A glue rolling mechanism, a glue application device and a bonding equipment

Abstract

This application relates to a glue-rolling mechanism, a glue-applying device, and a bonding equipment. The glue-rolling mechanism includes: a base; a heating roller rotatably mounted on the base; a glue container, comprising a container body and a base plate, the container body being mounted on the base, and the base plate being positioned at one end of the container body. The glue container can move closer to or further away from the heating roller. When the glue container is close to the heating roller, the edge of the base plate contacts the heating roller, forming a glue groove between the glue container and the heating roller to hold the glue, and multiple glue flow gaps are formed at intervals at the bottom of the glue groove; and a driving assembly for driving the glue container to rotate. The glue-rolling mechanism of this application applies glue to the material to be bonded in an intermittent manner, saving glue consumption and reducing costs.

Description

Technical Field

[0001] This application relates to the field of upholstered furniture manufacturing, and in particular to a glue rolling mechanism, glue application device and bonding equipment. Background Technology

[0002] In the production of mattresses and other upholstered furniture, multiple materials are often combined to achieve better comfort. Adhesive bonding is currently the most widely used bonding method due to its simplicity and good adhesive strength. However, existing bonding equipment, whether spraying or rolling, suffers from high adhesive consumption and cost. Furthermore, the large amount of adhesive used can cause localized hardening of the material after cooling, affecting product quality. Summary of the Invention

[0003] In view of the above problems, this application provides a roller coating mechanism, a glue application device and a bonding equipment, which can apply glue to the material surface at intervals, thereby saving glue consumption.

[0004] One embodiment of this application provides a glue-rolling mechanism, including: a base; a heating roller rotatably disposed on the base; a glue container, the glue container including a container body and a base plate, the container body being disposed on the base, the base plate being disposed at one end of the container body, the glue container being able to approach or move away from the heating roller, when the glue container is close to the heating roller, the edge of the base plate contacts the heating roller, so that a glue groove for containing glue is formed between the glue container and the heating roller, and a plurality of glue flow gaps are formed at intervals at the bottom of the glue groove; and a driving assembly for driving the glue container to rotate.

[0005] According to some embodiments of this application, the base plate includes a first base plate and a second base plate arranged alternately, the first base plate being able to contact the heating roller, and the vertical distance between the first base plate and the second base plate being adjustable.

[0006] According to some embodiments of this application, the edge of the base plate is provided with a plurality of grooves arranged at intervals, and when the base plate contacts the heating roller, the grooves and the heating roller form the glue flow gap.

[0007] According to some embodiments of this application, a plurality of spring sheets are provided at one end of the base plate near the heating roller, and the adhesive container further includes a lifting structure, which can adjust the force of lifting the spring sheets respectively.

[0008] According to some embodiments of this application, a flexible plate is provided at one end of the spring contacting the heating roller, and the flexible plate is used to scrape off the glue on the heating roller.

[0009] According to some embodiments of this application, the adhesive container further includes a rotating shaft, the adhesive container body is connected to the rotating shaft, the rotating shaft is rotatably connected to the base, and the driving assembly drives the rotating shaft to rotate.

[0010] According to some embodiments of this application, the driving component includes: a driver disposed on the base; and an adapter disposed on the rotating shaft, the adapter being hinged to the driver, and the driver being capable of driving the adapter to rotate.

[0011] According to some embodiments of this application, the adhesive container further includes a heater for heating the adhesive in the adhesive tank.

[0012] According to some embodiments of this application, the roller coating mechanism further includes a first glue spraying assembly for spraying glue onto the glue tank and / or the heating roller.

[0013] According to some embodiments of this application, the glue-rolling mechanism further includes a scraper disposed at the end of the heating roller, the scraper being used to scrape off the glue at the end of the heating roller.

[0014] One embodiment of this application provides an adhesive application device, comprising: a bracket; an application platform disposed on the bracket, wherein a conveyor belt is disposed on the application platform for supporting and conveying the material to be bonded; and a roller adhesive mechanism as described above, wherein the base of the roller adhesive mechanism is disposed on the bracket.

[0015] According to some embodiments of this application, the adhesive application device further includes: a second adhesive spraying assembly, slidably disposed on the bracket, for spraying adhesive onto the material to be bonded.

[0016] According to some embodiments of this application, the bracket includes: a bracket body; a lifting frame, which is movably disposed on the bracket body, and the glue rolling mechanism and the second glue spraying assembly are both disposed on the lifting frame.

[0017] One embodiment of this application provides an adhesive device, including the adhesive applicator as described above.

[0018] In the glue-rolling mechanism of this application, multiple glue-flow gaps are formed between the base plate of the glue container and the heating roller, so that the glue is applied to the material to be bonded at intervals, saving glue consumption, avoiding local accumulation of glue which causes local hardening of the composite material, and saving production costs. Attached Figure Description

[0019] To more clearly illustrate the technical solutions of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without exceeding the scope of protection claimed by this application.

[0020] Figure 1 This is a schematic diagram of the roller coating mechanism in an embodiment of this application;

[0021] Figure 2 This is a schematic diagram of the adhesive container according to an embodiment of this application;

[0022] Figure 3 This is a schematic diagram of the first station of the adhesive container according to an embodiment of this application;

[0023] Figure 4 This is a schematic diagram of the second station of the adhesive container according to an embodiment of this application;

[0024] Figure 5 This is a schematic diagram of the intermittent adhesive application in an embodiment of this application;

[0025] Figure 6 yes Figure 2 Enlarged view of Part A;

[0026] Figure 7 This is a schematic diagram of the contact between the first base plate and the heating roller in an embodiment of this application;

[0027] Figure 8 This is a schematic diagram of the second base plate and heating roller working together to dispense adhesive in an embodiment of this application;

[0028] Figure 9 This is a schematic diagram showing that the vertical distance between the first base plate and the second base plate in an embodiment of this application is adjustable;

[0029] Figure 10 This is a schematic diagram of the adhesive container according to an embodiment of this application;

[0030] Figure 11 yes Figure 10 Enlarged view of Part B;

[0031] Figure 12 This is a schematic diagram of the spring sheet in an embodiment of this application;

[0032] Figure 13 This is a side view of the spring sheet according to an embodiment of this application;

[0033] Figure 14 This is a schematic diagram of the adhesive application device according to an embodiment of this application;

[0034] Figure 15 This is a top view of the adhesive application apparatus according to an embodiment of this application;

[0035] Figure 16This is a schematic diagram of the drive structure of the lifting frame according to an embodiment of this application. Detailed Implementation

[0036] The technical solutions of this application will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some, not all, of the embodiments of this application. All other embodiments obtained by those skilled in the art based on the embodiments of this application without creative effort are within the scope of protection of this application.

[0037] like Figure 1 As shown, an embodiment of this application provides a glue-rolling mechanism 100 for applying adhesive to a material to be bonded. The glue-rolling mechanism 100 includes a base 1, a heating roller 2, an adhesive container 3, and a drive assembly 4.

[0038] The base 1 is used to support other components of the roller coating mechanism 100. Optionally, the base 1 includes two substrates 11 that are flush with each other.

[0039] The heating roller 2 is rotatably mounted on the base 1. For example, two substrates 11 are rotatably connected to both ends of the heating roller 2. The heating roller 2 heats the adhesive, preventing it from cooling and curing. The material to be bonded is placed below the heating roller 2, and the rotation of the heating roller 2 applies adhesive to the material. Optionally, the material to be bonded includes at least one of a bed core, sponge, latex pad, and felt.

[0040] like Figure 2 As shown, the glue container 3 is rotatably mounted on the base 1. The glue container 3 includes a container body 31 and a base plate 32. The container body 31 is rotatably mounted on the base 1. Optionally, the container body 31 is generally U-shaped, and the base plate 32 is located at the bottom end of the container body 31.

[0041] like Figure 3 and Figure 4 As shown, the rotation of the glue container 3 allows it to move closer to or further away from the heating roller 2. The first station is when the glue container 3 is away from the heating roller 2, and the second station is when it is close to the heating roller 2. In the second station, a glue trough is formed between the glue container 3 and the heating roller 2, and multiple glue flow gaps are formed at intervals at the bottom of the glue trough.

[0042] like Figure 5As shown, when the glue container 3 is in the second working position, the edge of the base plate 32 of the glue container 3 contacts the heating roller 2, forming a glue tank between the glue container 3 and the heating roller 2 to hold the glue. Multiple glue flow gaps are formed between the edge of the base plate 32 near the heating roller 2 and the heating roller 2. The glue in the glue tank can be applied to the material 200 to be bonded through the glue flow gaps. Due to the spacing of the multiple glue flow gaps, spaced glue application areas 210 are formed on the material 200 to be bonded.

[0043] like Figure 6 , Figure 7 and Figure 8 As shown, for example, the base plate 32 includes a first base plate 321 and a second base plate 322 arranged alternately. At a height, the second base plate 322 is located below the first base plate 321. When the base plate 32 contacts the heating roller 2, the first base plate 321 contacts the heating roller 2, while the second base plate 322 does not, forming a glue-flowing gap between the second base plate 322 and the heating roller 2. When the heating roller 2 rotates, the glue in the glue tank can be applied to the material to be bonded 200 through the glue-flowing gap, forming spaced glue-coating areas 210 on the material to be bonded 200.

[0044] The drive assembly 4 is disposed on the base 1. The drive assembly 4 is used to drive the adhesive container 3 to rotate, so that the adhesive container 3 rotates between the first station and the second station.

[0045] In this embodiment, the glue container 3 of the glue-rolling mechanism 100 is rotatable. When the glue container 3 is close to the heating roller 2, the edge of the base plate 32 contacts the heating roller 2. Multiple glue-flowing gaps are formed between a portion of the edge of the base plate 32 and the heating roller 2. The glue in the glue tank can be applied to the material to be bonded 200 at intervals through the glue-flowing gaps, thereby saving glue consumption and reducing production costs. Reducing the amount of glue used can avoid local accumulation of glue, which can cause local hardening of the adhesive material and improve the quality of the adhesive material.

[0046] like Figure 9 As shown, in some embodiments, the vertical distance between the first base plate 321 and the second base plate 322 is adjustable. For example, the base plate 32 includes a support plate 323, which is disposed at the bottom end of the adhesive container body 31. A magnet 324 is disposed on the support plate 323, which attracts the second base plate 322 to detachably mount the second base plate 322 onto the support plate 323. The first base plate 321 is located between two adjacent second base plates 322. A bolt 325 is disposed on the support plate 323, which abuts against the bottom surface of the first base plate 321. Rotating the bolt 325 can adjust the vertical distance between the first base plate 321 and the second base plate 322. The first base plate 321 is used to contact the heating roller 2. Adjusting the vertical distance between the first base plate 321 and the second base plate 322 can adjust the size of the adhesive flow gap to control the amount of adhesive applied.

[0047] like Figure 10 and Figure 11 As shown, in some embodiments, the edge of the base plate 32 is provided with a plurality of grooves 326 arranged at intervals. When the base plate 32 contacts the heating roller, the grooves 326 and the heating roller 2 form a glue flow gap.

[0048] For example, multiple rectangular teeth are provided on the edge of the base plate 32, and a groove 326 is formed between two adjacent rectangular teeth. The rectangular teeth are used to contact the heating roller 2, and the groove 326 forms a glue flow gap with the heating roller 2. The base plate 32 has a simple structure and is easy to manufacture.

[0049] like Figure 12 and Figure 13 As shown, in some embodiments, a plurality of spring pieces 327 are provided at the end of the base plate 32 near the heating roller 2. For example, an elastic plate is provided on the support plate 323 of the base plate 32, and optionally, the elastic plate is made of spring steel. The end of the elastic plate away from the heating roller 2 is fixed to the support plate 323, and the end of the elastic plate near the heating roller 2 is divided into a plurality of spring pieces 327 arranged in sequence.

[0050] The adhesive container 3 also includes a lifting structure 328, which is mounted on the support plate 323. The lifting structure 328 can lift the spring pieces 327. For example, multiple spring pieces 327 can be lifted at intervals, with the lifted spring pieces 327 contacting the heating roller 2, and the unlifted spring pieces 327 forming adhesive flow gaps with the heating roller 2. Optionally, the lifting structure 328 can be a bolt. Rotating the lifting structure 328 can adjust the force required to lift the corresponding spring pieces 327, thereby adjusting the size of the adhesive flow gaps and thus adjusting the adhesive thickness on the material to be bonded 200.

[0051] In some embodiments, a flexible plate 329 is provided at one end of the spring sheet 327 that contacts the heating roller 2. The flexible plate 329 is used to scrape off the adhesive on the heating roller 2. Optionally, the flexible plate 329 is made of nylon, PTFE, rubber, or polyurethane.

[0052] like Figure 2 As shown, the adhesive container 3 also includes a rotating shaft 33, which is disposed on the outer wall of the adhesive container body 31. The rotating shaft 33 is rotatably connected to the base 1, and the driving component 4 drives the rotating shaft 33 to rotate.

[0053] like Figure 1 As shown, the drive assembly 4 includes a driver 41 and an adapter 42. Optionally, the driver 41 is a cylinder. The driver 41 is rotatably mounted on the base 1, and the output end of the driver 41 is rotatably connected to the adapter 42, which is mounted on the rotating shaft 33. The driver 41 can drive the adapter 42 to rotate, thereby rotating the adhesive container 3 and switching the adhesive container 3 between the first and second working positions.

[0054] like Figure 9 and Figure 13 As shown, the adhesive container 3 also includes a heater 34, which may be a heating wire. The heater 34 is mounted on the adhesive container body 1 via a heat-conducting plate 35. The heater 34 is used to heat the adhesive in the adhesive tank to prevent the adhesive from curing in the adhesive tank.

[0055] like Figure 1 As shown, in some embodiments, the glue-spraying mechanism 100 further includes a first glue-spraying assembly 5, which is disposed on the base 1 and is used to spray glue onto the glue tank and / or the heating roller 2. Optionally, the first glue-spraying assembly 5 is disposed on a conveyor belt, and a conveyor belt driver is disposed on the base 1. The conveyor belt driver is used to drive the conveyor belt to move, and the conveyor belt can drive the first glue-spraying assembly 5 to move its position, so as to adjust the position of the first glue-spraying assembly 5 relative to the glue tank and / or the heating roller 2.

[0056] In some embodiments, the glue rolling mechanism 100 further includes a scraper 6, which is disposed on the base 1 and located at the end of the heating roller 2. The scraper 6 is used to scrape off the glue at the end of the heating roller 2 to prevent the glue on the heating roller 2 from overflowing from the end of the heating roller 2.

[0057] like Figure 14 As shown, an embodiment of this application provides an adhesive application apparatus, which includes a roller adhesive mechanism 100, a support 400, and an application platform 500 as described above.

[0058] Both the glue-rolling mechanism 100 and the coating platform 500 are mounted on the support 100. The glue-rolling mechanism 100 is located above the coating platform 500. A conveyor belt is provided on the coating platform 500 to support and transport the material to be bonded 200. When the material to be bonded 200 passes under the glue-rolling mechanism 100, the glue-rolling mechanism 100 applies glue to the material to be bonded 200, forming spaced glue application areas 210 on the material to be bonded 200.

[0059] like Figure 15 As shown, the adhesive application device also includes a second adhesive spraying assembly 600, which is slidably mounted on the bracket 400. Along the conveying direction of the material to be bonded 200, the second adhesive spraying assembly 600 is located behind the roller adhesive mechanism 100. Optionally, the second adhesive spraying assembly 600 is slidably mounted on the bracket 400 by a cylinder. The sliding direction of the second adhesive spraying assembly 600 is perpendicular to the conveying direction of the material to be bonded 200. The second adhesive spraying assembly 600 is used to spray adhesive onto a preset position on the material to be bonded.

[0060] like Figure 14 and Figure 16As shown, the bracket 400 includes a bracket body 410 and a lifting frame 420. The lifting frame 420 is vertically and flexibly mounted on the bracket body 410, and the glue rolling mechanism 100 and the second glue spraying assembly 600 are both mounted on the lifting frame 420. The up-and-down sliding of the lifting frame 420 drives the glue rolling mechanism 100 and the second glue spraying assembly 600 to rise and fall, so as to accommodate materials 200 of different thicknesses to be glued.

[0061] For example, a vertical guide post 430 is provided on the support body 410, and the lifting frame 420 is slidably mounted on the guide post 430. The base 1 of the glue-rolling mechanism 100 and the second glue-spraying assembly 600 are both mounted on the lifting frame 420. The lifting driver 441 is mounted on the support body 410. The drive end of the lifting driver 441 is connected to a gear 442. The lifting frame 420 is connected to a rack 443, which is adapted to the gear 442. The lifting driver 441 drives the lifting frame 420 to slide up and down through the gear 442 and the rack 443.

[0062] Embodiments of this application also provide an adhesive device, including the adhesive applicator as described above, which applies adhesive to the material to be bonded 200, and the adhesive device bonds multiple layers of the material to be bonded 200 together.

[0063] The embodiments of this application have been described in detail above. Specific examples have been used to illustrate the principles and implementation methods of this application. The descriptions of the embodiments above are only for the purpose of helping to understand the technical solutions and core ideas of this application. Therefore, any changes or modifications made by those skilled in the art based on the ideas of this application, and on the specific implementation methods and application scope of this application, are all within the scope of protection of this application. In summary, the content of this specification should not be construed as a limitation of this application.

Claims

1. A glue-rolling mechanism, characterized in that, include: Base; A heating roller is rotatably mounted on the base; A glue container, comprising a container body and a base plate, wherein the container body is disposed on the base and the base plate is disposed at one end of the container body, the glue container can be close to or away from the heating roller, and when the glue container is close to the heating roller, the edge of the base plate contacts the heating roller, thereby forming a glue groove for holding glue between the glue container and the heating roller, and forming multiple glue flow gaps arranged at intervals at the bottom of the glue groove; A drive assembly for driving the adhesive container to rotate; The base plate includes a first base plate and a second base plate that are staggered vertically. The first base plate can contact the heating roller, and the vertical distance between the first base plate and the second base plate is adjustable.

2. The roller coating mechanism according to claim 1, characterized in that, The adhesive container also includes a rotating shaft, the adhesive container body is connected to the rotating shaft, the rotating shaft is rotatably connected to the base, and the driving component drives the rotating shaft to rotate.

3. The roller coating mechanism according to claim 2, characterized in that, The driving component includes: A driver is disposed on the base; An adapter is disposed on the rotating shaft, the adapter is hinged to the driver, and the driver is capable of driving the adapter to rotate.

4. The roller coating mechanism according to claim 1, characterized in that, The adhesive container also includes a heater for heating the adhesive in the adhesive tank.

5. The roller coating mechanism according to claim 1, characterized in that, It also includes a first glue spraying assembly for spraying glue onto the glue tank and / or the heating roller.

6. The roller coating mechanism according to claim 1, characterized in that, It also includes a scraper, which is disposed at the end of the heating roller, and the scraper is used to scrape off the glue at the end of the heating roller.

7. A glue-rolling mechanism, characterized in that, include: Base; A heating roller is rotatably mounted on the base; A glue container, comprising a container body and a base plate, wherein the container body is disposed on the base and the base plate is disposed at one end of the container body, the glue container can be close to or away from the heating roller, and when the glue container is close to the heating roller, the edge of the base plate contacts the heating roller, thereby forming a glue groove for holding glue between the glue container and the heating roller, and forming multiple glue flow gaps arranged at intervals at the bottom of the glue groove; A drive assembly for driving the adhesive container to rotate; The base plate has a plurality of spring pieces at one end near the heating roller, and the adhesive container also includes a lifting structure. The lifting structure can lift the plurality of spring pieces at intervals. The lifted spring pieces can contact the heating roller, and the unlifted spring pieces form the adhesive flow gap with the heating roller.

8. The roller coating mechanism according to claim 7, characterized in that, A flexible plate is provided at one end of the spring sheet that contacts the heating roller, and the flexible plate is used to scrape off the glue on the heating roller.

9. The roller coating mechanism according to claim 7, characterized in that, The adhesive container also includes a rotating shaft, the adhesive container body is connected to the rotating shaft, the rotating shaft is rotatably connected to the base, and the driving component drives the rotating shaft to rotate.

10. The roller coating mechanism according to claim 9, characterized in that, The driving component includes: A driver is disposed on the base; An adapter is disposed on the rotating shaft, the adapter is hinged to the driver, and the driver is capable of driving the adapter to rotate.

11. The roller coating mechanism according to claim 7, characterized in that, The adhesive container also includes a heater for heating the adhesive in the adhesive tank.

12. The roller coating mechanism according to claim 7, characterized in that, It also includes a first glue spraying assembly for spraying glue onto the glue tank and / or the heating roller.

13. The roller coating mechanism according to claim 7, characterized in that, It also includes a scraper, which is disposed at the end of the heating roller, and the scraper is used to scrape off the glue at the end of the heating roller.

14. A glue-applying device, characterized in that, include: support; A coating platform is mounted on the support, and a conveyor belt is provided on the coating platform for supporting and conveying the material to be coated; The roller coating mechanism as described in any one of claims 1 to 13, wherein the base of the roller coating mechanism is disposed on the support.

15. The adhesive applicator according to claim 14, characterized in that, Also includes: The second adhesive spraying assembly is slidably mounted on the bracket and is used to spray adhesive onto the material to be bonded.

16. The adhesive applicator according to claim 15, characterized in that, The support includes: Support body; A lifting frame is mounted on the support body and can be raised and lowered. The glue rolling mechanism and the second glue spraying assembly are both mounted on the lifting frame.

17. An adhesive bonding device, characterized in that, Includes the adhesive applicator as described in any one of claims 14 to 16.

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