A pouring device for aerated brick pouring process

By designing a casting device with automatic rotating and mixing components, the problem of manual mold movement in the aerated concrete block casting operation was solved, realizing automated production, improving efficiency and molding quality, eliminating air bubbles and blockages, and enhancing the practicality of the device.

CN116690766BActive Publication Date: 2026-03-27FUJIAN GUOQIANG NEW ENVIRONMENTAL PROTECTION BUILDING MATERIALS CO LTD
View PDF 2 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-06-29
Publication Date
2026-03-27

AI Technical Summary

Technical Problem

The casting process for aerated concrete blocks requires manual assistance to move the molds, resulting in a heavy workload for operators and low production efficiency.

Method used

A casting device comprising an automatic rotating component, a hydraulic pusher, and a mixing component has been designed. The automatic rotating component is used for rotating and moving the mold, the hydraulic pusher is used for vibrating the mold, and the mixing component is used for mixing and discharging the raw materials, thereby reducing manual operation and improving production efficiency and molding quality.

Benefits of technology

The system automates mold operation, reduces manual labor, improves the production efficiency and molding quality of aerated concrete blocks, eliminates air bubbles in raw materials, avoids raw material solidification and clogging of the feed pipe, and enhances the practicality of the device.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN116690766B_ABST
    Figure CN116690766B_ABST
Patent Text Reader

Abstract

The application discloses an aerated brick pouring process pouring device, and particularly relates to the technical field of aerated brick production, which comprises an operation table, and mounting racks are arranged at the two ends of the top of the operation table; two groups of the mounting racks are fixedly connected with storage tanks at the ends close to each other; a feeding port is arranged on one side of the top of the storage tank; a discharging pipe is arranged at the bottom of the storage tank; and an electromagnetic valve is arranged at the bottom of the discharging pipe. The automatic rotating assembly can automatically pour raw materials into multiple groups of molds to produce aerated bricks, and the manual operation of the operator is reduced, thereby improving the production efficiency of the device for aerated bricks. Meanwhile, the left and right molds are continuously shaken by starting the hydraulic push rod and using the rebound force of the return spring, so that the raw materials in the molds can be vibrated, air bubbles in the raw materials can be effectively eliminated, and the forming quality of the aerated bricks is improved.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of aerated brick production, in particular to a pouring device for aerated brick pouring process. BACKGROUND

[0002] Aerated concrete block is a new type of wall material made of stone powder, cement, lime as main raw materials, raw material preparation, pouring cutting forming, high pressure steam curing, mainly used for non-bearing wall masonry and frame structure filling.

[0003] In the production of aerated brick, the main raw materials such as stone powder, cement and lime are prepared first, and then poured into the mold. After the raw materials in the mold are formed, the aerated brick can be made. However, at present, manual assistance is needed to move the mold during the pouring operation of the aerated brick, which greatly increases the workload of the operator and also makes the production efficiency lower. SUMMARY

[0004] This section aims to summarize some aspects of the embodiments of the present application and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the abstract and title of the specification to avoid obscuring the purpose of this section, abstract and title, and such simplifications or omissions cannot be used to limit the scope of the present application.

[0005] In view of the problems existing in the prior art, the present application is proposed.

[0006] Therefore, the purpose of the present application is to provide a pouring device for aerated brick pouring process, which solves the problem that manual assistance is needed to move the mold during the pouring operation of the aerated brick, which greatly increases the workload of the operator and also makes the production efficiency lower.

[0007] To solve the above technical problems, the present application provides the following technical scheme: a pouring device for aerated brick pouring process, comprising an operation table, two ends of the top of the operation table are provided with mounting frames, two groups of mounting frames are fixedly connected with storage tanks at one end close to each other, one side of the top of the storage tank is provided with a feeding port, the bottom of the storage tank is provided with a discharge pipe, the bottom of the discharge pipe is provided with an electromagnetic valve, the top of the operation table is provided with multiple molds, one side of the top of the operation table is provided with an automatic rotating assembly, and the automatic rotating assembly is used to drive the multiple molds to rotate, and the inner cavity of the storage tank is provided with a stirring assembly.

[0008] As a preferred scheme of the pouring device for the aerated brick pouring process, the automatic rotating assembly comprises a rotating shaft rotatably connected to one side of the top of the operation table, and the rotating shaft penetrates through the operation table, one side of the bottom of the rotating shaft is fixedly connected with a motor B, and the output end of the motor B and the bottom end of the rotating shaft are connected with each other.

[0009] As a preferred scheme of the pouring device for the aerated brick pouring process, the top of the surface of the rotating shaft is fixedly sleeved with a mounting sleeve, the surface of the mounting sleeve is fixedly connected with a plurality of connecting plates A, the inner cavity of the connecting plate A is slidably connected with a connecting plate B, and one end of the connecting plate B extends to the outside of the connecting plate A and is connected with the surface of the mold.

[0010] As a preferred scheme of the pouring device for the aerated brick pouring process, one side of the top of the operation table is provided with an outer annular sliding groove and an inner annular sliding groove, and the rotating shaft is located at the center position of the outer annular sliding groove and the inner annular sliding groove, the bottom of the mold is provided with a connecting plate, one side of the bottom of the connecting plate is provided with a sliding block A, and the bottom end of the sliding block A extends to the inner cavity of the outer annular sliding groove and is slidably connected with each other, the other side of the bottom of the connecting plate is provided with a sliding block B, and the bottom end of the sliding block B extends to the inner cavity of the inner annular sliding groove and is slidably connected with each other.

[0011] As a preferred scheme of the pouring device for the aerated brick pouring process, the top of the operation table is provided with a moving sliding groove, and the moving sliding groove, the outer annular sliding groove and the inner annular sliding groove are in communication with each other.

[0012] As a preferred scheme of the pouring device for the aerated brick pouring process, one side of the inner cavity of the connecting plate B is fixedly connected with a telescopic rod, one end of the telescopic rod is connected with one side of the inner cavity of the connecting plate A, and the surface of the telescopic rod is sleeved with a return spring.

[0013] As a preferred scheme of the pouring device for the aerated brick pouring process, one side of the top of the operation table away from the mounting sleeve is fixedly connected with a hydraulic push rod, and the output end of the hydraulic push rod is fixedly connected with a rubber contact.

[0014] As a preferred scheme of the pouring device for the aerated brick pouring process, the stirring assembly comprises a rotating rod A rotatably connected to the top of the inner cavity of the storage tank, the top of the storage tank is fixedly connected with a motor A, the output end of the motor A extends to the inner cavity of the storage tank and is connected with the output end of the rotating rod A, the surface of the rotating rod A is fixedly sleeved with four sleeve B, the sleeve B is fixedly connected with a plurality of stirring blades, and the bottom of the rotating rod A is provided with an auxiliary discharging piece.

[0015] As a preferred scheme of the pouring device for the aerated brick pouring process, the auxiliary discharging part comprises a rotating rod B fixedly connected to the bottom of the rotating rod A and extending into the inner cavity of the discharging pipe, and a spiral blade is fixedly sleeved on the surface of the rotating rod B to facilitate discharging.

[0016] As a preferred scheme of the pouring device for the aerated brick pouring process, the top and bottom of the surface of the rotating rod A are fixedly connected with a sleeve A, the surface of the sleeve A is fixedly connected with two groups of connecting rods, and the ends of the connecting rods away from the sleeve A are fixedly connected with scrapers.

[0017] To sum up, the present application has at least one of the following beneficial effects:

[0018] 1. The automatic rotating assembly can automatically pour raw materials into multiple molds to produce aerated bricks, reducing manual operation of the operator, thereby improving the efficiency of the device in producing aerated bricks, and the left and right shaking of the mold is driven by the rebound force of the return spring of the hydraulic push rod, so that the raw materials in the mold can be vibrated, effectively eliminating bubbles in the raw materials, and improving the quality of the aerated brick forming.

[0019] 2. The motor A is started to drive the rotating rod A to rotate, thereby driving the stirring blades on the multiple sleeve B to rotate to stir the raw materials in the storage tank, ensure the viscosity of the raw materials, avoid the raw materials from solidifying and caking in the storage tank, improve the quality of the aerated brick production, and the rotating rod A can drive the scrapers to rotate in the inner cavity of the storage tank and scrape the inner wall of the storage tank, effectively preventing the raw materials from adhering to the inner wall of the storage tank.

[0020] 3. The rotating rod A can drive the spiral blade to rotate in the inner cavity of the discharging pipe when the rotating rod A rotates, and the raw materials in the storage tank can be pushed out through the bottom of the discharging pipe by the rotating spiral blade when the electromagnetic valve is opened, thereby ensuring the smooth discharging of the discharging pipe, improving the discharging speed, avoiding the raw materials from being blocked in the inner cavity of the discharging pipe, and thereby improving the practicability of the device. BRIEF DESCRIPTION OF DRAWINGS

[0021] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments. Obviously, the drawings described below are only some embodiments described in the present application, and other drawings can also be obtained by those skilled in the art based on these drawings.

[0022] Figure 1 is a perspective view of the present application;

[0023] Figure 2 is a top view of the present application;

[0024] Figure 3 It is a front view of the application;

[0025] Figure 4 It is a top view of the operating platform of the application;

[0026] Figure 5 It is a sectional view of the storage tank of the application;

[0027] Figure 6 It is a top view of the connecting plate A and the connecting plate B of the application.

[0028] Explanation of reference signs:

[0029] Reference numbers in the figure: 1, operating platform; 2, hydraulic push rod; 3, mounting bracket; 4, storage tank; 5, motor A; 6, feed inlet; 7, discharging pipe; 8, electromagnetic valve; 9, mold; 10, rotating shaft; 11, mounting sleeve; 12, connecting plate A; 13, connecting plate B; 14, outer ring-shaped sliding groove; 15, inner ring-shaped sliding groove; 16, telescopic rod; 17, return spring; 18, moving sliding groove; 19, motor B; 20, rubber contact; 21, rotating rod A; 22, sleeve A; 23, connecting rod; 24, scraper; 25, sleeve B; 26, stirring blade; 27, connecting plate; 28, sliding block A; 29, sliding block B; 30, rotating rod B; 31, helical blade. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the application will be clearly and completely described below with reference to the drawings in the embodiments of the application. Obviously, the described embodiments are only part of the embodiments of the application, rather than all the embodiments of the application. Based on the embodiments in the application, all other embodiments obtained by a person of ordinary skill in the art without creative work fall within the protection scope of the application.

[0031] The application discloses a pouring device for aerated brick pouring process.

[0032] The application provides a pouring device for aerated brick pouring process, as shown in the drawings. Figures 1-4 The pouring device for aerated brick pouring process comprises an operating platform 1, mounting brackets 3 are arranged at both ends of the top of the operating platform 1, a storage tank 4 is fixedly connected to one end of the two groups of mounting brackets 3 and close to each other, a feed inlet 6 is arranged on one side of the top of the storage tank 4, a discharging pipe 7 is arranged at the bottom of the storage tank 4, an electromagnetic valve 8 is arranged at the bottom of the discharging pipe 7, a plurality of molds 9 are arranged on the top of the operating platform 1, an automatic rotating assembly is arranged on one side of the top of the operating platform 1 and is used for driving the plurality of molds 9 to rotate, and a stirring assembly is arranged in the inner cavity of the storage tank 4.

[0033] The automatic rotating assembly includes a rotating shaft 10 rotatably connected to one side of the top of the operating table 1, and the rotating shaft 10 passes through the operating table 1. A motor B19 is fixedly connected to one side of the bottom of the rotating shaft 10. The output end of the motor B19 is connected to the bottom end of the rotating shaft 10. A mounting sleeve 11 is fixedly sleeved on the top of the surface of the rotating shaft 10. Multiple sets of connecting plates A12 are fixedly connected to the surface of the mounting sleeve 11. A connecting plate B13 is slidably connected to the inner cavity of the connecting plate A12, and one end of the connecting plate B13 extends to the outside of the connecting plate A12 and is connected to the surface of the mold 9.

[0034] An outer annular groove 14 and an inner annular groove 15 are provided on one side of the top of the operating table 1, and the rotating shaft 10 is located at the center of the outer annular groove 14 and the inner annular groove 15. A connecting plate 27 is provided at the bottom of the mold 9. A slider A28 is provided on one side of the bottom of the connecting plate 27, and the bottom end of the slider A28 extends into the inner cavity of the outer annular groove 14 and slides to be connected to each other. A slider B29 is provided on the other side of the bottom of the connecting plate 27, and the bottom end of the slider B29 extends into the inner cavity of the inner annular groove 15 and slides to be connected to each other.

[0035] First, the raw materials are transferred to the storage tank 4 through the feed inlet 6. Then, by activating the solenoid valve 8, the raw materials fall through the feed pipe 7 into the mold 9 below. After the mold 9 is full, the solenoid valve 8 is closed. Then, the motor B19 is activated to drive the rotating shaft 10 to rotate, which causes the mounting sleeve 11 to rotate and move the next set of molds 9 below the feed pipe 7. Then, the solenoid valve 8 is opened to pour the raw materials from the storage tank 4 into the mold 9. After the mold 9 is full, the solenoid valve 8 is closed. Then, the motor B19 is activated and the above steps are repeated to automatically fill each set of molds 9 with raw materials and then cast into aerated concrete blocks.

[0036] To improve the quality of aerated concrete block production, such as Figures 1-3 As shown, the top of the operating table 1 is provided with a movable slide 18, and the movable slide 18, the outer annular slide 14 and the inner annular slide 15 are interconnected. A telescopic rod 16 is fixedly connected to one side of the inner cavity of the connecting plate B13, and one end of the telescopic rod 16 is connected to one side of the inner cavity of the connecting plate A12. A return spring 17 is sleeved on the surface of the telescopic rod 16. A hydraulic push rod 2 is fixedly connected to the top of the operating table 1 away from the mounting sleeve 11, and a rubber contact 20 is fixedly connected to the output end of the hydraulic push rod 2.

[0037] When the motor B19 is started to make a group of molds 9 rotate and move below the feeding pipe 7, the slider A28 and the slider B29 slide inside the outer annular sliding groove 14 and the inner annular sliding groove 15. When a group of molds 9 is located below the feeding pipe 7, the elastic force of the reset spring 17 can make the telescopic rod 16 extend, and the connecting plate B13 moves out of the connecting plate A12, and then the slider A28 and the slider B29 of the group of molds 9 slide inside the moving sliding groove 18, and then when the raw materials are poured into the molds 9, the rubber contact 20 on the output end of the hydraulic push rod 2 and one side of the mold 9 are in contact and push the mold 9 to move, so that the slider A28 and the slider B29 move inside the moving sliding groove 18, and the connecting plate B13 moves back to the inner cavity of the connecting plate A12, and the telescopic rod 16 and the reset spring 17 are retracted, and then the output end of the hydraulic push rod 2 is reset, and the elastic force of the reset spring 17 drives the mold 9 to move left and right, so that the raw materials in the mold 9 can be vibrated, which can effectively eliminate the bubbles in the raw materials, thereby improving the quality of the aerated concrete forming.

[0038] When the group of molds 9 is filled, the hydraulic push rod 2 is started again to push the mold 9, and then the connecting plate B13 moves back to the inner cavity of the connecting plate A12, and then the slider A28 and the slider B29 are close to the outer annular sliding groove 14 and the inner annular sliding groove 15, and then the motor B19 drives the mold 9 filled with raw materials to move, and the slider A28 and the slider B29 move back to the outer annular sliding groove 14 and the inner annular sliding groove 15, and then the next group of molds 9 moves below the feeding pipe 7, and the above steps are repeated.

[0039] In order to improve the quality of the raw materials stored in the storage tank 4, as shown in Figure 3 and 5 The stirring assembly comprises a rotating rod A21 rotatably connected to the top of the inner cavity of the storage tank 4, and the top of the storage tank 4 is fixedly connected with a motor A5, and the output end of the motor A5 extends into the inner cavity of the storage tank 4 and is connected with the output end of the rotating rod A21. The surface of the rotating rod A21 is fixedly sleeved with four sets of sleeves B25, and the sleeves B25 are fixedly connected with a plurality of stirring blades 26. The bottom of the rotating rod A21 is provided with an auxiliary discharging piece, and the top and bottom of the surface of the rotating rod A21 are fixedly connected with sleeves A22. The surface of the sleeves A22 is fixedly connected with two connecting rods 23, and the ends of the connecting rods 23 away from the sleeves A22 are fixedly connected with scrapers 24.

[0040] When the raw materials are poured into the storage tank 4 through the feeding port 6, the rotating rod A21 can be driven to rotate by starting the motor A5, and then the stirring blades 26 on the multiple sets of sleeves B25 are driven to rotate to stir the raw materials in the storage tank 4, so as to ensure the viscosity of the raw materials, avoid the raw materials from solidifying and caking in the storage tank 4, improve the quality of the aerated brick production, and the rotating rotating rod A21 can drive the two sets of sleeves A22 to rotate, and then the scraper 24 on the connecting rod 23 rotates in the inner cavity of the storage tank 4 and scrapes the inner wall of the storage tank 4, so as to effectively avoid the raw materials from adhering to the inner wall of the storage tank 4.

[0041] Finally, in order to ensure the discharging speed, as shown in Figure 3 and 5 the auxiliary discharging part includes a rotating rod B30 fixedly connected to the bottom of the rotating rod A21, and the rotating rod B30 extends to the inner cavity of the discharging pipe 7, and the surface of the rotating rod B30 is fixedly sleeved with a spiral blade 31.

[0042] When the rotating rod A21 rotates, the rotating rod B30 can be driven to rotate, and the rotating rod B30 rotates to drive the spiral blade 31 to rotate in the inner cavity of the discharging pipe 7, and when the electromagnetic valve 8 is opened, the raw materials in the storage tank 4 can be pushed out through the bottom of the discharging pipe 7 by the rotating spiral blade 31, so as to ensure the smooth discharging of the discharging pipe 7, improve the discharging speed, avoid the raw materials from being blocked in the inner cavity of the discharging pipe 7, and then improve the practicability of the device.

[0043] The above only describes the preferred embodiments of the present application and is not used to limit the present application, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A casting device for aerated concrete casting process comprising an operating table (1), characterized in that, The operation platform (1) top of both ends is equipped with mounting bracket (3), two groups of mounting bracket (3) are fixedly connected with storage tank (4) on one side close to each other, the top of one side of storage tank (4) is equipped with feed inlet (6), the bottom of storage tank (4) is equipped with discharge pipe (7), the bottom of discharge pipe (7) is equipped with electromagnetic valve (8), the top of operation platform (1) is equipped with multiple mould (9), one side of the top of operation platform (1) is equipped with automatic rotating assembly, and automatic rotating assembly is used to drive multiple mould (9) to rotate, the inner chamber of storage tank (4) is equipped with stirring assembly; The automatic rotating assembly includes a rotating shaft (10) rotatably connected to one side of the top of the operation platform (1), and the rotating shaft (10) penetrates the operation platform (1), one side of the bottom of the rotating shaft (10) is fixedly connected with a motor B (19), and the output end of the motor B (19) and the bottom end of the rotating shaft (10) are connected with each other; The top of the surface of the rotating shaft (10) is fixedly sleeved with a mounting sleeve (11), a plurality of connecting plates A (12) are fixedly connected to the surface of the mounting sleeve (11), the inner cavity of the connecting plate A (12) is slidably connected with a connecting plate B (13), and one end of the connecting plate B (13) extends to the outside of the connecting plate A (12) and is connected with the surface of the mould (9); One side of the top of the operation platform (1) is provided with an outer annular chute (14) and an inner annular chute (15), and the rotating shaft (10) is located at the center position of the outer annular chute (14) and the inner annular chute (15), the bottom of the mould (9) is provided with a connecting plate (27), one side of the bottom of the connecting plate (27) is provided with a sliding block A (28), and the bottom end of the sliding block A (28) extends to the inner cavity of the outer annular chute (14) and is slidably connected, the other side of the bottom of the connecting plate (27) is provided with a sliding block B (29), and the bottom end of the sliding block B (29) extends to the inner cavity of the inner annular chute (15) and is slidably connected; The top of the operation platform (1) is provided with a moving chute (18), and the moving chute (18) and the outer annular chute (14) and the inner annular chute (15) are in communication with each other; One side of the inner cavity of the connecting plate B (13) is fixedly connected with a telescopic rod (16), and one end of the telescopic rod (16) and one side of the inner cavity of the connecting plate A (12) are connected with each other, and the surface of the telescopic rod (16) is sleeved with a return spring (17); The top of the operation platform (1) is fixedly connected with a hydraulic push rod (2) away from the mounting sleeve (11), and the output end of the hydraulic push rod (2) is fixedly connected with a rubber contact (20).

2. The apparatus according to claim 1, wherein The stirring assembly comprises a rotating rod A (21) rotatably connected to the top of the inner cavity of the storage tank (4), the top of the storage tank (4) is fixedly connected with a motor A (5), and the output end of the motor A (5) extends to the inner cavity of the storage tank (4) and is connected with the output end of the rotating rod A (21), the surface of the rotating rod A (21) is fixedly sleeved with four groups of sleeve seats B (25), the sleeve seats B (25) are fixedly connected with a plurality of stirring blades (26), and the bottom of the rotating rod A (21) is provided with an auxiliary discharging piece.

3. The apparatus according to claim 2, wherein The auxiliary discharging piece comprises a rotating rod B (30) fixedly connected to the bottom of the rotating rod A (21), and the rotating rod B (30) extends to the inner cavity of the discharging pipe (7), and the surface of the rotating rod B (30) is fixedly sleeved with a spiral blade (31).

4. The apparatus according to claim 3, wherein The top and bottom of the surface of the rotating rod A (21) are fixedly connected with sleeve seats A (22), the surface of the sleeve seats A (22) is fixedly connected with two groups of connecting rods (23), and the end, away from the sleeve seats A (22), of the connecting rods (23) is fixedly connected with scrapers (24).

Citation Information

Patent Citations

  • Concrete prefabricated part pouring forming equipment

    CN113043431A

  • Cement storage device

    CN218432892U