An automatic sealing device and processing technology for a steel wire mesh skeleton pipe
Automatic melt sealing of wire mesh skeleton tubes is achieved through fully automatic sealing equipment, solving the problems of high manual operation strength and high auxiliary materials costs, reducing environmental pollution and labor costs, and is suitable for pipes of various pipe diameters and lengths.
Patent Information
- Application Number
- CN202310784471.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-06-29
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2043-06-29
AI Technical Summary
The sealing treatment method of existing wire mesh skeleton tubes has problems such as high manual operation strength, high auxiliary material cost and environmental pollution.
A fully automatic sealing equipment is designed, including frame components, melt molding mechanism, positioning mechanism and pipe transfer mechanism. The pipe end sealing is achieved through the automated melt molding process to avoid manual operation and use of auxiliary materials.
It realizes an automatic sealing process without manual intervention and waste chips, reduces cost and environmental impact, and is suitable for pipes of different pipe diameters and lengths, saving labor costs.
Smart Images

Figure CN116690960B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of pipe processing, and more specifically, to a fully automatic sealing device and processing technology for a steel wire mesh skeleton pipe. Background Art
[0002] The steel wire mesh skeleton pipe is a new type of steel skeleton plastic composite pipe after improvement. This new type of pipe uses high-strength plastic-coated steel wire mesh skeleton and thermoplastic polyethylene as raw materials. The steel wire winding mesh is used as the skeleton reinforcement of the polyethylene plastic pipe. High-performance HDPE modified bonding resin is used to tightly connect the steel wire skeleton with the inner and outer layers of high-density polyethylene, making it have excellent composite effects. Because the high-strength steel wire reinforcement is coated in the continuous thermoplastic plastic, this composite pipe overcomes the respective disadvantages of steel pipes and plastic pipes, while maintaining the respective advantages of steel pipes and plastic pipes.
[0003] During the production process of the steel wire mesh skeleton pipe, the steel wires are exposed to the air after being cut at both ends. They will rust during storage or use, and the rusted steel wires will affect the pipe quality and even pose a risk of pipe explosion. Therefore, after extruding the steel wire mesh skeleton pipe, it is necessary to seal the end faces. In the prior art, there are mainly three methods for sealing the steel wires at both ends of the pipe: manually welding a sealing ring, injecting glue, or milling the end face steel wires and then melting the glue for sealing. These three sealing methods all have some disadvantages. For example, in the method of using a sealing ring: it is basically manual operation, the worker's labor intensity is high, the burrs need to be manually milled after sealing, which has a great impact on the on-site environment, and the cost of the sealing ring needs to be increased; in the method of injecting glue: it is necessary to add end face sealing injection materials, increasing the cost of auxiliary materials; in the method of milling the end face steel wires and then melting the glue for sealing: waste chips are generated during the milling process, affecting the on-site environment.
[0004] Therefore, designing a fully automatic sealing device and processing technology for a steel wire mesh skeleton pipe, which does not require manual operation, does not require adding auxiliary materials to increase additional costs, and does not require milling and will not affect the on-site environment, has become the direction of further improvement. Summary of the Invention
[0005] To solve the above technical problems, the present invention provides a fully automatic sealing device for a steel wire mesh skeleton pipe, including parallel slide rails, and is characterized in that: it further includes a frame assembly, a molten glue forming mechanism, a positioning mechanism and a pipe transferring mechanism, which are respectively electrically connected to an industrial control box. The frame assemblies are relatively and spacedly arranged on the slide rails. An industrial control box is fixedly installed on one side of the frame assembly. A molten glue forming mechanism is slidably arranged on the frame assembly, and a positioning mechanism is arranged on one side of the molten glue forming mechanism; at least one group of pipe transferring mechanisms are slidably arranged between the frame assemblies. The pipe transferring mechanism includes a pipe transferring frame, a feeding inclined rod, a slider connecting plate, a lifting assembly, a pipe transferring plate, a discharging inclined plate, a supporting and positioning plate and a turning rod. On one side of the upper end of the pipe transferring frame, feeding inclined rods are oppositely arranged. A pipe inlet sensor is attached to the back side of the feeding inclined rod. A slider connecting plate is arranged between the feeding inclined rods. The bottom of the slider connecting plate is slidably connected to the pipe transferring frame. The pipe transferring plate is movably penetrated through the slider connecting plate by the lifting assembly; on both sides of the middle of the pipe transferring frame, a discharging inclined plate and a supporting and positioning plate are respectively arranged. A turning rod is movably arranged on the other side of the upper end of the pipe transferring frame.
[0006] Preferably, a turning cylinder is fixedly and obliquely arranged on the pipe transferring frame. The output end of the turning cylinder is connected to the bottom of the turning rod through a turning joint. One end of the turning rod is rotatably connected to the pipe transferring frame through a hinge.
[0007] Preferably, a pipe transferring cylinder is fixedly installed inside the pipe transferring frame. The output end of the pipe transferring cylinder is connected to the middle of the bottom of the slider connecting plate through a pipe transferring joint.
[0008] Preferably, the lifting assembly includes a lifting cylinder, a first shaft sleeve and a first positioning rod. Three through holes are arranged side by side on the slider connecting plate. The first shaft sleeves are fixedly installed in the through holes at both ends. The first positioning rod is slidably installed in the first shaft sleeve. The upper end of the first positioning rod is fixedly connected to the end of the pipe transferring plate; the output shaft of the lifting cylinder movably penetrates through the through hole in the middle. The upper end of the output shaft of the lifting cylinder is fixedly connected to the middle of the pipe transferring plate.
[0009] Preferably, a mounting plate is fixedly installed in the middle of the upper end of the pipe transferring frame. Three mounting holes are arranged side by side on the mounting plate. The second shaft sleeves are fixedly installed in the mounting holes at both ends. The second positioning rod is slidably installed in the second shaft sleeve. The upper end of the second positioning rod is fixedly connected to the end of the discharging inclined plate; the output shaft of the discharging cylinder movably penetrates through the mounting hole in the middle. The upper end of the output shaft of the discharging cylinder is fixedly connected to the middle of the discharging inclined plate. The lower end of the discharging cylinder is fixedly arranged at the lower end of the pipe transferring frame.
[0010] Preferably, the positioning mechanism includes an alignment cylinder, an alignment push plate, a lower positioning seat, a melt glue feeding sensor, an upper pressing seat, and an upper pressing cylinder. The alignment cylinder is fixedly installed outside the frame assembly, and the output end of the alignment cylinder is connected to the alignment push plate; the lower positioning seat is fixedly installed on the frame assembly, a melt glue feeding sensor is provided on one side of the lower positioning seat, the upper pressing seat is vertically provided above the lower positioning seat, and the upper end of the upper pressing seat is adaptively connected to the upper pressing cylinder, and the upper pressing cylinder is fixedly installed at the upper end of the frame assembly.
[0011] Preferably, both the pipe transfer joint and the tipping joint are I-shaped joints.
[0012] Preferably, a protective cover is provided over the melt glue forming mechanism.
[0013] Preferably, the melt glue forming mechanism includes an electric cylinder, a spring top plate, a melt glue plate, a heating plate, an inlet pipe mounting frame, a bottom plate, and a melt glue guide rail. The electric cylinder is fixedly installed at one end of the frame assembly, the output end of the electric cylinder is connected to the inside of the spring top plate through a ball eye joint, a mounting shaft is fixedly penetrated through the center of the spring top plate, and the mounting shaft sequentially penetrates through the spring top plate, the heating plate, the melt glue plate, and the inlet pipe inner support ring and is fixed to the inlet pipe inner support ring; the outside of the spring top plate is elastically connected to the heating plate through a plurality of circumferentially arranged floating springs, and the melt glue plate is attached to one side of the heating plate; a plurality of concentrically arranged inlet pipe outer rings are adaptively sleeved at intervals on the outer periphery of the inlet pipe inner support ring, the outer ring of the inlet pipe outer ring is fixedly connected to the inlet pipe mounting frame, and forming cylinders are fixedly arranged at the upper and lower ends of the inlet pipe mounting frame opposite to each other, and the output end of the forming cylinder is fixedly connected to the forming die; the lower end of the spring top plate is fixedly arranged on the bottom plate, and the bottom plate is slidably connected to the melt glue guide rail through a slider, and the melt glue guide rail is fixedly arranged on both sides of the frame assembly.
[0014] The present invention also provides a processing technology applied to a full-automatic sealing device for a steel wire mesh skeleton pipe, which is characterized by including the following steps:
[0015] S1. The steel wire mesh skeleton pipe rolls into the device along the feeding inclined rod, the inlet pipe sensor senses the entry of the steel wire mesh skeleton pipe, and the pipe transfer mechanism and the positioning mechanism work together to position and fix the steel wire mesh skeleton pipe;
[0016] S2. Based on S1, the melt glue forming mechanism moves towards the positioned and fixed steel wire mesh skeleton pipe to perform melt glue forming on both ends of the steel wire mesh skeleton pipe;
[0017] S3. Based on S2, after the melt glue forming of the steel wire mesh skeleton pipe is completed, the melt glue forming mechanism returns to the origin;
[0018] S4. Based on S3, the pipe transfer mechanism moves the steel wire mesh skeleton pipe out of the processing area.
[0019] Compared with the prior art, the present invention has the following beneficial effects:
[0020] (1) In the present invention, the frame components are relatively and spacedly arranged on the parallel slide rails. An industrial control box is fixedly installed on one side of the frame components. A melt glue forming mechanism is slidably arranged on the frame components, and a positioning mechanism is arranged on one side of the melt glue forming mechanism; at least one set of pipe transfer mechanisms are slidably arranged between the frame components. On one side of the upper end of the pipe transfer frame of the pipe transfer mechanism, feeding inclined rods are oppositely arranged. A pipe inlet sensor is attached to the back side of the feeding inclined rods. A slider connecting plate is arranged between the feeding inclined rods. The bottom of the slider connecting plate is slidably connected to the pipe transfer frame. A pipe transfer plate is movably penetrated through the slider connecting plate by a jacking assembly; discharge inclined plates and support positioning plates are respectively arranged on both sides of the middle of the pipe transfer frame. A turning rod is movably arranged on the other side of the upper end of the pipe transfer frame. The overall equipment of the present invention is simple. After the two ends of the steel wire mesh skeleton pipe are cut, no additional auxiliary materials are required, and the self-fusing end face plastic is used to achieve the purpose of sealing, greatly reducing the use cost; the process of sealing and forming is carried out by a fully automatic device, without waste chips generated, and does not affect the environment of the operation workshop; the labor cost is saved, and no manual intervention is required throughout the process. Each production line saves at least 1 person in the later production personnel, and it can be applicable to pipes with different pipe diameters and different lengths to achieve automatic sealing. The sealing and forming can be realized without precise positioning, which is convenient to use and has good economic benefits. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0022] Figure 2 It is one of the schematic diagrams of the structure of the pipe transfer mechanism of the present invention.
[0023] Figure 3 It is the second schematic diagram of the structure of the pipe transfer mechanism of the present invention.
[0024] Figure 4 It is an installation schematic diagram of the frame component and the melt glue forming mechanism of the present invention.
[0025] Figure 5 It is a schematic diagram of the structure of the melt glue forming mechanism of the present invention.
[0026] Figure 6 For the present invention Figure 5 cross-sectional view.
[0027] Figure 7 It is a partial structure schematic diagram of the pipe transfer mechanism of the present invention. DETAILED DESCRIPTION OF THE INVENTION
[0028] The present invention will be further described below in conjunction with the drawings and specific embodiments.
[0029] As Figures 1 to 7As shown in the figure, a fully automatic sealing device and processing technology for a steel wire mesh skeleton pipe, including a slide rail 1, an industrial control box 2, a frame assembly 3, a molten glue forming mechanism 4, a positioning mechanism 5, a pipe moving mechanism 6, a pipe moving frame 7, a feeding inclined rod 8, a slider connecting plate 9, a lifting assembly 10, a pipe moving plate 11, a discharging inclined plate 12, a supporting and positioning plate 13, a turning rod 14, a pipe inlet sensor 15, a turning cylinder 16, a turning joint 17, a hinge 18, a pipe moving cylinder 19, a pipe moving joint 20, a lifting cylinder 21, a first bushing 22, a first positioning rod 23, a mounting plate 24, a second bushing 25, a second positioning rod 26, a discharging cylinder 27, an aligning cylinder 28, an aligning push plate 29, a lower positioning seat 30, a molten glue feeding sensor 31, an upper pressing seat 32, an upper pressing cylinder 33, a protective cover 34, an electric cylinder 35, a spring top plate 36, a molten glue plate 37, a heating plate 38, a pipe inlet mounting frame 39, a bottom plate 40, a molten glue guide rail 41, a mounting shaft 42, a pipe inlet inner support ring 43, a pipe inlet outer sleeve 44, a forming cylinder 45, a forming die 46, a floating spring 47, a pressing block 48, a pulley 49 and a fish eye joint 50.
[0030] In the description of the present invention, unless otherwise specified, the meaning of "a plurality of" is two or more; the orientation or positional relationship indicated by the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be construed as a limitation on the present invention. In addition, the terms "first", "second", "third", etc. are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.
[0031] In the description of the present invention, it should be noted that unless otherwise clearly specified and limited, the terms "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0032] As Figures 1 to 7 As shown in the figure, a frame assembly 3 is relatively and spacedly arranged on the parallel slide rails 1 to adapt to steel wire mesh skeleton pipes of different lengths to be sealed. An industrial control box 2 is fixedly installed on one side of the frame assembly 3. The industrial control box 2 is electrically connected to the frame assembly 3, the molten glue forming mechanism 4, the positioning mechanism 5 and the pipe moving mechanism 6 respectively to control and cooperate with their work.
[0033] As Figures 2 to 4As shown, multiple stacked pressing blocks 48 are provided on both the support positioning plate 13 and the lower positioning seat 30. The pressing blocks 48 are detachable from each other, facilitating adaptation to wire mesh skeleton pipes of different pipe diameters.
[0034] A glue melting and forming mechanism 4 is slidably provided on the frame assembly 3, and a protective cover 34 is provided over the glue melting and forming mechanism 4. Specifically, the glue melting and forming mechanism 4 includes an electric cylinder 35, a spring top plate 36, a glue melting plate 37, a heating plate 38, an inlet pipe mounting frame 39, a bottom plate 40, and a glue melting guide rail 41. An electric cylinder 35 is fixedly installed at one end of the frame assembly 3, and the output end of the electric cylinder 35 is connected to the inner side of the spring top plate 36 through a spherical eye joint 50. An installation shaft 42 is fixedly passed through the center of the spring top plate 36, and the installation shaft 42 sequentially passes through the spring top plate 36, the heating plate 38, the glue melting plate 37, and the inlet pipe inner support ring 43 and is fixed to the inlet pipe inner support ring 43; the outer side of the spring top plate 36 is elastically connected to the heating plate 38 through multiple groups of floating springs 47 arranged circumferentially, and a glue melting plate 37 is attached to one side of the heating plate 38;
[0035] A plurality of concentrically arranged inlet pipe outer sleeves 44 are adaptively and spacedly sleeved on the outer periphery of the inlet pipe inner support ring 43. The inlet pipe outer sleeves 44 can also be detached from each other to adapt to wire mesh skeleton pipes of different pipe diameters. The outer ring of the inlet pipe outer sleeve 44 is fixedly connected to the inlet pipe mounting frame 39. Forming cylinders 45 are fixedly arranged at the upper and lower ends of the inlet pipe mounting frame 39 relatively, and the output ends of the forming cylinders 45 are fixedly connected to the forming die 46; the lower end of the spring top plate 36 is fixedly arranged on the bottom plate 40, and the lower end of the bottom plate 40 is slidably connected to the glue melting guide rail 41 through a slider, and the glue melting guide rail 41 is fixedly arranged on both sides of the frame assembly 3.
[0036] A positioning mechanism 5 is provided on one side of the glue melting and forming mechanism 4. Specifically, the positioning mechanism 5 includes an alignment cylinder 28, an alignment push plate 29, a lower positioning seat 30, a glue melting feed sensor 31, an upper pressing seat 32, and an upper pressing cylinder 33. The alignment cylinder 28 is fixedly installed on the outer side of the frame assembly 3, and the output end of the alignment cylinder 28 is connected to the alignment push plate 29; the lower positioning seat 30 is fixedly installed on the frame assembly 3, a glue melting feed sensor 31 is provided on one side of the lower positioning seat 30, the upper pressing seat 32 is vertically arranged above the lower positioning seat 30, and the upper end of the upper pressing seat 32 is adaptively connected to the upper pressing cylinder 33. The upper pressing cylinder 33 is fixedly installed at the upper end of the frame assembly 3.
[0037] At least one set of pipe transfer mechanism 6 is slidably provided between the frame assemblies 3. In the drawings of the present invention, two sets of pipe transfer mechanisms 6 are taken as an example for illustration. The pipe transfer mechanism 6 includes a pipe transfer frame 7, a feeding inclined rod 8, a slider connecting plate 9, a jacking assembly 10, a pipe transfer plate 11, a discharging inclined plate 12, a support positioning plate 13, and a turning rod 14. Pulleys 49 are provided at the bottom of the pipe transfer frame, and the pulleys 49 can slide on the slide rail 1. Feeding inclined rods 8 are relatively arranged on one side of the upper end of the pipe transfer frame 7. Figures 2 to 3As shown in the figure, the feeding diagonal rod 8 is composed of two staggered sections arranged at an obtuse angle. A feeding tube sensor 15 is attached to the back side of the feeding diagonal rod 8. A slider connecting plate 9 is arranged between the feeding diagonal rods 8. The bottom of the slider connecting plate 9 is slidably connected to the pipe transfer rack 7. A pipe transfer plate 11 is movably penetrated through the slider connecting plate 9 by a lifting assembly 10. On both sides of the middle part of the pipe transfer rack 7, a discharging inclined plate 12 and a supporting and positioning plate 13 are respectively arranged. On the other side of the upper end of the pipe transfer rack 7, a turning rod 14 is movably arranged.
[0038] A mounting plate 24 is fixedly installed in the middle of the upper end of the pipe transfer rack 7. Three mounting holes are arranged side by side on the mounting plate 24. Second shaft sleeves 25 are fixedly installed in the mounting holes at both ends. A second positioning rod 26 is slidably installed in the second shaft sleeve 25. The upper end of the second positioning rod 26 is fixedly connected to the end of the discharging inclined plate 12.
[0039] The output shaft of a discharging air cylinder 27 is movably penetrated through the middle mounting hole. The upper end of the output shaft of the discharging air cylinder 27 is fixedly connected to the middle part of the discharging inclined plate 12. The lower end of the discharging air cylinder 27 is fixedly arranged at the lower end of the pipe transfer rack 7. The height of the discharging inclined plate 12 is slightly lower than the height of the supporting and positioning plate 13 to prevent the steel wire mesh skeleton pipe from being blocked during the sealing process. Only when the steel wire mesh skeleton pipe is sealed, the discharging air cylinder 27 jacks up, and at this time, the height of the discharging inclined plate 12 is higher than the height of the supporting and positioning plate 13, and the steel wire mesh skeleton pipe can smoothly roll down along the discharging inclined plate 12 to the area of the turning rod 14.
[0040] A turning air cylinder 16 is fixedly and obliquely arranged on the pipe transfer rack 7. The output end of the turning air cylinder 16 is connected to the bottom of the turning rod 14 through a turning joint 17. One end of the turning rod 14 is rotatably connected to the pipe transfer rack 7 through a hinge 18. A pipe transfer air cylinder 19 is fixedly installed inside the pipe transfer rack 7. The output end of the pipe transfer air cylinder 19 is connected to the middle of the bottom of the slider connecting plate 9 through a pipe transfer joint 20. In this embodiment, both the pipe transfer joint 20 and the turning joint 17 are I-shaped joints, which is convenient for receiving the steel wire mesh skeleton pushed by the turning rod 14 and then pushing the turning rod 14 by the turning air cylinder 16 to move the completed steel wire mesh skeleton pipe out of this equipment.
[0041] The lifting assembly 10 includes a lifting air cylinder 21, a first shaft sleeve 22, and a first positioning rod 23. Three through holes are arranged side by side on the slider connecting plate 9. First shaft sleeves 22 are fixedly installed in the through holes at both ends. A first positioning rod 23 is slidably installed in the first shaft sleeve 22. The upper end of the first positioning rod 23 is fixedly connected to the end of the pipe transfer plate 11. The output shaft of the lifting air cylinder 21 is movably penetrated through the middle through hole. The upper end of the output shaft of the lifting air cylinder 21 is fixedly connected to the middle part of the pipe transfer plate 11, so as to control the movement path of the pipe transfer plate 11 and avoid transfer errors.
[0042] A processing technology of a full-automatic sealing equipment for steel wire mesh skeleton pipes includes the following steps:
[0043] S1. The steel wire mesh skeleton pipe rolls into the equipment along the feeding inclined rod 8. The pipe inlet sensor 15 senses the entry of the steel wire mesh skeleton pipe, and the pipe moving mechanism 6 and the positioning mechanism 5 work together to position and fix the steel wire mesh skeleton pipe.
[0044] Specifically, step S1 is as follows: The steel wire mesh skeleton pipe rolls down along the feeding inclined rod 8 to this equipment. After the pipe inlet sensor 15 senses the entry of the steel wire mesh skeleton pipe, the alignment cylinder 28 extends to push the alignment push plate 29 to roughly position the left and right ends of the steel wire mesh skeleton pipe. Then, the lifting cylinder 21 rises upward to lift the steel wire mesh skeleton pipe. After the lifting cylinder 21 reaches the lifting position, the pipe moving cylinder 19 pulls the slider connecting plate 9 and drives the lifted steel wire mesh skeleton pipe into the support and positioning area. After reaching the position, the lifting cylinder 21 descends. At this time, the upper pressing cylinder 33 drives the upper pressing seat 32 to tightly press the steel wire mesh skeleton pipe onto the pressing block 48 in the lower positioning seat 30.
[0045] S2. Based on S1, the melt - glue forming mechanism 4 moves towards the positioned and fixed steel wire mesh skeleton pipe to perform melt - glue forming on both ends of the steel wire mesh skeleton pipe.
[0046] Specifically, step S2 is as follows: The servo - driven electric cylinder 35 moves to push the melt - glue forming mechanism 4 towards the steel wire mesh skeleton pipe. The end face of the steel wire mesh skeleton pipe enters the melt - glue forming mechanism 4 after being guided by the pipe inlet inner support ring 43 and the pipe inlet outer support ring 44. The end face of the steel wire mesh skeleton pipe contacts the melt - glue plate 37 and compresses the floating spring 47. When the servo - set torque is reached, the electric cylinder 35 stops moving and maintains this position for a certain period of time. The plastic on the end face of the steel wire mesh skeleton pipe melts through the heat of the heating plate 38. After reaching the preset time, the electric cylinder 35 drives the melt - glue forming mechanism 4 to retreat along the route of the melt - glue guide rail 41. After retreating to the set position, the forming cylinders 45 fixedly arranged at the upper and lower ends of the pipe inlet mounting frame 39 output simultaneously relative to each other, and the two forming dies 46 are closed in the middle of the pipe inlet mounting frame 39. After the forming dies 46 are closed, the electric cylinder 35 pushes the melt - glue forming mechanism 4 towards the steel wire mesh skeleton pipe, so that the end face of the steel wire mesh skeleton pipe is firmly pressed into the forming die 46 to form the end - face rubber material. When the set torque is reached, the electric cylinder 35 stops working and maintains this state until the preset pressure - holding time.
[0047] S3. Based on S2, after the melt - glue forming of the steel wire mesh skeleton pipe is completed and the time is up, the electric cylinder 35 then drives the melt - glue forming mechanism 4 to retreat along the route of the melt - glue guide rail 41 back to the origin.
[0048] S4. Based on S3, the pipe moving mechanism 6 moves the steel wire mesh skeleton pipe out of the processing area. Specifically, the discharging cylinder 27 jacks up, the steel wire mesh skeleton pipe rolls down along the discharging inclined plate 12 to the area of the turning rod 14, and then the turning cylinder 16 pushes the turning rod 14 to move the completed steel wire mesh skeleton pipe out of this equipment and turn it to the subsequent transfer trolley.
[0049] It should be explained that the slide rail 1, industrial control box 2, each cylinder, each sensor, and electric cylinder 35 used in the present invention are all common models that can be purchased on the market. The industrial control box 2 controls the sliding distance of the frame assembly 3, the extension or retraction of each cylinder, the induction of each sensor, the operation of the electric cylinder 35, and the processing time of the melting plate 37 and the heating plate 38. The control connection methods involved are also easily achievable by those skilled in the art in the prior art and are not the innovation points of the present invention. Therefore, the specific control connection methods are not marked in the figure and are not described in detail.
[0050] The overall equipment of the present invention is simple. After the two ends of the steel wire mesh skeleton pipe are cut, no additional auxiliary materials are required, and the self-fusing end face plastic is used to achieve the purpose of sealing, greatly reducing the use cost; the sealing and forming process is carried out by a fully automatic device, without waste chips generated, and does not affect the environment of the operation workshop; it saves labor costs, without manual intervention throughout the process, at least one post-production personnel can be saved for each production line, and it can be applicable to pipes of different diameters and lengths to achieve automatic sealing. Sealing and forming can be achieved without precise positioning, which is convenient to use and has good economic benefits.
[0051] The above embodiments are only the preferred embodiments of the present invention and cannot be used to limit the scope of the rights of the present invention. Therefore, modifications, equivalent changes, improvements, etc. made according to the scope of the patent application of the present invention still fall within the scope covered by the present invention.
Claims
1. A fully automatic sealing device for a steel wire mesh skeleton pipe, including parallel slide rails (1), characterized in that: It further includes a frame assembly (3), a melting and molding mechanism (4), a positioning mechanism (5), and a tube transfer mechanism (6) that are electrically connected to the industrial control box (2) respectively. The frame assembly (3) is relatively and spacedly arranged on the slide rail (1). One side of the frame assembly (3) is fixedly installed with the industrial control box (2). The melting and molding mechanism (4) is slidably arranged on the frame assembly (3). One side of the melting and molding mechanism (4) is provided with the positioning mechanism (5); at least one group of tube transfer mechanisms (6) are slidably arranged between the frame assemblies (3). The tube transfer mechanism (6) includes a tube transfer frame (7), a feeding inclined rod (8), a slider connecting plate (9), a lifting assembly (10), a tube transfer plate (11), a discharging inclined plate (12), a support and positioning plate (13), and a turning rod (14). On one side of the upper end of the tube transfer frame (7), the feeding inclined rods (8) are relatively arranged. The feeding inclined rod (8) is attached with an inlet tube sensor (15) on the back side. The slider connecting plate (9) is arranged between the feeding inclined rods (8). The bottom of the slider connecting plate (9) is slidably connected to the tube transfer frame (7). The tube transfer plate (11) is movably penetrated through the slider connecting plate (9) by the lifting assembly (10); on both sides of the middle of the tube transfer frame (7), the discharging inclined plate (12) and the support and positioning plate (13) are respectively arranged. The turning rod (14) is movably arranged on the other side of the upper end of the tube transfer frame (7); a turning cylinder (16) is fixedly and obliquely arranged on the tube transfer frame (7). The output end of the turning cylinder (16) is connected to the bottom of the turning rod (14) through a turning joint (17). One end of the turning rod (14) is rotatably connected to the tube transfer frame (7) through a hinge (18); an inner side of the tube transfer frame (7) is fixedly installed with a tube transfer cylinder (19). The output end of the tube transfer cylinder (19) is connected to the middle of the bottom of the slider connecting plate (9) through a tube transfer joint (20); the positioning mechanism (5) includes an alignment cylinder (28), an alignment push plate (29), a lower positioning seat (30), a melting and feeding sensor (31), an upper pressing seat (32), and an upper pressing cylinder (33). The alignment cylinder (28) is fixedly installed on the outer side of the frame assembly (3). The output end of the alignment cylinder (28) is connected to the alignment push plate (29); the lower positioning seat (30) is fixedly installed on the frame assembly (3). One side of the lower positioning seat (30) is provided with the melting and feeding sensor (31). The upper pressing seat (32) is vertically arranged above the lower positioning seat (30). The upper end of the upper pressing seat (32) is adaptively connected to the upper pressing cylinder (33). The upper pressing cylinder (33) is fixedly installed at the upper end of the frame assembly (3); both the tube transfer joint (20) and the turning joint (17) are I-shaped joints.
2. The fully automatic sealing device for a steel wire mesh skeleton pipe according to claim 1, wherein: The lifting assembly (10) includes a lifting cylinder (21), a first bushing (22), and a first positioning rod (23). Three through holes are arranged side by side on the slider connecting plate (9). The first bushings (22) are fixedly installed in the through holes at both ends. The first positioning rod (23) is slidably installed in the first bushing (22). The upper end of the first positioning rod (23) is fixedly connected to the end of the pipe moving plate (11). The output shaft of the lifting cylinder (21) passes through the through hole in the middle movably, and the upper end of the output shaft of the lifting cylinder (21) is fixedly connected to the middle of the pipe moving plate (11).
3. The fully automatic sealing device for a steel wire mesh skeleton pipe according to claim 2, wherein: A mounting plate (24) is fixedly installed in the middle of the upper end of the pipe moving frame (7). Three mounting holes are arranged side by side on the mounting plate (24). The second bushings (25) are fixedly installed in the mounting holes at both ends. The second positioning rod (26) is slidably installed in the second bushing (25). The upper end of the second positioning rod (26) is fixedly connected to the end of the discharge inclined plate (12). The output shaft of the discharge cylinder (27) passes through the mounting hole in the middle movably, and the upper end of the output shaft of the discharge cylinder (27) is fixedly connected to the middle of the discharge inclined plate (12). The lower end of the discharge cylinder (27) is fixedly arranged at the lower end of the pipe moving frame (7).
4. The fully automatic sealing device for a steel wire mesh skeleton pipe according to claim 3, characterized in that: A protective cover (34) is provided over the melt glue forming mechanism (4).
5. The full-automatic sealing device for a steel wire mesh skeleton pipe according to claim 4, characterized in that: The melt glue forming mechanism (4) includes an electric cylinder (35), a spring top plate (36), a melt glue plate (37), a heating plate (38), an inlet pipe mounting frame (39), a bottom plate (40), and a melt glue guide rail (41). An electric cylinder (35) is fixedly installed at one end of the frame assembly (3). The output end of the electric cylinder (35) is connected to the inner side of the spring top plate (36) through a ball eye joint (50). An installation shaft (42) is fixedly penetrated through the center of the spring top plate (36). The installation shaft (42) sequentially penetrates through the spring top plate (36), the heating plate (38), the melt glue plate (37), and the inlet pipe inner support ring (43) and is fixed to the inlet pipe inner support ring (43). The outer side of the spring top plate (36) is elastically connected to the heating plate (38) through a plurality of groups of floating springs (47) arranged circumferentially. A melt glue plate (37) is attached to one side of the heating plate (38). A plurality of concentrically arranged inlet pipe outer rings (44) are adaptively sleeved at intervals on the outer periphery of the inlet pipe inner support ring (43). The outer ring of the inlet pipe outer ring (44) is fixedly connected to the inlet pipe mounting frame (39). Forming cylinders (45) are fixedly arranged at the upper and lower ends of the inlet pipe mounting frame (39) relatively. The output end of the forming cylinder (45) is fixedly connected to a forming die (46). The lower end of the spring top plate (36) is fixedly arranged on the bottom plate (40). The lower end of the bottom plate (40) is slidably connected to the melt glue guide rail (41) through a slider. The melt glue guide rail (41) is fixedly arranged on both sides of the frame assembly (3).
6. A processing technology for a full-automatic sealing device applied to the steel wire mesh framework pipe as described in any one of claims 1 to 5, characterized in that, It includes the following steps: S1. The steel wire mesh skeleton pipe rolls into the equipment along the feeding inclined rod (8). The inlet pipe sensor (15) senses the entry of the steel wire mesh skeleton pipe. The pipe moving mechanism (6) and the positioning mechanism (5) work together to position and fix the steel wire mesh skeleton pipe. S2. Based on S1, the melt - glue forming mechanism (4) moves towards the positioned and fixed steel - wire mesh skeleton pipe, and performs melt - glue forming on both ends of the steel - wire mesh skeleton pipe; S3. Based on S2, after the melt - glue forming of the steel - wire mesh skeleton pipe is completed, the melt - glue forming mechanism (4) returns to the origin; S4. Based on S3, the pipe - moving mechanism (6) moves the steel - wire mesh skeleton pipe out of the processing area.
Citation Information
Patent Citations
Full-automatic sealing equipment for steel wire mesh framework pipe
CN220242397U