A coal roadway tunneling device based on a monorail crane and a method of using the same
The coordinated use of the hydraulic motor and brake mechanism of the monorail coal tunneling equipment solved the problem of frequent movement of the tunneling equipment, achieved stable transportation and efficient tunneling of the equipment, and improved construction efficiency and safety.
Patent Information
- Application Number
- CN202310568877.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-05-18
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2043-05-18
Smart Images

Figure CN116537779B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of coal mine tunnel construction, and in particular to a coal tunneling device based on a monorail crane and a use method thereof. Background Art
[0002] Coal mines are areas where humans extract coal resources in coal-rich mining areas. They are generally divided into underground coal mines and open-pit coal mines. When the coal seam is far from the surface, the coal is usually extracted through tunnels excavated underground, which is called an underground coal mine. When the coal seam is very close to the surface, the coal is usually extracted directly by removing the surface soil layer, which is called an open-pit coal mine. Tunneling is the various passages drilled between the surface and the ore body. They are used for ore transportation, ventilation, drainage, pedestrian access, and various necessary preparations for the extraction of ore by metallurgical equipment. These passages are collectively referred to as roadways.
[0003] At present, in the process of tunnel construction, only the tunneling equipment is used to alternately crush the coal mine and advance the tunneling equipment during tunneling construction operations, which makes the tunneling equipment move more frequently, affecting the investment in tunneling time. This results in a reduction in the time used for tunnel coal crushing and reduces the construction efficiency of tunnel excavation. Summary of the Invention
[0004] The purpose of the present invention is to provide a coal tunneling equipment based on a monorail crane and a method of using the same, so as to solve the problems existing in the above-mentioned prior art, increase the transportation stability of the coal tunneling equipment of the monorail crane, increase the safety of construction operations, and improve the efficiency of the coal tunneling construction of the monorail crane.
[0005] To achieve the above object, the present invention provides the following solution: The present invention provides a coal tunneling equipment based on a monorail crane, comprising
[0006] A monorail hanging track, wherein a fixing mechanism is provided above the monorail hanging track, and the fixing mechanism is used to suspend the monorail hanging track on the tunnel body; and
[0007] A tunneling mechanism is slidably provided below the monorail crane track, and the tunneling mechanism is transported to the construction area along the monorail crane track; and
[0008] A power mechanism is further provided below the monorail crane track, the tunneling mechanism is located in front of the power mechanism, and the power mechanism and the tunneling mechanism are connected by a connecting rod; the power mechanism is used to drive the tunneling mechanism to slide along the monorail crane track; and
[0009] Braking mechanism: a mounting frame is installed on the top of the power mechanism, and the braking mechanism is arranged on the mounting frame. The braking mechanism is used to brake and control the movement of the tunneling mechanism.
[0010] Preferably, the fixing mechanism comprises a hanging plate, a suspension chain and a double-anchor rod hanger, the hanging plate is fixedly installed on the top of the monorail crane track, the double-anchor rod hanger is fixedly installed on the inner top of the roadway body, one end of the suspension chain is movably connected with the hanging plate, and the other end of the suspension chain is movably connected with the double-anchor rod hanger.
[0011] Preferably, the driving mechanism comprises a device box, a motor and a sliding rail are fixedly installed in the interior of the device box, a threaded rod is installed at the output end of the motor, a connecting rod is threadedly sleeved at the outer side of the threaded rod, the connecting rod is slidingly installed with the sliding rail, a fixing frame is fixedly installed at the bottom end of the connecting rod, an installation block is fixedly installed at the bottom of the fixing frame, and a hydraulic telescopic rod B is fixedly installed below the installation block.
[0012] Preferably, a moving plate is slidingly installed at the top of the installation block, the moving plate is fixedly installed with the output end of the hydraulic telescopic rod B at the top, a supporting block is fixedly installed at the top of the moving plate, a rotating shaft is rotatably installed above the moving plate, a hydraulic telescopic rod D and an auxiliary telescopic rod are fixedly installed at the outer side of the rotating shaft respectively, a driving head is rotatably installed at the end, away from the rotating shaft, of the hydraulic telescopic rod D and the auxiliary telescopic rod, a hydraulic telescopic rod C is arranged between the supporting block and the hydraulic telescopic rod D, one end of the hydraulic telescopic rod C is hingedly connected with the top of the supporting block, the other end of the hydraulic telescopic rod C is hingedly connected with the upper surface of the hydraulic telescopic rod D, and a conveying belt is arranged at the inner bottom of the device box.
[0013] Preferably, an installation seat is fixedly installed at the top of the device box, a moving wheel B is rotatably installed at the side, close to the monorail crane track, of the installation seat, a guide wheel is rotatably installed at the top of the installation seat, and the moving wheel B and the guide wheel are in rolling contact, a hydraulic telescopic rod E is fixedly installed at the side, close to the power box, of the device box, and a top block is installed at the output end of the hydraulic telescopic rod E.
[0014] Preferably, the power mechanism comprises a power box, the installation frame is installed at the top of the power box, a hydraulic motor is fixedly installed at the inner side of the power box, a friction wheel is installed at the output end of the hydraulic motor, and the friction wheel is in rolling contact with the monorail crane track.
[0015] Preferably, the brake mechanism comprises a hydraulic telescopic rod A, the hydraulic telescopic rod A is fixedly installed at the top of the installation frame, an extrusion rod is installed at the output end of the hydraulic telescopic rod A, a brake pad is fixedly installed at the end, away from the hydraulic telescopic rod A, of the extrusion rod, a limiting rod is fixedly installed at the side, close to the hydraulic telescopic rod A, of the installation frame, a moving wheel A is rotatably installed at the side, away from the hydraulic telescopic rod A, of the installation frame, the moving wheel A is in rolling contact with the monorail crane track, and the limiting rod penetrates through and is slidingly installed with the extrusion rod.
[0016] The present invention also provides a method for using a monorail crane-based coal tunneling equipment, which is applied to the above-mentioned monorail crane-based coal tunneling equipment, and includes the following steps:
[0017] Step 1: Install the monorail crane track, connect the monorail crane track to the suspension chain through the top lifting plate, and then connect the suspension chain to the double anchor rods at the top of the tunnel body to complete the installation of the monorail crane track;
[0018] Step 2: Use external lifting equipment to lift the equipment box so that the moving wheel B and the guide wheel are connected to the monorail track and installed on the outside of the monorail track. Then lift the power box so that the moving wheel A and the friction wheel are connected to the monorail track and installed.
[0019] Step 3: Connect and install the connecting rods to the hinged seats between the power box and the equipment box respectively, and connect and install the power box and the equipment box;
[0020] Step 4: Start the hydraulic motor to drive the friction wheel to move along the monorail crane track, so as to push the equipment box installed under the monorail crane track to move deeper into the tunnel body and transport it to the construction area. Stop the hydraulic motor and use the hydraulic telescopic rod A to push the extrusion rod to move along the limit rod, so that the extrusion rod drives the corresponding brake pad to squeeze the monorail crane track for brake positioning, so that the power box stops stably;
[0021] Step 5: Use the hydraulic telescopic rod E to drive the top block to squeeze the left and right inner sides of the tunnel body, so that the equipment box can stop and stabilize to prevent the equipment box from shaking. Start the motor to drive the threaded rod to rotate and drive the corresponding connecting rod to slide along the slide rail to move the installation block forward to the position to be constructed;
[0022] Step 6: During tunnel construction, the movable plate can be adjusted horizontally and forwardly by means of the hydraulic telescopic rod B during the operation of the tunneling head, so that the tunneling head contacts and excavates the tunnel body in front. The tunneling head can be rotated around the rotation axis to adjust its height by means of the telescopic transformation of the hydraulic telescopic rod C. At the same time, the position of the tunneling head can be further adjusted by means of the telescopic transformation of the hydraulic telescopic rod D, thereby enabling multiple horizontal and forward adjustments and flexible height adjustments of the tunneling head, thereby increasing the flexibility of excavating the tunnel body.
[0023] Step 7: The coal blocks crushed by the tunneling head are transported to the back of the equipment box through the conveyor belt in the equipment box. At the same time, the extension of the hydraulic telescopic rod C can drive the hydraulic telescopic rod D to rotate around the rotating axis, and the rotation of the tunneling head can be used to collect the coal blocks below and put them on the conveyor belt for transportation, which is convenient for the subsequent forward movement excavation operation of this device.
[0024] Compared with the prior art, the present invention has achieved the following beneficial technical effects:
[0025] 1. In the present invention, the friction wheel is driven by a hydraulic motor to enable the tunneling mechanism installed under the monorail crane track to move in the tunnel body, and the tunneling mechanism is transported to the construction area by moving along the monorail crane track. The extension of the hydraulic telescopic rod A drives the movement of the extrusion rod so that the brake pad can squeeze the monorail crane track to brake. The coordinated use of the rotation of the friction wheel and the extrusion brake of the brake pad realizes the movement and braking of the power mechanism, thereby increasing the transportation stability of the coal tunneling equipment of the monorail crane and increasing the safety of the construction operation.
[0026] 2. In the present invention, the rotation of the threaded rod driven by the motor can drive the corresponding connecting rod to move along the slide rail, thereby moving the corresponding mounting block at the bottom horizontally. In conjunction with the hydraulic telescopic rod B to adjust the horizontal position of the movable plate, the excavation operation can be carried out for a longer time without advancing the position of the equipment box, reducing the advancement time, thereby increasing the excavation construction time, and compensating the time spent on moving the excavation equipment for the time of tunnel construction, so that the construction distance can be increased by moving the equipment once, thereby improving construction efficiency. During the operation of the tunneling head, the movable plate can be adjusted horizontally and forwardly by the hydraulic telescopic rod B, so that the tunneling head contacts and excavates the tunnel body in front. In conjunction with the telescopic transformation of the hydraulic telescopic rod C, the tunneling head rotates around the rotation axis for height adjustment. At the same time, the position of the tunneling head can be further adjusted by the telescopic transformation of the hydraulic telescopic rod D, so that the horizontal and forward adjustments and flexible height adjustments of the tunneling head can be performed multiple times, increasing the excavation flexibility of the tunnel body, thereby improving the efficiency of coal tunnel excavation construction of the monorail crane.
[0027] 3. In the present invention, the lifting plate on the top of the monorail crane track and the double anchor rod hanging on the top of the tunnel body are connected and installed through the suspension chain, so that the suspension chain can suspend and pull the monorail crane track, and better connect and install the monorail crane track in the tunnel body, so that the length of the monorail crane can be increased and extended as the excavation construction progresses, which facilitates the rapid and smooth transportation of construction equipment to the area to be constructed for excavation operations, thereby improving efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0029] Figure 1 This is one of the complete structural diagrams of the present invention;
[0030] Figure 2 This is the second complete structural diagram of the present invention;
[0031] Figure 3 It is a schematic diagram of the partial cross-sectional structure of the present invention;
[0032] Figure 4 It is a schematic diagram of the power mechanism of the present invention;
[0033] Figure 5 It is a schematic diagram of the local structure of the present invention;
[0034] Figure 6 It is a schematic diagram of the monorail hanging track structure of the present invention.
[0035] Among them: 1. Monorail; 2. Power box; 201. Hydraulic motor; 202. Friction wheel; 3. Mounting frame; 301. Hydraulic telescopic rod A; 302. Limit rod; 303. Extrusion rod; 304. Brake pad; 305. Moving wheel A; 4. Equipment box; 5. Conveyor belt; 6. Mounting seat; 601. Moving wheel B; 602. Guide wheel; 7. Mounting block; 701. Hydraulic telescopic rod B; 8. Moving plate; 8 01. Support block; 802. Rotating shaft; 803. Hydraulic telescopic rod C; 804. Hydraulic telescopic rod D; 805. Auxiliary telescopic rod; 806. Tunneling head; 9. Motor; 901. Threaded rod; 902. Connecting rod; 903. Fixed frame; 904. Slide rail; 10. Connecting rod; 11. Hydraulic telescopic rod E; 12. Top block; 13. Tunnel body; 14. Lifting plate; 15. Suspension chain; 16. Double anchor hanging. DETAILED DESCRIPTION
[0036] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0037] The purpose of the present invention is to provide a coal tunneling equipment based on a monorail crane and a method of using the same, so as to solve the problems existing in the above-mentioned prior art, increase the transportation stability of the coal tunneling equipment of the monorail crane, increase the safety of construction operations, and improve the efficiency of the coal tunneling construction of the monorail crane.
[0038] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.
[0039] like Figures 1-6 As shown, the present invention provides a coal tunnel excavation equipment based on a monorail crane and a method for using the same. The coal tunnel excavation equipment based on a monorail crane includes a monorail crane track 1 and a tunnel body 13. A power mechanism is provided below the monorail crane track 1, a brake mechanism is provided above the power mechanism, a mounting frame 3 is fixedly installed on the top of the power box 2, a fixing mechanism is provided above the monorail crane track 1, and an excavation mechanism is provided below the monorail crane track 1. The excavation mechanism is located in front of the power mechanism and a connecting rod 10 is hinged between them.
[0040] Specifically, the power mechanism includes a power box 2, inside which a hydraulic motor 201 is fixedly installed. A friction wheel 202 is installed at the output end of the hydraulic motor 201. The friction wheel 202 is in rolling contact with the monorail track 1. The hydraulic motor 201 drives the friction wheel 202 to move the excavation mechanism installed below the monorail track 1 in the tunnel body 13. The excavation mechanism is transported to the construction area by moving along the monorail track 1.
[0041] The brake mechanism includes a hydraulic telescopic rod A301, which is fixedly mounted on the top of the mounting frame 3, and an extrusion rod 303 is installed at the output end of the hydraulic telescopic rod A301, and a brake pad 304 is fixedly installed on the end of the extrusion rod 303 away from the hydraulic telescopic rod A301, and a limiting rod 302 is fixedly mounted on the side of the mounting frame 3 close to the hydraulic telescopic rod A301, and a moving wheel A305 is rotatably installed on the side of the mounting frame 3 away from the hydraulic telescopic rod A301, and the moving wheel A305 is in rolling contact with the monorail crane track 1, and the limiting rod 302 passes through the extrusion rod 303 and is slidably mounted thereon; the extension of the hydraulic telescopic rod A301 drives the movement of the extrusion rod 303 so that the brake pad 304 can squeeze the monorail crane track 1 to brake, and the rotation of the friction wheel 202 and the extrusion brake of the brake pad 304 are used in coordination to realize the movement and braking of the power mechanism, thereby increasing the transportation stability of the coal tunnel excavation equipment of the monorail crane and increasing the safety of the construction operation;
[0042] The fixing mechanism includes a hanging plate 14, a suspension chain 15 and a double anchor hanger 16. The hanging plate 14 is fixedly mounted on the top of the monorail crane track 1, and the double anchor hanger 16 is fixedly mounted on the inner top of the tunnel body 13. One end of the suspension chain 15 is movably connected to the hanging plate 14, and the other end of the suspension chain 15 is movably connected to the double anchor hanger 16. The hanging plate 14 on the top of the monorail crane track 1 and the double anchor hanger 16 on the inner top of the tunnel body 13 are connected and installed through the suspension chain 15, so that the suspension chain 15 can suspend and pull the monorail crane track 1, and the monorail crane track 1 is better connected and installed in the tunnel body 13, so that the length of the monorail crane can be increased and extended as the excavation construction progresses, so that the construction equipment can be quickly and smoothly transported to the area to be constructed for excavation operations;
[0043] The excavation mechanism includes an equipment box 4, in which a motor 9 and a slide rail 904 are fixedly installed. A threaded rod 901 is installed at the output end of the motor 9. A connecting rod 902 is threadedly sleeved on the outer side of the threaded rod 901. The connecting rod 902 is slidably installed with the slide rail 904. A fixing frame 903 is fixedly installed at the bottom of the fixing frame 903. A mounting block 7 is fixedly installed at the bottom of the mounting block 7. A hydraulic telescopic rod B701 is fixedly installed below the mounting block 7. The threaded rod 901 is driven by the motor 9 to rotate, which can drive the corresponding connecting rod 902 to move along the slide rail 904, thereby moving the corresponding mounting block 7 at the bottom to the horizontal position. In conjunction with the hydraulic telescopic rod B701 to adjust the horizontal position of the movable plate 8, the excavation operation can be carried out for a longer time without advancing the position of the equipment box 4, thereby reducing the advancing time and improving the construction rate.
[0044] A movable plate 8 is slidably installed on the top of the mounting block 7, and the top of the movable plate 8 is fixedly installed with the output end of the hydraulic telescopic rod B701. A support block 801 is fixedly installed on the top of the movable plate 8, and a rotating shaft 802 is rotatably installed above the movable plate 8. A hydraulic telescopic rod D804 and an auxiliary telescopic rod 805 are fixedly installed on the outside of the rotating shaft 802. The ends of the hydraulic telescopic rod D804 and the auxiliary telescopic rod 805 away from the rotating shaft 802 are both rotatably installed with a tunneling head 806. A hydraulic telescopic rod C803 is provided between the support block 801 and the hydraulic telescopic rod D804. One end of the hydraulic telescopic rod C803 is hinged to the top of the support block 801. The other end of 03 is hinged to the upper surface of the hydraulic telescopic rod D804. A conveyor belt 5 is provided at the inner bottom of the equipment box 4. The movable plate 8 is adjusted in the horizontal front-back direction by the hydraulic telescopic rod B701, so that the tunneling head 806 contacts and excavates the tunnel body 13 in front. In conjunction with the telescopic transformation of the hydraulic telescopic rod C803, the tunneling head 806 rotates around the rotation axis 802 for height adjustment. At the same time, the position of the tunneling head 806 can also be further adjusted by the telescopic transformation of the hydraulic telescopic rod D804. Thus, the horizontal front-back adjustment and height adjustment of the tunneling head 806 can be carried out multiple times, thereby increasing the flexibility of excavating the tunnel body 13.
[0045] A mounting base 6 is fixedly installed on the top of the equipment box 4, and a moving wheel B601 is rotatably installed on the side of the mounting base 6 close to the monorail hanging track 1. A guide wheel 602 is rotatably installed on the top of the mounting base 6, and the moving wheel B601 and the guide wheel 602 are in rolling contact. A hydraulic telescopic rod E11 is fixedly installed on the side of the equipment box 4 close to the power box 2, and a top block 12 is installed on the output end of the hydraulic telescopic rod E11. Through the cooperation of the moving wheel B601 and the guide wheel 602, the equipment box 4 is assisted in moving. Moreover, during the movement of the equipment box 4, the bottom of the equipment box 4 is close to the inner bottom of the tunnel body 13 and a distance is left. While ensuring the movement of the equipment box 4, the coal blocks in the construction process can also be collected and transported to the back of the equipment box 4 through the conveyor belt 5, which is convenient for subsequent transportation and construction operations.
[0046] Among them, a method for using coal tunneling equipment based on a monorail crane includes the following steps:
[0047] Step 1: Install the monorail crane track 1, connect the monorail crane track 1 to the suspension chain 15 through the top hanging plate 14, and then connect the suspension chain 15 to the double anchor hanger 16 at the top of the tunnel body 13 to complete the installation of the monorail crane track 1;
[0048] Step 2: Use external lifting equipment to lift the equipment box 4 so that the moving wheel B601 and the guide wheel 602 are docked with the monorail track 1 and installed on the outside of the monorail track 1. Then lift the power box 2 so that the moving wheel A305 and the friction wheel 202 are docked with the monorail track 1 and installed.
[0049] Step 3: Connect and install the connecting rod 10 to the hinged seats between the power box 2 and the equipment box 4 respectively, and connect and install the power box 2 and the equipment box 4;
[0050] Step 4: Start the hydraulic motor 201 to drive the friction wheel 202 to move along the monorail crane track 1, thereby pushing the equipment box 4 installed under the monorail crane track 1 to move deeper into the tunnel body 13 and transport it to the construction area. Stop the hydraulic motor 201 and use the hydraulic telescopic rod A301 to push the extrusion rod 303 to move along the limit rod 302, so that the extrusion rod 303 drives the corresponding brake pad 304 to squeeze the monorail crane track 1 for braking and positioning, so that the power box 2 stops and stabilizes.
[0051] Step 5: The hydraulic telescopic rod E11 drives the top block 12 to squeeze the left and right inner sides of the tunnel body 13, so that the equipment box 4 can stop and stabilize to prevent the equipment box 4 from shaking. The motor 9 is started to drive the threaded rod 901 to rotate and the corresponding connecting rod 902 to slide along the slide rail 904, so that the installation block 7 moves forward to the position to be constructed;
[0052] Step 6: During tunnel construction, the movable plate 8 can be adjusted horizontally and forwardly by the hydraulic telescopic rod B701 while the tunneling head 806 is in operation, so that the tunneling head 806 contacts and excavates the tunnel body 13 in front. The tunneling head 806 is rotated around the rotation axis 802 to adjust its height by coordinating with the telescopic transformation of the hydraulic telescopic rod C803. At the same time, the position of the tunneling head 806 can be further adjusted by the telescopic transformation of the hydraulic telescopic rod D804. Thus, the horizontal and forward and height adjustments of the tunneling head 806 can be made multiple times, thereby increasing the flexibility of excavating the tunnel body 13.
[0053] Step 7: The coal blocks crushed by the tunneling head 806 are transported to the back of the equipment box 4 through the conveyor belt 5 in the equipment box 4. At the same time, the extension of the hydraulic telescopic rod C803 can also drive the hydraulic telescopic rod D804 to rotate around the rotating shaft 802. The rotation of the tunneling head 806 is used to collect the coal blocks below and put them on the conveyor belt 5 for transportation, which is convenient for the subsequent forward movement excavation operation of this device.
[0054] In summary, the hydraulic telescopic rod E11 drives the top block 12 to squeeze the left and right inner sides of the tunnel body 13, so that the equipment box 4 can stop and stabilize, avoiding the shaking of the equipment box 4, and increasing the stability of 4 during the excavation construction, thereby increasing the stability of the excavation head 806 in coal mining and improving efficiency. The motor 9 drives the threaded rod 901 to rotate, which can drive the corresponding connecting rod 902 to move along the slide rail 904, so that the corresponding mounting block 7 at the bottom can be moved to a horizontal position. In conjunction with the hydraulic telescopic rod B701 to adjust the horizontal position of the movable plate 8, the excavation operation can be carried out for a longer time without pushing the position of the equipment box 4, reducing the pushing time, so that The time of excavation construction is increased and the efficiency of construction is improved. Moreover, during the operation of the excavation head 806, the movable plate 8 can be adjusted in the horizontal front and rear directions through the hydraulic telescopic rod B701, so that the excavation head 806 can contact and excavate with the tunnel body 13 in front. In conjunction with the telescopic transformation of the hydraulic telescopic rod C803, the excavation head 806 is rotated around the rotating axis 802 for height adjustment. At the same time, the position of the excavation head 806 can be further adjusted through the telescopic transformation of the hydraulic telescopic rod D804, so that the horizontal front and rear adjustments and flexible height adjustments of the excavation head 806 can be carried out multiple times, thereby increasing the excavation flexibility of the tunnel body 13, thereby improving the efficiency of coal tunnel excavation construction of this monorail crane.
[0055] It should be noted that it is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, from all perspectives, the embodiments should be regarded as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the foregoing description. It is intended that all changes that fall within the meaning and range of equivalents of the claims be included in the present invention, and any reference signs in the claims should not be construed as limiting the claims to which they relate.
[0056] The present invention uses specific examples to illustrate the principles and implementation methods of the present invention. The above examples are only intended to help understand the method and core concept of the present invention. At the same time, those skilled in the art will find that the specific implementation methods and application scopes may vary based on the concept of the present invention. In summary, the contents of this specification should not be construed as limiting the present invention.
Claims
1. A coal tunneling equipment based on a monorail crane, characterized by: include A monorail hanging track, wherein a fixing mechanism is provided above the monorail hanging track, and the fixing mechanism is used to suspend the monorail hanging track on the tunnel body, and the fixing mechanism includes a hanging plate, a suspension chain and a double anchor hanging, wherein the hanging plate is fixedly mounted on the top of the monorail hanging track, and the double anchor hanging is fixedly mounted on the inner top of the tunnel body, one end of the suspension chain is movably connected to the hanging plate, and the other end of the suspension chain is movably connected to the double anchor hanging; as well as The excavation mechanism is provided with an excavation mechanism slidingly at the bottom of the monorail crane track, and the excavation mechanism is transported to the construction area along the monorail crane track. The excavation mechanism includes an equipment box, a motor and a slide rail are fixedly installed inside the equipment box, a threaded rod is installed at the output end of the motor, a connecting rod is threadedly sleeved on the outer side of the threaded rod, the connecting rod is slidably installed with the slide rail, a fixed frame is fixedly installed at the bottom end of the connecting rod, a mounting block is fixedly installed at the bottom of the fixed frame, a hydraulic telescopic rod B is fixedly installed at the bottom of the mounting block, a movable plate is slidably installed on the top of the mounting block, the top of the movable plate is fixedly installed with the output end of the hydraulic telescopic rod B, a support block is fixedly installed on the top of the movable plate, a rotating shaft is rotatably installed above the movable plate, and the rotating shaft A hydraulic telescopic rod D and an auxiliary telescopic rod are fixedly installed on the outside of the shaft respectively, and a tunneling head is rotatably installed on the end of the hydraulic telescopic rod D and the auxiliary telescopic rod away from the rotating shaft. A hydraulic telescopic rod C is provided between the support block and the hydraulic telescopic rod D, one end of the hydraulic telescopic rod C is hinged to the top of the support block, and the other end of the hydraulic telescopic rod C is hinged to the upper surface of the hydraulic telescopic rod D. A conveyor belt is provided at the inner bottom of the equipment box, and a mounting seat is fixedly installed on the top of the equipment box. A moving wheel B is rotatably installed on the side of the mounting seat close to the monorail crane track, and a guide wheel is rotatably installed on the top of the mounting seat, and the moving wheel B is in rolling contact with the guide wheel. A hydraulic telescopic rod E is fixedly installed on the side of the equipment box close to the power box, and a top block is installed on the output end of the hydraulic telescopic rod E; and A power mechanism is further provided below the monorail crane track, the excavation mechanism is located in front of the power mechanism, and the power mechanism and the excavation mechanism are connected by a connecting rod; the power mechanism is used to drive the excavation mechanism to slide along the monorail crane track, the power mechanism includes a power box, the mounting frame is installed on the top of the power box, a hydraulic motor is fixedly installed on the inner side of the power box, a friction wheel is installed at the output end of the hydraulic motor, and the friction wheel is in rolling contact with the monorail crane track; and Braking mechanism: a mounting frame is installed on the top of the power mechanism, and the braking mechanism is arranged on the mounting frame. The braking mechanism is used to brake the movement of the tunneling mechanism. The braking mechanism includes a hydraulic telescopic rod A, which is fixedly installed on the top of the mounting frame. An extrusion rod is installed on the output end of the hydraulic telescopic rod A, and a brake pad is fixedly installed on the end of the extrusion rod away from the hydraulic telescopic rod A; a limiting rod is fixedly installed on the side of the mounting frame close to the hydraulic telescopic rod A, and a moving wheel A is rotatably installed on the side of the mounting frame away from the hydraulic telescopic rod A. The moving wheel A is in rolling contact with the monorail crane track, and the limiting rod passes through the extrusion rod and is slidably installed with it.
2. A method for using a monorail crane-based coal tunneling equipment, applied to the monorail crane-based coal tunneling equipment described in claim 1, characterized in that: The following steps are involved: Step 1: Install the monorail crane track, connect the monorail crane track to the suspension chain through the top lifting plate, and then connect the suspension chain to the double anchor rods at the top of the tunnel body to complete the installation of the monorail crane track; Step 2: Use external lifting equipment to lift the equipment box so that the moving wheel B and the guide wheel are connected to the monorail track and installed on the outside of the monorail track. Then lift the power box so that the moving wheel A and the friction wheel are connected to the monorail track and installed. Step 3: Connect and install the connecting rods to the hinged seats between the power box and the equipment box respectively, and connect and install the power box and the equipment box; Step 4: Start the hydraulic motor to drive the friction wheel to move along the monorail crane track, so as to push the equipment box installed under the monorail crane track to move deeper into the tunnel body and transport it to the construction area. Stop the hydraulic motor and use the hydraulic telescopic rod A to push the extrusion rod to move along the limit rod, so that the extrusion rod drives the corresponding brake pad to squeeze the monorail crane track for brake positioning, so that the power box stops stably; Step 5: Use the hydraulic telescopic rod E to drive the top block to squeeze the left and right inner sides of the tunnel body, so that the equipment box can stop and stabilize to prevent the equipment box from shaking. Start the motor to drive the threaded rod to rotate and drive the corresponding connecting rod to slide along the slide rail to move the installation block forward to the position to be constructed; Step 6: During tunnel construction, the movable plate is adjusted horizontally and forwardly by means of the hydraulic telescopic rod B during the operation of the tunneling head, so that the tunneling head contacts and excavates the tunnel body in front. The tunneling head is rotated around the rotation axis to adjust its height by means of the telescopic transformation of the hydraulic telescopic rod C. The position of the tunneling head can also be further adjusted by means of the telescopic transformation of the hydraulic telescopic rod D. This allows for multiple horizontal and forward adjustments of the tunneling head and flexible height adjustments, thereby increasing the flexibility of tunnel excavation. Step 7: The coal blocks crushed by the tunneling head are transported to the back of the equipment box through the conveyor belt in the equipment box. At the same time, the extension of the hydraulic telescopic rod C can drive the hydraulic telescopic rod D to rotate around the rotating axis, and the rotation of the tunneling head is used to collect the coal blocks below and put them on the conveyor belt for transportation, which is convenient for the subsequent forward movement excavation operation of this device.
Citation Information
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