An integrated equipment for cleaning, removing impurities and drying for down production and processing

By introducing adjustment mechanisms and linkage transmission structures into down production and processing equipment, the problem of uneven drying is solved, uniform drying and energy consumption are achieved, and the efficient operation of the equipment is ensured.

CN116538784BActive Publication Date: 2025-08-12GAOFAN (ZHEJIANG) INFORMATION TECH CO LTD
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Patent Information

Application Number
CN202310494700.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-05-05
Publication Date
2025-08-12
Estimated Expiration
2043-05-05

AI Technical Summary

Technical Problem

In the existing integrated down cleaning, decomposition and drying equipment, uneven drying leads to an increase in energy consumption and a large gap between down local drying, resulting in down shrinkage and rolling up.

Method used

The adjustment mechanism and linkage transmission structure are adopted to achieve uniform laying of down in the drying area through the cooperation of the sliding frame, threaded rod, gear and elastic components. The driving motor and threaded rod drive the drying frame to slide, and combine the push plate and shovel plate of the adjustment mechanism to ensure uniform laying of down.

Benefits of technology

It realizes uniform drying of down, improves drying efficiency, reduces energy consumption, avoids shrinkage and rolling caused by local drying gap in down, and improves the production effect of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses an integrated cleaning, impurity removal and drying device for down production and processing, comprising a cleaning mechanism, an impurity removal mechanism, a drying main body and a drying rack, and a dryer for drying down arranged in the drying main body, wherein a sliding rack is horizontally extended in the drying main body, a driving motor is arranged on the sliding rack, and a first threaded rod is arranged at the driving end of the driving motor; a threaded seat is provided on the drying rack, which is threadedly connected to the first threaded rod; a drying area for placing down is opened on the drying rack, and an adjusting mechanism for adjusting the height of the down is provided in the drying area, the adjusting mechanism comprises an adjusting rack and a pushing plate in the adjusting rack for pushing the down, and a second threaded rod for driving the adjusting rack. The present invention enables the down to be evenly spread in the drying area through the adjusting mechanism inside the drying mechanism, and cooperates with the dryer to dry the down evenly and quickly, thereby greatly improving the drying efficiency.
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Description

Technical Field

[0001] The present invention relates to the technical field of down processing equipment, and in particular to an integrated cleaning, impurity removal and drying equipment for down production and processing. Background Art

[0002] Existing all-in-one down cleaning, impurity removal and drying equipment includes a cleaning mechanism, an impurity removal mechanism and a drying mechanism. See announcement number CN108168222B, which is titled "A cleaning and drying device for down production and processing that facilitates impurity removal." The all-in-one equipment has a small footprint, and the equipment's working inlet and outlet are relatively close, making it easy to upgrade and improving work efficiency. However, its drying mechanism uses spin-drying heating, which is heated during the rotary drying process. Since the down is in contact with the cylinder wall, the down is unevenly distributed, and the heated contact surface is in contact with the cylinder wall. The thinner down dries first, and the areas with more down accumulation dry slowly. After drying, the down in other areas with less down accumulation will shrink and curl up. At the same time, uneven drying will also increase energy consumption. Summary of the Invention

[0003] The object of the present invention is to reduce the impact of the above situation and provide an integrated cleaning, impurity removal and drying device for down production and processing.

[0004] To achieve the above objectives, the present invention adopts the following technical solution: an integrated cleaning, impurity removal and drying device for down production and processing, comprising a cleaning mechanism, an impurity removal mechanism, a drying body and a drying rack, and a dryer for drying down provided in the drying body, wherein a sliding rack is horizontally provided in the drying body, a driving motor is provided on the sliding rack, and a first threaded rod is provided at a driving end of the driving motor;

[0005] The drying rack is provided with a threaded seat threadedly connected to the first threaded rod;

[0006] The drying rack is provided with a drying area for placing down, and the drying area is provided with an adjustment mechanism for adjusting the height of the down;

[0007] The adjustment mechanism includes an adjustment frame and a push plate in the adjustment frame for pushing down, and a second threaded rod for driving the adjustment frame, a plurality of gear grooves arranged horizontally in the drying frame, a shovel plate for holding down is symmetrically arranged on the adjustment frame, a gear shaft is vertically arranged in the adjustment frame, and a rack is provided on the push plate for transmission with the gear shaft.

[0008] Preferably, a sliding groove is provided on the drying rack, and a driving mechanism that transmits power to the first threaded rod is provided in the sliding groove, the driving mechanism includes a rotating rod that rotates in the sliding groove, and a second bevel gear that slides on the rotating rod, and the second bevel gear is engaged with the first bevel gear provided on the first threaded rod, and an elastic component that pushes the second bevel gear is provided in the sliding groove.

[0009] Preferably, the driving mechanism and the adjusting mechanism are driven by gear meshing between the rotating rod and the second threaded rod; the second bevel gear of the driving mechanism is driven by meshing with the first bevel gear on the first threaded rod.

[0010] Preferably, the elastic component is composed of a spring and a push block, and the push block is slidably connected to the sliding groove.

[0011] Preferably, the gear shaft consists of a rotating shaft and gears connected to both ends of the rotating shaft, and the gear shaft is engaged with the gear groove.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] 1. The present invention optimizes the drying mechanism of the integrated cleaning, impurity removal and drying equipment. The adjustment mechanism inside the drying mechanism allows the down to be evenly spread in the drying area. In combination with the dryer, the drying is uniform and rapid, greatly improving the drying efficiency.

[0014] 2. A linkage transmission structure is set in the drying body to simplify the adjustment process, ensure quick adjustment, and lay the foundation for subsequent uniform drying.

[0015] 3. Compared with the existing technology, the down is laid evenly and the overall drying time is the same or similar, so there is no need to spend extra drying time, which indirectly saves energy and reduces energy consumption.

[0016] 4. Since the down drying time is relatively consistent, there will be no shrinkage or curling of down caused by large differences in local dryness and wetness, thus ensuring the production effect of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a three-dimensional diagram of an all-in-one cleaning, impurity removal and drying device for down production and processing according to the present invention;

[0018] Figure 2 This is a cross-sectional view of an all-in-one cleaning, impurity removal and drying device for down production and processing according to the present invention;

[0019] Figure 3 This is a top view of a drying rack of the present invention, which is an integrated device for cleaning, removing impurities and drying down production and processing;

[0020] Figure 4This is a schematic structural diagram of the second bevel gear of an all-in-one device for cleaning, removing impurities and drying down production and processing according to the present invention;

[0021] Figure 5 For the present invention Figure 1 Enlarged view of point A in the middle;

[0022] Figure 6 For the present invention Figure 2 Enlarged view of point B in the middle.

[0023] In the picture:

[0024] 1. Drying body; 11. Sliding frame; 12. Driving motor; 13. First threaded rod; 2. Drying frame; 20. Threaded seat; 21. Sliding groove; 22. Rotating rod; 23. Elastic component; 24. Second bevel gear; 2401. Tooth area; 25. Gear groove; 26. Second threaded rod; 3. Adjusting frame; 30. Gear shaft; 31. Shovel plate; 32. Push plate; 33. Rack. DETAILED DESCRIPTION

[0025] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the implementation regulations described are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.

[0026] See also Figure 1-6 The present invention provides a technical solution: an integrated cleaning, impurity removal and drying device for down production and processing, comprising a cleaning mechanism, an impurity removal mechanism, a drying body (1) and a drying rack (2), and a dryer for drying down provided in the drying body 1, wherein a sliding rack 11 is horizontally extended in the drying body 1, a driving motor 12 is provided on the sliding rack 11, and a first threaded rod 13 is provided at the driving end of the driving motor 12;

[0027] The drying rack 2 is provided with a threaded seat 20 threadedly connected to the first threaded rod 13;

[0028] The dryer in the drying body 1 is used to dry down, and the drying rack 2 is used to place the down to be dried, wherein the drying rack 2 slides along the sliding rack 11, and its sliding process is driven by the driving motor 12, that is, by starting the driving motor 12 to drive the first threaded rod 13 to rotate, and the drying rack 2 is driven to slide along the sliding rack 11 through the threaded seat 20.

[0029] The drying rack 2 is provided with a sliding groove 21, and a driving mechanism for transmitting with the first threaded rod 13 is provided in the sliding groove 21;

[0030] The driving mechanism includes a rotating rod 22 rotating in the sliding groove 21, and a second bevel gear 24 sliding on the rotating rod 22, and the second bevel gear 24 is engaged with the first bevel gear provided on the first threaded rod 13. An elastic component 23 is provided in the sliding groove 21 to push the second bevel gear 24;

[0031] The rotating rod 22 and the second threaded rod 26 are driven by gear meshing;

[0032] The elastic component 23 is composed of a spring and a push block, and the push block is slidably connected to the sliding slot 21 .

[0033] During the rotation of the first threaded rod 13, the meshing second bevel gear 24 is driven to rotate by the first bevel gear, which can drive the rotating rod 22 to rotate. The elastic component 23 transmits the elastic potential energy of the spring to the push block, so that the push block pushes the second bevel gear 24 to always keep meshing with the first bevel gear, thereby ensuring the transmission effect on the rotating rod 22.

[0034] It should be noted that the contact surface between the push block and the second bevel gear 24 can be a rotating part such as a bearing.

[0035] See also Figure 4 The rotating rod 22 is provided with a limiter for sliding with the second bevel gear 24, namely a protrusion and a groove, and the limiter does not affect the transmission effect of the tooth area 2401 of the second bevel gear 24.

[0036] The drying rack 2 is provided with a drying area for placing down, and the drying area is provided with an adjustment mechanism for adjusting the height of the down, and a second threaded rod 26 for driving the adjustment mechanism;

[0037] The adjustment mechanism includes an adjustment frame 3 and a push plate 32 in the adjustment frame 3 for pushing the down, and multiple gear slots 25 arranged horizontally in the drying frame 2. The adjustment frame 3 is symmetrically provided with shovel plates 31 for holding the down. A gear shaft 30 is vertically provided in the adjustment frame 3, and a rack 33 is provided on the push plate 32 to transmit power to the gear shaft 30.

[0038] The gear shaft 30 is composed of a rotating shaft and gears connected to both ends of the rotating shaft. The gear shaft 30 is engaged with the gear groove 25 .

[0039] The second threaded rod 26 can drive the adjustment mechanism to move, so that the shovel plate 31 of the adjustment mechanism can flatten the down accumulated on the drying area. The flattening process is as follows: the taller down moves along the shovel plate 31 into the wrapping area between the adjustment frame 3 and the shovel plate 31. In the subsequent movement, the push plate 32 pushes the down in the wrapping area down and into the drying area. This back and forth movement ensures that the accumulated down is flattened on the drying area.

[0040] The finished product is laid flat in the drying body 1 for drying.

[0041] The working steps of this device:

[0042] The first step is pretreatment, the drying starts preheating, and at the same time the drying rack 2 extends out of the drying body 1, waiting for the down to be dried, and its working process;

[0043] By starting the driving motor 12 to drive the first threaded rod 13 to rotate, the drying rack 2 is driven to slide out along the sliding rack 11 through the threaded seat 20.

[0044] During the rotation of the first threaded rod 13, the first bevel gear drives the meshed second bevel gear 24 to rotate, thereby driving the rotating rod 22 to rotate, and the rotating rod 22 drives the second threaded rod 26 to rotate through the gear transmission, so that the adjustment mechanism is adjusted from Figure 1 The center right position moves to the left position.

[0045] The second step is leveling. The down to be dried after cleaning, impurity removal and rotational dehydration is placed in the drying area of the drying rack 2. The driving motor 12 is started to drive the first threaded rod 13 to rotate, and the drying rack 2 is driven along the sliding rack 11 into the drying body 1 through the threaded seat 20. The adjusting mechanism is adjusted from Figure 1 The gear shaft 30 is engaged with the gear groove 25 during the movement, which drives the gear shaft 30 to rotate. The taller down enters the wrapping area between the adjustment frame 3 and the shovel plate 31 along the shovel plate 31. In the subsequent movement, the rack 33 engaged with the gear shaft 30 drives the push plate 32 to slide to the right along the adjustment frame 3, thereby pushing the down in the wrapping area out.

[0046] The third step is to lay the down flat. The process is opposite to the second step. The drying body 1 is extended again, and the left shovel plate 31 allows the down with a higher accumulation to enter the wrapping area, and the push plate 32 slides to the left to push the down in the wrapping area out.

[0047] Step 4: Repeat steps 2 and 3 several times to spread the down flat in the drying area.

[0048] The fifth step is drying in the drying body 1.

[0049] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. An integrated cleaning, impurity removal and drying device for down production and processing, comprising a cleaning mechanism, an impurity removal mechanism, a drying body (1) and a drying rack (2), and a dryer for drying down arranged in the drying body (1), characterized in that: A sliding frame (11) is horizontally extended in the drying main body (1), a driving motor (12) is provided on the sliding frame (11), and a first threaded rod (13) is provided at the driving end of the driving motor (12); The drying rack (2) is provided with a threaded seat (20) threadedly connected to the first threaded rod (13); The drying rack (2) is provided with a sliding groove (21), and a driving mechanism for transmitting with the first threaded rod (13) is provided in the sliding groove (21), the driving mechanism comprising a rotating rod (22) rotating in the sliding groove (21), and a second bevel gear (24) sliding on the rotating rod (22), and the second bevel gear (24) meshing with the first bevel gear provided on the first threaded rod (13), and an elastic component (23) for pushing the second bevel gear (24) is provided in the sliding groove (21); The drying rack (2) is provided with a drying area for placing down, and an adjustment mechanism for adjusting the height of the down is provided in the drying area; The regulating mechanism comprises a regulating frame (3) and a push plate (32) in the regulating frame (3) for pushing down, and a second threaded rod (26) for driving the regulating frame (3); a plurality of gear slots (25) are horizontally arranged in the drying frame (2); a shovel plate (31) for holding down down is symmetrically arranged on the regulating frame (3); a gear shaft (30) is vertically arranged in the regulating frame (3); and a rack (33) is provided on the push plate (32) for transmission with the gear shaft (30); The driving mechanism and the adjusting mechanism are driven by gear meshing between the rotating rod (22) and the second threaded rod (26); the second bevel gear (24) of the driving mechanism is driven by meshing with the first bevel gear on the first threaded rod (13).

2. The all-in-one cleaning, impurity removal and drying equipment for down production and processing according to claim 1 is characterized in that: The elastic component (23) is composed of a spring and a push block, and the push block is slidably connected to the sliding groove (21).

3. The all-in-one cleaning, impurity removal and drying equipment for down production and processing according to claim 1 is characterized in that: The gear shaft (30) consists of a rotating shaft and gears connected to both ends of the rotating shaft, and the gear shaft (30) is meshed with the gear groove (25).

Citation Information

Patent Citations

  • A cleaning and drying device for down production and processing that facilitates impurity removal.

    CN108168222B

  • Cleaning and drying device conveniently removing impurities for down feather production and processing

    CN108168222A

  • Air energy Chinese prickly ash dryer

    CN212994325U

  • Raw material high-temperature sterilization equipment for down feather processing

    CN215938428U