A galvanometer motor lens mounting correction device and mounting correction method
By using a multi-point laser rangefinder and carriage assembly adjustment device, the installation angle of the galvanometer motor lens can be detected and adjusted in real time, solving the problems of long installation time and uncontrollable accuracy in the existing technology, and realizing efficient and controllable lens installation and correction.
Patent Information
- Application Number
- CN202310554932.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-05-17
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2043-05-17
AI Technical Summary
In the existing technology, the installation and calibration of the galvanometer motor lens is time-consuming, the calibration results are uncontrollable, the angle error cannot be adjusted in real time, and the lens installation accuracy cannot be evaluated.
A galvanometer motor lens mounting and correction device is adopted, including a base, a carriage assembly, a sliding locking assembly, a multi-point laser rangefinder, and a correction reference plane parallel to the front of the lens. The lens angle is detected in real time by the multi-point laser rangefinder, and the lens mounting angle is adjusted by combining the carriage assembly and the floating pressure plate. The adjustment data is traced using a micrometer.
It improves the accuracy and efficiency of galvanometer lens installation and calibration, achieves traceability and controllability of lens installation, avoids scratches on the lens surface, and simplifies the operation process.
Smart Images

Figure CN116626911B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of galvanometer lens process equipment, in particular to a galvanometer lens mounting and correcting device and method. BACKGROUND
[0002] When the galvanometer lens is assembled, the front surface of the lens, i.e. Figure 6 The smaller the angle R between the middle A surface and the motor shaft axis, the higher the mounting precision of the lens, and the closer the reflected light path to the theoretical calculation value.
[0003] The previous mounting and correcting method is to first paste the lens on the lens holder to form a lens assembly, then lock the lens assembly on the upper end of the motor shaft through the lens holder, and finally detect the error by red light reflection, with the error controlled within a certain range.
[0004] In actual operation, due to the bonding error between the holder and the lens, the tolerance of the holder hole and the motor shaft, etc., the angle tolerance between the assembled lens and the motor shaft axis cannot be controlled, and generally needs to be assembled repeatedly, and red light detection is performed after each assembly, which may result in a situation that the tolerance is within the required range, the assembly efficiency is low, and the error value cannot directly reflect the assembly precision.
[0005] The red light correction method has low test result precision, cannot accurately define the error range, requires repeated locking and testing, the correction process is time-consuming, and the correction result is uncontrollable.
[0006] However, due to the limitations of the current galvanometer lens manufacturing process, as well as the lens holder processing error, motor shaft end manufacturing error and other factors, when the lens and the lens holder are bonded, it cannot be fully guaranteed that the lens reference surface and the lens holder mounting and fitting shaft hole reference are coincident. When the bonded lens assembly is mounted on the motor shaft end, it cannot be guaranteed that the lens reference surface and the motor shaft center surface are coincident.
[0007] In order to solve the problem of lens mounting precision, the prior art also adopts some schemes to ensure the quality of lens bonding, such as the patent document with the authorized announcement number CN216387530U provides a mirror lens mounting tool, which includes: a limiting fixed ring, which is sleeved on the shaft sleeve of the motor shaft, used for positioning the position of the motor shaft. Two mounting plates are symmetrically arranged on the upper side of the limiting fixed ring along the center axis of the limiting fixed ring, and the center positions of the opposite surfaces of the two mounting plates have vertical mounting grooves along the center axis direction, which are used for mounting the lens. The mounting tool has simple structure, low manufacturing cost, convenient operation, can quickly realize the installation of the lens, and has high installation precision, which greatly reduces the production cost. The patent document with the application publication number CN108549141A provides a mounting device for a reflecting lens, which includes: a positioning plate, a bracket connecting mechanism and a lens locking mechanism; the positioning plate is provided with a positioning structure, which cooperates with the reflecting lens to be installed; the bracket connecting mechanism is used for installing the lens bracket, and the reflecting lens and the lens bracket can rotate relative to the positioning plate around the first axis; the bracket connecting mechanism can translate relative to the positioning plate along the second axis; the first axis is perpendicular to the second axis; the lens locking mechanism is used for locking the reflecting lens to the positioning structure. Through the reflecting lens mounting device provided by the scheme, the technical problems of the prior art that the installation of the reflecting lens in the laser vibrating mirror is difficult to achieve high installation precision and the installation process is complicated can be solved.
[0008] However, such schemes are all directly bonded with lens structures, and the bonding precision is determined by the machining and assembly precision of the tooling, the lens angle error cannot be displayed in real time, the angle error cannot be adjusted in real time, and the scheme cannot be applied to the structure of the lens and the lens clip which have been bonded. SUMMARY
[0009] In view of the deficiencies of the prior art, the present application provides a vibrating mirror motor lens mounting and correcting device to solve the problems of long installation and correction time, uncontrollable correction results, inability to adjust the angle error in real time, and inability to evaluate the lens mounting precision of the prior art.
[0010] To achieve the above purpose, the present application is realized by the following technical solutions:
[0011] A kind of galvanometer motor lens installation correction device, for installing lens assembly on galvanometer motor and correcting the installation angle of lens assembly and galvanometer motor, the lens assembly includes lens and lens card, the lens is fixedly installed in the card slot on lens card, the lens card is pre-installed on galvanometer motor by lens card locking screw reserved adjustment gap, including base, slide assembly, sliding locking assembly, multi-point laser range finder and correction datum plane parallel to the front of lens for the self-checking correction of multi-point laser range finder, the sliding locking assembly and multi-point laser range finder are directly or indirectly installed on base, the sliding locking assembly includes motor positioning block, motor clamp block, slide adjustment knob, the motor clamp block and motor positioning block are used to install and clamp the galvanometer motor vertically pre-installing lens assembly on it, the multi-point laser range finder is installed in the front of base and can be self-checked and corrected by correction datum plane and horizontally moved to the front of lens front for up and down multi-point laser ranging to lens, the slide assembly is installed in sliding locking assembly, the slide assembly includes pressing plate assembly, pressing plate assembly compression device with shaft, support roller, support, slide guide, slide block, the pressing plate assembly compression device and support roller are horizontally installed on support, the support is installed on slide block, the slide block is installed on slide guide, the pressing plate assembly is installed in the front end of pressing plate assembly compression device, the pressing plate assembly can rotate around the shaft of pressing plate assembly compression device and can be pressed tightly to the front of lens by pressing plate assembly compression device after rotation with horizontal line contact, the sliding locking assembly is adjusted by slide adjustment knob, and the slide assembly is slid forward and backward behind lens assembly through the slide block guide and slide block at the bottom, and the pitch angle of lens assembly can be adjusted by support roller against the back of lens.
[0012] Preferably, the multi-point laser range finder is also matched with a display screen, the display screen is connected with multi-point laser range finder through communication cable, and the display screen is also directly or indirectly installed on base.
[0013] Preferably, the pressing plate assembly pressing device comprises a pressing plate cam, a cam holder, a cam wrench, a pressing plate shaft, a fork holder, a pressing plate pressing spring, a linear bearing and an adjusting nut, the cam holder is installed on the side of the support, the pressing plate cam is installed on the upper part of the cam holder through its shaft, the cam wrench is fixedly installed on the end of the pressing plate cam shaft and can rotate around the shaft to drive the pressing plate cam to rotate, the cam part of the pressing plate cam is installed between the two end faces of the fork holder in the shape of a hollow I-beam, the fork holder is installed at the middle part of the pressing plate shaft, the front end is locked in position by the open retainer ring fixed in the middle groove of the pressing plate shaft, and the rear end is pushed against by the pressing plate pressing spring in the adjusting nut fixed at the other end of the rear end part of the pressing plate shaft, the front end of the pressing plate shaft is installed on the support through the linear bearing, the pressing plate shaft can move axially in the linear bearing under the action of the pressing plate cam and the pressing plate pressing spring between the two end parts of the fork holder, and the pressing plate assembly is vertically installed and fixed on the front end part of the pressing plate shaft and can drive the pressing plate shaft to rotate.
[0014] Preferably, the pressing plate assembly comprises a pressing plate handle, a floating pressing plate, a protective pad, a spring, a pin shaft and a turnover pressing plate, the floating pressing plate is provided with a protruding pin shaft hole in the middle of the front end, the floating pressing plate is installed in the floating pressing plate accommodating cavity at one end of the turnover pressing plate through the pin shaft passing through the pin shaft hole, a gap is provided between the floating pressing plate and the inner contact surface of the turnover pressing plate, the lens spring is installed in the gap on both sides of the protruding pin shaft hole of the floating pressing plate respectively, the other end of the turnover pressing plate is fixed on the front end part of the pressing plate shaft through the open clamp structure and is locked by the pressing plate handle, the back surface of the floating pressing plate is provided with an arc surface that can contact the horizontal line of the front surface of the lens, and the protective pad is attached to the back surface of the floating pressing plate. The lens spring can balance the left and right forces of the floating pressing plate, so that the pressure exerted on the lens is balanced, and the lens is tightly attached to the rear end supporting roller.
[0015] Preferably, the protective pad is made of sheepskin.
[0016] Preferably, a guide plate is installed on the slide carriage assembly, an inclined sliding groove is opened in the guide plate, a bent plate support is provided on the upper part of the slide locking assembly, the slide adjustment knob is installed on the side of the bent plate support through the nut seat, the front end of the slide adjustment knob is further connected with a bearing holder, and the bearing holder is installed below the bearing.
[0017] Preferably, a slide spring is further connected between the back of the slide carriage assembly and the back of the slide locking assembly.
[0018] Preferably, the front end surface of the motor positioning block is parallel to the front surface of the lens, serving as a correction reference surface for self-correction of the multi-point laser range finder.
[0019] Preferably, a ranging finder guide rail is horizontally installed on the base under the multi-point laser ranging finder, and a ranging finder sliding block is installed on the ranging finder guide rail, so that the multi-point laser ranging finder can move left and right along the ranging finder guide rail through the ranging finder sliding block installed below the ranging finder fixing plate.
[0020] Preferably, the sliding locking assembly further comprises a micrometer, which is fixed on the side surface of the motor positioning block, and the contact of the micrometer is in contact with the sliding carriage displacement measuring part arranged below the front end of the sliding carriage assembly, and the micrometer is further matched with a digital display screen, which is connected with the micrometer through a communication cable, and the digital display screen is directly or indirectly installed on the base.
[0021] Based on the same inventive concept, the present application further provides a mirror lens mounting and correcting method of a galvanometer motor, which uses the aforementioned galvanometer motor lens mounting and correcting device and adopts the following steps:
[0022] Self-checking and correcting by using the multi-point laser ranging finder with the front end surface of the motor positioning block as the reference;
[0023] Making the turnover pressing plate in the upward vertical position, and loosening the pressing plate cam by operating the cam wrench;
[0024] Mounting and clamping the galvanometer motor between the motor positioning block and the motor clamping block, powering on the galvanometer motor and locking the motor shaft;
[0025] Mounting the lens assembly on the top of the galvanometer motor, and reserving a gap between the lens clamp and the motor shaft for fine adjustment;
[0026] Rotating the sliding carriage adjustment knob to slowly close the support rollers of the sliding carriage assembly to the back of the lens;
[0027] Turning the rotating floating pressing plate handle to rotate the floating pressing plate to the horizontal position in front of the lens front surface, and pulling the cam wrench to press the lens front surface with the floating pressing plate and close the lens back to the support rollers of the sliding carriage assembly;
[0028] Measuring the multi-point data of the upper and lower measuring points in the non-pressing plate area of the lens front surface by using the multi-point laser ranging finder, and judging whether the lens pitch angle error meets the requirements according to the data;
[0029] Rotating the sliding carriage adjustment knob again to adjust the pitch angle of the lens, so that the multi-point data error of the lens front surface measured by the multi-point laser ranging finder in real time meets the requirements;
[0030] Locking the lens clamp screw to fix the lens assembly to the end of the galvanometer motor shaft.
[0031] Preferably, when the rotating slide adjustment knob adjusts the horizontal position of the slide assembly, the micrometer can display the displacement value of the slide assembly on the digital display screen as a reference for the installation and correction of lenses in the same batch.
[0032] The present scheme has the beneficial effects that, by using a multi-point laser range finder to measure the installation angle of the lens assembly and the galvanometer motor through multi-point ranging on the front and back of the lens, adjusting the installation angle by sliding the support roller and floating pressure plate on the slide assembly that contacts the front and back horizontal lines of the lens, and using a micrometer to speed up the adjustment, the problems of long installation and correction time, uncontrollable correction results, inability to adjust the angle error in real time, and inability to evaluate the lens installation precision in the prior art are solved. The vertical installation of the lens assembly facilitates assembly operation. The lens front surface uses a reversible and floating pressure plate for compression, the contact surface between the pressure plate and the lens is provided with soft protection to effectively prevent scratching the lens surface, the use of sheepskin can further absorb moisture on the lens surface through the internal tubular fibers, the lens spring can adjust the compression force of the floating pressure plate on the lens by conveniently adjusting the spring force, the related design of the slide adjustment knob, the guide plate sliding groove, and the bearing facilitates the convenience of slide adjustment, and the slide spring arranged between the back of the slide assembly and the back of the sliding locking assembly can effectively eliminate the machining gap error of the bearing and the guide plate inner sliding groove when it is tensioned. The use of the digital micrometer can directly read the displacement adjustment of the slide, which facilitates the use of the first slide displacement value for subsequent displacement adjustment of the slide during the installation and correction of the galvanometer lens in the same batch, and the installation and correction process can also be effectively traced to specific data. In summary, the present scheme achieves the beneficial effects of effectively improving the installation and correction precision and efficiency of the galvanometer lens, and effectively tracing the installation and correction process. BRIEF DESCRIPTION OF DRAWINGS
[0033] Figure 1 is a three-dimensional overall view of the device;
[0034] Figure 2 is a three-dimensional view of the slide assembly of the device;
[0035] Figure 3 is a three-dimensional view of the slide locking assembly with the slide assembly inside;
[0036] Figure 4 is an exploded view of the pressure plate assembly of the device;
[0037] Figure 5 is a top perspective view of the pressure plate assembly of the device;
[0038] Figure 6 is a three-dimensional view of the lens assembly and the galvanometer motor after assembly;
[0039] Figure 7The schematic diagram of the laser measurement point position of the A surface of the lens;
[0040] Figure 8 The schematic diagram of the angle error between the lens reflecting surface and the motor axis and the existing technology red light detection;
[0041] Wherein, 11-pressing plate assembly, 111-pressing plate handle, 112-floating pressing plate, 113-lens spring, 114-pivot, 115-flip pressing plate, 12-pressing plate assembly pressing device, 121-pressing plate cam, 122-cam holder, 123-cam wrench, 124-pressing plate shaft, 125-yoke, 126-pressing plate pressing spring, 127-linear bearing, 128-adjusting nut (not shown), 129-opening retainer, 13-guide plate, 14-bracket, 15-supporting roller, 16-carriage guide rail, 17-carriage sliding block, 18-carriage displacement measurement part, 21-micrometer, 211-digital display screen, 212-contact, 22-carriage adjustment knob, 23-motor positioning block, 231-front end surface, 24-bending plate bracket, 25-nut seat, 26-bearing holder, 27-bearing, 28-motor clamp block, 3-multi-point laser range finder, 31-display screen, 4-lens assembly, 41-lens, 411-measurement point, 42-lens clamp, 5-vibrating mirror motor, 6-red light, 7-carriage spring, 8-base, 81-range finder guide rail, 82-range finder sliding block, 83-range finder fixed plate, 9-lens clamp locking screw. DETAILED DESCRIPTION
[0042] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all the embodiments.
[0043] The embodiment provides a technical solution: a vibrating mirror motor lens mounting and correcting device of the present application is used for mounting a lens assembly 4 on a vibrating mirror motor 5 and correcting the mounting angle of the lens assembly 4 and the vibrating mirror motor 5, the lens assembly 4 comprises a lens 41 and a lens clamp 42, the lens 41 is fixedly installed in a clamping groove on the lens clamp 42, and the currently used method is sticking, such as Figure 7As shown, the plane where the lens 41 is located is the XZ axis plane, the positive direction of the Y axis is the back of the lens, and the negative direction of the Y axis is the front of the lens. The lens clamp 42 is pre-installed on the galvanometer motor 5 through the lens clamping locking screw 9 with an adjustment gap. The galvanometer lens mounting and correcting device of the embodiment includes a base 8, a sliding lock assembly, a sliding lock assembly, a multi-point laser range finder 3, and a correction reference plane parallel to the XZ axis plane. The sliding lock assembly and the multi-point laser range finder 3 can be directly or indirectly mounted on the base 8. In this embodiment, the sliding lock assembly is mounted on the base 8 through a support plate, and the multi-point laser range finder 3 is mounted on the base 8 through a range finder fixing plate 83 and a range finder sliding block guide rail group. This part will be described later. The multi-point laser range finder 3 selects a laser range finder with a linear laser scanning mode. In this embodiment, a IX-055 type range finder sensor head of Gains is used for displacement detection. Of course, other components with the same function can also be selected.
[0044] The sliding lock assembly includes a motor positioning block 23, a motor clamp block 28, and a sliding rack adjustment knob 22. The motor clamp block 28 and the motor positioning block 23 are used to install and clamp the galvanometer motor 5 vertically pre-installed with the lens assembly 4. The multi-point laser range finder 3 is installed at the front of the base 8 and can be self-checked and horizontally moved to the front of the lens 41 to perform multi-point laser ranging on the lens.
[0045] The multi-point laser range finder 3 is also equipped with a display screen 31. The display screen 31 is connected to the multi-point laser range finder 3 through a communication cable. The display screen 31 is directly or indirectly mounted on the base 8. In this embodiment, the display screen 31 selects a Gains special touch panel IX-CP50 matched with the multi-point laser range finder 3. Of course, other components with the same function can also be selected. The display screen 31 is installed above the electrical cabinet through a display screen fixing plate. The electrical cabinet is installed at the rear of the base 8 through a vertical plate.
[0046] The pressing plate assembly 11 is installed vertically on the front end of the pressing plate shaft 124 and can drive the pressing plate shaft 124 to rotate. When the pressing plate cam 121 is loosened, the pressing plate shaft 124 drives the pressing plate assembly 11 to move away from the surface of the lens 41; when the pressing plate cam 121 is tightened, the pressing plate shaft 124 drives the pressing plate assembly 11 to press the surface of the lens 41.
[0047] The pressing plate assembly 11 includes a pressing plate handle 111, a floating pressing plate 112, a protective pad 116, a lens spring 113, a pin shaft 114, and a turnover pressing plate 115. The floating pressing plate 112 is provided with a protruding pin shaft hole in the middle of the front end. The floating pressing plate 112 is installed in the floating pressing plate accommodating cavity in the shape of a rounded rectangle at one end of the turnover pressing plate 115 through the pin shaft 114 passing through the pin shaft hole. A gap is provided between the floating pressing plate 112 and the inner contact surface of the turnover pressing plate 115. When the lens spring 113 is not installed, the floating pressing plate 112 can rotate slightly left and right around the pin shaft 114. After the lens spring 113 is installed in the gap on both sides of the protruding pin shaft hole of the floating pressing plate 112, the lens spring 113 can balance the left and right forces of the floating pressing plate 112, so that the pressure exerted by the floating pressing plate 112 on the lens 41 is balanced, and the lens 41 is tightly attached to the rear end support roller 15. The other end of the turnover pressing plate 115 is fixed to the front end of the pressing plate shaft 124 through the opening clamp structure and is locked by the pressing plate handle 111. The back surface of the floating pressing plate 112 is provided with an arc surface that can contact the horizontal line of the front surface of the lens 41. The protective pad 116 is attached to the back surface of the floating pressing plate 112. The protective pad 115 used in this embodiment is a sheepskin pad.
[0048] The structure of the sliding locking assembly adjusting the forward and backward sliding of the sliding frame assembly by the sliding frame adjustment knob 22 can use other structures for motion transmission in different horizontal directions. The present embodiment uses the following structure to achieve this:
[0049] A guide plate 13 is installed on the sliding frame assembly, and a diagonal sliding groove is formed in the guide plate 13. A bent plate support 24 is provided on the upper part of the sliding locking assembly. The sliding frame adjustment knob 22 is installed on the side of the bent plate support 24 through a nut seat 25. A bearing bracket 26 is connected to the front end of the sliding frame adjustment knob 22, apart from the nut seat 25. A bearing 27 is installed below the bearing bracket 26, which moves in the diagonal sliding groove of the guide plate 13. In order to eliminate the machining gap between the bearing 27 and the diagonal sliding groove in the guide plate 13, a sliding frame spring 7 is connected between the back of the sliding frame assembly and the back of the sliding locking assembly. The sliding frame spring can use a compression spring or a tension spring. The present embodiment uses a tension spring, which can eliminate the gap at the front end of the bearing and leave the gap at the rear end.
[0050] In order to not separately set a separate multi-point laser range finder 3 correction reference surface, the present embodiment uses the front end surface 231 of the motor positioning block 23 as the correction reference surface for self-checking and correction of the multi-point laser range finder 3. That is, the front end surface 231 of the motor positioning block 23 becomes a standard plane formed by the XZ axis, which is roughly parallel to the front surface of the lens 41.
[0051] In order to realize the switching between the position of the multi-point laser range finder 3 on the correction reference surface and the position of the lens 41, the present embodiment horizontally installs a range finder guide rail 81 on the base 8 below the multi-point laser range finder 3. A range finder sliding block 82 is installed on the range finder guide rail 81. The multi-point laser range finder 3 can move left and right along the range finder guide rail 81 through the range finder sliding block 82 installed below the range finder fixing plate 83.
[0052] In order to adjust the traceability of data and perform the adjustment action faster, the slide locking assembly further comprises a micrometer 21 fixedly installed on the side of the motor positioning block 23, the contact of the micrometer 21 is in contact with the slide displacement measuring part 18 arranged below the front end of the slide assembly, the micrometer can use a percentage micrometer or a thousandth micrometer, and the embodiment uses a linear thousandth micrometer with a grating, such as a crystal CW-341, the micrometer 21 is also matched with a digital display screen 211, the digital display screen 211 is connected with the micrometer 21 through a communication cable, and the digital display screen 211 is directly or indirectly installed on the base 8, in the embodiment, the digital display screen 211 is installed above the electrical cabinet through a digital display table, and the electrical cabinet is installed on the rear part of the base 8 through a vertical plate; the digital display screen 211 is connected with the micrometer through an RS232 interface and MODBUS protocol, and the reading data of the digital display screen 211 can be manually recorded or automatically collected by using a computer through a hub, so that the traceability of the adjustment data is achieved.
[0053] Based on the same inventive concept, the scheme further provides a mirror lens mounting and correcting method of a galvanometer motor, which uses the galvanometer motor lens mounting and correcting device and adopts the following steps.
[0054] The multi-point laser range finder 3 is used to perform self-checking and correction with the front end surface of the motor positioning block 23 as a reference;
[0055] The turnover pressing plate 115 is in the upward vertical position, and the cam wrench 123 is operated to loosen the pressing plate cam 121;
[0056] The galvanometer motor 5 is installed and clamped between the motor positioning block 23 and the motor clamp block 28, the galvanometer motor 5 is powered on and the motor shaft is locked;
[0057] The lens assembly 4 is installed on the top of the galvanometer motor 5, and the reserved gap between the lens clamp 42 and the motor shaft is provided for fine adjustment;
[0058] The slide adjustment knob 22 is rotated, and the supporting roller 15 of the slide assembly is slowly close to the back of the lens 41;
[0059] The turnover rotary floating pressing plate handle 111 is rotated to the horizontal position in front of the front surface of the lens 41, the floating pressing plate 112 is pulled by the cam wrench to press the front surface of the lens 41 and make the back of the lens 41 close to the supporting roller 15 of the slide assembly;
[0060] The multi-point data of the upper and lower measuring points 411 of the non-pressing plate area of the front surface of the lens 41 is measured by using the multi-point laser range finder 3, and whether the pitch angle error of the lens 41 meets the requirements is judged according to the data, in the embodiment, the multi-point laser range finder 3 measures four-point data of the front surface of the lens 41, that is, the A surface, and the four measuring points 411 are arranged in the upper and lower four surrounding areas of the pressing plate area,Figure 6 as shown;
[0061] Again spin the slide adjustment knob 22, adjust the horizontal position of the slide assembly, so as to adjust the pitch angle of the lens 41, so that the multi-point laser range finder 3 in real-time measurement of the lens 41 front multi-point data error to meet the requirements, slide forward and backward micro-drive and micrometer contact movement, digital display movement value, and as the same batch of lens installation correction reference;
[0062] After the adjustment is completed, lock the two lens locking screws 9 again, and fix the lens assembly 4 on the shaft end of the galvanometer motor 5.
[0063] The galvanometer motor lens installation correction device and the installation correction method provided by the scheme are not limited to the galvanometer motor lens, and can also be applied to other workpieces with assembly perpendicularity requirements. According to the corresponding equivalent replacement or change made according to the scheme, it can be considered to be covered within the protection scope required by the present application.
[0064] The above is only a preferred specific embodiment of the scheme, but the protection scope required by the scheme is not limited to this. Any person skilled in the art within the technical range disclosed by the present application, according to the technical scheme and the inventive concept of the present application, makes equivalent replacement or change, which should be covered within the protection scope of the present application.
Claims
1. A lens mounting and correction device for a galvanometer motor, used to mount a lens assembly (4) on a galvanometer motor (5) and correct the mounting angle between the lens assembly (4) and the galvanometer motor (5), wherein the lens assembly (4) includes a lens (41) and a lens clip (42), the lens (41) is fixedly mounted in a slot on the lens clip (42), and the lens clip (42) is pre-mounted on the galvanometer motor (5) with a pre-adjustment gap reserved by a lens clip locking screw (9), characterized in that: The system includes a base (8), a carriage assembly, a sliding locking assembly, a multi-point laser rangefinder (3), and a calibration reference surface parallel to the front of the lens (41) for self-calibration of the multi-point laser rangefinder (3). The sliding locking assembly and the multi-point laser rangefinder (3) are directly or indirectly mounted on the base (8). The sliding locking assembly includes a motor positioning block (23), a motor clamping block (28), and a carriage adjustment knob (22). The motor clamping block (28) and the motor positioning block (23) are used to install and clamp the galvanometer motor (5) of the vertically pre-mounted lens assembly (4) on it. The multi-point laser rangefinder (3) is mounted at the front of the base (8) and can be self-calibrated through the calibration reference surface and moved horizontally to the front of the lens (41) to perform multi-point laser ranging on the lens. The carriage assembly is installed inside the sliding locking assembly. The carriage assembly includes a pressure plate assembly (11) and a pressure plate assembly clamping device (12) with a shaft. The assembly includes a support roller (15), a bracket (14), a carriage guide rail (16), and a carriage slider (17). The pressure plate assembly clamping device (12) and the support roller (15) are horizontally mounted on the bracket (14). The bracket (14) is mounted on the carriage slider (17). The carriage slider (17) is mounted on the carriage guide rail (16). The pressure plate assembly (11) is mounted at the front end of the pressure plate assembly clamping device (12). The sliding locking assembly can rotate around the axis of the pressing device (12) of the pressure plate assembly and, after rotation, can press the front of the lens (41) through the horizontal contact of the pressing device (12). The sliding locking assembly can adjust the slide assembly behind the lens assembly (4) by adjusting the slide adjustment knob (22) and sliding back and forth through the bottom slider guide rail (16) and the slide slider (17), and can adjust the pitch angle of the lens assembly (4) by abutting against the back of the lens (41) through the support roller (15).
2. The galvanometer motor lens mounting and correction device according to claim 1, characterized in that: The multi-point laser rangefinder (3) is also equipped with a display screen (31), which is connected to the multi-point laser rangefinder (3) via a communication cable. The display screen (31) is also directly or indirectly mounted on the base (8).
3. The galvanometer motor lens mounting and correction device according to claim 1, characterized in that: The clamping device (12) of the pressure plate assembly includes a pressure plate cam (121), a cam frame (122), a cam wrench (123), a pressure plate shaft (124), a shift fork frame (125), a pressure plate clamping spring (126), a linear bearing (127), and an adjusting nut (128). The cam frame (122) is mounted on the side of the bracket (14). The pressure plate cam (121) is mounted on the upper part of the cam frame (122) via its shaft. The cam wrench (123) is fixedly mounted on the end of the shaft of the pressure plate cam (121) and can rotate around the shaft to drive the pressure plate cam (121) to rotate. The cam part of the pressure plate cam (121) is mounted between the two ends of the hollow I-beam shaped shift fork frame (125). 125) is installed in the middle part of the pressure plate shaft (124). The front end is locked in position by the open retaining ring (129) fixed in the middle groove of the pressure plate shaft (124). The rear end is held by the pressure plate clamping spring (126) in the adjusting nut (128) at the rear end of the pressure plate shaft (124). The front end of the pressure plate shaft (124) is installed on the bracket (14) through the linear bearing (127). The pressure plate shaft (124) can move axially in the linear bearing (127) under the action of the pressure plate cam (121) and the pressure plate clamping spring (126) between the two ends of the shift fork (125). The pressure plate assembly (11) is vertically installed and fixed at the front end of the pressure plate shaft (124) and can drive the pressure plate shaft (124) to rotate.
4. The galvanometer motor lens mounting and correction device according to claim 3, characterized in that: The pressure plate assembly (11) includes a pressure plate handle (111), a floating pressure plate (112), a protective pad (116), a lens spring (113), a pin (114), and a flip pressure plate (115). The floating pressure plate (112) has a protruding pin hole at the center of its front end. The floating pressure plate (112) is installed in the floating pressure plate receiving cavity at one end of the flip pressure plate (115) through the pin hole via the pin (114). The floating pressure plate (112) and the flip pressure plate (115) are connected. 15) A gap is provided between the inner contact surfaces. The lens springs (113) are respectively installed in the gaps on both sides of the protruding pin holes of the floating pressure plate (112). The other end of the flip pressure plate (115) is fixed to the front end of the pressure plate shaft (124) by the opening clamp structure and locked by the pressure plate handle (111). The back of the floating pressure plate (112) is provided with an arc surface that can contact the horizontal line of the front of the lens (41). The protective pad (116) is pasted on the back of the floating pressure plate (112).
5. The galvanometer motor lens mounting and correction device according to claim 4, characterized in that: The protective pad (115) is made of sheepskin.
6. The galvanometer motor lens mounting and correction device according to claim 1, characterized in that: A guide plate (13) is installed on the slide assembly. An oblique groove is opened in the guide plate (13). A bent plate bracket (24) is provided on the upper part of the sliding locking assembly. The slide adjustment knob (22) is installed on the side of the bent plate bracket (24) through a nut seat (25). The front end of the slide adjustment knob (22) is separated from the nut seat (25) and connected to a bearing bracket (26). A bearing (27) that moves in the oblique groove of the guide plate (13) is installed below the bearing bracket (26).
7. The galvanometer motor lens mounting and correction device according to claim 6, characterized in that: A carriage spring (7) is also connected between the back of the carriage assembly and the back of the sliding locking assembly.
8. The galvanometer motor lens mounting and correction device according to claim 1, characterized in that: The front end face (231) of the motor positioning block (23) is parallel to the front face of the lens (41) and serves as the calibration reference surface for the self-check and calibration of the multi-point laser rangefinder (3).
9. The galvanometer motor lens mounting and correction device according to claim 1, characterized in that: The multi-point laser rangefinder (3) is mounted horizontally on the base (8) with a rangefinder guide rail (81) installed on the left and right. A rangefinder slider (82) is mounted on the rangefinder guide rail (81). The multi-point laser rangefinder (3) can move left and right along the rangefinder guide rail (81) through the rangefinder slider (82) installed below the rangefinder fixing plate (83).
10. The galvanometer motor lens mounting and correction device according to any one of claims 1-7, characterized in that: The sliding locking assembly also includes a micrometer (21), which is mounted and fixed on the side of the motor positioning block (23). The contact of the micrometer (21) is in contact with the slide displacement measuring part (18) provided below the front end of the slide assembly. The micrometer (21) is also equipped with a digital display screen (211), which is connected to the micrometer (21) via a communication cable. The digital display screen (211) is also directly or indirectly mounted on the base (8).
11. A method for mounting and calibrating a galvanometer motor lens, using the galvanometer motor lens mounting and calibrating device according to any one of claims 1-8, characterized in that... Take the following steps: The multi-point laser rangefinder (3) is used to perform self-check and calibration with the front end face of the motor positioning block (23) as the reference. Position the flip plate (115) in an upward vertical position, and operate the cam wrench (123) to release the plate cam (121); Install the galvanometer motor (5) between the motor positioning block (23) and the motor clamping block (28) and clamp it in place. Power on the galvanometer motor (5) and lock the motor shaft. Install the lens assembly (4) on top of the galvanometer motor (5), and leave a gap between the lens clip (42) and the motor shaft for fine-tuning operations; Rotate the carriage adjustment knob (22) to slowly bring the support roller (15) of the carriage assembly closer to the back of the lens (41); Turn the floating pressure plate handle (111) to rotate the floating pressure plate (112) to a horizontal position and directly in front of the lens (41). Move the cam wrench to press the floating pressure plate (112) against the front of the lens (41) and make the back of the lens (41) close to the support roller (15) of the carriage assembly. Use a multi-point laser rangefinder (3) to measure the multi-point data of the upper and lower measurement points (411) of the non-pressure plate area on the front of the lens (41), and judge whether the pitch angle error of the lens (41) meets the requirements based on the data; Rotate the slide adjustment knob (22) again to adjust the pitch angle of the lens (41) so that the error of the multi-point data on the front of the lens (41) measured online in real time by the multi-point laser rangefinder (3) meets the requirements; Tighten the lens clip locking screw (9) to fix the lens assembly (4) to the shaft end of the galvanometer motor (5).
12. The method for mounting and calibrating the lens of the galvanometer motor according to claim 9, characterized in that: When adjusting the horizontal position of the carriage assembly by rotating the carriage adjustment knob, the displacement value of the carriage assembly can be displayed on the digital display screen (211) using a micrometer (211) as a reference for the installation and calibration of lenses in the same batch.
Citation Information
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