A device and method for producing a latticed meshed surface

Abstract

The application discloses a production device and a production method of a clamping rib grid veneer, and relates to the technical field of clamping rib grid veneers.The production device comprises a rack, an oven, a first unwinding frame, a second unwinding frame and a winding frame, the oven is arranged at the tail end of the rack, the first unwinding frame and the winding frame are arranged at the back side and the front side of the bottom of the oven respectively, a gluing mechanism is arranged between the first unwinding frame and the inlet of the oven, and the second unwinding frame is arranged at the side of the bottom of the rack close to the oven.The weft arrangement mechanism in the form of a novel disc is designed in cooperation with the chain mechanisms on the two sides, so that the arrangement of square clamping rib grids and rhombic clamping rib grids can be carried out, the application range is wide, the production cost is indirectly reduced, the warp and the weft are continuously transmitted in real time, the production efficiency of the clamping rib can be improved, the warp and the weft do not need to be combined, the contact points of the warp and the weft are in a moving state, so that the combination time is saved, and the production efficiency of the clamping rib grid layer is improved.

Description

Technical Field

[0001] This invention belongs to the field of reinforced mesh veneer technology, and in particular relates to a production device and production method for reinforced mesh veneer. Background Technology

[0002] Existing reinforced mesh veneers are composed of a paper substrate layer, a reinforced mesh layer, a composite layer, and an aluminum foil layer. The composite layer is an adhesive layer and requires oven drying at a temperature controlled between 30-100 degrees Celsius.

[0003] For the production of reinforced mesh layers, most are formed by weaving. The weaving machine first outputs multiple rows of warp threads, and then weft threads are evenly spaced on the warp threads. When the weft threads are being laid out, the warp threads need to stop being transmitted to join with the warp threads. This method has low production efficiency. At the same time, the mesh types produced by the weaving machine are limited and cannot be adapted to various products, resulting in a limited range of applications. Different mesh structures require different production lines, which greatly increases production costs.

[0004] Furthermore, for the lamination of reinforced mesh, the forming speed of the reinforced mesh layer is not matched with the unwinding speed of the paper substrate, the unwinding speed of the aluminum foil layer, and the drying speed of the composite layer. Therefore, the reinforced mesh layer needs to be fully formed separately and then introduced into the lamination process in the form of a roll, which further affects the production efficiency of the lamination.

[0005] Therefore, designing a wiring device for reinforced mesh that is efficient, low-cost, and widely applicable is a problem that needs to be solved by those skilled in the art. At the same time, linking the production process of reinforced mesh with the composite process to improve the production efficiency of lamination is also a problem that needs to be solved by those skilled in the art. Summary of the Invention

[0006] The purpose of this invention is to provide a production device for reinforced mesh facing. By designing a novel disc-shaped weft arrangement mechanism, in conjunction with chain mechanisms on both sides, it can arrange square and diamond reinforced meshes, which has a wide range of applications and indirectly reduces production costs. The warp and weft threads are transmitted continuously in real time, thereby improving the production efficiency of the reinforcing mesh. Furthermore, the warp and weft threads do not need to be combined, and the contact points of the warp and weft threads are in an active state, thus eliminating the need for combination time and improving the production efficiency of the reinforced mesh layer.

[0007] To solve the above-mentioned technical problems, the present invention is achieved through the following technical solution:

[0008] This invention is a production device for reinforced mesh veneer, comprising a frame, an oven, a first unwinding frame, a second unwinding frame, and a winding frame;

[0009] The oven is located at the rear end of the frame. The first unwinding frame and the rewinding frame are located at the rear and front sides of the bottom of the oven, respectively. A gluing mechanism is provided between the first unwinding frame and the oven inlet. The second unwinding frame is located at the bottom of the frame on the side near the oven.

[0010] The top of the frame is fixed with two weft thread arrangement mechanisms, two warp thread arrangement mechanisms and a composite mechanism from left to right;

[0011] Chain mechanisms are fixed to the inner sides of both sides of the frame, and a number of I-beam structure contacts are evenly fixed on the chain of the chain mechanism.

[0012] The weft arrangement mechanism includes a cycloidal frame, an upper plate, a lower plate, and a rectangular frame fixed to the top of the machine frame;

[0013] The top frame of the rectangular frame is fixed with a first motor and a second motor via two side beams, and a gear is fixed to the output end of the first motor.

[0014] The upper plate is fixed to the two side beams by a connecting seat. The top of the upper plate is rotatably connected to an internal gear ring that meshes with a gear by a slewing bearing. An inner plate that is misaligned with the connecting seat is rotatably connected to the axis of the upper plate. The output end of the second motor is fixed to the axis of the inner plate.

[0015] The cycloidal frame is located outside the upper plate and fixed to the internal gear ring, and the wire outlet of the cycloidal frame extends to the height of the contact point;

[0016] The top surface of the lower plate is fixed with several positioning rods, and the top surface of the lower plate is movably connected to a large wire reel through several positioning rods. A limit plate is fixed at the axis of the top surface of the lower plate through a vertical plate.

[0017] The bottom surface of the inner disc is fixed with a slot that is open at one end. The limiting plate is set in the slot through the opening gap. The limiting plate is provided with a fastening screw. The inner disc is provided with a screw sleeve. The limiting plate is fixed in the slot by the fastening screw and the screw sleeve.

[0018] Furthermore, the cycloidal frame includes a base plate, with first guide wires fixed at both ends of the base plate. The base plate is fixed to the internal gear ring via an inverted L-shaped plate. A cycloidal plate is fixed at the bottom of the end of the base plate away from the upper plate body, and several second guide wires are fixed on the inner side of the cycloidal plate.

[0019] Furthermore, a tension cylinder is fixed between the inverted L-shaped plate and the base plate, a third conductor coil is fixed at the output end of the tension cylinder, and a tension sensor is provided between the third conductor coil and the tension cylinder.

[0020] Furthermore, a cutting mechanism is fixed on the inner side of both sides of the frame. The cutting mechanism is located between the winding frame and the composite mechanism. The cutting mechanism is a motor-driven cutter or a fixedly installed blade.

[0021] Furthermore, the warp arrangement mechanism includes a wiring frame and a wire guide frame. The wiring frame is provided with several wire spools on the side near the wire guide frame, and several wire guide wheels are arranged on the wire guide frame.

[0022] Furthermore, the composite mechanism includes two side frames, a set of side frames are respectively fixed on the outer sides of the two sides of the frame, an upper roller and a lower roller are provided between the set of side frames, and a lifting mechanism is provided between the upper roller and the side frames.

[0023] Furthermore, the first unwinding frame is provided with aluminum foil layer rolls, and the second unwinding frame is provided with paper substrate rolls.

[0024] Furthermore, the winding frame is provided with semi-finished roll material, and the front end of the winding frame is provided with a cooling roller.

[0025] Furthermore, a method for producing reinforced mesh facing includes the following steps:

[0026] After the aluminum foil layer released from the first unwinding frame of SS01 is coated with glue by the coating mechanism, a composite layer is formed on the surface of the aluminum foil layer. The composite layer and the aluminum foil layer pass through the drying oven, which dries the composite layer. The aluminum foil layer and the composite layer output from the drying oven are transferred to the upper and lower rollers of the composite mechanism. The input port of the composite mechanism is located at the end of the upper and lower rollers near the warp arrangement mechanism.

[0027] In the process of SS01, the weft laying mechanism lays the weft on two chain mechanisms. After the weft is laid, it is transferred to the position of the warp laying mechanism through the chain mechanism. The warp laying mechanism lays the warp on the surface formed by the weft laying, and combines them into a ribbed mesh layer. The ribbed mesh layer is horizontally transferred to the input port between the upper and lower rollers of the composite mechanism.

[0028] In the process of SS01 and SS02, the second unwinding frame releases the paper substrate and transfers it to the input port between the upper and lower rollers of the composite mechanism. At this time, the reinforcing mesh layer is laminated between the aluminum foil layer and the paper substrate layer through the composite layer to form the initial semi-finished product.

[0029] When the initial semi-finished product SS04 passes through the trimming mechanism, the trimming mechanism trims the side edges of the excess reinforcing mesh layer, causing the weft ends of the reinforcing mesh layer to detach from the contacts on the chain mechanism. The initial semi-finished product that passes through the trimming mechanism is then formed by the cooling rollers to become the final semi-finished product, which is then wound up by the winding frame.

[0030] Furthermore, in the SS03, the number of weft arrangement mechanisms to be activated can be selected according to the grid type. If it is necessary to produce a reinforced grid layer with squares, one weft arrangement mechanism is activated to arrange the horizontal wefts.

[0031] If it is necessary to produce a diamond-shaped reinforced mesh layer, two weft arrangement mechanisms are used together. The first motors of the two weft arrangement mechanisms rotate in opposite directions, and two types of oblique wefts are arranged on the two chain mechanisms respectively. The two types of wefts are symmetrical in angle, forming a diamond-shaped mesh.

[0032] The present invention has the following beneficial effects:

[0033] 1. This invention, through the design of a novel disc-shaped weft thread arrangement mechanism, in conjunction with chain mechanisms on both sides, can automatically perform the reinforcement operation of the weft thread wiring layer. It can arrange square and diamond-shaped reinforced grids, has a wide range of applications, eliminates the need for multiple production lines, indirectly reduces production costs, and allows for real-time continuous transmission of warp and weft threads without stopping the machine during the entire wiring process, thereby improving the production efficiency of the reinforcement layer. Furthermore, the warp and weft threads do not need to be combined, and the contact points between the warp and weft threads are in an active state, thus eliminating the need for combination time and further improving the production efficiency of the reinforced grid layer.

[0034] 2. The continuous conveying of warp and weft threads in this invention, and the corresponding continuous output of the reinforced mesh layer, can match the unwinding speed of paper substrate and aluminum foil layer, and directly link the production process of clamping the mesh with the lamination process, thereby improving the production efficiency of lamination.

[0035] 3. This invention uses a large spool for weft yarn, which reduces the frequency of replacement compared to a small spool, thus reducing the problems of frequent spool replacement and yarn end connection, and further improving production efficiency.

[0036] 4. The present invention, through the design of the limiting plate, slot and fastening screw, facilitates the installation and removal of the upper and lower coil bodies, thereby facilitating the replacement of the large coil. At the same time, there are no obstructions at the edges between the upper and lower coil bodies, so there will be no positional interference or influence on the wiring of the large coil.

[0037] 5. Through the design of the inner disc and the second motor, the inner disc and the upper disc are in a state of mutual rotation and are driven by the second motor. Through the design of the tension sensor, the second motor can be actively controlled to adjust the tension, avoiding the problem of wire breakage due to excessive tension or wire rewinding and self-locking due to insufficient tension, thereby ensuring the stability of the wire output from the large wire spool and ensuring the uniformity of the wire feeding speed.

[0038] 6. The contact points of this invention are used to position each weft thread before lamination, avoiding the problem of positional displacement of the weft threads and ensuring the forming effect of the rib. The design of the cutting mechanism is used to separate the nodes between the weft threads and the contact points, avoiding the problem of interference between the ends of the weft threads and the contact points.

[0039] Of course, any product implementing this invention does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0040] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0041] Figure 1 This is a schematic diagram of the structure of a production device for reinforced mesh facing according to the present invention;

[0042] Figure 2 This is a structural diagram of the frame, chain mechanism, weft yarn arrangement mechanism, composite mechanism, and edge trimming mechanism;

[0043] Figure 3 A structural schematic diagram of the upper plate, cycloidal frame, and side beams;

[0044] Figure 4 This is a schematic diagram of the inner disc structure;

[0045] Figure 5 This is a schematic diagram of the lower plate structure;

[0046] Figure 6 A schematic diagram of the wiring for the square grid reinforcement;

[0047] Figure 7 This is a schematic diagram of the wiring for the diamond-shaped mesh reinforcement.

[0048] Figure 8 A structural diagram showing the connection points between the cycloidal frame and the chain mechanism;

[0049] The attached diagram lists the components represented by each number as follows:

[0050] 1-Frame, 2-Lower plate, 3-Cycloidal frame, 4-Chain mechanism, 5-Rectangular frame, 6-Upper plate, 7-Weft yarn arrangement mechanism, 8-Warp yarn arrangement mechanism, 9-Composite mechanism, 10-Second unwinding frame, 11-Rewinding frame, 12-First unwinding frame, 13-Glue application mechanism, 14-Oven, 15-Edge trimming mechanism, 201-Positioning rod, 202-Vertical plate, 203-Large spool, 204-Limiting plate, 205-Fasting screw, 301-Base plate, 302-Inverted L-shaped plate 303-Tension cylinder, 304-First conductor, 305-Third conductor coil, 306-Cycloidal plate, 307-Second conductor, 401-Contact, 501-Side beam, 502-First motor, 503-Gear, 504-Second motor, 601-Connecting seat, 602-Internal gear ring, 603-Slot, 604-Threaded sleeve, 605-Inner disc, 801-Wire rack, 802-Wire rack, 901-Side rack, 902-Upper roller, 903-Lower roller. Detailed Implementation

[0051] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0052] Please see Figure 1-5 As shown, the present invention is a production device for reinforced mesh facing, including a frame 1, an oven 14, a first unwinding frame 12, a second unwinding frame 10, and a winding frame 11;

[0053] The oven 14 is located at the tail end of the frame 1. The first unwinding frame 12 and the rewinding frame 11 are respectively located at the rear and front sides of the bottom of the oven 14. A gluing mechanism 13 is provided between the first unwinding frame 12 and the inlet of the oven 14. The second unwinding frame 10 is located at the bottom of the frame 1 on the side close to the oven 14.

[0054] From left to right, the top of the frame 1 is fixed with two weft thread arrangement mechanisms 7, two warp thread arrangement mechanisms 8, and a composite mechanism 9;

[0055] Chain mechanisms 4 are fixed on the inner sides of both sides of the frame 1. Several I-beam structure contacts 401 are evenly fixed on the chain of the chain mechanism 4.

[0056] The weft arrangement mechanism 7 includes a cycloidal frame 3, an upper plate 6, a lower plate 2, and a rectangular frame 5 fixed to the top of the frame 1;

[0057] The top frame of the rectangular frame 5 is fixed with a first motor 502 and a second motor 504 via two side beams 501. A gear 503 is fixed to the output end of the first motor 502.

[0058] The upper plate 6 is fixed to the two side beams 501 via the connecting seat 601. The top of the upper plate 6 is rotatably connected to the internal gear ring 602 that meshes with the gear 503 via the slewing bearing. The inner plate 605, which is misaligned with the connecting seat 601, is rotatably connected to the shaft of the upper plate 6. The output end of the second motor 504 is fixed to the shaft of the inner plate 605.

[0059] The cycloidal frame 3 is located outside the upper plate 6 and is fixed to the internal gear ring 602. The wire outlet of the cycloidal frame 3 extends to the height of the contact point 401.

[0060] A number of positioning rods 201 are fixed on the top surface of the lower plate 2. A large wire reel 203 is movably connected to the top surface of the lower plate 2 via the number of positioning rods 201. A limit plate 204 is fixed at the axis of the top surface of the lower plate 2 via a vertical plate 202.

[0061] The bottom surface of the inner disc 605 is fixed with a slot 603 that is open at one end. The limiting plate 204 is set in the slot 603 through the opening gap. The limiting plate 204 is provided with a fastening screw 205, and the inner disc 605 is provided with a screw sleeve 604. The limiting plate 204 is fixed in the slot 603 by the fastening screw 205 and the screw sleeve 604.

[0062] Among them, such as Figure 3 As shown, the cycloidal frame 3 includes a base plate 301. First conductors 304 are fixed at both ends of the bottom of the base plate 301. The base plate 301 is fixed to the internal gear ring 602 by an inverted L-shaped plate 302. A cycloidal plate 306 is fixed at the bottom of the end of the base plate 301 away from the upper plate body 6. Several second conductors 307 are fixed on the inner side of the cycloidal plate 306.

[0063] Among them, such as Figure 3 As shown, a tension cylinder 303 is fixed between the inverted L-shaped plate 302 and the base plate 301. A third conductor coil 305 is fixed at the output end of the tension cylinder 303. A tension sensor is provided between the third conductor coil 305 and the tension cylinder 303.

[0064] Among them, such as Figure 2 As shown, a cutting mechanism 15 is fixed on the inner side of both sides of the frame 1. The cutting mechanism 15 is located between the winding frame 11 and the composite mechanism 9. The cutting mechanism 15 is a motor-driven cutter or a fixedly installed blade.

[0065] Among them, such as Figure 1 As shown, the warp arrangement mechanism 8 includes a wiring frame 801 and a wire frame 802. The wiring frame 801 is provided with several wire spools on the side near the wire frame 802, and several wire wheels are arranged on the wire frame 802.

[0066] Among them, such as Figure 1-2 As shown, the composite mechanism 9 includes two side frames 901. A set of side frames 901 are fixed on the outer sides of the two sides of the frame 1. An upper roller body 902 and a lower roller body 903 are provided between the set of side frames 901. A lifting mechanism is provided between the upper roller body 902 and the side frames 901.

[0067] The first unwinding frame 12 is equipped with aluminum foil rolls, and the second unwinding frame 10 is equipped with paper-based rolls.

[0068] The winding frame 11 is equipped with semi-finished coil material, and the front end of the winding frame 11 is equipped with a cooling roller.

[0069] A method for producing reinforced mesh facing according to the present invention includes the following steps:

[0070] After the aluminum foil layer unwound from the first unwinding frame 12 of SS01 is coated with glue by the gluing mechanism 13, a composite layer is formed on the surface of the aluminum foil layer. The composite layer and the aluminum foil layer pass through the drying oven 14, and the drying oven 14 dries the composite layer. The aluminum foil layer and the composite layer output from the drying oven 14 are transferred to the upper roller 902 and the lower roller 903 of the composite mechanism 9. The input port of the composite mechanism 9 is located at one end of the upper roller 902 and the lower roller 903 near the warp arrangement mechanism 8.

[0071] In the process of SS01, the weft laying mechanism 7 lays the weft on two chain mechanisms 4. After the weft is laid, it is transferred to the position of the warp laying mechanism 8 through the chain mechanism 4. The warp laying mechanism 8 lays the warp on the surface formed by the weft laying, and combines them into a ribbed mesh layer. The ribbed mesh layer is horizontally transferred to the input port between the upper roller 902 and the lower roller 903 of the composite mechanism 9.

[0072] In the process of SS01 and SS02, the second unwinding frame 10 releases the paper substrate and transfers it to the input port between the upper roller 902 and the lower roller 903 of the composite mechanism 9. At this time, the reinforcing mesh layer is composited between the aluminum foil layer and the paper substrate layer through the composite layer to form the initial semi-finished product.

[0073] When the initial semi-finished product SS04 passes through the trimming mechanism 15, the trimming mechanism 15 trims the side edge of the excess reinforcing mesh layer, causing the weft end of the reinforcing mesh layer to detach from the contact point 401 on the chain mechanism 4. The initial semi-finished product passing through the trimming mechanism 15 is formed by the cooling roller to form the final semi-finished product, which is then wound up by the winding frame 11.

[0074] In SS03, the number of times the weft arrangement mechanism 7 can be started can be selected according to the grid type. If it is necessary to produce a square grid layer, start one weft arrangement mechanism 7 to arrange the horizontal weft lines.

[0075] If it is necessary to produce a diamond-shaped reinforced mesh layer, two weft arrangement mechanisms 7 are used together. The first motors 502 of the two weft arrangement mechanisms 7 rotate in opposite directions. Two types of oblique wefts are arranged on the two chain mechanisms 4 respectively, and the two types of wefts are symmetrical in angle to form a diamond-shaped mesh.

[0076] The first motor 502 drives the gear 503 to rotate, the gear 503 drives the internal gear ring 602 to rotate, and the internal gear ring 602 drives the cycloidal frame 3 to rotate around the upper plate 6, so that the outlet of the cycloidal frame 3 cooperates with the contact point 401 to limit the wire.

[0077] The second motor 503 can drive the inner disc 605 to rotate, thereby driving the lower disc 2 and the large wire reel 203 to rotate. Based on the tension of the wire during transmission detected by the tension sensor, the second motor 503 actively releases or retracts the wire to ensure the stability of wire transmission and avoid wire breakage and wire tangling on the large wire reel 203.

[0078] When the large wire reel 203 needs to be replaced, stop the operation of the first motor 502, loosen the fastening screw 205 to disengage from the screw sleeve 604, so that the limiting plate 204 is disengaged from the inner plate body 605. The lower plate body 2 can be pulled outward as a whole to remove the lower plate body 2 and the large wire reel 203 as a whole. After installing the new large wire reel 203 on the lower plate body 2, it is connected by the cooperation of the limiting plate 204 and the slot 603 and locked by the fastening screw 205. The large wire reel 203 is then replaced. After the replacement is completed, the wire end of the large wire reel 203 is connected to the wire end left on the previous large wire reel 203.

[0079] Among them, such as Figure 8 As shown, there are a total of four engagement points between the cycloidal frame 3 and the two chain mechanisms 4, namely points a, b, c and d.

[0080] Among them, such as Figure 6 As shown, Figure 6 The winding method of the wire when setting the grid clamp is as follows: The wire is wound from point c onto a contact 401 of the front chain mechanism 4 (the winding angle is about 90 degrees). This contact 401 is contact number 1. When the cycloidal frame 3 swings to point d, it is wound onto another contact 401. This contact 401 is contact number 2 (the winding angle is about 90 degrees). There is contact number 3 between contact number 1 and contact number 2.

[0081] When the cycloidal frame moves to point a, it wraps around a contact 401 of the rear chain mechanism 4. This contact 401 is contact number 4. Contact number 4 is opposite to contact number 2. A weft line is formed between contact number 2 and contact number 4. When the cycloidal frame 3 moves to point b, it wraps around another contact 401 of the rear chain mechanism 4. This contact 401 is contact number 5. There are no other contacts 401 between contact number 5 and contact number 4. When the cycloidal frame 3 moves to point c again, it wraps around contact number 3. A second weft line is formed between contact number 3 and contact number 5. This completes a wiring process. Following the above method, straight weft lines can be arranged on the chain mechanism 4. Combined with the warp lines arranged by the warp line arrangement mechanism 8, they form a square grid rib.

[0082] Among them, such as Figure 7 As shown, Figure 7 The winding method of the wire when setting the diamond grid clamp is as follows: the wire is wound from point b onto a contact 401 of the rear chain mechanism 4. This contact 401 is contact number 6. When the cycloidal frame 3 swings to point c, it is wound onto a contact 401 of the front chain mechanism 4. This contact 401 is contact number 7. There are multiple contacts 401 between contact number 6 and contact number 7. A diagonal weft line is formed between contact number 6 and contact number 7.

[0083] When the cycloidal frame 3 moves to point d, it wraps around another contact 401 of the front chain mechanism 4. This contact is contact number 8. When the cycloidal frame 3 moves to point a, it wraps around another contact 401 of the rear chain mechanism 4. This contact 401 is contact number 9. When the cycloidal frame moves to point b again, the wire is completely wrapped around contact number 9. Contact number 9 is the contact adjacent to contact number 6. A second diagonal weft line is formed between contact number 9 and contact number 8. The two diagonal weft lines are parallel, thus forming a weft line wiring process. The diagonal weft lines can be arranged on the chain mechanism 4 in the same way.

[0084] Controlling the reverse rotation of the first motor 502 on another weft arrangement mechanism 7 forms a diagonal weft arrangement at another angle, and the diagonal wefts of the two weft arrangement mechanisms 7 intersect to form a diamond grid.

[0085] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the invention. In this specification, illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0086] The preferred embodiments of the present invention disclosed above are merely illustrative of the invention. These preferred embodiments do not exhaustively describe all details, nor do they limit the invention to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of the invention, thereby enabling those skilled in the art to better understand and utilize the invention. The invention is limited only by the claims and their full scope and equivalents.

Claims

1. A production apparatus for reinforced mesh facing, characterized in that: It includes a frame (1), an oven (14), a first unwinding frame (12), a second unwinding frame (10), and a winding frame (11). The oven (14) is located at the tail end of the frame (1). The first unwinding frame (12) and the rewinding frame (11) are respectively located on the rear and front sides of the bottom of the oven (14). A gluing mechanism (13) is provided between the first unwinding frame (12) and the entrance of the oven (14). The second unwinding frame (10) is located on the bottom of the frame (1) near the oven (14). The top of the frame (1) is fixed with two weft arrangement mechanisms (7), two warp arrangement mechanisms (8) and a composite mechanism (9) from left to right. Chain mechanisms (4) are fixed on the inner sides of both sides of the frame (1), and a number of I-beam structure contacts (401) are evenly fixed on the chain of the chain mechanism (4). The weft arrangement mechanism (7) includes a cycloidal frame (3), an upper plate (6), a lower plate (2), and a rectangular frame (5) fixed to the top of the frame (1). The top frame of the rectangular frame (5) is fixed with a first motor (502) and a second motor (504) by two side beams (501), and a gear (503) is fixed at the output end of the first motor (502). The upper plate (6) is fixed to the two side beams (501) via a connecting seat (601). The top of the upper plate (6) is rotatably connected to an internal gear ring (602) that meshes with a gear (503) via a slewing bearing. The upper plate (6) is rotatably connected to an inner plate (605) that is misaligned with the connecting seat (601) at the shaft center. The output end of the second motor (504) is fixed to the shaft center of the inner plate (605). The cycloidal frame (3) is located outside the upper plate (6) and fixed to the internal gear ring (602). The outlet of the cycloidal frame (3) extends to the height of the contact point (401). The top surface of the lower plate (2) is fixed with several positioning rods (201), and the top surface of the lower plate (2) is movably connected to a large wire reel (203) through several positioning rods (201). A limit plate (204) is fixed at the axis of the top surface of the lower plate (2) through a vertical plate (202). The bottom surface of the inner disc (605) is fixed with a slot (603) with an open end. The limiting plate (204) is set in the slot (603) through the opening gap. The limiting plate (204) is provided with a fastening screw (205). The inner disc (605) is provided with a screw sleeve (604). The limiting plate (204) is fixed in the slot (603) by the fastening screw (205) and the screw sleeve (604).

2. The production apparatus for reinforced mesh facing according to claim 1, characterized in that, The cycloidal frame (3) includes a base plate (301), and first guide wires (304) are fixed at both ends of the base plate (301). The base plate (301) is fixed to the internal gear ring (602) by an inverted L-shaped plate (302). A cycloidal plate (306) is fixed at the bottom of the end of the base plate (301) away from the upper plate (6). Several second guide wires (307) are fixed on the inner side of the cycloidal plate (306).

3. The production apparatus for reinforced mesh facing according to claim 2, characterized in that, A tension cylinder (303) is fixed between the inverted L-shaped plate (302) and the base plate (301). A third conductor coil (305) is fixed at the output end of the tension cylinder (303). A tension sensor is provided between the third conductor coil (305) and the tension cylinder (303).

4. The production apparatus for reinforced mesh facing according to claim 1, characterized in that, The inner sides of both sides of the frame (1) are fixed with a cutting mechanism (15). The cutting mechanism (15) is located between the winding frame (11) and the composite mechanism (9). The cutting mechanism (15) is a motor-driven cutter or a fixedly installed blade.

5. The production apparatus for reinforced mesh facing according to claim 1, characterized in that, The warp arrangement mechanism (8) includes a wiring frame (801) and a wire frame (802). The wiring frame (801) has several wire spools on the side near the wire frame (802), and the wire frame (802) has several wire wheels.

6. The production apparatus for reinforced mesh facing according to claim 1, characterized in that, The composite mechanism (9) includes two side frames (901), a set of side frames (901) are fixed on the outer sides of the two sides of the frame (1), an upper roller (902) and a lower roller (903) are provided between the set of side frames (901), and a lifting mechanism is provided between the upper roller (902) and the side frame (901).

7. The production apparatus for reinforced mesh facing according to claim 1, characterized in that, The first unwinding frame (12) is provided with aluminum foil layer rolls, and the second unwinding frame (10) is provided with paper substrate rolls.

8. The production apparatus for reinforced mesh facing according to claim 1, characterized in that, The winding frame (11) is provided with semi-finished roll material, and the front end of the winding frame (11) is provided with a cooling roller.

9. A production method for reinforced mesh facing using the production apparatus described in any one of claims 1-8, characterized in that, Includes the following steps: After the aluminum foil layer released from the first unwinding frame (12) of SS01 is coated with glue by the coating mechanism (13), a composite layer is formed on the surface of the aluminum foil layer. The composite layer and the aluminum foil layer pass through the oven (14). The oven (14) dries the composite layer. The aluminum foil layer and the composite layer output from the oven (14) are transferred to the upper roller (902) and the lower roller (903) of the composite mechanism (9). The input port of the composite mechanism (9) is located at the end of the upper roller (902) and the lower roller (903) close to the warp arrangement mechanism (8). In the process of SS01, the weft laying mechanism (7) lays the weft on two chain mechanisms (4). When the laid weft is transferred to the position of the warp laying mechanism (8) through the chain mechanism (4), the warp laying mechanism (8) lays the warp on the surface formed by the weft laying, and combines them into a ribbed mesh layer. The ribbed mesh layer is horizontally transferred to the input port between the upper roller (902) and the lower roller (903) of the composite mechanism (9). In the process of SS01 and SS02, the second unwinding frame (10) releases the paper substrate and transfers it to the input port between the upper roller (902) and the lower roller (903) of the composite mechanism (9). At this time, the reinforcing mesh layer is composited between the aluminum foil layer and the paper substrate layer through the composite layer to form the initial semi-finished product. When the initial semi-finished product SS04 passes through the trimming mechanism (15), the trimming mechanism (15) trims the side edge of the excess reinforcing mesh layer, causing the weft end of the reinforcing mesh layer to detach from the contact point (401) on the chain mechanism (4). The initial semi-finished product passing through the trimming mechanism (15) is formed by the cooling roller to form the final semi-finished product, and the final semi-finished product is wound up by the winding frame (11).

10. A method for producing reinforced mesh facing according to claim 9, characterized in that, The number of weft arrangement mechanisms (7) can be selected according to the grid type in the SS03. If it is necessary to produce a grid-like reinforced grid layer, start one weft arrangement mechanism (7) to arrange the horizontal weft lines. If it is necessary to produce a diamond-shaped reinforced mesh layer, two weft arrangement mechanisms (7) are used together. The first motor (502) of the two weft arrangement mechanisms (7) rotates in opposite directions. Two types of oblique wefts are arranged on the two chain mechanisms (4) respectively. The two types of wefts are symmetrical in angle and form a diamond-shaped mesh.

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