An automatic cutting flow line for autoclaved aerated concrete block production

Abstract

The application belongs to the field of cutting, and particularly relates to an automatic cutting assembly line for autoclaved aerated concrete block production. The existing concrete block cannot process the surface, the concrete on the surface needs to be manually cleaned by workers, and residues are prone to appear on the steel wire. The application discloses the following scheme. The automatic cutting assembly line comprises a bottom plate, a mold box and a block body. Two first sliding grooves are symmetrically arranged on the top of the bottom plate. Four first moving wheels are symmetrically arranged on the bottom of the mold box. The first moving wheels are used in cooperation with the first sliding grooves. In the application, the mold box can be clamped and moved by a clamping mechanism, and can be turned over. The block body is cut by a cutting knife to remove the excess part on the two sides of the block body. A hollow plate adsorbs the block body on the top excess part. A scraper removes the excess part on both ends of the block body. Finally, a first stripping assembly removes the excess part on the bottom.

Description

Technical Field

[0001] This invention relates to the field of cutting technology, and in particular to an automated cutting production line for the production of autoclaved aerated concrete blocks. Background Technology

[0002] Autoclaved aerated concrete (AAC) blocks are porous concrete products made from fly ash, lime, cement, gypsum, slag, and other main raw materials, with the addition of appropriate amounts of foaming agents, regulators, and bubble stabilizers, through processes such as batching, mixing, pouring, static curing, cutting, and high-pressure autoclaving.

[0003] During the production of autoclaved aerated concrete (AAC), the finished concrete blocks need to be cut. Existing cutting lines still have the following drawbacks:

[0004] 1. When concrete blocks are poured out of the mold, they are in contact with the mold box on all four sides, which can easily cause surface damage and defects, making it impossible to treat the surface.

[0005] 2. The concrete on the surface cannot be removed properly, causing it to stick to the blocks during subsequent cutting. Workers need to manually clean and remove it, which is time-consuming, labor-intensive, and has a low safety factor.

[0006] 3. After the steel wire used for cutting is cut, residue is easily left on the wire. If it is not cleaned in time, the wire will solidify and gradually increase in width, which will affect the next cutting effect and make it inconvenient to use.

[0007] To address the above problems, this invention proposes an automated cutting production line for the production of autoclaved aerated concrete blocks. Summary of the Invention

[0008] This invention provides an automated cutting production line for autoclaved aerated concrete (AAC) blocks, solving the problems of existing technologies where concrete blocks are easily damaged or incomplete when poured out of the mold because all four sides are in contact with the mold box, making surface treatment impossible; the concrete on the surface cannot be effectively removed, causing it to stick to the blocks during subsequent cutting, requiring manual cleaning by workers, which is time-consuming, labor-intensive, and has a low safety factor; and the steel wire used for cutting is prone to residue after cutting, which, if not cleaned in time, gradually increases in width after solidification, affecting the next cutting effect and causing inconvenience.

[0009] The present invention provides the following technical solution: an automated cutting production line for autoclaved aerated concrete (AAC) blocks, comprising a base plate, a mold box, and a block body. The top of the base plate is provided with two symmetrically arranged first sliding grooves. The bottom of the mold box is fixedly connected with four symmetrically arranged first moving wheels. The first moving wheels cooperate with the first sliding grooves. A placement plate is provided on one side of the mold box. The block body is placed inside the mold box and the placement plate. A fixing component for fixing the placement plate is provided on one side of the mold box.

[0010] Two round rods are fixedly connected to both sides of the mold box. A U-shaped bracket and a side plate are fixedly connected to the top of the bottom plate. The U-shaped bracket and the side plate are arranged in parallel. A third sliding groove is opened on the top of the U-shaped bracket and the side plate. Two symmetrically arranged first vertical plates are slidably connected to the top of the U-shaped bracket and the side plate. The top of the four first vertical plates is fixedly connected to the same second horizontal plate. A clamping component for clamping the mold box is provided at the bottom of the second horizontal plate.

[0011] The interior of the third slide is provided with a moving component for driving the second horizontal plate to move laterally;

[0012] The top of the base plate is fixedly connected to a plurality of first support seats, and the top of the first support seats is provided with a conveying assembly for conveying the placement plate.

[0013] The top of the base plate is provided with a second sliding groove, and a moving trolley is provided inside the second sliding groove. Multiple support platforms are fixedly connected to the top of the moving trolley. The multiple support platforms are used in conjunction with the placement plate. Multiple second fixing plates and multiple sixth fixing plates are fixedly connected to the top of the base plate. Multiple first steel wires are provided between the multiple sixth fixing plates. A connecting rod is fixedly connected to one side of each of the multiple second fixing plates. A cutting blade is fixedly connected to one end of the multiple connecting rods located on the same side of the second fixing plate.

[0014] The top of the base plate is fixedly connected with four symmetrical seventh fixing plates, and the top of the four seventh fixing plates is provided with a cutting component for cutting the block body.

[0015] The top of the base plate is fixedly connected to two symmetrically arranged eighth fixing plates, and a first peeling component for peeling off excess concrete at the bottom is provided between the two eighth fixing plates.

[0016] The seventh fixing plate has a through hole inside, and a second peeling component for peeling off excess concrete at both ends is installed inside the through hole.

[0017] In one possible design, the fixing component includes a shaped bracket fixedly connected to the bottom of the mold box. Two symmetrically arranged fixing blocks are fixedly connected to one side of the shaped bracket. A fourth sliding groove is opened on one side of the fixing block. A positioning rod is slidably connected to the inner wall of the fourth sliding groove. A first support leg is fixedly sleeved on the outer wall of the positioning rod. A first servo motor is fixedly connected to one side of the fixing block. A screw is fixedly connected to the output shaft of the first servo motor. The screw rotates through the fixing block and threadedly passes through the first support leg.

[0018] In one possible design, the clamping assembly includes two first support columns fixedly connected to the bottom of a second horizontal plate, symmetrically arranged, and two second support columns slidably connected to the sides of the two first support columns that are close to each other. A first horizontal plate is fixedly connected between the two second support columns. Two first electric push rods are symmetrically arranged and fixedly connected to the bottom of the second horizontal plate. The piston rods of the first electric push rods are fixedly connected to the top of the first horizontal plate. A second rotating shaft is rotatably connected to one side of each of the second support columns. A clamping seat is fixedly fitted onto the outer wall of the second rotating shaft. Two arc-shaped grooves that mate with round rods are formed on one side of the clamping seat. Two first rectangular holes are symmetrically arranged on the top of the clamping seat. A [missing information - likely a component or component] is fixedly connected to the top of the clamping seat. A third fixed plate has a fourth horizontal plate that slides through its interior. The top of the fourth horizontal plate is fixedly connected to another fourth fixed plate. A third electric push rod is fixedly connected to one side of the third fixed plate. The piston rod of the third electric push rod is fixedly connected to one side of the fourth fixed plate. Two symmetrically arranged second vertical plates are fixedly connected to the bottom of the fourth horizontal plate. An arc-shaped plate is rotatably connected to the inner wall of the first rectangular hole. One end of the arc-shaped plate is used in conjunction with a round rod. The other end of the arc-shaped plate is rotatably connected to a first rotating plate. One side of the first rotating plate is slidably connected to one side of the second vertical plate. Two symmetrically arranged second electric push rods are rotatably connected to the bottom of the first horizontal plate. The piston rod of the second electric push rod is rotatably connected to one end of the clamping seat.

[0019] In one possible design, the conveying assembly includes two fifth fixed plates symmetrically arranged on the top of the first support base, with the same rotating roller rotatably connected between the two fifth fixed plates. A third servo motor is fixedly connected to the top of the first support base, and the output shaft of the third servo motor rotatably passes through the fifth fixed plates and is fixedly connected to one end of the rotating roller.

[0020] In one possible design, the cutting assembly includes a third top plate fixedly connected to the top of four seventh fixed plates. Two symmetrically arranged sliding rods are fixedly connected to the top of the third top plate. A second top plate is slidably fitted onto the outer walls of the two sliding rods. A fourth electric push rod is fixedly connected to the top of the third top plate. The piston rod of the fourth electric push rod is fixedly connected to the bottom of the second top plate. Two symmetrically arranged connecting plates are slidably connected to the bottom of the second top plate. A second rack is fixedly connected to the bottom of the connecting plates. A rectangular plate is fixedly connected to the bottom of the second top plate. A forward / reverse motor is fixedly connected to one side of the rectangular plate. A third spur gear is fixedly connected to the output shaft of the forward / reverse motor, meshing with the second rack. Two symmetrically arranged vertical rods are fixedly connected to the bottom of the connecting plates. Four symmetrically arranged second rectangular holes are opened inside the third top plate. The bottoms of the vertical rods penetrate the second rectangular holes. A common rectangular frame is fixedly connected to the bottoms of the four vertical rods. Multiple second steel wires are arranged inside the rectangular frame.

[0021] In one possible design, the first stripping assembly includes a single back plate fixedly connected between two eighth fixing plates. A fifth electric push rod is fixedly connected to one side of the back plate. A single U-shaped plate is slidably connected between the two eighth fixing plates. Fourth servo motors are fixedly connected to the inner walls of both sides of the U-shaped plate. Rotating blocks are fixedly connected to the output shafts of the two fourth servo motors. A single connecting block is fixedly connected between the two rotating blocks. A second support leg for use with a placement plate is fixedly connected to one side of the rotating block. A sixth electric push rod is fixedly connected to the top of the U-shaped plate. The piston rod of the sixth electric push rod slides through the U-shaped plate and is fixedly connected to a pushing block.

[0022] In one possible design, the second peeling assembly includes a scraper slidably connected inside a through hole. A second L-shaped plate is fixedly connected to one side of the scraper, and a third rack is fixedly connected to the bottom of the second L-shaped plate. A rotating rod is rotatably connected to the inner wall of the through hole, and a second spur gear is fixedly sleeved on the outer wall of the rotating rod. The third rack meshes with the second spur gear. A sliding plate is slidably connected to the inner wall of the through hole. A second tension spring is fixedly connected between the top of the sliding plate and the top inner wall of the through hole. A fourth rack meshing with the second spur gear is fixedly connected to the bottom of the sliding plate. An extension block is fixedly connected to one side of the fourth rack. The third and fourth racks are staggered. The extension block is used in conjunction with a rectangular frame.

[0023] In one possible design, the moving component includes a first rack fixedly connected to the inner wall of the bottom of the third slide groove, a first rotating shaft rotatably connected between the two first vertical plates, a first spur gear fixedly sleeved on the outer wall of the first rotating shaft, a second servo motor fixedly connected to one side of one of the first vertical plates, the output shaft of the second servo motor rotatably passing through the first vertical plate and fixedly connected to one end of the first rotating shaft, the first spur gear meshing with the first rack, a first L-shaped plate fixedly connected to one side of the first vertical plate, a second moving wheel fixedly connected to the bottom of the first L-shaped plate, and the bottom of the second moving wheel abutting against the third slide groove.

[0024] In one possible design, four symmetrical sliding rods slide through the interior of the third top plate. A limiting plate is fixedly connected to the top of each sliding rod, and a first tension spring is fixedly connected between the bottom of the limiting plate and the top of the third top plate. The first tension spring is sleeved on the sliding rod. A hollow plate is fixedly connected to the bottom of the four sliding rods. Two symmetrically arranged protrusions are fixedly connected to both sides of the hollow plate. The protrusions cooperate with a rectangular frame. A connected vacuum pump is provided at the top of the hollow plate, and multiple air holes are opened at the bottom of the hollow plate.

[0025] In one possible design, the bottom inner wall of the second chute is provided with an installation groove, and a plurality of second brushes are provided inside the installation groove. A first top plate is fixedly connected to one side of the second top plate, and a plurality of mounting plates are fixedly connected to the bottom of the first top plate. A plurality of first brushes are fixedly connected between the plurality of mounting plates. The first brushes are used in conjunction with the first steel wire, and the second steel wire is used in conjunction with the second brushes.

[0026] It should be understood that the above general description and the following detailed description are merely exemplary and do not limit the invention.

[0027] In this invention, after the concrete is poured into the mold consisting of the mold box and the placement plate, it is dried and shaped. After drying, it moves from the top of the first chute to directly below the clamping assembly. At this time, the first electric push rod is activated, and the piston rod of the first electric push rod pushes the first horizontal plate to move vertically downward. The first horizontal plate drives the two second support columns to move vertically downward, and the second support columns drive the two clamping seats to move vertically downward.

[0028] In this invention, after the round rod engages with the arc-shaped groove, the third electric push rod is activated. The piston rod of the third electric push rod drives the fourth fixed plate to move laterally. The fourth fixed plate drives the fourth horizontal plate to move laterally. The fourth horizontal plate drives the two second vertical plates to move laterally. The second vertical plates drive the first rotating plate to rotate. The first rotating plate slides upward on the side of the second vertical plate. At the same time, the first rotating plate drives the arc-shaped plate to rotate. The protruding part of the arc-shaped plate moves to directly below the round rod, which can ensure the stability of the connection between the arc-shaped plate and the mold box.

[0029] In this invention, the second servo motor is started, and the output shaft of the second servo motor drives the first rotating shaft to rotate. The first rotating shaft drives the first spur gear to rotate, and the first spur gear moves horizontally forward along the first rack, which in turn drives the first vertical plate to move horizontally forward. The first vertical plate drives the second horizontal plate to move horizontally forward. At the same time, due to the setting of the first L-shaped plate and the second moving wheel, the device can move more smoothly.

[0030] In this invention, when the second horizontal plate moves to the top of the moving vehicle, the second electric push rod is activated. The piston rod of the second electric push rod pushes the clamping seat to rotate around the second rotating shaft. The clamping seat drives the two round rods to rotate, which in turn drives the mold box to rotate 90 degrees, so that one side of the placement plate faces the ground. At this time, the placement plate and the block body fall on the top of the moving vehicle.

[0031] In this invention, the first servo motor is started, and the output shaft of the first servo motor drives the screw to rotate. The screw drives the first support leg to move vertically downward. The positioning rod and the fourth slide groove can ensure the stability of the first support leg moving downward. Since the length of the moving car is shorter than the length of the placement plate, the first support leg can be easily moved away. At this time, the second servo motor can be started again. The output shaft of the second servo motor rotates in the opposite direction, so that the second horizontal plate moves back to the initial position.

[0032] In this invention, the mobile vehicle starts at this time, driving the placement plate and the block body to move laterally. The cutting blades located on both sides of the second chute begin to cut off the excess part on both sides of the block body. At the same time, the block body is laterally cut by multiple first steel wires, and a small part on the upper and lower surfaces will not be used.

[0033] In this invention, as the moving vehicle continues to move to directly below the second top plate, the fourth electric push rod is activated. The piston rod of the fourth electric push rod drives the second top plate to move vertically downward. The second top plate drives the vertical rod to move vertically downward. The vertical rod drives the rectangular frame to move vertically downward. The rectangular frame drives multiple second steel wires to move vertically downward, thereby cutting the block body longitudinally into blocks of appropriate size.

[0034] In this invention, the forward and reverse motors start simultaneously, and the output shafts of the forward and reverse motors continuously rotate in both directions, which in turn drives the third spur gear to rotate in both directions. The third spur gear drives the second rack to reciprocate in the horizontal direction, the second rack drives the connecting plate to reciprocate in the horizontal direction, the connecting plate drives the vertical rod to reciprocate in the horizontal direction, and the vertical rod drives the rectangular frame to reciprocate in the horizontal direction. Thus, continuous vibration can be achieved while cutting longitudinally, which can ensure cutting efficiency.

[0035] In this invention, without the obstruction of the rectangular frame, the protrusion can fall vertically. The limiting plate moves vertically downward under the tension of the first tension spring. The limiting plate drives the sliding rod to move vertically downward, and the sliding rod drives the hollow plate to move vertically downward. At this time, the hollow plate moves to the top of the block body above the excess part that has been cut off by the first steel wire. The vacuum pump is started, and the vacuum pump draws a vacuum into the inside of the hollow plate, adsorbing the block body located at the excess part at the top.

[0036] In this invention, when the rectangular frame moves to its lowest point, it pushes the two extension blocks to move vertically downwards. The extension blocks drive the fourth rack to move vertically downwards, the fourth rack drives the slide plate to move vertically downwards, the slide plate stretches the second tension spring, the fourth rack drives the second spur gear to rotate, the second spur gear drives the third rack to move laterally, the third rack drives the second L-shaped plate to move laterally, the second L-shaped plate drives the scraper to move laterally, and the scraper cuts off the excess parts of the block body at both ends; at this time, the moving vehicle continues to move forward with the cut block body.

[0037] In this invention, the fourth electric push rod can be activated again at this time, causing the second top plate and the first top plate to rise and fall continuously. At this time, the rectangular frame can drive the second steel wire to fall again, and the second steel wire can contact multiple second brushes to remove the residual concrete on the second steel wire. At the same time, the second top plate drives the first top plate to move vertically downward, and the first top plate drives the mounting plate and the first brush to move vertically downward. The first brush cleans the first steel wire to avoid residue.

[0038] In this invention, when the block body moves to one side of the back plate, the fifth electric push rod is activated. The piston rod of the fifth electric push rod drives the connecting block to move laterally. The connecting block drives the U-shaped plate to move laterally. At this time, the second support leg moves to the bottom of the placement plate. The connecting block abuts against one side of the block body. The fourth servo motor is activated. The output shaft of the fourth servo motor drives the rotating block to rotate 90 degrees. The rotating block drives the connecting block to rotate 90 degrees. The connecting block drives the block body and the placement plate to rotate 90 degrees. At this time, the connecting block faces the ground.

[0039] In this invention, due to the gap between the connecting block and the second support leg, the excess part at the bottom of the block body will fall through the gap. The sixth electric push rod is activated, and the piston rod of the sixth electric push rod drives the push block to move vertically downward. The push block pushes out a small amount of unfallen concrete, leaving a usable block with a smooth surface. The fourth servo motor is activated again, causing the block body and the placement plate to reverse 90 degrees. Workers use a forklift to transport the block body away.

[0040] In this invention, an empty placement plate can be sent to the top of the rotating roller. At this time, multiple third servo motors are started. The output shaft of the third servo motor drives the rotating roller to rotate. The rotating roller uses friction to drive the placement plate to move laterally and send the placement plate back to one side of the second horizontal plate. Since the mold box carrying the block body is still on the clamping seat at the beginning, the mold box and the placement plate can be recombined at this time and used to continue to receive concrete. This process is repeated.

[0041] In this invention, the clamping mechanism can clamp and move the mold box and flip it. The first servo motor is started, and the placement plate can be placed on the moving carriage. After the moving carriage is cut by the first and second steel wires, the excess parts on both sides of the block body are removed by the cutting blade. The hollow plate absorbs the excess parts of the block body at the top. The scraper removes the excess parts at both ends of the block body. Finally, the first peeling component removes the excess parts at the bottom and the empty placement plate is transported back. This process is repeated. Attached Figure Description

[0042] Figure 1 This is a three-dimensional structural schematic diagram from a first-view perspective of an automated cutting production line for autoclaved aerated concrete blocks provided in an embodiment of the present invention.

[0043] Figure 2 A three-dimensional structural schematic diagram from a second perspective of an automated cutting production line for autoclaved aerated concrete blocks provided in an embodiment of the present invention;

[0044] Figure 3 This is a top view of an automated cutting production line for autoclaved aerated concrete (AAC) block production, provided in an embodiment of the present invention.

[0045] Figure 4 This is a three-dimensional structural diagram of a mold box from a first-view perspective in an automated cutting production line for autoclaved aerated concrete blocks provided in an embodiment of the present invention.

[0046] Figure 5 This is a three-dimensional structural diagram of a mold box from a second perspective in an automated cutting production line for autoclaved aerated concrete blocks provided in an embodiment of the present invention.

[0047] Figure 6This is a three-dimensional structural diagram of the first support leg in an automated cutting production line for autoclaved aerated concrete blocks, provided in an embodiment of the present invention.

[0048] Figure 7 This is a three-dimensional structural diagram of the U-shaped support and side plate in an automated cutting production line for autoclaved aerated concrete blocks provided in an embodiment of the present invention.

[0049] Figure 8 This is a three-dimensional structural diagram of the first rack and the first spur gear in an automated cutting production line for autoclaved aerated concrete block production, provided in an embodiment of the present invention.

[0050] Figure 9 This is a three-dimensional structural diagram of the first and second horizontal plates in an automated cutting production line for autoclaved aerated concrete blocks provided in an embodiment of the present invention.

[0051] Figure 10 This is a three-dimensional structural diagram of a clamping seat in an automated cutting production line for autoclaved aerated concrete block production, provided in an embodiment of the present invention.

[0052] Figure 11 This is a three-dimensional structural diagram of the fourth horizontal plate and the arc-shaped plate in an automated cutting production line for autoclaved aerated concrete blocks provided in an embodiment of the present invention.

[0053] Figure 12 This is a three-dimensional structural diagram of a placement plate and a first support base in an automated cutting production line for autoclaved aerated concrete block production, provided in an embodiment of the present invention.

[0054] Figure 13 This is a three-dimensional structural diagram of the first steel wire in an automated cutting production line for autoclaved aerated concrete block production, provided in an embodiment of the present invention.

[0055] Figure 14 This is a three-dimensional structural diagram of the first and second top plates in an automated cutting production line for autoclaved aerated concrete blocks provided in an embodiment of the present invention.

[0056] Figure 15 This is a three-dimensional structural diagram of the third spur gear and the second rack in an automated cutting production line for autoclaved aerated concrete blocks provided in an embodiment of the present invention.

[0057] Figure 16 This is a three-dimensional structural diagram of the third top plate in an automated cutting production line for autoclaved aerated concrete blocks, provided in an embodiment of the present invention.

[0058] Figure 17This is a three-dimensional structural diagram of a hollow slab in an automated cutting production line for autoclaved aerated concrete blocks provided in an embodiment of the present invention.

[0059] Figure 18 This is a three-dimensional structural diagram of the seventh fixed plate in an automated cutting production line for autoclaved aerated concrete blocks provided in an embodiment of the present invention.

[0060] Figure 19 This is a three-dimensional structural diagram of the third and fourth racks in an automated cutting production line for autoclaved aerated concrete blocks provided in an embodiment of the present invention.

[0061] Figure 20 This is a schematic diagram of the three-dimensional structure of the block body after cutting in an automated cutting production line for autoclaved aerated concrete blocks, provided in an embodiment of the present invention.

[0062] Figure 21 This is a three-dimensional structural diagram of the eighth fixing plate and back plate in an automated cutting production line for autoclaved aerated concrete blocks provided in an embodiment of the present invention.

[0063] Figure 22 This is a three-dimensional structural diagram of a connecting block and a second support leg in an automated cutting production line for autoclaved aerated concrete blocks, provided in an embodiment of the present invention.

[0064] Figure 23 This is a three-dimensional structural diagram of the second brush in an automated cutting production line for autoclaved aerated concrete block production, provided in an embodiment of the present invention.

[0065] Reference numerals: 1. Base plate; 2. First slide groove; 3. Mold box; 4. U-shaped bracket; 5. Side plate; 6. First top plate; 7. Second top plate; 8. Connecting plate; 9. Second slide groove; 10. First support base; 11. Block body; 12. Second fixing plate; 13. First horizontal plate; 14. First electric push rod; 15. Second horizontal plate; 16. Third top plate; 17. U-shaped plate; 18. First support leg; 19. First moving wheel; 20. Positioning rod; 21. Fixing block; 22. Irregular bracket; 23. Round rod; 24. First servo motor; 25. Screw; 26. 8. Fixed plate; 27. Fourth slide rail; 28. First support column; 29. ​​First vertical plate; 30. Second servo motor; 31. First rack; 32. Third slide rail; 33. Second moving wheel; 34. First L-shaped plate; 35. First rotating shaft; 36. First spur gear; 37. Second support column; 38. Second electric push rod; 39. Clamping seat; 40. Second rotating shaft; 41. Fourth horizontal plate; 42. First rectangular hole; 43. Arc groove; 44. Third fixed plate; 45. Third electric push rod; 46. Fourth fixed plate; 47. Second vertical plate; 48. First rotating plate; 4 9. Arc-shaped plate; 50. Fifth fixing plate; 51. Rotating roller; 52. Third servo motor; 53. First steel wire; 54. Sixth fixing plate; 55. Connecting rod; 56. Cutting blade; 57. Support platform; 58. Moving cart; 59. Vertical rod; 60. First tension spring; 61. Seventh fixing plate; 62. Scraper; 63. Slide rod; 64. Limiting plate; 65. Fourth electric push rod; 66. Slide rod; 67. Forward and reverse motor; 68. Mounting plate; 69. First brush; 70. Second rack; 71. Rectangular plate; 72. Third spur gear; 73. Second rectangular hole; 74. 75. Rectangular frame; 76. Air hole; 77. Second steel wire; 78. Protrusion; 79. Hollow plate; 80. Vacuum pump; 81. Slide plate; 82. Second L-shaped plate; 83. Third rack; 84. Through hole; 85. Extension block; 86. Fourth rack; 87. Second tension spring; 88. Second spur gear; 89. Rotating rod; 90. Back plate; 91. Fifth electric push rod; 92. Sixth electric push rod; 93. Push block; 94. Rotating block; 95. Connecting block; 96. Second support leg; 97. Fourth servo motor; 98. Second brush; 99. Mounting slot; 90. Placement plate. Detailed Implementation

[0066] The embodiments of the present invention will now be described with reference to the accompanying drawings.

[0067] In the description of the embodiments of the present invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "connection" and "installation" should be interpreted broadly. For example, "connection" can be a detachable connection or a non-detachable connection; it can be a direct connection or an indirect connection through an intermediate medium. Furthermore, "connection" can be a direct connection or an indirect connection through an intermediate medium. "Fixed" means that the devices are connected to each other and their relative positional relationship remains unchanged after the connection. The directional terms mentioned in the embodiments of the present invention, such as "inner," "outer," "top," and "bottom," are only for reference to the directions in the accompanying drawings. Therefore, the directional terms used are for better and clearer explanation and understanding of the embodiments of the present invention, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the embodiments of the present invention.

[0068] In this embodiment of the invention, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Therefore, a feature defined with "first" and "second" may explicitly or implicitly include one or more of that feature.

[0069] In this embodiment of the invention, "and / or" is merely a description of the relationship between related objects, indicating that three relationships can exist. For example, A and / or B can represent three cases: A existing alone, A and B existing simultaneously, and B existing alone. Additionally, the character " / " in this document generally indicates that the preceding and following related objects have an "or" relationship.

[0070] References to "one embodiment" or "some embodiments" as used in this specification mean that a particular feature, structure, or characteristic described in connection with that embodiment is included in one or more embodiments of the invention. Therefore, the phrases "in one embodiment," "in some embodiments," "in other embodiments," "in still other embodiments," etc., appearing in different parts of this specification do not necessarily refer to the same embodiment, but rather mean "one or more, but not all, embodiments," unless otherwise specifically emphasized. The terms "comprising," "including," "having," and variations thereof mean "including, but not limited to," unless otherwise specifically emphasized.

[0071] Example 1

[0072] Reference Figure 1-23An automated cutting production line includes a base plate 1, a mold box 3, and a block body 11. The top of the base plate 1 is provided with two symmetrically arranged first sliding grooves 2. The bottom of the mold box 3 is fixedly connected with four symmetrical first moving wheels 19. The first moving wheels 19 cooperate with the first sliding grooves 2. A placement plate 99 is provided on one side of the mold box 3. The block body 11 is placed inside the mold box 3 and the placement plate 99. A fixing component for fixing the placement plate 99 is provided on one side of the mold box 3.

[0073] Two round rods 23 are fixedly connected to both sides of the mold box 3. A U-shaped bracket 4 and a side plate 5 are fixedly connected to the top of the bottom plate 1. The U-shaped bracket 4 and the side plate 5 are arranged in parallel. A third sliding groove 32 is opened on the top of the U-shaped bracket 4 and the side plate 5. Two first vertical plates 29 are symmetrically arranged and slidably connected to the top of the U-shaped bracket 4 and the side plate 5. The top of the four first vertical plates 29 is fixedly connected to the same second horizontal plate 15. A clamping component for clamping the mold box 3 is provided at the bottom of the second horizontal plate 15.

[0074] The interior of the third slide 32 is provided with a moving component for driving the second horizontal plate 15 to move laterally;

[0075] A plurality of first support seats 10 are fixedly connected to the top of the base plate 1, and a conveying assembly for conveying the placement plate 99 is provided on the top of the first support seat 10.

[0076] The top of the base plate 1 is provided with a second slide groove 9, and a moving cart 58 is provided inside the second slide groove 9. Multiple support platforms 57 are fixedly connected to the top of the moving cart 58. The multiple support platforms 57 are used in conjunction with the placement plate 99. Multiple second fixing plates 12 and multiple sixth fixing plates 54 are fixedly connected to the top of the base plate 1. Multiple first steel wires 53 are provided between the multiple sixth fixing plates 54. A connecting rod 55 is fixedly connected to one side of each of the multiple second fixing plates 12. A cutting blade 56 is fixedly connected to one end of the multiple connecting rods 55 located on the same side of the second fixing plate 12.

[0077] The top of the base plate 1 is fixedly connected with four symmetrical seventh fixing plates 61, and the top of the four seventh fixing plates 61 is provided with a cutting component for cutting the block body 11.

[0078] The top of the base plate 1 is fixedly connected with two symmetrically arranged eighth fixing plates 26, and a first peeling component for peeling off excess concrete at the bottom is provided between the two eighth fixing plates 26.

[0079] The seventh fixing plate 61 has a through hole 83 inside, and a second peeling component for peeling off excess concrete at both ends is installed inside the through hole 83.

[0080] This application can be used for the production of autoclaved aerated concrete blocks, or for other fields applicable to this application.

[0081] Example 2

[0082] Reference Figure 1-23 An automated cutting production line for autoclaved aerated concrete (AAC) blocks includes a base plate 1, a mold box 3, and a block body 11. The top of the base plate 1 has two symmetrically arranged first grooves 2. The bottom of the mold box 3 is fixedly connected to four symmetrically arranged first moving wheels 19, which cooperate with the first grooves 2. A placement plate 99 is provided on one side of the mold box 3. The block body 11 is placed inside the mold box 3 and the placement plate 99. A fixing assembly for fixing the placement plate 99 is provided on one side of the mold box 3. The fixing assembly includes a shaped bracket 22 fixedly connected to the bottom of the mold box 3. Two symmetrically arranged fixing blocks 21 are fixedly connected to one side of the shaped bracket 22. A fourth groove 27 is provided on one side of the fixing block 21, and a positioning rod 20 is slidably connected to the inner wall of the fourth groove 27. The outer wall of the positioning rod 20 is fixedly fitted with a first support leg 18. A first servo motor 24 is fixedly connected to one side of the fixing block 21. The output shaft of the first servo motor 24 is fixedly connected to a screw 25. The screw 25 rotates through the fixing block 21 and threaded through the first support leg 18. When the first servo motor 24 is started, the output shaft of the first servo motor 24 drives the screw 25 to rotate. The screw 25 drives the first support leg 18 to move vertically downward. The positioning rod 20 and the fourth slide groove 27 can ensure the stability of the first support leg 18 moving downward. Since the length of the moving car 58 is shorter than the length of the placement plate 99, the first support leg 18 can be easily moved away. At this time, the second servo motor 30 can be started again. The output shaft of the second servo motor 30 rotates in the opposite direction, so that the second horizontal plate 15 moves back to the initial position.

[0083] Two round rods 23 are fixedly connected to both sides of the mold box 3. A U-shaped bracket 4 and a side plate 5 are fixedly connected to the top of the base plate 1. The U-shaped bracket 4 and the side plate 5 are arranged in parallel. A third sliding groove 32 is opened on the top of the U-shaped bracket 4 and the side plate 5. Two first vertical plates 29 are symmetrically arranged and slidably connected to the top of the U-shaped bracket 4 and the side plate 5. The top of the four first vertical plates 29 is fixedly connected to the same second horizontal plate 15. A clamping assembly for clamping the mold box 3 is provided at the bottom of the second horizontal plate 15. The clamping assembly includes two first support columns 28 symmetrically arranged and fixedly connected to the bottom of the second horizontal plate 15. A second support column 37 is slidably connected to the side of the two first support columns 28 that is close to each other. The two second support columns 37 are fixedly connected to the same A first horizontal plate 13 and a second horizontal plate 15 are fixedly connected at their bottoms to two symmetrically arranged first electric push rods 14. The piston rods of the first electric push rods 14 are fixedly connected to the top of the first horizontal plate 13. After concrete is poured into the mold consisting of the mold box 3 and the placement plate 99, it is dried and shaped. After drying, it moves from the top of the first slide 2 to directly below the clamping assembly. At this time, the first electric push rods 14 are activated, and the piston rods of the first electric push rods 14 push the first horizontal plate 13 to move vertically downward. The first horizontal plate 13 drives the two second support columns 37 to move vertically downward. The second support columns 37 drive the two clamping seats 39 to move vertically downward. A second rotating shaft 40 is rotatably connected to one side of the second support column 37. The outer wall of the second rotating shaft 40 is fixedly connected to the second horizontal plate 37. The clamping seat 39 is provided with two arc-shaped grooves 43 on one side of the clamping seat 39 that cooperate with the round rod 23. Two symmetrically arranged first rectangular holes 42 are provided on the top of the clamping seat 39. A third fixing plate 44 is fixedly connected to the top of the clamping seat 39. A fourth horizontal plate 41 slides through the interior of the third fixing plate 44. A fourth fixing plate 46 is fixedly connected to the top of the fourth horizontal plate 41. When the round rod 23 engages with the arc-shaped grooves 43, the third electric push rod 45 is activated. The piston rod of the third electric push rod 45 drives the fourth fixing plate 46 to move laterally. The fourth fixing plate 46 drives the fourth horizontal plate 41 to move laterally. The fourth horizontal plate 41 drives the two second vertical plates 47 to move laterally. The second vertical plates 47 drive the first rotating plate 48 to rotate. The rotating plate 48 slides upward on the side of the second vertical plate 47, while the first rotating plate 48 drives the arc plate 49 to rotate. The protruding part of the arc plate 49 moves to directly below the round rod 23, which can ensure the stability of the connection between the arc plate 49 and the mold box 3. A third electric push rod 45 is fixedly connected to one side of the third fixed plate 44. The piston rod of the third electric push rod 45 is fixedly connected to one side of the fourth fixed plate 46. Two symmetrically arranged second vertical plates 47 are fixedly connected to the bottom of the fourth horizontal plate 41. An arc plate 49 is rotatably connected to the inner wall of the first rectangular hole 42. One end of the arc plate 49 is used in conjunction with the round rod 23, and the other end of the arc plate 49 is rotatably connected to the first rotating plate 48. One side of the first rotating plate 48 is slidably connected to one side of the second vertical plate 47.Two symmetrically arranged second electric push rods 38 are rotatably connected to the bottom of the first horizontal plate 13. The piston rods of the second electric push rods 38 are rotatably connected to one end of the clamping seat 39. When the second horizontal plate 15 moves directly above the moving carriage 58, the second electric push rods 38 are activated. The piston rods of the second electric push rods 38 push the clamping seat 39 to rotate around the second rotating shaft 40. The clamping seat 39 drives the two round rods 23 to rotate, which in turn causes the mold box 3 to rotate 90 degrees, so that one side of the placement plate 99 faces the ground. At this time, the placement plate 99 and the block body 11 fall on top of the moving carriage 58.

[0084] The third slide 32 is internally equipped with a moving assembly for driving the second horizontal plate 15 to move laterally. The moving assembly includes a first rack 31 fixedly connected to the inner wall of the bottom of the third slide 32, a first rotating shaft 35 rotatably connected between the two first vertical plates 29, a first spur gear 36 fixedly sleeved on the outer wall of the first rotating shaft 35, a second servo motor 30 fixedly connected to one side of one of the first vertical plates 29, the output shaft of the second servo motor 30 rotatably passing through the first vertical plate 29 and fixedly connected to one end of the first rotating shaft 35, the first spur gear 36 meshing with the first rack 31, and a first servo motor 30 fixedly connected to one side of the first vertical plate 29. A first L-shaped plate 34 is attached, and a second movable wheel 33 is fixedly connected to the bottom of the first L-shaped plate 34. The bottom of the second movable wheel 33 abuts against the third sliding groove 32. The second servo motor 30 is started, and the output shaft of the second servo motor 30 drives the first rotating shaft 35 to rotate. The first rotating shaft 35 drives the first spur gear 36 to rotate. The first spur gear 36 moves horizontally forward along the first rack 31, which in turn drives the first vertical plate 29 to move horizontally forward. The first vertical plate 29 drives the second horizontal plate 15 to move horizontally forward. At the same time, due to the setting of the first L-shaped plate 34 and the second movable wheel 33, the device can move more smoothly.

[0085] Multiple first support seats 10 are fixedly connected to the top of the base plate 1. A conveying assembly for conveying the placement plate 99 is provided on the top of the first support seat 10. The conveying assembly includes two fifth fixed plates 50 symmetrically arranged on the top of the first support seat 10. The same rotating roller 51 is rotatably connected between the two fifth fixed plates 50. A third servo motor 52 is fixedly connected to the top of the first support seat 10. The output shaft of the third servo motor 52 rotates through the fifth fixed plate 50 and is fixedly connected to one end of the rotating roller 51. An empty placement plate 99 can be sent to the top of the rotating roller 51. At this time, multiple third servo motors 52 are started. The output shaft of the third servo motor 52 drives the rotating roller 51 to rotate. The rotating roller 51 uses friction to drive the placement plate 99 to move laterally and send the placement plate 99 back to one side of the second horizontal plate 15. Since the mold box 3 carrying the block body 11 is still on the clamping seat 39 at the beginning, the mold box 3 and the placement plate 99 can be recombined at this time and used to continue to receive concrete. This process is repeated.

[0086] The top of the base plate 1 is provided with a second slide groove 9. The interior of the second slide groove 9 is provided with a moving carriage 58. The top of the moving carriage 58 is fixedly connected with multiple support platforms 57. The multiple support platforms 57 are used in conjunction with the placement plate 99. The top of the base plate 1 is fixedly connected with multiple second fixing plates 12 and multiple sixth fixing plates 54. Multiple first steel wires 53 are arranged between the multiple sixth fixing plates 54. Each side of the multiple second fixing plates 12 is fixedly connected with a connecting rod 55. One end of the multiple connecting rods 55 located on the same side of the second fixing plate 12 is fixedly connected with a cutting blade 56. At this time, the moving carriage 58 is started, which drives the placement plate 99 and the block body 11 to move laterally. The cutting blades 56 located on both sides of the second slide groove 9 begin to cut off the excess part on both sides of the block body 11. At the same time, the block body 11 is laterally cut by the multiple first steel wires 53. A small part on the upper and lower surfaces will not be used.

[0087] Four symmetrically arranged seventh fixing plates 61 are fixedly connected to the top of the base plate 1. A cutting assembly for cutting the block body 11 is provided on the top of the four seventh fixing plates 61. The cutting assembly includes a third top plate 16 fixedly connected to the top of the four seventh fixing plates 61. Two symmetrically arranged sliding rods 66 are fixedly connected to the top of the third top plate 16. A second top plate 7 is slidably sleeved on the outer wall of the two sliding rods 66. Four symmetrically arranged sliding rods 63 slide through the interior of the third top plate 16. A limiting plate 64 is fixedly connected to the top of the sliding rods 63. A first tension spring 60 is fixedly connected between the bottom of the limiting plate 64 and the top of the third top plate 16. The first tension spring 60 is sleeved on the sliding rods 63. The bottom of the four sliding rods 63 is fixedly connected to... Two symmetrically arranged protrusions 77 are fixedly connected to both sides of the same hollow plate 78. The protrusions 77 cooperate with the rectangular frame 74. A vacuum pump 79 is connected to the top of the hollow plate 78. Multiple air holes 75 are opened at the bottom of the hollow plate 78. Without the obstruction of the rectangular frame 74, the protrusions 77 can fall vertically. Under the tension of the first tension spring 60, the limiting plate 64 moves vertically downward. The limiting plate 64 drives the sliding rod 63 to move vertically downward. The sliding rod 63 drives the hollow plate 78 to move vertically downward. At this time, the hollow plate 78 moves to above the excess part that has been cut off by the first steel wire 53 at the top of the block body 11. The vacuum pump 79 is started. The vacuum pump 79 evacuates the inside of the hollow plate 78 to create a vacuum, and the excess part at the top is removed. The block body 11 is adsorbed. A fourth electric push rod 65 is fixedly connected to the top of the third top plate 16. The piston rod of the fourth electric push rod 65 is fixedly connected to the bottom of the second top plate 7. Two symmetrically arranged connecting plates 8 are slidably connected to the bottom of the second top plate 7. A second rack 70 is fixedly connected to the bottom of the connecting plate 8. A rectangular plate 71 is fixedly connected to the bottom of the second top plate 7. A forward and reverse motor 67 is fixedly connected to one side of the rectangular plate 71. A third spur gear 72 is fixedly connected to the output shaft of the forward and reverse motor 67. The third spur gear 72 meshes with the second rack 70. At the same time, the forward and reverse motor 67 starts, and the output shaft of the forward and reverse motor 67 continuously rotates forward and reverse, thereby driving the third spur gear 72 to rotate forward and reverse. The third spur gear 72 drives the second rack 70 in the water. The second rack 70 drives the connecting plate 8 to reciprocate horizontally, which in turn drives the vertical rod 59 to reciprocate horizontally. The vertical rod 59 then drives the rectangular frame 74 to reciprocate horizontally, thus enabling continuous vibration during longitudinal cutting and ensuring cutting efficiency. Two symmetrically arranged vertical rods 59 are fixedly connected to the bottom of the connecting plate 8. The third top plate 16 has four symmetrically arranged second rectangular holes 73 inside, with the bottom of each vertical rod 59 passing through one of these holes. The bottom of each of the four vertical rods 59 is fixedly connected to the same rectangular frame 74, which contains multiple second steel wires 76. The moving carriage 58 continues to move to directly below the second top plate 7, at which point the fourth electric push rod 65 is activated.The piston rod of the fourth electric push rod 65 drives the second top plate 7 to move vertically downwards. The second top plate 7 drives the vertical rod 59 to move vertically downwards. The vertical rod 59 drives the rectangular frame 74 to move vertically downwards. The rectangular frame 74 drives multiple second steel wires 76 to move vertically downwards, thereby cutting the block body 11 longitudinally into blocks of appropriate size. The bottom inner wall of the second slide 9 has an installation groove 98, and multiple second brushes 97 are installed inside the installation groove 98. The first top plate 6 is fixedly connected to one side of the second top plate 7. Multiple installation plates 68 are fixedly connected to the bottom of the first top plate 6. Multiple installation plates 68 are fixedly connected to each other. The first brush 69 works in conjunction with the first steel wire 53, and the second steel wire 76 works in conjunction with the second brush 97. At this point, the fourth electric push rod 65 can be activated again, causing the second top plate 7 and the first top plate 6 to rise and fall continuously. The rectangular frame 74 then lowers the second steel wire 76 again, allowing it to contact multiple second brushes 97 and remove residual concrete. Simultaneously, the second top plate 7 moves the first top plate 6 vertically downwards, which in turn moves the mounting plate 68 and the first brush 69 vertically downwards. The first brush 69 cleans the first steel wire 53, preventing residue.

[0088] Two symmetrically arranged eighth fixing plates 26 are fixedly connected to the top of the base plate 1. A first stripping assembly for stripping excess concrete from the bottom is provided between the two eighth fixing plates 26. The first stripping assembly includes the same back plate 89 fixedly connected between the two eighth fixing plates 26. A fifth electric push rod 90 is fixedly connected to one side of the back plate 89. A U-shaped plate 17 is slidably connected between the two eighth fixing plates 26. Fourth servo motors 96 are fixedly connected to the inner walls of both sides of the U-shaped plate 17. Rotating blocks 93 are fixedly connected to the output shafts of the two fourth servo motors 96. A connecting block 94 is fixedly connected between the two rotating blocks 93. A second support leg 95 for cooperating with the placement plate 99 is fixedly connected to one side of the rotating block 93. A sixth electric push rod 91 is fixedly connected to the top of the U-shaped plate 17. The piston rod of the sixth electric push rod 91 slides through the U-shaped plate 17 and is fixedly connected to a pushing block 92. When the block body 11 moves to one side of the back plate 89, the fifth electric push rod 90 is activated. The piston rod of push rod 90 drives the connecting block 94 to move laterally, and the connecting block 94 drives the U-shaped plate 17 to move laterally. At this time, the second support leg 95 moves to the bottom of the placement plate 99, and the connecting block 94 abuts against one side of the block body 11. The fourth servo motor 96 is started, and the output shaft of the fourth servo motor 96 drives the rotating block 93 to rotate 90 degrees. The rotating block 93 drives the connecting block 94 to rotate 90 degrees, and the connecting block 94 drives the block body 11 and the placement plate 99 to rotate 90 degrees. At this time, the connecting block 94 faces the ground. Since there is a gap between the connecting block 94 and the second support leg 95, the excess part at the bottom of the block body 11 will fall through the gap. The sixth electric push rod 91 is started, and the piston rod of the sixth electric push rod 91 drives the push block 92 to move vertically downward. The push block 92 pushes out a small amount of concrete that has not fallen off, leaving a usable block with a smooth surface. The fourth servo motor 96 is started again, so that the block body 11 and the placement plate 99 are reversed 90 degrees. The workers use a forklift to transport the block body 11 away.

[0089] The seventh fixing plate 61 has a through hole 83 inside, and a second stripping assembly for stripping excess concrete at both ends is installed inside the through hole 83. The second stripping assembly includes a scraper 62 slidably connected inside the through hole 83. A second L-shaped plate 81 is fixedly connected to one side of the scraper 62, and a third rack 82 is fixedly connected to the bottom of the second L-shaped plate 81. A rotating rod 88 is rotatably connected to the inner wall of the through hole 83, and a second spur gear 87 is fixedly sleeved on the outer wall of the rotating rod 88. The third rack 82 meshes with the second spur gear 87. A sliding plate 80 is slidably connected to the inner wall of the through hole 83. A second tension spring 86 is fixedly connected between the top of the sliding plate 80 and the top inner wall of the through hole 83. A fourth rack 85, which meshes with the second spur gear 87, is fixedly connected to the bottom of the sliding plate 80. An extension block 84 is fixedly connected to one side. The third rack 82 and the fourth rack 85 are staggered. The extension block 84 works in conjunction with the rectangular frame 74. When the rectangular frame 74 moves to the lowest point, it pushes the two extension blocks 84 to move vertically downward. The extension block 84 drives the fourth rack 85 to move vertically downward. The fourth rack 85 drives the slide plate 80 to move vertically downward. The slide plate 80 stretches the second tension spring 86. The fourth rack 85 drives the second spur gear 87 to rotate. The second spur gear 87 drives the third rack 82 to move laterally. The third rack 82 drives the second L-shaped plate 81 to move laterally. The second L-shaped plate 81 drives the scraper 62 to move laterally. The scraper 62 cuts off the excess parts of the block body 11 at both ends. At this time, the moving carriage 58 drives the cut block body 11 to continue moving forward.

[0090] The working principle and usage process of this technical solution are as follows:

[0091] After the concrete is poured into the mold consisting of the mold box 3 and the placement plate 99, it is dried and shaped. After drying, it moves from the top of the first slide 2 to directly below the clamping assembly. At this time, the first electric push rod 14 is activated. The piston rod of the first electric push rod 14 pushes the first horizontal plate 13 to move vertically downward. The first horizontal plate 13 drives the two second support columns 37 to move vertically downward. The second support columns 37 drive the two clamping seats 39 to move vertically downward.

[0092] After the round rod 23 engages with the arc groove 43, the third electric push rod 45 is activated. The piston rod of the third electric push rod 45 drives the fourth fixed plate 46 to move laterally. The fourth fixed plate 46 drives the fourth horizontal plate 41 to move laterally. The fourth horizontal plate 41 drives the two second vertical plates 47 to move laterally. The second vertical plates 47 drive the first rotating plate 48 to rotate. The first rotating plate 48 slides upward on the side of the second vertical plate 47. At the same time, the first rotating plate 48 drives the arc plate 49 to rotate. The protruding part of the arc plate 49 moves to directly below the round rod 23, which can ensure the stability of the connection between the arc plate 49 and the mold box 3.

[0093] The second servo motor 30 is started, and the output shaft of the second servo motor 30 drives the first rotating shaft 35 to rotate. The first rotating shaft 35 drives the first spur gear 36 to rotate. The first spur gear 36 moves horizontally forward along the first rack 31, which in turn drives the first vertical plate 29 to move horizontally forward. The first vertical plate 29 drives the second horizontal plate 15 to move horizontally forward. At the same time, due to the setting of the first L-shaped plate 34 and the second moving wheel 33, the device can move more smoothly.

[0094] When the second horizontal plate 15 moves to the top of the moving vehicle 58, the second electric push rod 38 is activated. The piston rod of the second electric push rod 38 pushes the clamping seat 39 to rotate around the second rotating shaft 40. The clamping seat 39 drives the two round rods 23 to rotate, which in turn drives the mold box 3 to rotate ninety degrees, so that one side of the placement plate 99 faces the ground. At this time, the placement plate 99 and the block body 11 fall on the top of the moving vehicle 58.

[0095] Start the first servo motor 24. The output shaft of the first servo motor 24 drives the screw 25 to rotate. The screw 25 drives the first support leg 18 to move vertically downward. The positioning rod 20 and the fourth slide 27 can ensure the stability of the first support leg 18 moving downward. Since the length of the moving car 58 is shorter than the length of the placement plate 99, the first support leg 18 can be easily moved away. At this time, the second servo motor 30 can be started again. The output shaft of the second servo motor 30 rotates in the opposite direction, so that the second horizontal plate 15 moves back to the initial position.

[0096] At this time, the moving vehicle 58 starts, driving the placement plate 99 and the block body 11 to move laterally. The cutting blades 56 located on both sides of the second chute 9 begin to cut off the excess parts on both sides of the block body 11. At the same time, the block body 11 is laterally cut by multiple first steel wires 53. A small part on the upper and lower surfaces will not be used.

[0097] The moving vehicle 58 continues to move to the area directly below the second top plate 7. At this time, the fourth electric push rod 65 is activated. The piston rod of the fourth electric push rod 65 drives the second top plate 7 to move vertically downward. The second top plate 7 drives the vertical rod 59 to move vertically downward. The vertical rod 59 drives the rectangular frame 74 to move vertically downward. The rectangular frame 74 drives multiple second steel wires 76 to move vertically downward, thereby cutting the block body 11 longitudinally and cutting it into blocks of appropriate size.

[0098] At the same time, the forward and reverse motor 67 starts, and the output shaft of the forward and reverse motor 67 continuously rotates forward and reverse, which in turn drives the third spur gear 72 to rotate forward and reverse. The third spur gear 72 drives the second rack 70 to reciprocate in the horizontal direction. The second rack 70 drives the connecting plate 8 to reciprocate in the horizontal direction. The connecting plate 8 drives the vertical rod 59 to reciprocate in the horizontal direction. The vertical rod 59 drives the rectangular frame 74 to reciprocate in the horizontal direction. Thus, it can vibrate continuously while cutting longitudinally, which can ensure cutting efficiency.

[0099] At the same time, without the obstruction of the rectangular frame 74, the protrusion 77 can fall vertically. Under the tension of the first tension spring 60, the limiting plate 64 moves vertically downward. The limiting plate 64 drives the slide rod 63 to move vertically downward. The slide rod 63 drives the hollow plate 78 to move vertically downward. At this time, the hollow plate 78 moves to the top of the block body 11 above the excess part that has been cut off by the first steel wire 53. The vacuum pump 79 is started. The vacuum pump 79 draws a vacuum inside the hollow plate 78 and sucks up the block body 11 located at the excess part at the top.

[0100] When the rectangular frame 74 moves to the lowest point, it will push the two extension blocks 84 to move vertically downward. The extension blocks 84 will drive the fourth rack 85 to move vertically downward. The fourth rack 85 will drive the slide plate 80 to move vertically downward. The slide plate 80 will stretch the second tension spring 86. The fourth rack 85 will drive the second spur gear 87 to rotate. The second spur gear 87 will drive the third rack 82 to move horizontally. The third rack 82 will drive the second L-shaped plate 81 to move horizontally. The second L-shaped plate 81 will drive the scraper 62 to move horizontally. The scraper 62 will cut off the excess parts of the block body 11 at both ends. At this time, the moving car 58 will drive the cut block body 11 to continue moving forward.

[0101] At this point, the fourth electric push rod 65 can be activated again, causing the second top plate 7 and the first top plate 6 to rise and fall continuously. At this time, the rectangular frame 74 can drive the second steel wire 76 to fall again. The second steel wire 76 can contact multiple second brushes 97 to remove the residual concrete on the second steel wire 76. At the same time, the second top plate 7 drives the first top plate 6 to move vertically downward. The first top plate 6 drives the mounting plate 68 and the first brush 69 to move vertically downward. The first brush 69 cleans the first steel wire 53 to avoid residue.

[0102] When the block body 11 moves to one side of the back plate 89, the fifth electric push rod 90 is activated. The piston rod of the fifth electric push rod 90 drives the connecting block 94 to move laterally. The connecting block 94 drives the U-shaped plate 17 to move laterally. At this time, the second support leg 95 moves to the bottom of the placement plate 99. The connecting block 94 abuts against one side of the block body 11. The fourth servo motor 96 is activated. The output shaft of the fourth servo motor 96 drives the rotating block 93 to rotate 90 degrees. The rotating block 93 drives the connecting block 94 to rotate 90 degrees. The connecting block 94 drives the block body 11 and the placement plate 99 to rotate 90 degrees. At this time, the connecting block 94 faces the ground.

[0103] Because there is a gap between the connecting block 94 and the second support leg 95, the excess part at the bottom of the block body 11 will fall through the gap. The sixth electric push rod 91 is activated, and the piston rod of the sixth electric push rod 91 drives the push block 92 to move vertically downward. The push block 92 pushes out a small amount of unfallen concrete, leaving a usable block with a smooth surface. The fourth servo motor 96 is activated again, causing the block body 11 and the placement plate 99 to rotate 90 degrees. The workers use a forklift to transport the block body 11 away.

[0104] The empty placement plate 99 can be sent to the top of the rotating roller 51. At this time, multiple third servo motors 52 are started. The output shaft of the third servo motor 52 drives the rotating roller 51 to rotate. The rotating roller 51 uses friction to drive the placement plate 99 to move laterally, sending the placement plate 99 back to one side of the second horizontal plate 15. Since the mold box 3 carrying the block body 11 is still on the clamping seat 39 at the beginning, the mold box 3 and the placement plate 99 can be recombined at this time and used to continue to receive concrete. This process can be repeated, making it convenient to use.

[0105] The above are merely specific embodiments of the present invention, but the scope of protection of the present invention is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in the present invention should be included within the scope of protection of the present invention. In the absence of conflict, the embodiments and features of the embodiments of the present invention can be combined with each other. Therefore, the scope of protection of the present invention should be determined by the scope of the claims.

Claims

1. An automated cutting production line for autoclaved aerated concrete (AAC) block production, comprising: The base plate, mold box, and block body are provided. The top of the base plate is provided with two symmetrically arranged first sliding grooves. The bottom of the mold box is fixedly connected with four symmetrical first moving wheels. The first moving wheels cooperate with the first sliding grooves. A placement plate is provided on one side of the mold box. The block body is placed inside the mold box and the placement plate. A fixing component for fixing the placement plate is provided on one side of the mold box. Two round rods are fixedly connected to both sides of the mold box. A U-shaped bracket and a side plate are fixedly connected to the top of the bottom plate. The U-shaped bracket and the side plate are arranged in parallel. A third sliding groove is opened on the top of the U-shaped bracket and the side plate. Two symmetrically arranged first vertical plates are slidably connected to the top of the U-shaped bracket and the side plate. The top of the four first vertical plates is fixedly connected to the same second horizontal plate. A clamping component for clamping the mold box is provided at the bottom of the second horizontal plate. The interior of the third slide is provided with a moving component for driving the second horizontal plate to move laterally; The top of the base plate is fixedly connected to a plurality of first support seats, and the top of the first support seats is provided with a conveying assembly for conveying the placement plate. The base plate is characterized by further comprising: The top of the base plate is provided with a second sliding groove, and a moving trolley is provided inside the second sliding groove. Multiple support platforms are fixedly connected to the top of the moving trolley. The multiple support platforms are used in conjunction with the placement plate. Multiple second fixing plates and multiple sixth fixing plates are fixedly connected to the top of the base plate. Multiple first steel wires are provided between the multiple sixth fixing plates. A connecting rod is fixedly connected to one side of each of the multiple second fixing plates. A cutting blade is fixedly connected to one end of the multiple connecting rods located on the same side of the second fixing plate. The top of the base plate is fixedly connected with four symmetrical seventh fixing plates, and the top of the four seventh fixing plates is provided with a cutting component for cutting the block body. The top of the base plate is fixedly connected to two symmetrically arranged eighth fixing plates, and a first peeling component for peeling off excess concrete at the bottom is provided between the two eighth fixing plates. The seventh fixing plate has a through hole inside, and a second peeling component for peeling off excess concrete at both ends is installed inside the through hole. The first peeling component includes a back plate fixedly connected between the two eighth fixing plates. A fifth electric push rod is fixedly connected to one side of the back plate. A U-shaped plate is slidably connected between the two eighth fixing plates. A fourth servo motor is fixedly connected to the inner walls of both sides of the U-shaped plate. A rotating block is fixedly connected to the output shafts of the two fourth servo motors. A connecting block is fixedly connected between the two rotating blocks. A second support leg for cooperating with the placement plate is fixedly connected to one side of the rotating block. A sixth electric push rod is fixedly connected to the top of the U-shaped plate. The piston rod of the sixth electric push rod slides through the U-shaped plate and is fixedly connected to a pushing block.

2. The automated cutting production line for autoclaved aerated concrete (AAC) block production according to claim 1, characterized in that, The fixing component includes a special-shaped bracket fixedly connected to the bottom of the mold box. Two symmetrically arranged fixing blocks are fixedly connected to one side of the special-shaped bracket. A fourth sliding groove is opened on one side of the fixing block. A positioning rod is slidably connected to the inner wall of the fourth sliding groove. A first support leg is fixedly sleeved on the outer wall of the positioning rod. A first servo motor is fixedly connected to one side of the fixing block. A screw is fixedly connected to the output shaft of the first servo motor. The screw rotates through the fixing block and threadedly passes through the first support leg.

3. The automated cutting production line for autoclaved aerated concrete (AAC) block production according to claim 1, characterized in that, The clamping assembly includes two first support columns fixedly connected to the bottom of a second horizontal plate, symmetrically arranged. A second support column is slidably connected to the side of each of the two first support columns that is close to each other. A first horizontal plate is fixedly connected between the two second support columns. Two first electric push rods are fixedly connected to the bottom of the second horizontal plate, symmetrically arranged. The piston rod of each first electric push rod is fixedly connected to the top of the first horizontal plate. A second rotating shaft is rotatably connected to one side of each second support column. A clamping seat is fixedly fitted onto the outer wall of the second rotating shaft. Two arc-shaped grooves that mate with round rods are formed on one side of the clamping seat. Two first rectangular holes are symmetrically arranged on the top of the clamping seat. A third fixing plate is fixedly connected to the top of the clamping seat. The interior of the third fixed plate has a fourth horizontal plate that slides through it. The top of the fourth horizontal plate is fixedly connected to the fourth fixed plate. A third electric push rod is fixedly connected to one side of the third fixed plate. The piston rod of the third electric push rod is fixedly connected to one side of the fourth fixed plate. Two symmetrically arranged second vertical plates are fixedly connected to the bottom of the fourth horizontal plate. An arc-shaped plate is rotatably connected to the inner wall of the first rectangular hole. One end of the arc-shaped plate is used in conjunction with a round rod. The other end of the arc-shaped plate is rotatably connected to a first rotating plate. One side of the first rotating plate is slidably connected to one side of the second vertical plate. Two symmetrically arranged second electric push rods are rotatably connected to the bottom of the first horizontal plate. The piston rod of the second electric push rod is rotatably connected to one end of the clamping seat.

4. The automated cutting production line for autoclaved aerated concrete (AAC) block production according to claim 1, characterized in that, The conveying assembly includes two fifth fixed plates symmetrically arranged on the top of the first support base, which are fixedly connected to each other. The two fifth fixed plates are rotatably connected to the same rotating roller. A third servo motor is fixedly connected to the top of the first support base. The output shaft of the third servo motor rotatably passes through the fifth fixed plates and is fixedly connected to one end of the rotating roller.

5. An automated cutting production line for autoclaved aerated concrete (AAC) block production according to claim 1, characterized in that, The cutting assembly includes a third top plate fixedly connected to the top of four seventh fixed plates. Two symmetrically arranged sliding rods are fixedly connected to the top of the third top plate. A second top plate is slidably fitted onto the outer walls of the two sliding rods. A fourth electric push rod is fixedly connected to the top of the third top plate. The piston rod of the fourth electric push rod is fixedly connected to the bottom of the second top plate. Two symmetrically arranged connecting plates are slidably connected to the bottom of the second top plate. A second rack is fixedly connected to the bottom of the connecting plates. A rectangular plate is fixedly connected to the bottom of the second top plate. A forward / reverse motor is fixedly connected to one side of the rectangular plate. A third spur gear is fixedly connected to the output shaft of the forward / reverse motor, meshing with the second rack. Two symmetrically arranged vertical rods are fixedly connected to the bottom of the connecting plates. Four symmetrically arranged second rectangular holes are opened inside the third top plate. The bottoms of the vertical rods pass through the second rectangular holes. A rectangular frame is fixedly connected to the bottoms of the four vertical rods. Multiple second steel wires are arranged inside the rectangular frame.

6. An automated cutting production line for autoclaved aerated concrete (AAC) block production according to claim 1, characterized in that, The second peeling assembly includes a scraper slidably connected inside a through hole. A second L-shaped plate is fixedly connected to one side of the scraper. A third rack is fixedly connected to the bottom of the second L-shaped plate. A rotating rod is rotatably connected to the inner wall of the through hole. A second spur gear is fixedly sleeved on the outer wall of the rotating rod. The third rack meshes with the second spur gear. A sliding plate is slidably connected to the inner wall of the through hole. A second tension spring is fixedly connected between the top of the sliding plate and the top inner wall of the through hole. A fourth rack meshing with the second spur gear is fixedly connected to the bottom of the sliding plate. An extension block is fixedly connected to one side of the fourth rack. The third and fourth racks are staggered. The extension block is used in conjunction with a rectangular frame.

7. An automated cutting production line for autoclaved aerated concrete (AAC) block production according to any one of claims 1-6, characterized in that, The moving component includes a first rack fixedly connected to the inner wall of the bottom of the third slide groove, a first rotating shaft rotatably connected between the two first vertical plates, a first spur gear fixedly sleeved on the outer wall of the first rotating shaft, a second servo motor fixedly connected to one side of one of the first vertical plates, the output shaft of the second servo motor rotatably passing through the first vertical plate and fixedly connected to one end of the first rotating shaft, the first spur gear meshing with the first rack, a first L-shaped plate fixedly connected to one side of the first vertical plate, a second moving wheel fixedly connected to the bottom of the first L-shaped plate, and the bottom of the second moving wheel abutting against the third slide groove.

8. An automated cutting production line for autoclaved aerated concrete (AAC) block production according to claim 5, characterized in that, The third top plate has four symmetrical sliding rods that slide through it in pairs. The top of each sliding rod is fixedly connected to a limiting plate. The bottom of the limiting plate and the top of the third top plate are fixedly connected to the same first tension spring, which is sleeved on the sliding rod. The bottom of the four sliding rods is fixedly connected to the same hollow plate. Two symmetrically arranged protrusions are fixedly connected to both sides of the hollow plate. The protrusions are used in conjunction with a rectangular frame. The top of the hollow plate is equipped with a connected vacuum pump, and the bottom of the hollow plate has multiple air holes.

9. An automated cutting production line for autoclaved aerated concrete (AAC) block production according to claim 5, characterized in that, The bottom inner wall of the second chute is provided with an installation groove, and a plurality of second brushes are provided inside the installation groove. A first top plate is fixedly connected to one side of the second top plate, and a plurality of mounting plates are fixedly connected to the bottom of the first top plate. A plurality of first brushes are fixedly connected between the plurality of mounting plates. The first brushes are used in conjunction with the first steel wire, and the second steel wire is used in conjunction with the second brushes.

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