Duplex jig drilling apparatus

Abstract

The application discloses a double-station sieve drilling device, which comprises a material scattering hopper, symmetrically arranged first and second sieve drilling stations, a rotating mechanical arm, symmetrically arranged first and second combined plate turnover stations, symmetrically arranged first and second lifting mechanical arms, a piece storage station, a moving mechanical arm, symmetrically arranged first and second loading platforms, symmetrically arranged first and second plastic suction stations, symmetrically arranged first and second finished product turnover stations, and first and second finished product turnover motors. Compared with the existing manual operation, the double-station sieve drilling device has high production efficiency, simple operation, good product consistency, and greatly improved work efficiency due to the double-station design.

Description

Technical Field

[0001] The invention relates to a double-station screening and drilling device. Background Art

[0002] Currently, the process of making diamond-decorated plastic products on the market primarily involves manually flipping a pre-screened screen onto a plastic sheet, then manually placing the sheet onto a plastic forming machine. A plastic sheet is then placed on top of the sheet, and subsequent plastic forming operations, such as heating time control, are controlled manually using buttons. The plastic sheet can shift during baking, affecting the quality of the finished product. This process is complex, inefficient, and labor-intensive. Furthermore, placing the sheet into the machine can easily dislocate the diamonds, posing a safety hazard. Summary of the Invention

[0003] (1) Technical issues to be solved

[0004] The purpose of the present invention is to overcome the above-mentioned shortcomings and to provide a double-station screening and drilling device.

[0005] (2) Technical solution

[0006] To achieve the above-mentioned object, the present invention provides a dual-station drilling and screening device, comprising a spreading hopper, a first drilling and screening station and a second drilling and screening station arranged symmetrically, wherein the first drilling and screening station has a first sieve plate, and the second drilling and screening station has a second sieve plate, wherein the spreading hopper is used to evenly spread the decorative diamonds on the first and second sieve plates;

[0007] A rotating manipulator, a first plywood turning station and a second plywood turning station are symmetrically arranged, the first plywood turning station has a third sieve plate, and the second plywood turning station has a fourth sieve plate, the rotating manipulator swaps the positions of the first sieve plate and the third sieve plate, and then the rotating manipulator moves to the other end through the first track, and the rotating manipulator swaps the positions of the second sieve plate and the fourth sieve plate; the first plywood turning station and the second plywood turning station are respectively provided with a first plywood turning motor and a second plywood turning motor; the first plywood turning station and the second plywood turning station are respectively moved by the first transverse track and the second transverse track;

[0008] A first lifting manipulator and a second lifting manipulator are symmetrically arranged, wherein the first lifting manipulator is used to cover the first screen plate located at the first plywood turning station with the first cover plate, and similarly, the second lifting manipulator is used to cover the second screen plate located at the second plywood turning station with the second cover plate;

[0009] A sheet storage station, a mobile manipulator, a first loading platform and a second loading platform are symmetrically arranged, and further comprises a first blistering station and a second blistering station which are symmetrically arranged. The sheet storage station is used to store plastic sheets. The mobile manipulator is provided with a furnace head at one end away from the sheet storage station. The mobile manipulator is provided with a suction nozzle at a position corresponding to the sheet storage station, and the suction nozzle is used to suck the plastic sheet.

[0010] A first finished product turning station and a second finished product turning station are symmetrically arranged, and a first finished product turning motor and a second finished product turning motor;

[0011] When the first sieve plate loaded with decorative diamonds is covered with the first cover plate, the first plywood turning motor and the first finished product turning motor turn over, and the decorative diamonds are transferred to the first cover plate after turning over, and then the first plywood turning station and the first finished product turning station move to the corresponding first loading platform and first blister station through the first transverse track; at this time, the first cover plate is transferred to the first loading platform, and the mobile manipulator transfers the plastic sheet to the first blister station, and the first blister station transfers the plastic sheet to the first cover plate located on the first loading platform through the first clamping plate, and then, the furnace head heats the first cover plate so that all the decorative diamonds are adsorbed to the plastic sheet; then, the first clamping plate resets the first cover plate with the plastic sheet to the first blister station, and then, the first finished product turning station turns the first cover plate with the plastic sheet over and transfers it to the position of the first lifting manipulator, the first lifting manipulator takes back the first cover plate, and puts the plastic sheet with decorative diamonds into the sheet storage frame;

[0012] Similarly, when the second sieve plate loaded with decorative diamonds is covered with the second cover plate, the second plywood flipping motor and the second finished product flipping motor flip the decorative diamonds, and the decorative diamonds are transferred to the second cover plate after flipping. Then the second plywood flipping station and the second finished product flipping station move to the corresponding second loading platform and second blister station through the second transverse track; at this time, the second cover plate is transferred to the second loading platform, and the mobile robot transfers the plastic sheet to the second blister station. The second blister station transfers the plastic sheet to the second cover plate located on the second loading platform through the second clamping plate. Then, the furnace head heats the second cover plate so that all the decorative diamonds are adsorbed to the plastic sheet; then, the second clamping plate resets the second cover plate with the plastic sheet to the second blister station. Then, the second finished product flipping station flips the second cover plate with the plastic sheet and transfers it to the position of the second lifting robot. The second lifting robot retrieves the second cover plate and puts the plastic sheet with decorative diamonds into the sheet storage frame.

[0013] Furthermore, the first lifting robot has a first ejection mechanism, which corresponds to the position of the plastic sheet and is used to separate the plastic sheet from the first cover plate; similarly, the second lifting robot has a second ejection mechanism, which corresponds to the position of the plastic sheet and is used to separate the plastic sheet from the second cover plate.

[0014] Furthermore, during the debugging stage, the first blister forming station has a third cover plate, and the second blister forming station has a fourth cover plate.

[0015] Furthermore, it also includes a feeding mechanism, which includes a receiving hopper, a second track and a driving motor. The receiving hopper receives the decorative drills from the scattering hopper. The receiving hopper moves between the first screening drill station and the second screening drill station on the second track through the driving motor, and evenly scatters the decorative drills on the first screening drill station and the second screening drill station.

[0016] Furthermore, a first lifting motor is provided under the first clamping plate for lifting and lowering the first clamping plate, and also includes a third transverse track and a first moving motor, and the first moving motor drives the first clamping plate to move through the third transverse track; similarly, a second lifting motor is provided under the second clamping plate for lifting and lowering the second clamping plate, and also includes a fourth transverse track and a second moving motor, and the second moving motor drives the second clamping plate to move through the fourth transverse track.

[0017] (3) Beneficial effects

[0018] Compared with the existing technology, the technical solution of the present invention has the following advantages: compared with the existing manual labor, it has high production efficiency, simple operation, good product consistency, and adopts a double-station design, which greatly improves work efficiency compared with the previous single-station design. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic structural diagram of the present invention in a top view;

[0020] Figure 2 It is a schematic structural diagram of the present invention in the axial side state.

[0021] In the figure: 1. First screening and drilling station; 2. Second screening and drilling station; 3. First plywood turning station; 4. Second plywood turning station; 5. First plywood turning motor; 6. Second plywood turning motor; 7. First lifting manipulator; 8. Second lifting manipulator; 9. First finished product turning motor; 10. Second finished product turning motor; 11. First finished product turning station; 12. Second finished product turning station; 13. First loading platform; 14. Second loading platform; 15. First blistering station; 16. Second blistering station; 17. First splint; 18. Second splint ; 19. Sheet storage station; 20. Furnace head; 21. Mobile manipulator; 22. First sieve plate; 23. Second sieve plate; 24. Material hopper; 25. Rotary manipulator; 26. Drive motor; 27. Second track; 28. Material receiving hopper; 29. ​​First track; 30. Sheet storage frame; 31. First ejection mechanism; 32. Second ejection mechanism; 33. First cover plate; 34. Second cover plate; 35. First horizontal track; 36. Second horizontal track; 37. Third horizontal track; 38. First mobile motor; 39. First lifting motor; 40. Suction nozzle. DETAILED DESCRIPTION

[0022] In order to enable those skilled in the art to better understand the present invention, the following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts should fall within the scope of protection of this application.

[0023] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects and are not necessarily used to describe a specific order or sequential order. It should be understood that the data used in this way can be interchangeable where appropriate, so that the embodiments of the present application described herein can be implemented in a sequence other than those illustrated or described herein. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device comprising a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.

[0024] See also Figure 1 and Figure 2The present invention discloses a dual-station drilling and screening device, comprising a spreading hopper 24, a first drilling and screening station 1 and a second drilling and screening station 2, which are symmetrically arranged. The first drilling and screening station 1 has a first sieve plate 22, and the second drilling and screening station 2 has a second sieve plate 23. The spreading hopper 24 is used to evenly spread the decorative diamonds on the first sieve plate 22 and the second sieve plate 23.

[0025] The rotating manipulator 25, the first plywood turning station 3 and the second plywood turning station 4 are symmetrically arranged, the first plywood turning station 3 has a third sieve plate (covered by the lifting manipulator in the figure and therefore not shown), the second plywood turning station 4 has a fourth sieve plate (covered by the lifting manipulator in the figure and therefore not shown), the rotating manipulator 25 swaps the positions of the first sieve plate 22 and the third sieve plate, and then the rotating manipulator 25 moves to the other end through the first track 29, and the rotating manipulator 25 swaps the positions of the second sieve plate 23 and the fourth sieve plate; the first plywood turning station 3 and the second plywood turning station 4 are respectively provided with a first plywood turning motor 5 and a second plywood turning motor 6; the first plywood turning station 3 and the second plywood turning station 4 are respectively moved by the first transverse track 35 and the second transverse track 36;

[0026] A first lifting manipulator 7 and a second lifting manipulator 8 are symmetrically arranged. The first lifting manipulator 7 is used to cover the first screen plate 22 located on the first plywood turning station 3 with the first cover plate 33. Similarly, the second lifting manipulator 8 is used to cover the second screen plate 23 located on the second plywood turning station 4 with the second cover plate 34.

[0027] A sheet storage station 19, a mobile manipulator 21, a symmetrically arranged first loading platform 13 and a second loading platform 14, and a symmetrically arranged first blister station 15 and a second blister station 16. The sheet storage station 19 is used to store plastic sheets. The mobile manipulator 21 is provided with a furnace head 20 at one end away from the sheet storage station 19. A suction nozzle 40 is provided at a position corresponding to the mobile manipulator 21 and the sheet storage station 19. The suction nozzle 40 is used to suck the plastic sheet.

[0028] A first finished product turning station 11 and a second finished product turning station 12 are symmetrically arranged, and a first finished product turning motor 9 and a second finished product turning motor 10;

[0029] When the first sieve plate 22 loaded with decorative diamonds is covered with the first cover plate 33, the first plywood turning motor 5 and the first finished product turning motor 9 turn over, and the decorative diamonds have been transferred to the first cover plate 33 after turning over. Then the first plywood turning station 3 and the first finished product turning station 11 move to the corresponding first loading platform 13 and the first blister station 15 through the first transverse track 35; at this time, the first cover plate 33 is transferred to the first loading platform 13, and the mobile manipulator 21 transfers the plastic sheet to the first blister station 15, and the first blister station 15 The plastic sheet is transferred to the first cover plate 33 located on the first loading platform 13 via the first clamping plate 17. The furnace head 20 then heats the first cover plate 33 so that all the decorative diamonds are adsorbed onto the plastic sheet. The first clamping plate 17 then returns the first cover plate 33 with the plastic sheet to the first blister station 15. The first finished product flipping station 11 then flips the first cover plate 33 with the plastic sheet and transfers it to the position of the first lifting robot 7. The first lifting robot 7 retrieves the first cover plate 33 and places the plastic sheet with the decorative diamonds into the sheet storage frame 30.

[0030] Similarly, when the second sieve plate 23 loaded with the decorative diamonds is covered with the second cover plate 34, the second plywood turning motor 6 and the second finished product turning motor 10 turn over, and the decorative diamonds have been transferred to the second cover plate 34 after turning over. Then the second plywood turning station 4 and the second finished product turning station 12 move to the corresponding second loading platform 14 and second blister station 16 through the second transverse track 36; at this time, the second cover plate 34 is transferred to the second loading platform 14, and the mobile manipulator 21 transfers the plastic sheet to the second blister station 16, and the second blister station 16 transfers the plastic sheet to the second blister station 16. The material sheet is transferred to the second cover plate 34 located on the second loading platform 14 through the second clamping plate 18, and then the furnace head 20 heats the second cover plate 34 so that all the decorative diamonds are adsorbed onto the plastic sheet; then, the second clamping plate 18 resets the second cover plate 34 with the plastic sheet to the second blister station 16, and then, the second finished product flipping station 12 flips the second cover plate 34 with the plastic sheet and transfers it to the position of the second lifting robot 8, the second lifting robot 8 takes back the second cover plate 34 and puts the plastic sheet with the decorative diamonds into the sheet storage frame 30, and repeats this cycle.

[0031] In this embodiment, the first lifting robot 7 and the first finished product turning station 11 (as well as the second lifting robot 8 and the second finished product turning station 12) are an integral structure. Therefore, when the first lifting robot 7 and the first finished product turning station 11 (as well as the second lifting robot 8 and the second finished product turning station 12) are moved to the first loading platform 13 and the first blister station 15 (as well as the second loading platform 14 and the second blister station 16), the placement of the cover plate with decorative drills and the cover plate with finished materials (plastic sheets adsorbing decorative drills) can be completed at the same time.

[0032] When the first lifting robot 7 and the first finished product turning station 11 (as well as the second lifting robot 8 and the second finished product turning station 12) move to the first loading platform 13 and the first blister station 15 (as well as the second loading platform 14 and the second blister station 16), the first ejection mechanism 31 of the first lifting robot 7 ejects the plastic sheet adsorbed with the decorative diamond, thereby separating the plastic sheet and the cover plate, and the plastic sheet of the decorative diamond is placed into the sheet storage frame 30 and falls into the sheet storage frame 30.

[0033] The first lifting robot 7 has a first ejection mechanism 31, which corresponds to the position of the plastic sheet and is used to separate the plastic sheet from the first cover plate 33; similarly, the second lifting robot 8 has a second ejection mechanism 32, which corresponds to the position of the plastic sheet and is used to separate the plastic sheet from the second cover plate 34.

[0034] In the debugging stage, the first blister molding station 15 has a third cover plate (not shown), and the second blister molding station 16 has a fourth cover plate (not shown).

[0035] It also includes a feeding mechanism, which includes a receiving hopper 28, a second track 27 and a driving motor 26. The receiving hopper 28 receives the decorative drills from the scattering hopper 24. The receiving hopper 28 moves between the first screening drill station 1 and the second screening drill station 2 on the second track 27 through the driving motor 26, and evenly scatters the decorative drills on the first screening drill station 1 and the second screening drill station 2.

[0036] A first lifting motor 39 is provided under the first clamping plate 17 for lifting and lowering the first clamping plate 17, and also includes a third transverse rail 37 and a first moving motor 38. The first moving motor 38 drives the first clamping plate 17 to move through the third transverse rail 37; similarly, a second lifting motor is provided under the second clamping plate 18 for lifting and lowering the second clamping plate 18, and also includes a fourth transverse rail and a second moving motor. The second moving motor drives the second clamping plate 18 to move through the fourth transverse rail (second lifting motor, fourth transverse rail, second moving motor).

[0037] The double-station screening and drilling device of the present invention has two symmetrically arranged stations. At the same time, the two stations jointly use a rotating manipulator to replace the screen plates of the two stations. At the same time, the same furnace head is used to perform the plastic sheet adsorption decorative drill work of the two stations. The longer operating time of the above two devices is reasonably utilized, and the idle time of other stations is shortened. Compared with the previous single-station design, the work efficiency is greatly improved. Compared with the existing manual labor, the production efficiency is high, the operation is simple, the product consistency is good, and 24-hour uninterrupted work can be achieved.

[0038] In summary, the above embodiments are not limitative embodiments of the present invention, and any modifications or equivalent variations made by those skilled in the art based on the essential contents of the present invention are within the technical scope of the present invention.

Claims

1. A double-station screening and drilling device, characterized in that: The invention comprises a spreading hopper (24), a first screening and drilling station (1) and a second screening and drilling station (2) which are symmetrically arranged, wherein the first screening and drilling station (1) has a first screening plate (22), and the second screening and drilling station (2) has a second screening plate (23), and the spreading hopper (24) is used to evenly spread the decorative diamonds on the first screening plate (22) and the second screening plate (23); A rotating manipulator (25), a first plywood turning station (3) and a second plywood turning station (4) are symmetrically arranged, the first plywood turning station (3) has a third sieve plate, the second plywood turning station (4) has a fourth sieve plate, the rotating manipulator (25) swaps the positions of the first sieve plate (22) and the third sieve plate, and then the rotating manipulator (25) moves to the other end via a first track (29), and the rotating manipulator (25) swaps the positions of the second sieve plate (23) and the fourth sieve plate; the first plywood turning station (3) and the second plywood turning station (4) are respectively provided with a first plywood turning motor (5) and a second plywood turning motor (6); the first plywood turning station (3) and the second plywood turning station (4) are respectively moved via a first transverse track (35) and a second transverse track (36); A first lifting manipulator (7) and a second lifting manipulator (8) are symmetrically arranged, wherein the first lifting manipulator (7) is used to cover the first screen plate (22) located on the first plywood turning station (3) with a first cover plate (33), and similarly, the second lifting manipulator (8) is used to cover the second screen plate (23) located on the second plywood turning station (4) with a second cover plate (34); A sheet storage station (19), a mobile manipulator (21), a symmetrically arranged first loading platform (13) and a second loading platform (14), and also a symmetrically arranged first blister station (15) and a second blister station (16), wherein the sheet storage station (19) is used to store plastic sheets, and a furnace head (20) is provided at one end of the mobile manipulator (21) away from the sheet storage station (19), and a suction nozzle (40) is provided at a position corresponding to the sheet storage station (19), and the suction nozzle (40) is used to suck the plastic sheet; A first finished product turning station (11) and a second finished product turning station (12) are symmetrically arranged, and a first finished product turning motor (9) and a second finished product turning motor (10); When the first sieve plate (22) loaded with the decorative diamonds is covered with the first cover plate (33), the first composite plate turning motor (5) and the first finished product turning motor (9) turn over, and the decorative diamonds are transferred to the first cover plate (33) after turning over. Then, the first composite plate turning station (3) and the first finished product turning station (11) move to the corresponding first loading platform (13) and the first blister station (15) through the first transverse track (35); at this time, the first cover plate (33) is transferred to the first loading platform (13), and the mobile manipulator (21) transfers the plastic sheet to the first blister station (15). The first blister station (15) The plastic sheet is transferred to the first cover plate (33) located on the first loading platform (13) through the first clamping plate (17), and then the furnace head (20) heats the first cover plate (33) so that all the decorative diamonds are adsorbed on the plastic sheet; then, the first clamping plate (17) resets the first cover plate (33) with the plastic sheet to the first blister station (15), and then, the first finished product turning station (11) turns the first cover plate (33) with the plastic sheet over and transfers it to the position of the first lifting manipulator (7), and the first lifting manipulator (7) takes back the first cover plate (33) and puts the plastic sheet with the decorative diamonds into the sheet storage frame (30); Similarly, when the second sieve plate (23) loaded with the decorative diamonds is covered with the second cover plate (34), the second composite plate flipping motor (6) and the second finished product flipping motor (10) are flipped, and the decorative diamonds are transferred to the second cover plate (34) after flipping, and then the second composite plate flipping station (4) and the second finished product flipping station (12) are moved to the corresponding second loading platform (14) and the second blister station (16) through the second transverse track (36); at this time, the second cover plate (34) is transferred to the second loading platform (14), the mobile manipulator (21) transfers the plastic sheet to the second blister station (16), and the second blister station (1 6) The plastic sheet is transferred to the second cover plate (34) located on the second loading platform (14) through the second clamping plate (18), and then the furnace head (20) heats the second cover plate (34) so ​​that all the decorative diamonds are adsorbed on the plastic sheet; then, the second clamping plate (18) resets the second cover plate (34) with the plastic sheet to the second blister station (16), and then, the second finished product flipping station (12) flips the second cover plate (34) with the plastic sheet and transfers it to the position of the second lifting manipulator (8), and the second lifting manipulator (8) retrieves the second cover plate (34) and places the plastic sheet with the decorative diamonds into the sheet storage frame (30); A first lifting motor (39) is provided below the first clamping plate (17) for lifting and lowering the first clamping plate (17), and further includes a third transverse track (37) and a first moving motor (38), and the first moving motor (38) drives the first clamping plate (17) to move via the third transverse track (37); similarly, a second lifting motor is provided below the second clamping plate (18) for lifting and lowering the second clamping plate (18), and further includes a fourth transverse track and a second moving motor, and the second moving motor drives the second clamping plate (18) to move via the fourth transverse track.

2. A dual-station screening and drilling device according to claim 1, characterized in that: The first lifting manipulator (7) has a first ejection mechanism (31), which corresponds to the position of the plastic sheet and is used to separate the plastic sheet from the first cover plate (33); similarly, the second lifting manipulator (8) has a second ejection mechanism (32), which corresponds to the position of the plastic sheet and is used to separate the plastic sheet from the second cover plate (34).

3. A dual-station screening and drilling device according to claim 1, characterized in that: During the debugging phase, the first blister molding station (15) has a third cover plate, and the second blister molding station (16) has a fourth cover plate.

4. A dual-station screening and drilling device according to claim 1, characterized in that: The invention also includes a feeding mechanism, which includes a receiving hopper (28), a second track (27) and a driving motor (26). The receiving hopper (28) receives the decorative drills from the scattering hopper (24). The receiving hopper (28) moves between the first sieve drilling station (1) and the second sieve drilling station (2) on the second track (27) through the driving motor (26), and evenly scatters the decorative drills on the first sieve drilling station (1) and the second sieve drilling station (2).

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