A swarf collection device for cold roll sleeve machining and a method of using the same

Abstract

The application discloses a kind of scrap collecting device and its using method for cold rolling sleeve roller processing, including box, collector and storage tank, the front of the box is equipped with collector, the top of the collector is equipped with intercepting net, the inner wall of control valve is equipped with limit spring, the inside top wall of control valve is equipped with guide wheel, the outer wall of control valve is equipped with two groups of No.1 motor, the output end of No.1 motor is equipped with take-up reel, and take-up reel, guide wheel and movable plate are connected by cable.The application can realize automatic collection function by being equipped with air jet pipe, No.1 motor drives take-up reel to rotate, take-up reel drives cable to tighten, cable pulls movable plate to rotate through guide wheel, movable plate rotates and then squeezes limit spring, limit spring contracts, control valve opens, air pump inside protective shell starts to work, air jet pipe starts to spray, scrap inside collector is blown to the inside of box, to realize the function of automatic collection.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of scrap collecting, in particular to a scrap collecting device for cold rolling sleeve roller processing and a using method thereof. BACKGROUND

[0002] The roller is a tool for rolling thread, which is composed of an outer sleeve roller, an inner sleeve roller, a flange, a transition sleeve and a roller shaft. During thread rolling, single roller, double roller or triple roller can be used, which is composed of an outer sleeve roller, an inner sleeve roller, a flange, a transition sleeve and a roller shaft. A sandwich layer is formed between the outer sleeve roller and the inner sleeve roller, and the roller shaft is hollow, with a hollow channel communicating with the sandwich layer. It better solves the problems of slow cooling speed, poor cooling effect and easy separation of the rubber layer from the metal surface of the roller surface in the prior art, and is an ideal device suitable for PVC plastic sheet production process.

[0003] The existing scrap collecting device has the following defects:

[0004] 1. Patent document CN115319526A discloses a numerical control machine tool scrap collecting device, and the protected right item is "the present application relates to the technical field of numerical control machine tool scrap collecting, the collecting box is "U" shaped structure, and the inner concave surface is provided with a through groove communicating with the inside; the two intercepting net frames are a group, symmetrically arranged below the inside of the collecting box, and the bottoms of the two intercepting net frames in the group are connected by a connecting sleeve ring; the support handle is rotatably connected to the left and right sides of the intercepting net frame, and the support handle is in contact with the inner wall of the fan-shaped opening below the left and right side beams of the collecting box; the support guide shaft is arranged below the inside of the collecting box, and the two ends of the support guide shaft are arranged on the bottom edges of the left and right fan-shaped openings; the intersection of the two intercepting net frames in the group is movably arranged on the support guide shaft. Not only can the waste and the cooling liquid be effectively separated, but also the intercepted waste can be clamped and taken out from the collecting box regularly, which meets the maximum collection space requirement of the collecting box", the existing device can only passively collect scrap, and cannot automatically collect scrap, which is not convenient enough.

[0005] 2、Patent document CN112496846A discloses a vertical drilling machine chip collecting device, the protected right item "belongs to the field of vertical drilling machine. A vertical drilling machine chip collecting device, including box, workbench and drilling mechanism, the workbench is connected on the box, the drilling mechanism is fixedly connected on the box, the workbench is provided with drain groove, the drain groove is fixedly connected with spray head, the box is fixedly connected with water supply mechanism, the water supply mechanism is fixedly connected with spray head, the box is rotatably connected with first threaded rod, the first threaded rod is rotatably connected with protection plate, the protection plate is slidably connected on the box, the box is fixedly connected with driving mechanism;The invention is simple to use, and the cleaning effect is good, the chip is washed by using cleaning fluid, the cleaning degree of the chip is improved, the workbench is protected, the chip is prevented from splashing, the physical safety of the employee is improved, and the cleaning difficulty of the chip is reduced”, the existing device mostly needs to be taken out manually by the staff during compression, which is not convenient;

[0006] 3、Patent document CN112222448A discloses a drilling device with chip collecting function, the protected right item "includes drilling device whole, first motor, first gear, second gear, transmission rod, first support rod, first bevel gear, second bevel gear, support frame, telescopic rod, clamp, second motor, fixed rod, transmission gear, transmission belt, second support rod, scraper, screen, dust collecting box, through hole, vibration motor, filter screen, water tank, water pump, water pipe, sewage tank, shielding plate, third motor, drill bit, through first motor, first gear, second gear, first bevel gear, second bevel gear, telescopic rod, etc., reach drilling automation, because the existing technology is mostly handled manually, which will lead to slow punching efficiency and cannot achieve high efficiency, therefore, in the device, multiple motors are controlled to achieve drilling automation, thereby improving work efficiency, then the dust and chips falling on the transmission belt during punching are made to fall into the collecting box through the scraper”, the existing device mostly needs to be lubricated manually by the staff, which is not convenient;

[0007] 4、The patent document CN112428018A discloses a kind of scrap cleaning collection device for turning, the protected right item includes shell, processing box, negative pressure fan, cleaning extrusion component and compression cylinder, processing box is fixedly arranged in shell, and is connected with scrap collection disc by hose, cleaning extrusion component is arranged in the bottom of processing box inner chamber, and the upper end of processing box is embedded with air inlet disc, air inlet disc is communicated with the negative pressure fan fixedly arranged in the inner chamber of shell by connecting pipe, one end of compression cylinder is connected with cleaning extrusion component, and the other end penetrates shell, cleaning extrusion component is used to clean scrap and extrude scrap into compression cylinder and store, the position below scrap collection disc is provided with horizontal filter screen.The scrap cleaning collection device for turning provided in the embodiment of the application has simple structure, reasonable design, can quickly collect turning scrap, and the compressed scrap occupies small space, and is convenient for centralized processing", most of existing devices lack warning structure, cannot prompt staff in time. SUMMARY

[0008] The present application aims to provide a kind of scrap collection device for cold rolling sleeve roller processing and its use method, to solve the problems raised in the above background.

[0009] To achieve the above object, the present application provides the following technical scheme: a kind of scrap collection device for cold rolling sleeve roller processing, including box, collector and storage tank, the front of the box is installed with collector, the top of the collector is installed with intercepting net, the inner wall of the collector is installed with multiple jet pipes, the inner wall of the jet pipe is installed with filter screen, the outer wall of the jet pipe is installed with control valve, the inner wall of the control valve is installed with limit rod, the inner wall of the control valve is installed with movable plate, the inner wall of the control valve is installed with limit spring, the inside top wall of the control valve is installed with guide wheel, the outer wall of the control valve is installed with two groups of No. 1 motor, the output end of No. 1 motor is installed with take-up reel, and take-up reel, guide wheel and movable plate are connected by cable;

[0010] The inside top wall of the box is installed with storage tank.

[0011] Preferably, the outer wall of the box is installed with control screen, the outer wall of the box is installed with multiple control knobs, the outer wall of the box is installed with box door, and the outer wall of the box door is installed with handle.

[0012] Preferably, the top of the box is installed with protective shell, the top of the protective shell is installed with dust screen, and the inner bottom wall of the protective shell is installed with air pump.

[0013] Preferably, the inner wall of the box is provided with a first motor, the output end of the first motor is provided with a lead screw, the outer wall of the lead screw is sleeved with a moving block, the outer wall of the moving block is provided with a fixed disc, the outer wall of the moving block is provided with a first electric telescopic rod, the bottom of the first electric telescopic rod is provided with a blocking plate, the outer wall of the moving block is provided with a second electric telescopic rod, the top of the second electric telescopic rod is provided with a cleaning plate, and the outer wall of the cleaning plate is provided with a brush.

[0014] Preferably, the movable plate is located between the limiting rod and the limiting spring, the control knob is located below the control screen, the radius of the blocking plate is the same as that of the collector, and the output end of the air pump is connected with one end of the air jet pipe.

[0015] Preferably, the inner wall of the box is provided with a rotating plate through a shaft, the outer wall of the rotating plate is provided with a third electric telescopic rod through a shaft, one end of the third electric telescopic rod is connected with the inner wall of the box, the inner wall of the box is provided with a fixed plate, the inner wall of the box is provided with a hydraulic rod, one end of the hydraulic rod is provided with a pressing plate, the inner wall of the box is provided with a fixed ring, the inner wall of the fixed ring is provided with a lifting plate penetratingly, the outer wall of the lifting plate is provided with a striking plate, the inner wall of the box is provided with a second motor, the outer wall of the second motor is provided with a cam, and the inner wall of the box is provided with two groups of inclined plates.

[0016] Preferably, the inner top wall of the box is provided with a water pump, the input end of the water pump is provided with a water inlet pipe, one end of the water inlet pipe extends into the inside of the storage box, the inside bottom wall of the storage box is provided with two groups of sliding rods, the outer wall of the sliding rod is provided with a sliding block, the outer wall of the sliding block is provided with a floating plate, the inside bottom wall of the storage box is provided with a detector, the top of the detector is provided with a detection rod penetratingly, the outer wall of the detection rod is provided with a spring annularly, and the inside bottom wall of the detector is provided with a switch.

[0017] Preferably, the top of the box is provided with a warning device, the inside top wall of the warning device is provided with a buzzer, and the inside bottom wall of the warning device is provided with a fourth electric telescopic rod.

[0018] Preferably, the working steps of the device are as follows:

[0019] S1, when using the device for the first time, open the intercepting net, then place the collector below the sleeve roller, fold the intercepting net, so that all the debris generated in the processing falls into the inside of the collector, when collecting the debris, the first motor works to drive the take-up shaft to rotate, the take-up shaft rotates to tighten the cable, the cable passes through the guide wheel to drive the movable plate to rotate, the movable plate rotates to press the limiting spring, the limiting spring contracts, the control valve opens, the air pump in the protective shell starts to work, the air jet pipe starts to jet, the debris in the collector is blown into the inside of the box, and the function of automatic collection is realized.

[0020] S2, the debris falls along the inclined plate to the fixed plate, at this time, the third electric telescopic rod is retracted to drive the rotating plate to rotate to the vertical direction, then the third electric telescopic rod is extended to drive the rotating plate to rotate to the horizontal position, the hydraulic rod is extended to drive the extrusion plate to move, the extrusion plate extrudes the debris, the rotating plate limits the debris, the extrusion plate extrudes the debris together, and the debris is compressed to the lifting plate, so that the compression function is realized;

[0021] S3, when the parts inside the device are lubricated, the water outlet pipe of the water pump is moved to the parts needing lubrication, the water pump works, the lubricating oil in the storage tank is pumped out, the water outlet pipe of the water pump sprays out the lubricating oil to lubricate the parts, and the lubrication function is realized.

[0022] S4, the fourth electric telescopic rod is extended to impact the switch at the bottom of the buzzer, the buzzer emits a sound alarm to remind the staff, and the alarm function is realized.

[0023] Preferably, the S1 further comprises the following steps:

[0024] S11, when there is larger debris in the collector, the first motor works to drive the lead screw to rotate, the lead screw drives the moving block to move, the moving block drives the fixed disc to move, then the fixed disc moves to one end of the collector, the first electric telescopic rod and the second electric telescopic rod are extended, so that the blocking plate is lowered to be attached to the bottom of the collector, the cleaning plate drives the brush to rise, the first motor continues to rotate the moving block to drive the fixed disc to move to the inside of the box body, the blocking plate pushes the larger debris in the collector, the brush sweeps the debris on the intercepting net to push the debris into the inside of the box body, and the automatic collection function is realized.

[0025] The S2 further comprises the following steps:

[0026] S21, after compression is completed, the No. 2 motor rotates to drive the cam to rotate, the cam drives the impact plate to rise, the impact plate drives the lifting plate to move in the fixed ring, the lifting plate rises, the hydraulic rod continues to extend to drive the compressed debris to impact the box door, the box door is opened, the debris is pushed out, and the staff is facilitated to collect;

[0027] The S3 further comprises the following steps:

[0028] S31, when the content of the lubricating oil is reduced, the floating plate moves with the liquid level, the floating plate drives the sliding block to slide on the sliding rod, the floating plate extrudes the detection rod, the detection rod descends to drive the No. 1 spring to extend, the bottom of the detection rod contacts the switch, so that the alarm starts to work to remind the staff.

[0029] Compared with the prior art, the present application has the following beneficial effects:

[0030] 1. The present application can realize the automatic collection function by installing the air jet pipe, first, when using the device, open the intercepting net, then place the collector below the sleeve roller, fold the intercepting net, so that the debris generated in processing all falls into the inside of the collector, when collecting debris, the No. 1 motor works to drive the take-up shaft to rotate, the take-up shaft rotates to tighten the cable, the cable pulls the movable plate to rotate through the guide wheel, the movable plate rotates to extrude the limit spring, the limit spring shrinks, the control valve opens, the air pump in the protective shell starts to work, the air jet pipe starts to blow air, the debris in the collector is blown into the inside of the box, realizing the automatic collection function;

[0031] 2. The present application can realize the compression function by installing the hydraulic rod, the debris falls onto the fixed plate along the inclined plate, at this time the third electric telescopic rod retracts to drive the rotating plate to rotate to the vertical direction, then the third electric telescopic rod extends to drive the rotating plate to rotate to the horizontal position, the hydraulic rod extends to drive the extrusion plate to move, the extrusion plate extrudes the debris, the rotating plate limits the debris, the extrusion plate extrudes the debris together, and the debris is compressed to the lifting plate, realizing the compression function;

[0032] 3. The present application can realize the lubrication function by installing the storage box, when lubricating the parts inside the device, move the water outlet pipe of the water pump to the parts that need to be lubricated, work the water pump to pump out the lubricating oil in the storage box, the water outlet pipe of the water pump sprays out the lubricating oil to lubricate the parts, realizing the lubrication function;

[0033] 4. The present application can realize the warning function by installing the warning device, the fourth electric telescopic rod extends to hit the switch at the bottom of the buzzer, the buzzer emits a sound to warn the staff, realizing the warning function. BRIEF DESCRIPTION OF DRAWINGS

[0034] Figure 1 It is the overall structure schematic diagram of the present application;

[0035] Figure 2 It is the side view structure schematic diagram of the present application;

[0036] Figure 3 It is the front view structure schematic diagram of the present application;

[0037] Figure 4 It is the moving block part structure schematic diagram of the present application;

[0038] Figure 5 It is the air jet pipe part structure schematic diagram of the present application;

[0039] Figure 6 It is the storage box part structure schematic diagram of the present application;

[0040] Figure 7 It is the warning device part structure schematic diagram of the present application.

[0041] In the figure: 1, box; 2, control panel; 3, control knob; 4, box door; 5, handle; 6, collector; 7, intercept net; 8, air jet pipe; 9, filter screen; 10, control valve; 11, limit rod; 12, movable plate; 13, limit spring; 14, guide wheel; 15, No. 1 motor; 16, take-up spool; 17, protective shell; 18, air pump; 19, first motor; 20, lead screw; 21, moving block; 22, fixed disc; 23, first electric telescopic rod; 24, blocking plate; 25, second electric telescopic rod; 26, cleaning plate; 27, brush; 28, rotating plate; 29, third electric telescopic rod; 30, inclined plate; 31, fixed plate; 32, hydraulic rod; 33, extrusion plate; 34, fixed ring; 35, lifting plate; 36, impact plate; 37, No. 2 motor; 38, cam; 39, storage box; 40, water pump; 41, slide rod; 42, slide block; 43, floating plate; 44, detector; 45, detection rod; 46, No. 1 spring; 47, switch; 48, warning device; 49, buzzer; 50, fourth electric telescopic rod. DETAILED DESCRIPTION

[0042] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.

[0043] In the description of the present application, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first" and "second" are only for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0044] In the description of the present application, it should be noted that unless otherwise explicitly specified and limited, the terms "mounting", "provided with", "connection" and the like should be understood broadly, for example, "connection" can be fixed connection, can also be detachable connection, or integral connection; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0045] Please refer to Figure 1 、 Figure 2 、 Figure 4 and Figure 5 , the present application provides an embodiment: a cold rolling sleeve roll processing with debris collection device, including box 1, collector 6 and storage box 39, the front of the box 1 is installed with collector 6, the top of the collector 6 is installed with intercept net 7, the inner wall of the collector 6 is installed with a plurality of air pipe 8, the inner wall of the air pipe 8 is installed with filter screen 9, the outer wall of the air pipe 8 is installed with control valve 10, the inner wall of the control valve 10 is installed with limit rod 11, the inner wall of the control valve 10 is installed with movable plate 12, the inner wall of the control valve 10 is installed with limit spring 13, the inside top wall of the control valve 10 is installed with guide wheel 14, the outer wall of the control valve 10 is installed with two groups of first motor 15, the output end of the first motor 15 is installed with take-up reel 16, and the take-up reel 16, guide wheel 14 and movable plate 12 are connected through cable, the inside top wall of the box 1 is installed with storage box 39, the outer wall of the box 1 is installed with control screen 2, the outer wall of the box 1 is installed with a plurality of control button 3, the outer wall of the box 1 is installed with box door 4, the outer wall of the box door 4 is installed with handle 5, the top of the box 1 is installed with protective shell 17, the top of the protective shell 17 is installed with dustproof net, the inside bottom wall of the protective shell 17 is installed with air pump 18, the inner wall of the box 1 is installed with first motor 19, the output end of the first motor 19 is installed with lead screw 20, the outer wall of the lead screw 20 is sleeved with moving block 21, the outer wall of the moving block 21 is installed with fixed disc 22, the outer wall of the moving block 21 is installed with first electric telescopic rod 23, the bottom of the first electric telescopic rod 23 is installed with blocking plate 24, the outer wall of the moving block 21 is installed with second electric telescopic rod 25, the top of the second electric telescopic rod 25 is installed with cleaning plate 26, the outer wall of the cleaning plate 26 is installed with brush 27.

[0046] Please refer to Figure 2 and Figure 3 , the movable plate 12 is located between the limit rod 11 and the limit spring 13, the control button 3 is located below the control screen 2, the radius of the blocking plate 24 is the same as the radius of the collector 6, the output end of the air pump 18 is connected with one end of the air pipe 8, the inner wall of the box 1 is installed with rotating plate 28 through shaft, the outer wall of the rotating plate 28 is installed with third electric telescopic rod 29 through shaft, and one end of the third electric telescopic rod 29 is connected with the inner wall of the box 1, the inner wall of the box 1 is installed with fixed plate 31, the inner wall of the box 1 is installed with hydraulic rod 32, one end of the hydraulic rod 32 is installed with extrusion plate 33, the inner wall of the box 1 is installed with fixed ring 34, the inner wall of the fixed ring 34 is installed with lifting plate 35, the outer wall of the lifting plate 35 is installed with impact plate 36, the inner wall of the box 1 is installed with second motor 37, the outer wall of the second motor 37 is installed with cam 38, the inner wall of the box 1 is installed with two groups of inclined plate 30.

[0047] Please refer to Figure 2 and Figure 6 , the inner top wall of the box 1 is provided with a water pump 40, the input end of the water pump 40 is provided with a water inlet pipe, one end of the water inlet pipe extends into the inside of the storage box 39, the inside bottom wall of the storage box 39 is provided with two groups of sliding rods 41, the outer wall of the sliding rod 41 is provided with a sliding block 42, the outer wall of the sliding block 42 is provided with a floating plate 43, the inside bottom wall of the storage box 39 is provided with a detector 44, the top of the detector 44 is provided with a detection rod 45 in a penetrating manner, the outer wall of the detection rod 45 is surrounded by a first spring 46, and the inside bottom wall of the detector 44 is provided with a switch 47.

[0048] Please refer to Figure 7 , the top of the box 1 is provided with a warning device 48, the inside top wall of the warning device 48 is provided with a buzzer 49, and the inside bottom wall of the warning device 48 is provided with a fourth electric telescopic rod 50.

[0049] The working steps of the device are as follows:

[0050] S1, when using the device for the first time, open the intercepting net 7, then place the collector 6 below the sleeve roller, fold the intercepting net 7, so that all the debris generated in the processing falls into the inside of the collector 6, when collecting the debris, the first motor 15 works to drive the take-up shaft 16 to rotate, the take-up shaft 16 rotates to drive the cable to be tightened, the cable passes through the guide wheel 14 to drive the movable plate 12 to rotate, the movable plate 12 rotates to then press the limiting spring 13, the limiting spring 13 shrinks, the control valve 10 is opened, the air pump 18 in the protection shell 17 starts to work, the air jet pipe 8 starts to jet, the debris in the collector 6 is blown into the inside of the box 1, and the automatic collection function is realized;

[0051] S2, the debris falls onto the fixed plate 31 along the inclined plate 30, at this time, the third electric telescopic rod 29 shrinks to drive the rotating plate 28 to rotate to the vertical direction, then the third electric telescopic rod 29 is elongated to drive the rotating plate 28 to rotate to the horizontal position, the hydraulic rod 32 is elongated to drive the extrusion plate 33 to move, the extrusion plate 33 extrudes the debris, the rotating plate 28 limits the debris, the extrusion plate 33 extrudes the debris together, and the debris is compressed to the lifting plate 35, so that the compression function is realized;

[0052] S3, when lubricating the parts in the device, the water outlet pipe of the water pump 40 is moved to the parts to be lubricated, the water pump 40 works, the lubricating oil in the storage box 39 is pumped out, the water outlet pipe of the water pump 40 sprays the lubricating oil to lubricate the parts, and the lubrication function is realized;

[0053] S4, the fourth electric telescopic rod 50 is elongated, hits the switch at the bottom of the buzzer 49, the buzzer 49 emits a sound warning to remind the staff, and the warning function is realized.

[0054] The S1 further comprises the following steps:

[0055] S11, when there are larger debris in the collector 6, the first motor 19 works to drive the screw rod 20 to rotate, the screw rod 20 drives the moving block 21 to move, the moving block 21 drives the fixed disc 22 to move, and then the fixed disc 22 moves to one end of the collector 6, the first electric telescopic rod 23 and the second electric telescopic rod 25 are elongated, so that the blocking plate 24 is lowered to fit the bottom of the collector 6, the cleaning plate 26 drives the brush 27 to rise, the first motor 19 continues to rotate the moving block 21 to drive the fixed disc 22 to move to the inside of the box body 1, the blocking plate 24 pushes the larger debris in the collector 6, the brush 27 sweeps the debris on the interception net 7, and pushes the debris to the inside of the box body 1, so as to realize the function of automatic collection;

[0056] The S2 further comprises the following steps:

[0057] S21, after compression, the second motor 37 rotates to drive the cam 38 to rotate, the cam 38 drives the impact plate 36 to rise, the impact plate 36 drives the lifting plate 35 to move in the fixed ring 34, the lifting plate 35 rises, the hydraulic rod 32 continues to elongate, and drives the compressed debris to impact the box door 4, the box door 4 is opened, and the debris is pushed out, which is convenient for the staff to collect;

[0058] The S3 further comprises the following steps:

[0059] S31, when the content of lubricating oil is reduced, the floating plate 43 moves with the liquid level, the floating plate 43 drives the sliding block 42 to slide on the sliding rod 41, the floating plate 43 extrudes the detection rod 45, the detection rod 45 descends to drive the first spring 46 to elongate, the bottom of the detection rod 45 contacts the switch 47, so that the warning device 48 starts to work and reminds the passing personnel.

[0060] The working principle is that when the device is used, the intercepting net 7 is opened, then the collector 6 is placed below the sleeve roller, the intercepting net 7 is folded, so that all the debris generated in the processing falls into the inside of the collector 6, when the debris is collected, the first motor 15 works to drive the take-up spool 16 to rotate, the take-up spool 16 rotates to tighten the cable, the cable pulls the movable plate 12 to rotate through the guide wheel 14, the movable plate 12 rotates to then extrude the limiting spring 13, the limiting spring 13 contracts, the control valve 10 opens, the air pump 18 in the protective shell 17 starts to work, the air jet pipe 8 starts to jet, the debris in the collector 6 is blown into the inside of the box body 1, realizing the function of automatic collection, when there is larger debris in the collector 6, the first motor 19 works to drive the lead screw 20 to rotate, the lead screw 20 drives the moving block 21 to move, the moving block 21 drives the fixed disc 22 to move, then the fixed disc 22 moves to one end of the collector 6, the first electric telescopic rod 23 and the second electric telescopic rod 25 are elongated, so that the blocking plate 24 is lowered to be attached to the bottom of the collector 6, the cleaning plate 26 drives the brush 27 to be raised, the first motor 19 continues to rotate the moving block 21 to drive the fixed disc 22 to move towards the inside of the box body 1, the blocking plate 24 pushes the larger debris in the collector 6, the brush 27 sweeps the debris on the intercepting net 7, pushes the debris into the inside of the box body 1, realizing the function of automatic collection;

[0061] The debris falls along the inclined plate 30 to the fixed plate 31, at this time the third electric telescopic rod 29 contracts to drive the rotating plate 28 to rotate to the vertical direction, then the third electric telescopic rod 29 is elongated to drive the rotating plate 28 to rotate to the horizontal position, the hydraulic rod 32 is elongated to drive the extrusion plate 33 to move, the extrusion plate 33 extrudes the debris, the rotating plate 28 limits the debris, the extrusion plate 33 extrudes the debris together, compresses the debris to the lifting plate 35, realizing the compression function, after compression is completed, the second motor 37 rotates to drive the cam 38 to rotate, the cam 38 rotates to drive the impact plate 36 to be raised, the impact plate 36 drives the lifting plate 35 to move in the fixed ring 34, the lifting plate 35 is raised, the hydraulic rod 32 continues to be elongated, drives the compressed debris to impact the box door 4, the box door 4 is opened, the debris is pushed out, facilitating the staff to collect;

[0062] When the parts inside the device are lubricated, the water outlet pipe of the water pump 40 is moved to the parts that need to be lubricated, the water pump 40 works, the lubricating oil in the storage tank 39 is pumped out, the water outlet pipe of the water pump 40 sprays the lubricating oil to lubricate the parts, realizing the lubrication function, when the content of the lubricating oil is reduced, the floating plate 43 moves with the liquid level, the floating plate 43 drives the sliding block 42 to slide on the slide rod 41, the floating plate 43 extrudes the detection rod 45, the detection rod 45 descends to elongate the first spring 46, the bottom of the detection rod 45 contacts the switch 47, so that the warning device 48 starts to work, reminding the passers-by;

[0063] The fourth electric telescopic rod 50 is elongated, hits the switch at the bottom of the buzzer 49, the buzzer 49 emits a sound warning, reminding the staff, and realizing the warning function.

[0064] It will be apparent to those skilled in the art that the application is not limited to the details of the above-exemplified embodiments and that the present application can be implemented in other particular forms without departing from the spirit or essential characteristics thereof. The presently disclosed embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the application being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. No feature of the application is to be construed as a limitation thereon unless it is expressly stated to be such.

Claims

1. A chip collection device for cold rolling sleeve processing, comprising a box body (1), a collector (6) and a storage box (39), characterized in that: The front of the box (1) is provided with a collector (6), the top of the collector (6) is provided with an interception net (7), the inner wall of the collector (6) is provided with a plurality of jet tubes (8), the inner wall of the jet tube (8) is provided with a filter net (9), the outer wall of the jet tube (8) is provided with a control valve (10), the inner wall of the control valve (10) is provided with a limit rod (11), the inner wall of the control valve (10) is provided with a movable plate (12), the inner wall of the control valve (10) is provided with a limit spring (13), the inner top wall of the control valve (10) is provided with a guide wheel (14), the outer wall of the control valve (10) is provided with two sets of No. 1 motors (15), the output end of the No. 1 motor (15) is provided with a take-up shaft (16), and the take-up shaft (16), the guide wheel (14) and the movable plate (12) are connected by cables; A storage box (39) is installed on the inner top wall of the box body (1); A control panel (2) is installed on the outer wall of the box body (1), a plurality of control buttons (3) are installed on the outer wall of the box body (1), a box door (4) is installed on the outer wall of the box body (1), and a handle (5) is installed on the outer wall of the box door (4); A protective shell (17) is installed on the top of the box body (1), a dustproof net is installed on the top of the protective shell (17), and an air pump (18) is installed on the inner bottom wall of the protective shell (17); A first motor (19) is mounted on the inner wall of the box (1), a lead screw (20) is mounted on the output end of the first motor (19), a moving block (21) is mounted on the outer wall of the lead screw (20), a fixed plate (22) is mounted on the outer wall of the moving block (21), a first electric telescopic rod (23) is mounted on the outer wall of the moving block (21), a blocking plate (24) is mounted on the bottom of the first electric telescopic rod (23), a second electric telescopic rod (25) is mounted on the outer wall of the moving block (21), a cleaning plate (26) is mounted on the top of the second electric telescopic rod (25), and a brush (27) is mounted on the outer wall of the cleaning plate (26).

2. A debris collection device for cold rolling roller sleeve processing according to claim 1, characterized in that: The movable plate (12) is located between the limiting rod (11) and the limiting spring (13), the control button (3) is located below the control screen (2), the radius of the blocking plate (24) is the same as the radius of the collector (6), and the output end of the air pump (18) is connected to one end of the injection pipe (8).

3. The debris collection device for cold rolling roller sleeve processing according to claim 1, characterized in that: The inner wall of the box (1) is provided with a rotating plate (28) through a shaft, the outer wall of the rotating plate (28) is provided with a third electric telescopic rod (29) through a shaft, and one end of the third electric telescopic rod (29) is connected to the inner wall of the box (1), the inner wall of the box (1) is provided with a fixed plate (31), the inner wall of the box (1) is provided with a hydraulic rod (32), one end of the hydraulic rod (32) is provided with an extrusion plate (33), the inner wall of the box (1) is provided with a fixed ring (34), the inner wall of the fixed ring (34) is provided with a lifting plate (35), the outer wall of the lifting plate (35) is provided with an impact plate (36), the inner wall of the box (1) is provided with a second motor (37), the outer wall of the second motor (37) is provided with a cam (38), and the inner wall of the box (1) is provided with two sets of inclined plates (30).

4. The debris collection device for cold rolling roller sleeve processing according to claim 1, characterized in that: A water pump (40) is installed on the inner top wall of the box body (1), a water inlet pipe is installed on the input end of the water pump (40), and one end of the water inlet pipe extends into the interior of the storage box (39), two sets of slide bars (41) are installed on the inner bottom wall of the storage box (39), a slider (42) is installed on the outer wall of the slide bar (41), a floating plate (43) is installed on the outer wall of the slider (42), a detector (44) is installed on the inner bottom wall of the storage box (39), a detection rod (45) is installed through the top of the detector (44), a No. 1 spring (46) is installed around the outer wall of the detection rod (45), and a switch (47) is installed on the inner bottom wall of the detector (44).

5. The chip collection device for cold rolling roller sleeve processing according to claim 1, characterized in that: A warning device (48) is installed on the top of the box (1), a buzzer (49) is installed on the inner top wall of the warning device (48), and a fourth electric telescopic rod (50) is installed on the inner bottom wall of the warning device (48).

6. The method for using the debris collection device for cold rolling sleeve processing according to any one of claims 1 to 5, characterized in that: The working steps of the device are as follows: S1. When using the device, the intercepting net (7) is opened, and then the collector (6) is placed under the roller, and the intercepting net (7) is closed, so that all the debris generated by the processing falls into the inside of the collector (6). When collecting the debris, the No. 1 motor (15) works to drive the take-up shaft (16) to rotate, and the rotation of the take-up shaft (16) drives the cable to be tightened. The cable pulls the movable plate (12) to rotate through the guide wheel (14), and the movable plate (12) rotates and then squeezes the limit spring (13). The limit spring (13) contracts, and the control valve (10) opens. The air pump (18) inside the protective shell (17) starts to work, and the jet pipe (8) starts to jet, blowing all the debris inside the collector (6) into the inside of the box (1), realizing the automatic collection function; S2, the debris falls along the inclined plate (30) onto the fixed plate (31), at which time the third electric telescopic rod (29) contracts and drives the rotating plate (28) to rotate to the vertical direction, then the third electric telescopic rod (29) extends and drives the rotating plate (28) to rotate to the horizontal position, the hydraulic rod (32) extends and drives the extrusion plate (33) to move, the extrusion plate (33) squeezes the debris, the rotating plate (28) restricts the debris, the extrusion plate (33) squeezes the debris together, and compresses the debris to the lifting plate (35), thereby realizing the compression function; S3. When lubricating the components inside the device, the water outlet pipe of the water pump (40) is moved to the component that needs to be lubricated, the water pump (40) works, the lubricating oil in the storage tank (39) is pumped out, and the water outlet pipe of the water pump (40) sprays the lubricating oil to lubricate the component, thereby achieving the lubrication function; S4, the fourth electric telescopic rod (50) extends and hits the switch at the bottom of the buzzer (49), and the buzzer (49) emits a sound warning to remind the staff, thereby realizing the warning function.

7. The method for using the debris collection device for cold rolling roller sleeve processing according to claim 6, characterized in that: The step S1 further includes the following steps: S11. When there are large debris in the collector (6), the first motor (19) drives the lead screw (20) to rotate, the lead screw (20) drives the moving block (21) to move, the moving block (21) drives the fixed disk (22) to move, and then the fixed disk (22) moves to one end of the collector (6). The first electric telescopic rod (23) and the second electric telescopic rod (25) extend, so that the blocking plate (24) descends and fits with the bottom of the collector (6). The cleaning plate (26) drives the brush (27) to rise. The first motor (19) continues to rotate the moving block (21) to drive the fixed disk (22) to move toward the inside of the box (1). The blocking plate (24) pushes the large debris inside the collector (6). The brush (27) cleans the debris on the intercepting net (7) and pushes the debris into the inside of the box (1), realizing the automatic collection function. The S2 also includes the following steps: S21, after the compression is completed, the second motor (37) rotates to drive the cam (38) to rotate, the cam (38) rotates to drive the impact plate (36) to rise, the impact plate (36) drives the lifting plate (35) to move inside the fixed ring (34), the lifting plate (35) rises, the hydraulic rod (32) continues to extend, and drives the compressed debris to hit the box door (4), the box door (4) opens, and the debris is pushed out, making it convenient for staff to collect; The S3 also includes the following steps: S31. When the lubricating oil content decreases, the float (43) moves with the liquid level, and the float (43) drives the slider (42) to slide on the slide bar (41). The float (43) squeezes the detection rod (45), and the detection rod (45) descends to drive the No. 1 spring (46) to extend. The bottom of the detection rod (45) contacts the switch (47), so that the alarm (48) starts to work, and reminds the passing personnel.

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