An electric spark wire cutting machine capable of detecting liquid pressure
By introducing a combination of ball joint and telescopic cylinder into the wire EDM machine, combined with hydraulic control and diaphragm design, the instability problem of the wire EDM machine during angle adjustment is solved, achieving high-precision oblique cutting and equipment stability.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-07-07
- Publication Date
- 2026-03-20
AI Technical Summary
Existing wire EDM machines exhibit instability when adjusting the EDM wire angle, which affects cutting accuracy.
The electric discharge wire cutting machine, which can detect liquid pressure, can achieve arbitrary angle tilting cutting by setting ball joints and telescopic cylinders under the base. Combined with ball joint locking mechanism and diaphragm to prevent coolant from entering the mechanical structure, hydraulic sensors control the liquid inlet, and worm gear drives the upper and lower winding wheels to rotate to ensure cutting accuracy.
It achieves stability and precision when cutting at different angles, avoids damage to the mechanical structure by the coolant, and ensures the accuracy of cutting and the stability of the equipment.
Smart Images

Figure CN116673556B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of electric spark cutting, in particular to an electric spark wire cutting machine capable of detecting liquid pressure. BACKGROUND
[0002] Generally speaking, in the electric spark wire cutting machine, the lower guide plate of the upper and lower pair of wire guide plates for tensioning the wire electrode is arranged at a lower level than the workpiece, the machining liquid is supplied to the gap part formed by the workpiece and the wire electrode, and the discharge energy is also supplied to perform electric spark wire cutting machining on the workpiece.
[0003] The existing electric spark cutting generally cuts the workpiece by cutting the wire in a vertical state, which can only cut vertical surfaces and cannot normally cut inclined surfaces, or the cutting wire is cut in an inclined state by strongly pulling the cutting wire, but when the cutting wire is strongly pulled, the cutting wire is easily separated from the guide wheel or the cutting wire is eccentrically moved from the guide wheel, the friction force is increased, and equipment failure is easily caused. Therefore, the patent with the application number CN202020398171.5 proposes an electric spark wire cutting machine, which can achieve the inclination of the cutting wire in the space range after the sliding table moves relative to the inclined cutting seat, realize the inclined cutting of the workpiece in different directions, expand the cutting range, and effectively avoid the wire jumping and the cutting wire separating from the first and second adjusting guide wheels when the cutting wire cuts the workpiece by using the cutting wire guide. The corresponding steering motor and speed reducer are used to drive the cutting wire guide to rotate by a corresponding angle to adapt to the position change of the cutting wire.
[0004] The above structure can cause instability of the electric spark wire when adjusting the angle of the electric spark wire, which affects the cutting precision. SUMMARY
[0005] The present application aims to provide an electric spark wire cutting machine capable of detecting liquid pressure to solve the problem that instability of the electric spark wire is caused when adjusting the angle of the electric spark wire, which affects the cutting precision.
[0006] To achieve the above-mentioned purpose, the present application provides the following technical scheme: an electric spark wire cutting machine capable of detecting liquid pressure, comprising a cutting chamber, a base is arranged below the inside of the cutting chamber, a support frame capable of moving on the X-axis and the Y-axis is arranged above the base, a ball hinge capable of connecting the base is fixed in the middle of the bottom surface of the cutting chamber, and a telescopic cylinder capable of rotating around the center of the bottom surface of the cutting chamber is arranged below the inside of the cutting chamber, an upper sliding groove is arranged at the corresponding position of the lower surface of the base and the telescopic cylinder, the upper end of the piston rod of the telescopic cylinder is inserted into the inside of the upper sliding groove, a ball hinge locking mechanism capable of clamping the ball hinge is arranged in the inside of the cutting chamber, and a diaphragm is arranged between the circumferential outer part of the base and the inner wall of the cutting chamber.
[0007] Further, the bottom of the cutting chamber is provided with a lower chute, the inside of the lower chute is inserted with a gear ring, the lower end surface of the telescopic cylinder is fixed on the gear ring, one side of the gear ring is engaged with a main gear, the inside of the cutting chamber is installed with a motor capable of driving the main gear to rotate, the inside of the upper chute is installed with a thrust bearing ring.
[0008] Further, the lower surface of the base and the bottom surface of the cutting chamber are uniformly installed with four springs.
[0009] Further, the ball hinge locking mechanism comprises clamps on both sides of the ball hinge shaft, rocker arms fixed on both ends of the outside of the clamps, gear heads fixed below the gear heads, tooth plates engaged below the gear heads, and opposite driving assemblies for driving the two tooth plates to move close to or away from each other.
[0010] Further, the opposite driving assembly comprises two-way screws rotatably installed on the front and rear sides of the bottom surface of the cutting chamber, and nuts symmetrically screwed on the two-way screws, the tooth plates are installed on the upper surfaces of the corresponding nuts, a belt is transmissionally connected between the two two-way screws, and a third motor is installed in the cutting chamber for driving one of the nuts to rotate.
[0011] Further, it also comprises a controller and a liquid inlet mechanism, a hydraulic detection sensor is installed on one side of the inside of the liquid inlet pipe, and the hydraulic detection sensor is located above the diaphragm, a liquid inlet pipe is arranged above one side of the cutting chamber, and a liquid outlet pipe is arranged below the other side of the cutting chamber, the liquid outlet pipe is located above the diaphragm, the output end of the hydraulic detection sensor is electrically connected with the input end of the controller, and the output end of the controller is electrically connected with the input end of the liquid inlet mechanism.
[0012] Further, the upper surface of the base is provided with a Y-axis driving assembly, a Y-axis moving table is installed above the Y-axis driving assembly, the Y-axis driving assembly comprises a Y-axis screw rod rotatably installed on the upper surface of the base on the Y-axis, a Y-axis nut screw-connected on the Y-axis screw rod, a second motor for driving the Y-axis screw rod to rotate and Y-axis guide grooves opened on the both sides of the upper surface of the base, the middle part of the Y-axis moving table is fixedly connected with the Y-axis nut, and guide sliding blocks are arranged on the both sides of the lower surface of the Y-axis moving table and can be inserted into the Y-axis guide grooves, an X-axis driving assembly is installed above the Y-axis moving table, the X-axis driving assembly comprises an X-axis screw rod rotatably installed on the upper surface of the Y-axis moving table in the X-axis direction, a first motor for driving the X-axis screw rod to rotate, an X-axis nut screw-connected on the first motor, X-axis guide grooves opened on the front and back sides of the upper surface of the Y-axis moving table, a supporting frame is fixedly arranged above the X-axis nut, guide sliding blocks are arranged on the lower surface of the supporting frame and can be inserted into the X-axis guide grooves, and bellows are arranged between the side surface of the X-axis nut and the Y-axis moving table and between the side surface of the Y-axis nut and the cutting chamber, and the bellows cover the corresponding X-axis screw rod and Y-axis screw rod.
[0013] Further, a supporting table is installed above the cutting chamber, an upper winding wheel is rotatably installed above the supporting table, a lower winding wheel is rotatably installed in the cutting chamber, the lower winding wheel is located between the supporting frame and the X-axis moving table, a cutting wire is arranged between the upper winding wheel and the lower winding wheel, and a wire cylinder is installed in the supporting table.
[0014] Further, a turbine is fixedly arranged at the rear end of the middle shaft of the upper winding wheel and the lower winding wheel, a rotating shaft is arranged on one side of the two turbines, symmetrical worm parts are arranged at the two ends of the rotating shaft, the worm parts are engaged with the corresponding turbines, and a rotating driving structure capable of driving the rotating shaft to rotate is installed at the rear of the cutting chamber.
[0015] Further, the rotating driving structure comprises a worm motor fixedly arranged at the rear of the cutting chamber, a driving wheel inserted into the power output end of the worm motor and a driven wheel fixedly arranged at the middle part of the rotating shaft and capable of being engaged with the driving wheel.
[0016] Compared with the prior art, the beneficial effects of the present application are:
[0017] 1、The base for installing the supporting platform is arranged, the ball hinge is arranged at the middle part below the base, and the rotatable telescopic cylinder is arranged on the lower side of the base, so that the telescopic cylinder can reach any position of the base when rotating, the telescopic cylinder can be telescoped at any position, the inclination of the supporting platform at different angles can be realized, the device can cut at different angles, the cutting profile can be in an inclined state, the angle of the spark wire does not need to be adjusted, the stability of the spark wire is ensured, and then the cutting precision is ensured.
[0018] 2、The ball hinge locking mechanism is arranged, when the opposite driving assembly drives the toothed plates on both sides to approach each other or move away from each other, the opposite rotation of the gear heads on both sides can be realized, the opening and closing of the clamping plates driven by the rocker arm is realized, when the two clamping plates are closed, the ball hinge shaft can be clamped and vertical, and the stability of the base is ensured;
[0019] 3、The diaphragm is arranged between the base and the cutting chamber, the diaphragm can block the cooling liquid above, and the inaccuracy of the mechanical structure caused by the cooling liquid reaching the inside of the mechanical structure below is avoided;
[0020] 4、The hydraulic sensor is arranged, the hydraulic sensor can detect the hydraulic pressure of the cooling liquid, and then when the hydraulic pressure reaches the stress threshold value of the diaphragm, the liquid inlet is stopped, and the liquid leakage phenomenon caused by damage of the diaphragm is avoided;
[0021] 5、The turbine and the symmetrical worm are arranged, the opposite rotation of the upper winding wheel and the lower winding wheel is realized, and the accuracy of the fast wire is ensured. BRIEF DESCRIPTION OF DRAWINGS
[0022] Figure 1 It is an internal structure diagram of the electric spark wire cutting machine capable of detecting liquid pressure;
[0023] Figure 2 It is a whole view of the electric spark wire cutting machine capable of detecting liquid pressure;
[0024] Figure 3 It is an internal structure diagram of the cutting chamber in the electric spark wire cutting machine capable of detecting liquid pressure;
[0025] Figure 4 It is a bottom surface diagram of the cutting chamber in the electric spark wire cutting machine capable of detecting liquid pressure;
[0026] Figure 5 It is an exploded view of the moving table in the electric spark wire cutting machine capable of detecting liquid pressure;
[0027] Figure 6 It is a bottom surface diagram of the base in the electric spark wire cutting machine capable of detecting liquid pressure;
[0028] Figure 7 It is an enlarged view of the A area in the electric spark wire cutting machine capable of detecting liquid pressure; Figure 1
[0029] Figure 8 It is a structure diagram of the ball hinge locking mechanism in the electric spark wire cutting machine capable of detecting liquid pressure;
[0030] Figure 9 Another perspective view of the limiting wheel of the wire-cut electrical discharge machine capable of detecting liquid pressure of the present application;
[0031] Figure 10 An installation schematic diagram of the wire-cutting of the wire-cut electrical discharge machine capable of detecting liquid pressure of the present application;
[0032] Figure 11 A driving diagram of the wire-cutting of the wire-cut electrical discharge machine capable of detecting liquid pressure of the present application;
[0033] Figure 12 A principle block of the hydraulic detection sensor of the wire-cut electrical discharge machine capable of detecting liquid pressure of the present application;
[0034] Figure 13 A meshing plan view of the large gear ring and the main gear of the wire-cut electrical discharge machine capable of detecting liquid pressure of the present application.
[0035] In the figure: 1, cutting chamber; 2, liquid discharge pipe; 3, liquid inlet pipe; 41, support frame; 42, X-axis moving table; 5, X-axis driving assembly; 51, first motor; 52, X-axis screw rod; 53, X-axis nut; 54, X-axis guide groove; 6, Y-axis driving assembly; 61, second motor; 62, Y-axis screw rod; 63, Y-axis nut; 64, Y-axis guide groove; 7, Y-axis moving table; 8, base; 9, ball hinge locking mechanism; 91, clamping plate; 92, rocker arm; 93, gear head; 94, toothed plate; 95, opposite driving assembly; 951, third motor; 952, nut; 953, bidirectional screw rod; 954, guide rod; 10, spring; 11, lower sliding groove; 12, diaphragm; 13, telescopic air cylinder; 14, upper sliding groove; 15, support table; 16, mechanical box; 17, upper winding wheel; 18, wire cylinder; 19, lower winding wheel; 20, wire-cutting; 21, bellows; 22, ball hinge; 23, rotary driving structure; 231, worm motor; 232, driving wheel; 233, driven wheel; 24, rotating shaft; 25, worm part; 26, turbine; 27, hydraulic detection sensor; 28, controller; 29, liquid inlet mechanism; 30, large gear ring; 31, main gear; 32, motor. DETAILED DESCRIPTION
[0036] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the present application.
[0037] Please refer to Figure 1 and Figure 2As shown, the present application provides a kind of electric spark line cutting machine technical scheme of liquid pressure detection: a kind of electric spark line cutting machine of liquid pressure detection, including as the cutting chamber 1 of line cutting place, the inside below of cutting chamber 1 is equipped with base 8, the upper surface of base 8 is equipped with the support frame 41 capable of operating in X axis and Y axis, workpiece is placed on support frame 41, to carry out cutting operation.
[0038] In combination Figure 1 、 Figure 2 、 Figure 3 And Figure 5 As shown in the present embodiment, the upper surface of base 8 is provided with Y-axis drive assembly 6, Y-axis drive assembly 6 is installed above Y-axis moving table 7, Y-axis drive assembly 6 includes Y-axis screw rod 62 rotatably mounted on the upper surface of base 8, Y-axis nut 63 threaded on Y-axis screw rod 62, second motor 61 for driving Y-axis screw rod 62 to rotate, and Y-axis guide slot 64 opened on both sides of the upper surface of base 8, the middle part of Y-axis moving table 7 is fixedly connected with Y-axis nut 63, and guide sliding blocks capable of being inserted into the inside of Y-axis guide slot 64 are arranged on both sides of the lower surface of Y-axis moving table 7, so that when second motor 61 drives Y-axis screw rod 62 to rotate, Y-axis nut 63 can be displaced on Y-axis, so that Y-axis moving table 7 can move on Y-axis, and drive support frame 41 to move on Y-axis.
[0039] X-axis drive assembly 5 is installed above Y-axis moving table 7, X-axis drive assembly 5 includes X-axis screw rod 52 rotatably mounted on the upper surface of Y-axis moving table 7 in X-axis direction, first motor 51 for driving X-axis screw rod 52 to rotate, X-axis nut 53 threaded on first motor 51, X-axis guide slot 54 opened on the front and rear sides of the upper surface of Y-axis moving table 7, X-axis nut 53 is fixedly connected with support frame 41 above, and guide sliding blocks capable of being inserted into the inside of X-axis guide slot 54 are arranged on the lower surface of support frame 41, so that when first motor 51 works, X-axis screw rod 52 can rotate, and when X-axis screw rod 52 rotates, X-axis nut 53 can drive support frame 41 to move in X direction, so that the workpiece on support frame 41 can move on X-axis and Y-axis, facilitating cutting.
[0040] As Figure 5 , corrugated pipes 21 are installed between the side surface of X-axis nut 53 and Y-axis moving table 7 and between the side surface of Y-axis nut 63 and cutting chamber 1, and the corrugated pipes 21 cover the corresponding X-axis screw rod 52 and Y-axis screw rod 62, so that the influence of the cooling liquid in the inside of cutting chamber 1 on the accuracy of the screw rod can be avoided.
[0041] Referring to Figure 1 、 Figure 6 、 Figure 7 And Figure 8As shown, a ball hinge 22 capable of connecting the base 8 is fixed in the middle of the bottom surface of the cutting chamber 1, and the base 8 can rotate along the ball hinge 22, and a telescopic cylinder 13 capable of rotating along the center of the bottom surface of the cutting chamber 1 is arranged inside and below the cutting chamber 1. When the telescopic cylinder 13 is extended or shortened, it can push the base 8 upward or pull the base 8 downward, so as to change the angle of the base 8. Since the telescopic cylinder 13 can rotate along the center of the bottom surface of the cutting chamber 1, it can reach any position below the base 8, so as to realize inclination at any position. When cutting is inclined, the cutting contour can be in an inclined state, which meets the requirements.
[0042] As shown in Figure 1 , Figure 6 and Figure 13 , in order to realize the rotation of the telescopic cylinder 13, a lower sliding groove 11 is arranged at the bottom of the cutting chamber 1, a large gear ring 30 is inserted into the lower sliding groove 11, the lower end surface of the telescopic cylinder 13 is fixed on the large gear ring 30, one side of the large gear ring 30 is engaged with a main gear 31, and a motor 32 capable of driving the main gear 31 to rotate is arranged inside the cutting chamber 1. The rotation of the motor 32 can drive the main gear 31 to rotate, so as to form the rotation of the large gear ring 30, so as to realize the rotation of the telescopic cylinder 13. An upper sliding groove 14 for guiding the upper end of the telescopic cylinder 13 is arranged at the position corresponding to the telescopic cylinder 13 on the lower surface of the base 8. Preferably, the upper end of the piston rod of the telescopic cylinder 13 is inserted into the inside of the upper sliding groove 14, and a thrust bearing ring capable of reducing the abrasion of the upper end of the telescopic cylinder 13 is arranged inside the upper sliding groove 14.
[0043] As shown in Figure 1 , Figure 7 and Figure 8 , four springs 10 are uniformly arranged between the lower surface of the base 8 and the bottom surface of the cutting chamber 1. The springs 10 can keep the base 8 flat, a ball hinge locking mechanism 9 capable of clamping the shaft of the ball hinge 22 is arranged inside the cutting chamber 1. The ball hinge locking mechanism 9 can clamp the shaft of the ball hinge 22, so that it is in a vertical state, so as to ensure the levelness of the base 8, and ensure the accuracy during horizontal cutting. Then, the ball hinge locking mechanism 9 is further clamped and stabilized.
[0044] Preferably, in this embodiment, the ball hinge locking mechanism 9 includes clamping plates 91 located on both sides of the shaft of the ball hinge 22, rocker arms 92 fixed on the outer sides of both ends of the clamping plates 91, gear heads 93 fixed below the gear heads 93, tooth plates 94 engaged below the gear heads 93, and opposite driving assemblies 95 for driving the two tooth plates 94 to move close to or away from each other. When the opposite driving assemblies 95 drive the two tooth plates 94 to move close to or away from each other, the opposite rotation of the two gear heads 93 can be realized, and the opening and closing of the clamping plates 91 driven by the rocker arms 92 can be realized. When the two clamping plates 91 are closed, the shaft of the ball hinge 22 can be clamped and vertical.
[0045] Continuing to refer to Figure 1 , Figure 7 and Figure 8 , the counter driving assembly 95 includes two bidirectional screw rods 953 rotatably installed on the front and back sides of the bottom surface of the cutting chamber 1, and nuts 952 symmetrically screwed on the bidirectional screw rods 953, the toothed plate 94 is installed on the upper surface of the corresponding nut 952, and the two bidirectional screw rods 953 are drivingly connected by a belt, the third motor 951 for driving one of the nuts 952 to rotate is installed inside the cutting chamber 1, and the two bidirectional screw rods 954 can be simultaneously rotated by the third motor 951 and the belt, so as to realize the relative or opposite movement of the two opposite nuts 952.
[0046] As shown in Figure 1 and Figure 3 , the diaphragm 12 is installed between the outer circumference of the base 8 and the inner wall of the cutting chamber 1, which can isolate the cooling liquid above from entering the mechanical structure below the base 8.
[0047] As shown in Figure 1 and Figure 2 , the liquid inlet pipe 3 for entering the cooling liquid is arranged on the upper side of the cutting chamber 1, and the liquid outlet pipe 2 for discharging the cooling liquid is arranged on the lower side of the cutting chamber 1, and the liquid outlet pipe 2 is located above the diaphragm 12.
[0048] Referring to Figure 1 and Figure 12 , the controller 28 and the liquid inlet mechanism 29 are further included, the hydraulic pressure detection sensor 27 is installed on one side of the inside of the liquid inlet pipe 3, and the hydraulic pressure detection sensor 27 is located above the diaphragm 12, the output end of the hydraulic pressure detection sensor 27 is electrically connected with the input end of the controller 28, and the output end of the controller 28 is electrically connected with the input end of the liquid inlet mechanism 29, so that when the hydraulic pressure detection sensor 27 detects that the hydraulic pressure is too large (reaches the bearing threshold of the diaphragm 12), the controller 28 controls the liquid inlet mechanism 29 to stop liquid inlet, so as to avoid the liquid leakage phenomenon.
[0049] As shown in Figure 1 , Figure 2 , Figure 9 and Figure 11 , the support table 15 is installed above the cutting chamber 1, the upper winding wheel 17 is rotatably installed above the support table 15, the lower winding wheel 19 is rotatably installed inside the cutting chamber 1, and the lower winding wheel 19 is located between the support frame 41 and the X-axis moving table 42, the cutting wire 20 is arranged between the upper winding wheel 17 and the lower winding wheel 19, the wire cylinder 18 is installed inside the support table 15, the cutting wire 20 goes through the wire cylinder 18, and the cutting wire 20 goes up when the upper winding wheel 17 winds, and the cutting wire 20 goes down when the lower winding wheel 19 winds, so that the reciprocating cutting wire 20 can be used for electric spark cutting.
[0050] Combination Figure 1 , Figure 9 and Figure 10 As shown, both the upper winding wheel 17 and the lower winding wheel 19 have turbines 26 fixed at their rear ends on their central shafts. A rotating shaft 24 is provided on one side of each turbine 26. Symmetrical worm gears 25 are provided at both ends of the rotating shaft 24. The worm gears 25 mesh with the corresponding turbines 26. A rotary drive structure 23 capable of driving the rotating shaft 24 to rotate is installed behind the cutting chamber 1. This allows the rotating shaft 24 to rotate, thereby driving the worm gears 25 to rotate, which in turn drives the two turbines 26 to rotate. The two turbines 26 rotate in opposite directions, so that when the upper winding wheel 17 rewinds, the lower winding wheel 19 unwinds, and vice versa.
[0051] Reference Figure 9 and Figure 10 As shown, in this embodiment, the rotary drive structure 23 includes a worm motor 231 fixed behind the cutting chamber 1, a drive wheel 232 inserted into the power output end of the worm motor 231, and a driven wheel 233 fixed in the middle of the rotating shaft 24 that can mesh with the drive wheel 232. The worm motor 231 can drive the drive wheel 232 to rotate, and then drive the rotating shaft 24 to rotate via the driven wheel 233.
[0052] The working principle of this invention is as follows: When using the benzene device, the workpiece to be cut is placed on the upper surface of the support frame 41. When the second motor 61 drives the Y-axis lead screw 62 to rotate, the Y-axis nut 63 can be displaced on the Y-axis, thereby enabling the Y-axis motion table 7 to move on the Y-axis, which in turn drives the support frame 41 to move on the Y-axis. When the X-axis lead screw 52 rotates, the X-axis nut 53 can drive the support frame 41 to move in the X direction, so that the workpiece on the support frame 41 can move on both the X and Y axes, which facilitates the cutting of the workpiece.
[0053] When tilting is required, the third motor 951 is driven, and the action of the third motor 951 and the belt can make the two double-acting lead screws 954 rotate simultaneously, so that the opposing nuts 952 on both sides can move relative to each other. Then the right gear head 93 can rotate clockwise and the left gear head 93 can rotate counterclockwise. Then the rocker arm 92 can make the clamp 91 disengage from the axis of the ball joint 22, so that the axis of the ball joint 22 can have freedom in all directions. The rotation of the motor 32 drives the main gear 31 to rotate, thereby forming the rotation of the large gear ring 30, so as to realize the rotation of the telescopic cylinder 13. After rotating it to the required position below the base 8, the telescopic cylinder 13 is driven to extend and retract to achieve the required tilt angle. At this time, the spring 10 on the lower side is in a compressed state.
[0054] After the oblique cutting is completed, leveling operation is needed, in which the telescopic air cylinder 13 is restored to the original length, the spring 10 is restored to the original length, then the third motor 951 is reversely driven to make the two sides of the rocker arm 92 drive the two sides of the clamping plate 91 to lock the shaft of the ball hinge 22, so that the ball hinge 22 has no degree of freedom, at this time the base 8 is in a horizontal state, and then horizontal cutting operation can be performed.
[0055] Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can make modifications to the technical solutions recorded in the foregoing embodiments, or make equivalent replacements to part of the technical features, any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A wire electrical discharge machine capable of detecting liquid pressure, comprising a cutting chamber (1), characterized in that: The cutting chamber (1) is provided with a base (8) at its lower interior. A support frame (41) capable of operating along the X-axis and Y-axis is provided above the base (8). A ball joint (22) capable of connecting the base (8) is fixed in the middle of the bottom surface of the cutting chamber (1). A telescopic cylinder (13) capable of rotating around the center of the bottom surface of the cutting chamber (1) is provided at its lower interior. An upper sliding groove (14) is provided on the lower surface of the base (8) at a position corresponding to the telescopic cylinder (13). The upper end of the piston rod of the telescopic cylinder (13) is inserted into the upper sliding groove. Inside the groove (14), the cutting chamber (1) is equipped with a ball joint locking mechanism (9) capable of clamping the ball joint (22). A diaphragm (12) is installed between the outer circumference of the base (8) and the inner wall of the cutting chamber (1). A sliding groove (11) is provided at the bottom of the cutting chamber (1). A large gear ring (30) is inserted inside the sliding groove (11). The lower end face of the telescopic cylinder (13) is fixed on the large gear ring (30). A main gear (31) meshes with one side of the large gear ring (30). The cutting chamber (1) is equipped with a ball joint locking mechanism (9) capable of clamping the ball joint (22). There is a motor (32) capable of driving the main gear (31) to rotate, and a thrust bearing ring is installed inside the upper slide groove (14); four springs (10) are evenly installed between the lower surface of the base (8) and the bottom surface of the cutting chamber (1); the ball joint locking mechanism (9) includes clamping plates (91) located on both sides of the ball joint (22) shaft, rocker arms (92) fixed at both ends of the outer side of the clamping plates (91), a gear head (93) fixed below the rocker arms (92), a toothed plate (94) meshing below the gear head (93), and toothed plates for driving both sides. (94) Opposing drive components (95) that are close to or far from each other; the opposing drive components (95) include bidirectional lead screws (953) rotatably mounted on the front and rear sides of the bottom of the cutting chamber (1) and nuts (952) symmetrically threaded on the bidirectional lead screws (953), the toothed plate (94) is mounted on the upper surface of the corresponding nut (952), a belt is connected between the two bidirectional lead screws (953), and a third motor (951) for driving one of the nuts (952) to rotate is installed inside the cutting chamber (1). It also includes a controller (28) and a liquid inlet mechanism (29). A hydraulic detection sensor (27) is installed on one side of the liquid inlet pipe (3), and the hydraulic detection sensor (27) is located above the diaphragm (12). A liquid inlet pipe (3) is provided above one side of the cutting chamber (1), and a drain pipe (2) is provided below the other side of the cutting chamber (1). The drain pipe (2) is located above the diaphragm (12). The output end of the hydraulic detection sensor (27) is electrically connected to the input end of the controller (28), and the output end of the controller (28) is electrically connected to the input end of the liquid inlet mechanism (29).
2. The wire electrical discharge machining (EDM) machine capable of detecting liquid pressure according to claim 1, characterized in that: The upper surface of the base (8) is provided with a Y-axis drive assembly (6), and a Y-axis motion table (7) is installed above the Y-axis drive assembly (6). The Y-axis drive assembly (6) includes a Y-axis lead screw (62) rotatably mounted on the upper surface of the base (8) on the Y-axis, a Y-axis nut (63) threaded onto the Y-axis lead screw (62), a second motor (61) for driving the Y-axis lead screw (62) to rotate, and Y-axis guide grooves (64) formed on both sides of the upper surface of the base (8). The middle part of the Y-axis motion table (7) is fixedly connected to the Y-axis nut (63), and guide sliders that can be inserted into the Y-axis guide grooves (64) are provided on both sides of the lower surface of the Y-axis motion table (7). An X-axis drive assembly (5) is installed above the Y-axis motion table (7). The device includes an X-axis lead screw (52) that is rotatably mounted on the upper surface of the Y-axis motion table (7) in the X-axis direction, a first motor (51) for driving the X-axis lead screw (52) to rotate, an X-axis nut (53) threaded onto the X-axis lead screw (52), and X-axis guide grooves (54) opened on the front and rear sides of the upper surface of the Y-axis motion table (7). A support frame (41) is fixed above the X-axis nut (53). A guide slider that can be inserted into the X-axis guide groove (54) is provided on the lower surface of the support frame (41). A bellows (21) is installed between the X-axis nut (53) and the side of the Y-axis motion table (7) and between the Y-axis nut (63) and the side of the cutting chamber (1). The bellows (21) covers the corresponding X-axis lead screw (52) and Y-axis lead screw (62).
3. The wire EDM machine capable of detecting liquid pressure according to claim 2, characterized in that: A support platform (15) is installed above the cutting chamber (1). An upper winding wheel (17) is rotatably installed above the support platform (15). A lower winding wheel (19) is rotatably installed inside the cutting chamber (1). The lower winding wheel (19) is located between the support frame (41) and the X-axis motion table (42). A shredder (20) is provided between the upper winding wheel (17) and the lower winding wheel (19). A wire spool (18) is installed inside the support platform (15). The shredder (20) passes through the wire spool (18).
4. The wire electrical discharge machine capable of detecting liquid pressure according to claim 3, characterized in that: The upper winding wheel (17) and the lower winding wheel (19) are both fixed with turbines (26) at the rear end of their central shafts. A rotating shaft (24) is provided on one side of each of the two turbines (26). Symmetrical worm gears (25) are provided at both ends of the rotating shafts (24). The worm gears (25) mesh with the corresponding turbines (26). A rotary drive structure (23) capable of driving the rotating shafts (24) to rotate is installed at the rear of the cutting chamber (1).
5. The wire electrical discharge machining (EDM) machine capable of detecting liquid pressure according to claim 4, characterized in that: The rotary drive structure (23) includes a worm motor (231) fixed behind the cutting chamber (1), a drive wheel (232) inserted into the power output end of the worm motor (231), and a driven wheel (233) fixed in the middle of the rotating shaft (24) and capable of meshing with the drive wheel (232).
Citation Information
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