An assembled column structure for a batching plant silo, a base and a partition wall device

Abstract

The present invention discloses a prefabricated column structure for a batching plant silo, a base and a partition wall device. The partition wall device includes a foundation structure, a first partition wall, and a second partition wall. The first partition wall and the second partition wall are oppositely arranged on the foundation structure and form an installation area for installing the base therebetween. The base is inserted into the installation area of the partition wall device. A column sleeve is provided in the middle of the base. The column structure is inserted into the column sleeve of the base, and the column structure, the base, and the partition wall device are assembled and connected by bolts. All the plate members in this solution are modularly assembled and detachable for turnover, and can meet the stress conditions.

Description

Technical Field

[0001] The present invention relates to the technical field of construction engineering, and particularly to a prefabricated column structure, a base and a partition wall device for a batching plant silo. Background Art

[0002] In railway and highway projects, concrete batching plants are usually built by themselves. The silo structure of the batching plant mainly includes a steel structure shed, a material partition wall and a foundation structure.

[0003] See Figure 1 , which is the existing method for the foundation of the steel structure shed column, that is, the column 1 passes through the partition wall 2 and is buried in the foundation 3. However, this form of structure mainly has the following deficiencies:

[0004] (1) The part of the column 1 buried in the partition wall 2 is cast integrally with the concrete partition wall, and the steel pipe buried in the wall cannot be recycled.

[0005] (2) The steel pipe of the column above the partition wall 2 needs to be cut when removed, and the length does not meet the height requirements of the general shed structure. If it is to be recycled, it can only be used after being welded and lengthened, with low turnover rate and poor stress conditions.

[0006] Therefore, due to the above-mentioned technologies, the reliability of the steel structure shed column of the existing structure is not high. It can be seen that how to improve the reliability of the steel structure shed column structure is a problem to be solved in this field. Summary of the Invention

[0007] Aiming at the technical problem of low reliability of the existing steel structure shed column structure, the purpose of this solution is to provide a prefabricated column structure, a base and a partition wall device for a batching plant silo, which can disassemble and recycle the column structure, solve the technical problem of poor stress caused by the existing non-recyclability, and well overcome the problems existing in the prior art.

[0008] To achieve the above object, a partition wall device for a batching plant silo provided by the present invention includes a foundation structure, a first partition wall and a second partition wall; the first partition wall and the second partition wall are oppositely arranged on the foundation structure, and an installation area is formed between the first partition wall and the second partition wall.

[0009] Further, a plurality of notches are respectively provided on the opposite surfaces of the first partition wall and the second partition wall.

[0010] To achieve the above object, a pedestal provided by the present invention is disposed within the installation area of the partition wall device, and is characterized by comprising a plurality of wall panels, a first stiffening plate, a column connection assembly, and a foundation connection member; the plurality of wall panels are connected by modular components to form an integral rectangular column structure; the column connection assembly is disposed within the rectangular column structure through the first stiffening plate and is connected to the foundation structure through the foundation connection member.

[0011] Further, mounting surfaces are provided on both sides of the rectangular column structure, and the mounting surfaces are inserted into the notch and move axially along the notch to insert the rectangular column structure into the partition wall device.

[0012] Further, the foundation connection member includes a plurality of second connection plates, a plurality of second stiffening plates, and a plurality of anchor bolts; the plurality of second connection plates are respectively disposed on the opposite wall panels in the rectangular column structure through the stiffening plates; the plurality of anchor bolts pass through the second connection plates and are connected to the foundation structure.

[0013] Further, the column connection assembly includes a plurality of first stiffening plates and a column sleeve; the first stiffening plates are uniformly distributed on the circumferential surface of the column sleeve; one end of the first stiffening plate is modularly connected to the column sleeve through a modular connection component, and the other end is modularly connected to the wall panel of the rectangular column structure through a modular connection component.

[0014] Further, a first connection plate is provided in cooperation with the column sleeve, and a plurality of insertion slots for inserting the first stiffening plates are provided on the first connection plate.

[0015] To achieve the above object, a column structure provided by the present invention is disposed within the column sleeve of the pedestal, and is characterized by comprising a column and a third connection plate; the column is disposed within the column sleeve, and the third connection plate is sleeved on the column and forms an integral structure with the column.

[0016] Further, a plurality of third stiffening plates are distributed on the third connection plate, and the third stiffening plates are disposed along the circumferential surface of the third connection plate and are connected to the column.

[0017] Further, after the column is disposed within the column sleeve, the third connection plate is correspondingly connected to the first connection plate.

[0018] The prefabricated column structure, pedestal, and partition wall device provided by the present invention can detachably turnover each component and meet the stress conditions by modularly connecting the column structure, pedestal, and partition wall device respectively. Description of the Drawings

[0019] The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.

[0020] Figure 1 It is an assembly schematic diagram of the overall batching plant silo in the prior art;

[0021] Figure 2 It is an assembly schematic diagram of the overall batching plant silo in this solution;

[0022] Figure 3 It is a schematic diagram of the overall structure of the partition wall device in the batching plant silo in this solution;

[0023] Figure 4 It is a schematic diagram of the overall structure of the base in the batching plant silo in this solution;

[0024] Figure 5 It is a plan view of the overall connection structure of the base in the batching plant silo in this solution;

[0025] Figure 6 It is a schematic diagram of the connection structure of the rectangular column structure in the base of the batching plant silo in this solution;

[0026] Figure 7 It is a schematic diagram of the circular end plate in the modular connection component on the rectangular column structure;

[0027] Figure 8 It is a schematic diagram of the notch in the modular connection component on the rectangular column structure;

[0028] Figure 9 It is a schematic diagram of the column connection component in the batching plant silo in this solution;

[0029] Figure 10 It is a schematic diagram of the connection structure of the column connection component in the batching plant silo in this solution;

[0030] Figure 11 It is a schematic diagram of the circular end plate in the modular connection component on the column connection component;

[0031] Figure 12 It is a schematic diagram of the notch in the modular connection component on the column connection component;

[0032] Figure 13 It is a partial schematic diagram of the column connection component in the batching plant silo in this solution;

[0033] Figure 14 It is a schematic diagram of the foundation connection component in the batching plant silo in this solution;

[0034] Figure 15 It is a schematic diagram of the column structure in the batching plant silo in this solution;

[0035] Figure 16 This is a schematic diagram of the assembly of the rectangular column structure in the mixing station silo in this scheme;

[0036] Figure 17 This is the assembly diagram of the column sleeve in the mixing station silo in this scheme.

[0037] The following is a description of the components in the accompanying drawings:

[0038] 1. Column 2. Partition wall 3. Foundation

[0039] 100. Partition wall device 110. Basic structure 120. First partition wall 130. Second partition wall 140. Notch 150. First bolt hole

[0040] 200. Base 210. Rectangular column structure 211. First wall panel 212. Second wall panel 213. Third wall panel 214. Fourth wall panel 220. First stiffening plate 230. Modular connection assembly 231. Round end plate 232. Notch 240. Mounting plate 250. Column connection assembly 252. Column sleeve 253. First connection plate 254. Second bolt hole 260. Foundation connection assembly 261. Second connection plate 262. Second stiffening plate 263. Anchor bolt 270. Bolt

[0041] 300. Column structure 310. Column 320. Column connector 321. Third connecting plate 322. Third stiffening plate 323. Fourth bolt hole. DETAILED DESCRIPTION

[0042] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below with reference to specific diagrams.

[0043] In view of the technical problem that the existing steel structure plant shed column structure has low reliability, the purpose of this scheme is to provide a mixing station silo assembled column, base and partition wall device, see Figure 2 The base is inserted into the slot reserved in the partition device, and then the column structure and the partition device are assembled and connected to form an integrated structure. This solution can disassemble the column and the partition device for turnover, greatly improving the reliability of the column structure of the steel structure factory shed.

[0044] Embodiment 1:

[0045] This embodiment provides a partition wall device 100 for a mixing station silo, see Figure 3 The partition wall device 100 includes a base structure 110 and a first partition wall 120 and a second partition wall 130 . The first partition wall 120 and the second partition wall 130 are arranged on the base structure 110 in a relative manner.

[0046] Further, the basic structure 110 is preferably formed into a rectangular solid block by concrete pouring and placed at the bottommost end of the device to serve as the foundation of the device, which can ensure the stability of the device.

[0047] A first bolt hole 150 is preset in the middle of the upper end surface of the basic structure 110.

[0048] The composition of the basic structure 110 is not limited in this solution and can be determined according to the actual situation specifically.

[0049] Further, the first partition wall 120 and the second partition wall structure 130 are the same. The first partition wall 120 or the second partition wall 130 is preferably formed by concrete pouring, is located on both sides of the first bolt hole 150 and is arranged on the basic structure 110.

[0050] The first partition wall 120 and the second partition wall 130 are oppositely arranged on the basic structure 110, and an installation space for the partition wall is formed between the first partition wall 120 and the second partition wall 130.

[0051] Three notches 140, namely a first notch, a second notch and a third notch, are provided on the first side wall, the second side wall and the middle surface of the first partition wall 120 and the second partition wall 130.

[0052] Among them, the first notch is arranged on the first side wall of the first partition wall 120 or the second partition wall 130, the second notch is arranged on the second side wall of the first partition wall 120 or the second partition wall 130, and the third notch is arranged on the middle surface of the first partition wall 120 or the second partition wall 130.

[0053] The structure of the first partition wall 120 and the second partition wall 130 is not limited in this solution and can be determined according to the actual situation specifically.

[0054] Embodiment 2:

[0055] This embodiment provides a base, which is installed in the installation space of the partition wall device 100 described in Embodiment 1 and is connected to the basic structure 110 of the partition wall device 100 through bolts.

[0056] See Figure 4 , the base 200 includes a rectangular column structure 210, a first stiffening plate 220, a column connection assembly 250 and a base connection member 260.

[0057] The rectangular column structure 210 includes a first wall panel 211, a second wall panel 212, a third wall panel 213 and a fourth wall panel 214. See Figures 5 - 6, the first wall panel 211, the second wall panel 212, the third wall panel 213 and the fourth wall panel 214 are connected in a T-shape through modular components 230 and cooperate to form an integrated rectangular column structure 210.

[0058] The composition of the modular component 230 is not limited in this solution. By way of example, the modular component 230 may include a circular end plate member 231 and a notch 232.

[0059] Among them, see Figure 7 , the circular end plate members 231 are respectively arranged at the connecting ends on both sides of the first wall panel 211 and the second wall panel 212. See Figure 8 , notches 232 in the shape of circular end plate members 231 are correspondingly provided on the third wall panel 213 and the fourth wall panel 214. The circular end plate members 231 can be snapped into the ports of the notches 232 and moved downward along the notches 232 to realize the hub connection between the first wall panel 211, the second wall panel 212 and the third wall panel 213 and the fourth wall panel 214.

[0060] It should be noted here that the size of the circular end plate member 231 is preferably enlarged to ensure the firmness of the connection buckle.

[0061] In this solution, the modular connection structure between the four wall panels is not limited to the above-mentioned hub connection, and can be determined according to the actual situation.

[0062] In this solution, by modularly connecting the four wall panels, it is convenient for later disassembly and turnover.

[0063] Furthermore, the widths of the first wall panel 211 and the second wall panel 212 are longer than the lengths of the third wall panel 213 and the fourth wall panel 214. After the first wall panel 211 and the second wall panel 212 are connected to the third wall panel 213 and the fourth wall panel 214, there are extension sections left with respect to the third wall panel 213 and the fourth wall panel 214.

[0064] At the same time, mounting plates 240 are respectively provided on the side walls of the third wall panel 213 and the fourth wall panel 214 through modular connection components 230. These mounting plates 240 are respectively located between the extension sections of the first wall panel 211 and the second wall panel 212 and are arranged on the third wall panel 213 and the fourth wall panel 214.

[0065] The width of the mounting plate 240 is consistent with the widths of the extension sections on the first wall panel 211 and the second wall panel 212, and together with the extension sections, they form three connection surfaces of the rectangular column structure 210. These can respectively correspond to the three notches 140 on the partition device, enabling the three connection surfaces of the rectangular column structure 210 to correspond to the three notches 140 on the partition device. The three connection surfaces can be inserted into the three notches 140 and move downward along the notches 140 until the rectangular column structure 210 is fitted and placed in the installation space of the partition device 100, forming an assembled connection between the rectangular column structure 210 and the partition device 100.

[0066] The modular connection between the mounting plate 240 and the third wall panel 213 and the fourth wall panel 214 can also adopt the above-mentioned hub connection. Circular end plate members 231 are provided on the third wall panel 213 and the fourth wall panel 214, and corresponding notches 232 are provided on the mounting plate 240. The circular end plate members 231 are correspondingly connected to the notches 232, detachably setting the mounting plate 240 on the third wall panel 213 and the fourth wall panel 214. The specific structure will not be elaborated in detail here.

[0067] The modular connection between the mounting plate 240 and the third wall panel 213 and the fourth wall panel 214 is not limited to adopting the hub connection, and can be determined according to the actual situation specifically.

[0068] Furthermore, the height of the rectangular column structure 210 is consistent with the heights of the first partition 120 and the second partition 130, such that when the rectangular structure 210 is embedded in the installation space of the partition device 100, it can be flush with the first partition 120 and the second partition 130, facilitating the installation of upper facilities.

[0069] The interior of the rectangular column structure 210 is a cavity body, which is used to install the column connection assembly 250, and the overall structure of the column connection assembly 250 is placed in the cavity body of the rectangular column structure 210.

[0070] See Figure 9 , the column connection assembly 250 includes a column sleeve 252 and a first connection plate 253.

[0071] The first connection plate 252 is arranged at the upper end of the column sleeve 252 and is connected to the column sleeve 252.

[0072] A number of insertion slots are provided on the first connection plate 252 for inserting the first stiffening plates 220, and a number of first stiffening plates 220 are evenly distributed along the circumferential surface of the column sleeve 252.

[0073] One end of several first stiffening plates 220 passes through the corresponding installation slots on the first connecting plate 253 and is modularly connected to the column sleeve 252, and the other end is modularly connected to the corresponding four wall plates. The column sleeve 252 and the four wall plates are connected by several first stiffening plates 220 and stably arranged inside the rectangular column structure 210.

[0074] See Figure 10 , where the modular connection between the first stiffening plate 220 and the column sleeve 252 and the four wall plates can also adopt the above-mentioned hub connection. See Figure 11 , by correspondingly arranging circular end plates 232 on the column sleeve 252 and the four wall plates. See Figure 12 , both ends of several inner stiffening plates 220 are correspondingly provided with notches 232, and the circular end plates 231 are correspondingly connected to the notches 232 to detachably connect the first stiffening plate 220 to the column sleeve 252 and the four wall plates.

[0075] Here, the modular connection between the first stiffening plate 220 and the column sleeve 252 and the four wall plates is not limited to adopting the hub connection, and can be determined according to the actual situation specifically.

[0076] Furthermore, see Figure 13 , several second bolt holes 254 are evenly distributed on the first connecting plate 253, which can be used to insert several bolts into the second bolt holes 254 and penetrate through the rectangular column structure 210 to be in mating connection with the first bolt holes 150 on the foundation structure 110 in the partition device.

[0077] To ensure the stability of the connection between the base 200 and the partition device 100, a foundation connection component 260 is also provided at the bottom of the base 200. See Figure 14 , and the foundation connection component 260 is symmetrically arranged on the first wall plate 211 and the second wall plate 212.

[0078] The foundation connection component 260 includes several second connecting plates 261, several second stiffening plates 262 and several anchor bolts 263.

[0079] Among them, both sides of several second connecting plates 261 are stably connected to the first wall plate 211 or the second wall plate 212 through the second stiffening plates 262.

[0080] At the same time, a third bolt hole is formed on each second connecting plate 261, and the anchor bolt 263 is cooperatively passed through the third bolt hole to be correspondingly connected to the first bolt hole 150 on the foundation structure 110 in the partition device, thereby stably connecting the base 200 and the partition device 100.

[0081] Embodiment 3:

[0082] This embodiment provides a column structure, which is installed inside the column sleeve 252 in the base described in Example 2 and connected to the base 100 through bolts 270.

[0083] See also Figure 15 The column structure 300 includes a column 310 and a column connector 320 , wherein the column connector 320 is disposed on the column 310 , and the column 310 is connected to the base 100 through the column connector 320 .

[0084] The column connector 320 includes a third connecting plate 321 and a plurality of third stiffening plates 322 .

[0085] The third connecting plate 321 is sleeved on the column 310 and is welded with the column 310 to form an integrated structure. A plurality of third stiffening plates 322 are arranged along the circumferential surface of the third connecting plate 321 and are connected to the column 310. The third stiffening plates 322 realize a stable connection between the third connecting plate 321 and the column 310.

[0086] At the same time, a plurality of fourth bolt holes 323 are correspondingly provided on the third connecting plate 321, and the fourth bolt holes 323 correspond to the second bolt holes 254 on the first connecting plate. Bolts 270 can be passed through the fourth bolt holes 323, the second bolt holes 254, and the first bolt holes 150 in sequence to connect the column structure 300, the base 200 and the foundation structure 100.

[0087] This solution connects the column structure, the base and the foundation structure through a bolt assembly, and the column can be disassembled and rotated to meet the stress conditions.

[0088] Embodiment 4:

[0089] This embodiment provides an assembly method for a mixing station silo, which is composed of assembling the above-mentioned embodiment 1, embodiment 2 and embodiment 3. The specific assembly method includes:

[0090] Step 1: Cast a concrete foundation structure 110 , and pre-embed a first bolt hole 150 on the foundation structure 110 .

[0091] Step 2: Two partition walls 120 and 130 are cast opposite to each other on the basic structure 110, and installation slots 140 are respectively provided on opposite sides of the partition wall device to form an installation space for the base 200 between the two partition walls.

[0092] Step 3: See Figure 16, assemble the four wall panels of the base 200 to form a rectangular three-dimensional structure 210, then assemble the mounting plate 240 on the third wall panel 213 and the fourth wall panel 214 and form a mounting surface with the side plates of the first wall panel 211 and the second wall panel 212, and integrally place the three mounting plates corresponding to the notches 140 on the partition wall and place them in the mounting area of the partition wall device 100 along the notches 140, and connect the foundation connection assembly 260 at the bottom of the base with the foundation structure 110 correspondingly through the anchor bolts 263.

[0093] Step 4: Refer to Figure 17 , place the column sleeve 252 inside the rectangular column structure 210 and make modular connections with the four wall panels through the first stiffening plate 220.

[0094] Step 5: Insert the column 310 into the column sleeve 252, and sequentially pass the bolts through the bolt holes on the column connecting plate 321, and connect the bolt holes on the upper connecting plate 253 of the column sleeve with the connecting holes 150 on the bottom foundation structure correspondingly, so that the column structure 300, the base 200 and the partition wall device 100 are firmly connected in an assembled manner.

[0095] Step 6: When disassembling, hoist and remove the components one by one in the reverse order for turnover use.

[0096] The prefabricated column, base, partition wall device and assembly method of the mixing plant silo formed by the above solution, all the structural plate members adopt socket connection, are detachable and can be turned over, and can meet the stress conditions.

[0097] At the same time, it has the characteristics of modular assembly and high turnover utilization rate, can greatly reduce the waste of steel structure materials and save project costs.

[0098] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art of this industry should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.

Claims

1. A partition wall device for a batching plant silo, characterized in that, it includes a foundation structure, a first partition wall, a second partition wall, a base, and a column structure; the first partition wall and the second partition wall are oppositely arranged on the foundation structure, an installation area is formed between the first partition wall and the second partition wall, and a plurality of notches are respectively arranged on the opposite surfaces of the first partition wall and the second partition wall; the base is arranged in the installation area of the partition wall device, and the base includes a plurality of wall plates, first stiffening plates, column connection components, and foundation connection components; the plurality of wall plates are connected by modular components to form an integral rectangular column structure; the column connection components are arranged in the rectangular column structure through the first stiffening plates and are connected to the foundation structure through the foundation connection components, and installation surfaces are arranged on both sides of the rectangular column structure, and the installation surfaces are inserted into the notches and move along the axial direction of the notches to insert the rectangular column structure into the partition wall device; the modular components include circular end plates and notches; the column connection components include a plurality of first stiffening plates and column sleeves; the first stiffening plates are evenly distributed on the circumferential surface of the column sleeves; one end of the first stiffening plate is modularly connected with the modular connection components of the column sleeves, and the other end is modularly connected with the wall plates of the rectangular column structure through the modular connection components; a first connecting plate is arranged in cooperation with the column sleeve, and a plurality of insertion slots for the first stiffening plates are arranged on the first connecting plate; the column structure is arranged in the column sleeve of the base, and the column structure includes a column and a third connecting plate; the column is arranged in the column sleeve, the third connecting plate is sleeved on the column and forms an integral structure with the column, and a plurality of fourth bolt holes are correspondingly arranged on the third connecting plate, and the fourth bolt holes correspond to the second bolt holes on the first connecting plate, and the column structure, the base and the foundation structure can be connected by bolts.

2. The partition wall device for a batching plant silo according to claim 1, characterized in that, the foundation connection components include a plurality of second connecting plates, a plurality of second stiffening plates, and a plurality of anchor bolts, and the plurality of second connecting plates are respectively arranged on the opposite wall plates in the rectangular column structure through the stiffening plates; the plurality of anchor bolts pass through the second connecting plates and are connected to the foundation structure.

3. The partition wall device for a batching plant silo according to claim 1, characterized in that, a plurality of third stiffening plates are distributed on the third connecting plate, and the third stiffening plates are arranged along the circumferential surface of the third connecting plate and are connected to the column.

4. The partition wall device for a batching plant silo according to claim 1, characterized in that, after the column is arranged in the column sleeve, the third connecting plate is correspondingly connected to the first connecting plate.

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