saves time and effort and is efficient.
[0004] As known from the above, the existing spraying device first clamps the aluminum profile by the clamping mechanism, then drives the U-shaped plate by the motor two, and the U-shaped plate drives the powder spraying heads to spray powder on the surface of the aluminum profile to achieve automatic powder spraying. However, the aluminum profile is not positioned when it is clamped, and when the side opposite to the U-shaped plate of the surface of the aluminum profile is not parallel, the sprayed powder layer will be uneven after the powder spraying heads spray powder on the surface of the aluminum profile, which affects the spraying effect. Therefore, the present application provides a broken bridge heat insulation aluminum profile spraying equipment to solve the above technical problems. SUMMARY
[0005] The present application aims to provide a broken bridge heat insulation aluminum profile spraying equipment to solve the technical problem that the aluminum profile is not positioned when it is clamped.
[0006] To achieve the above-mentioned purpose, the technical scheme of the present application is as follows:
[0007] The application discloses a kind of broken bridge heat insulation aluminum profile spraying equipment, including support plate, support plate top is equipped with the placement platform of placing aluminum profile, also be equipped with fixed column, fixed column is equipped with the movable link that can go up and down, movable link is fixedly equipped with the pressing block for pressing aluminum profile, placement platform is equipped with the spraying mechanism for being sprayed to the surface of aluminum profile, also be equipped with the limiting mechanism of being righted to aluminum profile and the pushing mechanism of driving limiting mechanism to be separated from the surface of aluminum profile, limiting mechanism includes with the limiting plate of the contact of aluminum profile spraying face, pushing mechanism includes with the linkage rod of cooperation of spraying mechanism.
[0008] Further, fixed column inside is equipped with sliding groove, and sliding groove is equipped with cylinder, movable link is slidably arranged on the sliding groove of fixed column, and movable link is fixedly connected with the telescopic rod of cylinder.
[0009] Further, support plate bottom is equipped with several supporting legs.
[0010] Further, placement platform inside is equipped with cavity.
[0011] Further, limiting mechanism includes fixed rod, first spring and second spring, fixed rod is fixedly arranged in the top of cavity in placement platform, sliding block is slidably arranged on fixed rod, first spring is arranged on fixed rod and is placed at the bottom of sliding block to force sliding block, sliding block left and right sides are equipped with support rod, a pair of limiting plates are symmetrically arranged and are slidably arranged on support rod, limiting plate is partially extended to the outside of placement platform to be righted to aluminum profile, second spring is arranged on support rod and is placed at the side of limiting plate away from each other to force limiting plate.
[0012] Further, spraying mechanism includes guide plate, driving motor, sliding frame and connecting pipe, guide plate is fixedly arranged at the side of placement platform, guide plate is equipped with vertical guide slot, guide slot is equipped with screw rod, driving motor is arranged at the top of guide plate and is connected with screw rod shaft, guide slot is equipped with first guide rod, sliding frame is slidably arranged on first guide rod and is placed at the top of guide slot, sliding frame is threadedly connected with screw rod, left and right symmetrically equipped with spray head on sliding frame, a pair of control valves are further arranged on sliding frame, and control valves are respectively communicated with spray head through connecting pipe.
[0013] Further, pushing mechanism includes second guide rod, third spring and inclined rod, inclined rod is fixedly arranged at the bottom of sliding block, second guide rod is fixedly arranged at the side of placement platform, linkage rod is slidably arranged on second guide rod and vertically extends towards sliding frame at both ends, inclined edge is arranged on the extension end of linkage rod, third spring is arranged on second guide rod and is placed at the side of linkage rod close to inclined rod to force linkage rod, push rod for pushing inclined rod is arranged on the side of linkage rod close to inclined rod.
[0014] Further, the end of push rod in contact with inclined rod is equipped with roller.
[0015] Further, the protective frame is arranged on the support plate, and a receivable door frame is arranged on the protective frame, and a handle is arranged on the door frame.
[0016] Further, the door frame is a glass door.
[0017] The present application has the advantages that the aluminum profile is vertically placed on the placing table, then the pressing block is driven to press downward, and the aluminum profile is pressed from top to bottom; and when the aluminum profile is placed, the limiting plate of the limiting mechanism is used to adjust the aluminum profile, so that the surface of the aluminum profile to be sprayed is parallel to the spray head, then the spraying mechanism is used to spray the surface of the aluminum profile, so that the spraying is more uniform, and the spraying efficiency is improved. The pushing mechanism for driving the limiting mechanism to separate from the surface of the aluminum profile is further included, the pushing mechanism includes a linkage rod, in the process that the spraying mechanism sprays the surface of the aluminum profile from top to bottom, the linkage rod drives the pushing mechanism to operate, so that the limiting mechanism separates from the surface of the aluminum profile, and the surface of the limiting plate in contact with the aluminum profile can also be sprayed, and the spraying efficiency is further improved. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is a three-dimensional structure schematic diagram of the present application.
[0019] Figure 2 It is a first partial structure schematic diagram of the present application.
[0020] Figure 3 It is an internal three-dimensional structure schematic diagram of the present application.
[0021] Figure 4 It is a second partial structure schematic diagram of the present application.
[0022] Figure 5 It is a structure schematic diagram of the spraying mechanism of the present application.
[0023] Figure 6 It is a structure schematic diagram of the limiting mechanism and the pushing mechanism of the present application.
[0024] The reference signs include:
[0025] 1. Support plate; 2. Placement platform; 3. Fixed column; 4. Movable rod; 5. Cylinder; 6. Pressure block; 7. Spraying mechanism; 701. Guide plate; 702. Guide groove; 703. Lead screw; 704. Drive motor; 705. Sliding frame; 706. First guide rod; 707. Spray nozzle; 708. Control valve; 709. Connecting pipe; 8. Limiting mechanism; 801. Fixed rod; 802. Slider; 803. First spring; 804. Support rod; 805. Limiting plate; 806. Second spring; 9. Pushing mechanism; 901. Second guide rod; 902. Linkage rod; 903. Third spring; 904. Push rod; 905. Diagonal rod; 906. Roller; 10. Protective frame; 11. Door frame; 12. Handle; 13. Support leg. Detailed Implementation
[0026] The following is a detailed description of a thermally broken aluminum profile spraying device according to the present invention, with reference to the accompanying drawings.
[0027] like Figures 1-4 As shown, an embodiment of the thermally broken aluminum profile spraying equipment of the present invention includes a support plate 1, with a plurality of legs 13 at the bottom of the support plate 1 for supporting the entire equipment. A placement platform 2 for placing aluminum profiles is provided at the top of the support plate 1, on which the aluminum profiles to be sprayed are placed vertically; wherein, the support plate 1 is provided with fixing columns 3, such as... Figure 4The fixed column 3 is internally provided with a sliding groove, and the sliding groove is internally provided with a cylinder 5, in addition, the sliding groove of the fixed column 3 is slidingly provided with a movable rod 4, and the movable rod 4 is fixedly connected with the telescopic rod of the cylinder 5, the telescopic rod of the cylinder 5 is in an extended state, when the cylinder 5 is started, the telescopic rod is retracted, thereby driving the movable rod 4 to move downward. The movable rod 4 is fixedly provided with a pressing block 6 for pressing the aluminum profile, after the aluminum profile to be sprayed is vertically placed on the placing table 2, the cylinder 5 is started to drive the movable rod 4 to move downward, thereby driving the pressing block 6 to press downward, and the aluminum profile in the vertical state is pressed. The placing table 2 is provided with a spraying mechanism 7 for spraying the surface of the aluminum profile, after the aluminum profile is pressed, the spraying mechanism 7 is started to spray the surface of the aluminum profile from top to bottom. The application also includes a limiting mechanism 8 for aligning the aluminum profile and a pushing mechanism 9 for driving the limiting mechanism 8 away from the surface of the aluminum profile, wherein the limiting mechanism 8 includes a limiting plate 805, when the aluminum profile is placed, the limiting plate 805 on the limiting mechanism 8 is used to align the aluminum profile, so that the surface of the aluminum profile to be sprayed is parallel and opposite to the powder spraying part of the spraying mechanism 7, then the surface of the aluminum profile is sprayed by the spraying mechanism 7, so that the sprayed coating is more uniform, and the spraying efficiency is improved; the pushing mechanism 9 includes a linkage rod 902, during the process that the spraying mechanism 7 sprays the surface of the aluminum profile from top to bottom, the linkage rod 902 is contacted, so that the linkage rod 902 drives the pushing mechanism 9 to operate, thereby driving the limiting mechanism 8 to separate from the surface of the aluminum profile, so that the surface contacted by the limiting plate 805 can also be sprayed, and the spraying efficiency is further improved.
[0028] As Figure 5As shown, the spraying mechanism 7 comprises a guide plate 701, a driving motor 704, a sliding frame 705 and a connecting pipe 709. The guide plate 701 is fixedly arranged at the side of the placing table 2 and is used for supporting the whole mechanism. A vertical guide slot 702 is arranged on the guide plate 701. A screw rod 703 is arranged in the guide slot 702. The driving motor 704 is arranged on the top of the guide plate 701 and is connected with the screw rod 703. When the driving motor 704 is started, the screw rod 703 is driven to rotate. A first guide rod 706 is further arranged in the guide slot 702. The sliding frame 705 is slidingly arranged on the first guide rod 706 and is arranged on the top of the guide slot 702. The sliding frame 705 is threadedly connected with the screw rod 703. When the driving motor 704 drives the screw rod 703 to rotate clockwise, the sliding frame 705 slides downward on the first guide rod 706. Conversely, when the screw rod 703 is driven to rotate counterclockwise, the sliding frame 705 slides upward. A plurality of spraying heads 707 are symmetrically arranged on the sliding frame 705. A pair of control valves 708 are further arranged on the sliding frame 705 and are respectively connected with the spraying heads 707 through the connecting pipe 709. One control valve 708 controls one spraying head 707. When the aluminum profile only needs to be sprayed on one side, the control valve 708 controls the spraying head 707 on the opposite side to be started, so that the aluminum profile can be sprayed. When the aluminum profile needs to be sprayed on both sides, the pair of control valves 708 controls the spraying heads 707 on both sides to be started simultaneously. The aluminum profile is vertically arranged on the placing table 2 and is arranged between the spraying heads 707. After being arranged, the spraying heads 707 are started through the control valve 708. Then, the driving motor 704 is started. The sliding frame 705 drives the spraying heads 707 to move downward, so that the surface of the aluminum profile is sprayed.
[0029] As Figure 6As shown, the limiting mechanism 8 includes a fixed rod 801, a first spring 803 and a second spring 806, the placing table 2 is internally provided with a cavity, the fixed rod 801 is fixedly arranged at the top of the cavity in the placing table 2, the sliding block 802 is slidably arranged on the fixed rod 801, the first spring 803 is arranged on the fixed rod 801 and located at the bottom of the sliding block 802 to apply force to the sliding block 802, after applying force to the sliding block 802 downward, the sliding block 802 slides downward on the fixed rod 801, and the first spring 803 is compressed. Wherein, the sliding block 802 is provided with a support rod 804 on the left and right sides, a pair of limiting plates 805 are symmetrically arranged and slidably arranged on the support rod 804, the limiting plates 805 are partially extended to the outside of the placing table 2 to correct the aluminum profile, and the second spring 806 is arranged on the support rod 804 and located at the side away from each other of the limiting plates 805 to apply force to the limiting plates 805. When placing the aluminum profile, the aluminum profile is placed between the limiting plates 805, the surface of the aluminum profile is in contact with the limiting plates 805, and the surface of the aluminum profile is parallel to the nozzle 707 under the action of the limiting plates 805, so that the spraying is more uniform, the spraying efficiency is improved, and under the action of the second spring 806, the limiting plates 805 can correct the aluminum profile of various sizes.
[0030] As shown in the figure, Figure 6 The pushing mechanism 9 includes a second guide rod 901, a third spring 903 and an inclined rod 905, and the inclined rod 905 is fixedly arranged at the bottom of the sliding block 802. The second guide rod 901 is fixedly arranged at the side of the placing table 2, the connecting rod 902 is slidably arranged on the second guide rod 901 and vertically extends towards the sliding frame 705 at both ends, wherein the connecting rod 902 is provided with an inclined edge on the extending end, the third spring 903 is arranged on the second guide rod 901 and located at the side close to the inclined rod 905 of the connecting rod 902 to apply force to the connecting rod 902, in the process of sliding the sliding frame 705 downward, the inclined edge on the connecting rod 902 is contacted, under the action of the inclined edge, the connecting rod 902 slides on the second guide rod 901 towards the direction close to the inclined rod 905, and the third spring 903 is compressed. The side close to the inclined rod 905 of the connecting rod 902 is provided with a push rod 904 for pushing the inclined rod 905, when the connecting rod 902 slides towards the direction close to the inclined rod 905, the connecting rod 902 drives the push rod 904 to move together, the end of the push rod 904 is in contact with the inclined surface of the inclined rod 905 to push the inclined rod 905 to move downward, and the inclined rod 905 drives the sliding block 802 to slide downward on the fixed rod 801, the limiting plates 805 are stored in the placing table 2, so that the limiting plates 805 are separated from the surface of the aluminum profile, the spraying 707 continues to be sprayed with the sliding frame 705, so that the surface of the limiting plates 805 in contact with the aluminum profile can also be sprayed, and the spraying efficiency is further improved. Under the action of the connecting rod 902, the limiting plates 805 automatically separate from the surface of the aluminum profile during spraying.
[0031] The end of the push rod 904 in contact with the inclined rod 905 is provided with a roller 906, under the action of the roller 906, the friction between the push rod 904 and the inclined surface of the inclined rod 905 is reduced, and the inclined rod 905 can be better pushed.
[0032] As Figure 1 The present application also comprises a protective frame 10, which is arranged on the support plate 1, wherein the protective frame 10 is provided with a storable door frame 11, and the aluminum profile is sprayed in the protective frame 10 and the door frame 11, so as to prevent the powder coating from being scattered in the air and polluting the air and causing harm to the operators. The door frame 11 is a glass door, which can always observe the spraying condition of the aluminum profile, and the door frame 11 is further provided with a handle 12, which can better open the door frame 11 after the spraying of the aluminum profile is completed, and the sprayed aluminum profile can be taken out after the door frame 11 is stored in the protective frame 10.
[0033] Specific working principle is: the aluminum profile to be sprayed is vertically placed on the placing table 2, and the surface of the aluminum profile is parallel to the spray head 707 under the action of the limiting plate 805, then the cylinder 5 is started, the movable rod 4 is driven to move downward, thereby driving the pressing block 6 to press downward, the aluminum profile in the vertical state is pressed tightly, and the door frame 11 is closed tightly after being pressed tightly; the control valve 708 controls the spray head 707 to start, the driving motor 704 is started, the sliding frame 705 drives the spray head 707 to move downward, and the surface of the aluminum profile is sprayed. When the sliding frame 705 slides downward, the inclined edge of the linkage rod 902 is in contact, under the action of the inclined edge, the linkage rod 902 drives the push rod 904 to slide towards the inclined rod 905, the third spring 903 is compressed, the end of the push rod 904 is in contact with the inclined surface of the inclined rod 905, thereby driving the inclined rod 905 to move downward, the inclined rod 905 drives the sliding block 802 to slide downward on the fixed rod 801, the first spring 803 is compressed, the limiting plate 805 is stored in the placing table 2, so that the limiting plate 805 is separated from the surface of the aluminum profile, the sliding frame 705 continues to drive the spray head 707 to spray downward, so that the surface of the limiting plate 805 in contact with the aluminum profile can also be sprayed, and the spraying efficiency is further improved. After the spraying is completed, the door frame 11 is opened, and the sprayed aluminum profile can be taken out, after being taken out, the spray head 707 is reset upward, under the action of the first spring 803 and the third spring 903, the limiting plate 805 extends out of the placing table 2.
[0034] As can be seen from the above, the present application has the excellent properties described above, and can improve the performance of the prior art and has practicality, and becomes a product with high practical value.
[0035] The above merely preferred embodiments of the present application, for those skilled in the art, according to the idea of the present application, in the specific implementation and application range will have changes, the content of the description should not be understood as limiting the present application.
Claims
1. A kind of broken bridge heat insulation aluminum profile spraying equipment, it is characterized by: The utility model provides a kind of aluminum profile spraying device, including support plate (1), and support plate (1) top is equipped with the placement platform (2) of placing aluminum profile, and it is also equipped with fixed column (3), and fixed column (3) is equipped with the movable lever (4) that can be up and down, and movable lever (4) is fixedly equipped with the pressing block (6) for pressing aluminum profile, and placement platform (2) is equipped with the spraying mechanism (7) for spraying the surface of aluminum profile, and it is also equipped with the limiting mechanism (8) of righting aluminum profile and the pushing mechanism (9) of driving limiting mechanism (8) to be separated from the surface of aluminum profile, limiting mechanism (8) includes the limiting plate (805) in contact with the spraying surface of aluminum profile, and pushing mechanism (9) includes the linkage lever (902) in cooperation with spraying mechanism (7); Placement platform (2) is equipped with cavity inside; Limiting mechanism (8) includes fixed rod (801), first spring (803) and second spring (806), fixed rod (801) is fixedly arranged in the cavity inside top of placement platform (2), sliding block (802) is slidably arranged on fixed rod (801), first spring (803) is arranged on fixed rod (801) and is placed at the bottom of sliding block (802) to force sliding block (802), support rod (804) is arranged on the left and right sides of sliding block (802), a pair of limiting plates (805) are symmetrically arranged and slidably arranged on support rod (804), limiting plate (805) is partially extended to the outside of placement platform (2) to right aluminum profile, and second spring (806) is arranged on support rod (804) and is placed on the side away from each other of limiting plate (805) to force limiting plate (805); Spraying mechanism (7) includes guide plate (701), driving motor (704), sliding frame (705) and connecting pipe (709), guide plate (701) is fixedly arranged on the side of placement platform (2), vertical guide slot (702) is arranged on guide plate (701), screw rod (703) is arranged in guide slot (702), driving motor (704) is arranged on the top of guide plate (701) and is connected with screw rod (703), first guide rod (706) is arranged in guide slot (702), sliding frame (705) is slidably arranged on first guide rod (706) and is placed on the top of guide slot (702), sliding frame (705) is threadedly connected with screw rod (703), spray head (707) is symmetrically arranged on the left and right sides of sliding frame (705), and a pair of control valves (708) are further arranged on sliding frame (705), and control valve (708) is respectively communicated with spray head (707) through connecting pipe (709). The pushing mechanism (9) comprises a second guide rod (901), a third spring (903) and an inclined rod (905), the inclined rod (905) is fixedly arranged at the bottom of the sliding block (802), the second guide rod (901) is fixedly arranged at the side of the placing table (2), the linkage rod (902) is slidingly arranged on the second guide rod (901) and vertically extends towards the sliding frame (705) at two ends, the linkage rod (902) is provided with an inclined edge on the extending end, the third spring (903) is arranged on the second guide rod (901) and is arranged on the side of the linkage rod (902) close to the inclined rod (905) to apply force to the linkage rod (902), and the side of the linkage rod (902) close to the inclined rod (905) is provided with a push rod (904) for pushing the inclined rod (905).
2. The broken bridge heat insulation aluminum profile spraying equipment according to claim 1, characterized in that: The fixed column (3) is internally provided with a sliding groove, and the sliding groove is internally provided with a pneumatic cylinder (5); the movable rod (4) is slidingly arranged on the sliding groove of the fixed column (3) and is fixedly connected with the telescopic rod of the pneumatic cylinder (5).
3. The broken bridge heat insulation aluminum profile spraying equipment according to claim 1, characterized in that: The bottom of the supporting plate (1) is provided with a plurality of supporting legs (13).
4. The broken bridge thermal insulation aluminum profile spraying equipment according to claim 1, characterized in that: The end of the push rod (904) in contact with the inclined rod (905) is provided with a roller (906).
5. The broken bridge thermal barrier aluminum profile spraying device according to claim 1, characterized in that: Further comprising a protective frame (10), the protective frame (10) is arranged on the supporting plate (1), the protective frame (10) is provided with a storable door frame (11), and the door frame (11) is provided with a handle (12).
6. The broken bridge thermal barrier aluminum profile spraying device according to claim 5, characterized in that: The door frame (11) is a glass door.
Citation Information
Patent Citations
Broken bridge aluminum profile powder spraying device
CN217069286U
Paint spraying equipment for preventing cracking of stand columns of wooden stair
CN112604852A
Aluminum profile spraying device
CN215313341U