Full-automatic wafer egg roll machine

Through the design of a fully automatic wafer egg roll machine, the problem of burning egg rolls caused by temperature deviation is solved, and the egg rolls are evenly roasted and cut, improving production efficiency and product quality.

CN223231940UActive Publication Date: 2025-08-19GUANGZHOU YITONG FOOD MASCH EQUIP CO LTD

Patent Information

Application Number
CN202422189072.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-06
Publication Date
2025-08-19
Estimated Expiration
2034-09-06

AI Technical Summary

Technical Problem

The temperature of the existing wafer egg roll machines is prone to deviation during the baking process, which causes the egg roll to be scorched and inconvenient to operate.

Method used

A fully automatic wafer egg roll machine is designed, including transmission assembly, combustion system, slurry hanging mechanism, blade mechanism, molding mechanism and rotary cutting mechanism. By precisely controlling the temperature and baking wheel speed, the dough is ensured to be evenly baked and cut into molding.

Benefits of technology

The egg rolls are uniform in size and length, uniform in color and good in taste, simple in operation, energy consumption and reduced production land area.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223231940U_ABST
    Figure CN223231940U_ABST
Patent Text Reader

Abstract

The utility model discloses a full-automatic wafer egg roll machine, which relates to the field of egg roll machines, and comprises a frame, a transmission component and a combustion system fixedly mounted in the frame, an outer sealing plate fixedly mounted on the periphery of the frame, heat insulation layers fixedly mounted on the periphery and the top of the outer sealing plate, and an operating table fixedly mounted at the center of the frame. The utility model discloses a full-automatic wafer egg roll making machine. The baking wheel is heated through a combustion pipeline; flour paste is uniformly coated on the surface of the baking wheel through a paste hanging plate in thickness and width; the baking wheel rotates for a circle to bake a wrapper; a scraper knife of a scraper knife mechanism is used for scooping up the wrapper, a forming mechanism is used for rolling the wrapper into a cylindrical shape, and a rotary cutting mechanism is used for cutting rolled cylindrical egg rolls into uniform lengths. The cut egg rolls enter the sliding groove and then are packaged, all links are connected, actions are coherent and orderly, continuous production can be achieved, and it is guaranteed that produced products are qualified products which are uniform in size and length, uniform in color and luster and good in taste.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of egg roll machines, in particular to a full-automatic wafer egg roll machine. Background Art

[0002] Wafer egg roll machine is an electrical device specially used for making wafer egg rolls. It heats the batter and bakes it between heating plates to form thin and crispy egg rolls.

[0003] In the prior art, the length and color of egg rolls produced conventionally are not easy to obtain, and further processing is required in the subsequent production process, which is cumbersome and affects the taste.

[0004] To overcome the above-mentioned shortcomings, a Chinese patent application (publication number CN221449633U) discloses a fully automatic wafer egg roll machine with a shaft mounted for rotation within a delivery tube. The utility model utilizes the shaft to rotate a spiral stirring blade, which, in turn, drives a curved scraper to rotate synchronously under the connection of a second bracket. The rotating curved scraper slides relative to the inner wall of the mixing tank, scraping off the egg liquid adhering to the inner wall of the mixing tank. The funnel-shaped design of the mixing tank ensures that the scraped egg liquid can flow along the inner wall of the mixing tank to a discharge outlet at the bottom of the mixing tank and into the delivery tube, thereby preventing excessive egg liquid residue from causing egg liquid waste and increasing egg roll production.

[0005] In order to overcome the above-mentioned shortcomings, a Chinese patent of the prior art (publication number CN216088533U) discloses a wafer egg roll machine for making egg rolls, wherein support columns are symmetrically distributed at the bottom of the work table, a top cover handle is provided on the side of the connecting seat away from the adjustment rope, a key box is provided on the side wall of the work table, an adjustment member is provided at the bottom of the work table, and the adjustment member is located between the two support columns, and a connecting seat is provided on the top of the machine top cover; the machine top cover can be opened by adjusting the rope and the foot pedal, avoiding the situation where the hands touch the machine top cover and then touch the egg rolls, so that the staff can directly remove the prepared egg rolls, reducing the situation where dust on the machine surface sticks to the egg rolls, making the egg rolls safer to eat and simple and convenient to use;

[0006] Although the existing technology can overcome the above-mentioned shortcomings, there are still other problems in its operation. For example, when the device is used to produce egg rolls, the baking temperature is prone to deviation, and the deviated temperature can easily cause the egg rolls to burn, which is inconvenient and not conducive to the use and operation of the staff. Utility Model Content

[0007] The purpose of the present invention is to provide a fully automatic wafer egg roll machine to solve the problem proposed in the above background technology that when using the device to produce egg rolls, the baking temperature is prone to deviation, and the deviated temperature easily causes the egg rolls to be burnt, which is inconvenient and not conducive to the use and operation of the staff.

[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a fully automatic wafer egg roll machine, comprising a frame and a transmission assembly and a combustion system fixedly installed inside the frame, and outer sealing plates fixedly installed around the four sides of the frame, and thermal insulation layers fixedly installed around and on the top of the outer sealing plates, an operating table fixedly installed at the center of the frame, a battering mechanism installed in a herringbone shape is provided at the lower end of the operating table, and three groups of rotary cutting mechanisms are provided on the left side of the upper end of the operating table, and a forming mechanism is provided on the right side of the upper end of the operating table, and a scraper mechanism is provided above the operating table, a slide is provided on the left side of the three groups of rotary cutting mechanisms, a cantilever electric box is provided on the upper right side of the front of the frame, and a water tank is provided on the upper left side of the front of the frame, and a moisture exhaust hood is provided directly above the frame, and a chimney is provided above the thermal insulation layer;

[0009] The transmission assembly is provided with a grill wheel, and the grill wheel is installed in the middle front position of the frame, and a grill wheel shaft is installed in the middle of the grill wheel, and a locking nut is installed on the right side of the grill wheel shaft, and bearing seats are respectively installed on the left and right sides of the grill wheel shaft, and the bearing seats are fixed to the frame through the bearing mounting plate, and a large sprocket is installed on the right end of the grill wheel shaft, a motor is provided at the upper end of the electric box, and the motor and the reducer are installed, and a small sprocket is installed on the output shaft of the reducer, and a chain is meshed between the large sprocket and the small sprocket, the reducer is installed on the mounting plate of the frame, and the electric box is installed just below the reducer and fixed to the frame;

[0010] A combustion pipeline is provided inside the combustion system, and the combustion pipeline is fixed to the frame by a bottom fire tube support and a gas inlet pipe support, and a surface fire plate and a surface fire plate support are fixedly installed on the upper end of the frame, and a fan and a fan support plate are fixedly installed on the upper end of the frame, the frame is fixedly installed to the ignition combustion head through an ignition needle fixing frame, and the frame is fixedly installed to the ignition needle through an ignition needle mounting plate, and the frame is fixedly connected to the igniter, and a surface fire tube support is provided at the rear of the combustion system.

[0011] Furthermore, a gas diversion pipe A is provided in the combustion pipeline, and the interior of the gas diversion pipe A is connected to the gas diversion pipe B, and an air diversion pipe B is provided in the combustion pipeline.

[0012] Furthermore, a slurry hanging shaft is provided inside the slurry hanging mechanism, and slurry hanging support plates are respectively installed at both ends of the slurry hanging shaft, and a slurry hanging plate fixing seat is provided at the front end of the slurry hanging shaft, and a slurry hanging plate is installed on the slurry hanging plate fixing seat, a slurry hanging counterweight arm is installed in the middle of the slurry hanging plate fixing seat, and slurry hanging hooks are respectively installed at both ends of the slurry hanging counterweight arm, and the slurry hanging hook is fixed by a positioning screw; and an adjusting screw and an adjusting balance bolt are also installed under the slurry hanging hook, and an adjusting handle is installed at the tail of the adjusting screw, the slurry hanging hook is hung on the slurry hanging shaft, and the slurry hanging hook is positioned by a locking sleeve, and a color slurry pipe seat and a noodle slurry pipe seat are respectively installed on the slurry hanging shaft, and a color slurry pipe seat is installed on the color slurry pipe seat, a DN8 ball valve is installed at the tail of the color slurry pipe, and a noodle slurry pipe is installed on the color slurry pipe seat, and the three sets of the slurry hanging mechanisms are arranged and installed in a herringbone shape.

[0013] Furthermore, a blade frame crossbeam is provided inside the blade mechanism, and both ends of the blade frame crossbeam are respectively fixed to the operating table, and blade frame columns are installed on both sides of the blade frame crossbeam, and the outer sides of the blade frame columns are fixed to the blade mounting crossbeam by mounting screws, a blade mounting plate is installed on the blade frame crossbeam, and a blade is installed on the blade mounting plate, and a blade adjustment crossbeam is installed under the blade, and adjustment screws are installed at both ends of the blade adjustment crossbeam, and a waste slag baffle is installed on the blade frame crossbeam.

[0014] Furthermore, forming components are provided inside the forming mechanism, and three sets of the forming mechanisms are arranged and installed in three lines.

[0015] Furthermore, a first support mounting plate is provided inside the molding component, and a second support mounting plate is provided outside the first support mounting plate, and a right cover of the core injection shaft is provided above the second support mounting plate, a left cover of the core injection transmission shaft is provided on the left side of the molding component, and a right cover of the core injection transmission shaft is provided below the molding component.

[0016] Furthermore, the peeling mechanism is provided with a base plate, and a motor mounting plate is installed on the upper end of the base plate, and a servo motor is provided above the motor mounting plate. The peeling mechanism is installed with a cutting disc through the cutter wheel shaft bearing seat screw, and a sensor adjustment guide groove is provided inside the peeling mechanism.

[0017] Furthermore, the chute is installed at the left end of the operating table, and the upper end of the chute is connected to the bottom of the egg roll supporting plate of the batter coating mechanism.

[0018] Furthermore, the water tank is installed on the upper left side of the front of the equipment, and three water outlet pipes are connected to the bottom of the water tank and are respectively connected to the rolling rod positions of the three sets of forming mechanisms.

[0019] Compared with the prior art, the beneficial effects of the present invention are:

[0020] 1. The equipment starts with ignition, heating the baking wheel through the combustion pipeline, and the batter is evenly applied to the baking wheel surface through the batter coating plate. The baking wheel rotates one circle to bake the dough. The scraper mechanism scoops up the dough. The forming mechanism rolls the dough into a cylindrical shape. The rotary cutting mechanism cuts the rolled cylindrical egg rolls into uniform lengths. The cut egg rolls enter the chute for packaging. Each link is connected and the actions are coherent and orderly. Continuous production is possible, ensuring that the products produced are uniform in size and length, uniform in color, and have a good taste.

[0021] Furthermore, the whole machine is controlled by a cantilever electric box in accordance with the production process requirements. The cantilever electric box is designed to be located on the upper right side of the operating table and can be rotated according to the operating angle required. The cantilever electric box operation panel displays temperature, baking wheel speed, and forming speed. The speed is all adjusted by frequency conversion, and the equipment operating speed and temperature are flexibly adjusted according to the production capacity. The start, run, and stop functions are all switched at will by knob, which is simple to operate.

[0022] 2. The overall appearance of the equipment is made of stainless steel stamping, with clear edges and corners and no dead angles, which saves time and effort in sanitation and cleaning;

[0023] 3. Furthermore, the YT05-3 fully automatic wafer egg roll equipment can produce cylindrical cakes of different sizes and lengths. The rolled egg rolls have beautiful appearance and can be made into colorful egg rolls with linear patterns on the surface. The inner holes of the egg rolls can be filled with or without cores, and can have a variety of flavors such as chocolate, peanut butter, and milk. Compared with traditional wafer egg rolls, the egg rolls produced by this equipment are more uniform in size and length, more uniform in temperature and color, and more crispy and delicious. It saves time and effort, saves energy consumption, reduces production area, and is simple and easy to operate. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a schematic diagram of the overall front view structure of the utility model;

[0025] Figure 2 This is a side view of the structure of the utility model;

[0026] Figure 3 This is a schematic diagram of the top view of the structure of the utility model;

[0027] Figure 4 This is a front structural diagram of the transmission assembly of the utility model;

[0028] Figure 5 This is a side view structural diagram of the transmission assembly of the utility model;

[0029] Figure 6 This is a schematic diagram of the top view of the transmission assembly of the utility model;

[0030] Figure 7 This is a front structural diagram of the combustion system of the utility model;

[0031] Figure 8 This is a side structural diagram of the combustion system of the utility model;

[0032] Figure 9 This is a schematic diagram of the top view of the combustion system of the utility model;

[0033] Figure 10 This is a front view structural diagram of the combustion pipeline of the utility model;

[0034] Figure 11 This is a front structural diagram of the slurry coating mechanism of the utility model;

[0035] Figure 12 This is a side view of the structure of the slurry coating mechanism of the utility model;

[0036] Figure 13 This is a schematic diagram of the top view of the slurry coating mechanism of the utility model;

[0037] Figure 14 This is a front structural diagram of the scraper mechanism of the utility model;

[0038] Figure 15 This is a side structural diagram of the scraper mechanism of the utility model;

[0039] Figure 16 This is a schematic diagram of the top view of the scraper mechanism of the utility model;

[0040] Figure 17 This is a schematic diagram of the molding mechanism structure of the utility model;

[0041] Figure 18 This is a front structural diagram of the molded component of the utility model;

[0042] Figure 19 This is a side view structural diagram of the molded component of the present invention;

[0043] Figure 20 This is a schematic diagram of the top view of the molding component of the utility model;

[0044] Figure 21 This is a schematic diagram of the right side structure of the rotary cutting mechanism of the utility model;

[0045] Figure 22 This is a schematic diagram of the front cross-section structure of the rotary cutting mechanism of the present invention.

[0046] In the figure: 1. Frame; 2. Pulp attachment mechanism; 201. Positioning screw; 202. Adjustment handle; 203. Pulp attachment counterweight arm; 204. Adjustment screw; 205. Pulp attachment plate fixing seat; 206. Pulp attachment hook; 207. Pulp attachment support plate; 208. Pulp attachment shaft; 209. Locking sleeve; 210. DN8 ball valve; 211. Color paste attachment pipe seat; 212. Noodle paste attachment pipe seat; 213. Pulp attachment plate; 214. Color paste attachment pipe; 215. Adjustment balance bolt; 216. Noodle paste attachment pipe; 3. Scraper mechanism; 301. Scraper frame Beam; 302, blade support column; 303, blade adjustment beam; 304, blade mounting beam; 305, blade mounting plate; 306, blade; 307, positioning screw; 308, waste slag baffle; 309, adjusting screw; 4, cantilever electrical box; 5, moisture exhaust hood; 6, insulation layer; 7, chimney; 8, outer sealing plate; 9, water tank; 10, chute; 11, combustion system; 1001, combustion pipeline; 1002, primer tube support; 1003, top fire plate; 1004, gas inlet pipe support; 1005, fan 1006, fan support plate; 1007, ignition needle; 1008, ignition needle fixing bracket; 1009, ignition burner head; 1010, igniter; 1011, ignition needle mounting plate; 1012, surface fire plate support; 1013, surface fire tube support; 101, gas diverter pipe A; 102, gas diverter pipe B; 103, air diverter pipe B; 12, peeling mechanism; 1201, base plate; 1202, servo motor; 1203, sensor adjustment guide groove; 1204, cutter wheel shaft bearing seat screw; 13, Molding mechanism; 1301, molding parts; 131, first support mounting plate; 132, second support mounting plate; 133, right cover of core injection shaft; 134, left cover of core injection transmission shaft; 135, right cover of core injection transmission shaft; 14, operating table; 15, transmission assembly; 1501, electrical box; 1502, baking wheel; 1503, bearing seat; 1504, baking wheel shaft; 1505, large sprocket; 1506, small sprocket; 1507, motor; 1508, chain; 1509, reducer; 1510, locking nut. DETAILED DESCRIPTION

[0047] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0048] Example 1: Figures 1-13The technical solution shown in the figure, in order to solve the problem of inconvenience in baking and ignition, discloses: a frame 1 and a transmission assembly 15 and a combustion system 11 are fixedly installed inside the frame 1, and an outer sealing plate 8 is fixedly installed around the frame 1, and an insulation layer 6 is fixedly installed around and on the top of the outer sealing plate 8, an operating table 14 is fixedly installed at the center of the frame 1, and a pulping mechanism 2 installed in a triangular shape is provided at the lower end of the operating table 14, and three sets of peeling mechanisms 12 are provided on the left side of the upper end of the operating table 14, and a forming mechanism 13 is provided on the right side of the upper end of the operating table 14, and a scraper mechanism 3 is provided above the operating table 14. , a slide 10 is provided on the left side of the three sets of peeling mechanisms 12, a cantilever electric box 4 is provided on the upper right front of the frame 1, and a water tank 9 is provided on the upper left front of the frame 1, and a moisture exhaust hood 5 is provided directly above the frame 1, and a chimney 7 is provided above the insulation layer 6, the transmission assembly 15 is provided with a baking wheel 1502, and the baking wheel 1502 is installed in the middle front position of the frame 1, and a baking wheel shaft 1504 is installed in the middle of the baking wheel 1502, and a locking nut 1510 is installed on the right side of the baking wheel shaft 1504, and bearing seats 1503 are respectively installed on the left and right sides of the baking wheel shaft 1504, and the bearings The seat 1503 is fixed to the frame 1 through the bearing mounting plate, and a large sprocket 1505 is installed on the right end of the grill wheel shaft 1504. A motor 1507 is provided on the upper end of the electric box 1501, and the motor 1507 is installed with a reducer 1509, and a small sprocket 1506 is installed on the output shaft of the reducer 1509, and a chain 1508 is meshed between the large sprocket 1505 and the small sprocket 1506. The reducer 1509 is installed on the mounting plate of the frame 1, and the electric box 1501 is installed just below the reducer 1509 and fixed to the frame 1. The combustion system 11 is provided with a combustion pipeline 100 1, and the combustion pipeline 1001 is fixed to the frame 1 by the primer tube support 1002 and the gas inlet tube support 1004, and the upper end of the frame 1 is fixedly mounted with a surface fire plate 1003 and a surface fire plate support 1012, and the upper end of the frame 1 is fixedly mounted with a fan 1005 and a fan support plate 1006, the frame 1 is fixedly mounted with the ignition combustion head 1009 through the ignition needle fixing bracket 1008, and the frame 1 is fixedly mounted with the ignition needle 1007 through the ignition needle mounting plate 1011, and the frame 1 is fixedly connected to the igniter 1010, and a surface fire tube support 1013 is provided at the rear of the combustion system 11;

[0049] The device connects the gas to the DN32 ball valve of the combustion system 11, opens the DN32 ball valve, connects the gas source to the device, connects the power to the electrical box 1501 of the transmission component 15, turns on the power, turns on the main valve knob on the cantilever electrical box 4 operation panel, turns on the fan 1005 knob, presses the start button, turns on the grill wheel 1502 knob, rotates the grill wheel speed knob, the motor 1507 of the transmission component 15 rotates the reducer 1509, and the small sprocket 1506 on the output shaft of the reducer 1509 drives the large Sprocket 1505 and baking wheel 1502 start to rotate, and combustion system 11 ignites: turn on the surface fire ignition knob on the operation panel of cantilever electric box 4, turn on the primer A ignition knob, turn on the primer B ignition knob, primer A2 knob, and primer B2 knob in sequence. When the temperature display value on the operation panel reaches the set value, primer A2 and primer B2 will automatically go out. When the temperature display is lower than the set value, primer A2 and primer B2 will automatically burn to supplement the temperature, achieving the effect of energy saving and temperature control, and ignition is completed.

[0050] Example 2:

[0051] like Figures 1-19The technical solution shown in the figure, in order to solve the problem of inconvenience in slurry hanging and cutting, discloses: a gas diversion pipe A101 is provided in the combustion pipeline 1001, and the gas diversion pipe A101 is connected to the gas diversion pipe B102, and the combustion pipeline 1001 is provided with an air diversion pipe B103, a slurry hanging shaft 208 is provided in the slurry hanging mechanism 2, and slurry hanging support plates 207 are respectively installed at both ends of the slurry hanging shaft 208, and a slurry hanging plate fixing seat 205 is provided at the front end of the slurry hanging shaft 208, and the slurry hanging plate fixing seat 205 is provided. A slurry plate 213 is installed on the top, a slurry counterweight arm 203 is installed in the middle of the slurry plate fixing seat 205, and slurry hooks 206 are installed at both ends of the slurry counterweight arm 203, and the slurry hook 206 is fixed by a positioning screw 201; and an adjusting screw 204 and an adjusting balance bolt 215 are also installed under the slurry hook 206, and an adjusting handle 202 is installed at the tail of the adjusting screw 204, and the slurry hook 206 is hung on the slurry shaft 208, and the slurry hook 206 is positioned by a locking sleeve 209, and the slurry shaft 208 is also respectively A color paste pipe seat 211 and a noodle paste pipe seat 212 are installed, and a color paste pipe 214 is installed on the color paste pipe seat 211, and a DN8 ball valve 210 is installed at the tail of the color paste pipe 214. A noodle paste pipe 216 is installed on the color paste pipe seat 211. The three sets of hanging mechanisms 2 are arranged in a herringbone shape. A scraper frame crossbeam 301 is provided inside the scraper mechanism 3, and the two ends of the scraper frame crossbeam 301 are respectively fixed to the operating table 14, and scraper frame columns 302 are installed on both sides of the scraper frame crossbeam 301, and the scraper frame columns 30 2 is fixed to the blade mounting crossbeam 304 by mounting screws 307, a blade mounting plate 305 is mounted on the blade frame crossbeam 301, a blade 306 is mounted on the blade mounting plate 305, a blade adjustment crossbeam 303 is mounted below the blade 306, and adjusting screws 309 are mounted at both ends of the blade adjustment crossbeam 303, and a waste slag baffle 308 is mounted on the blade frame crossbeam 301, a forming component 1301 is provided inside the forming mechanism 13, and three sets of forming mechanisms 13 are arranged and installed in three lines;

[0052] Adjust the fit between the slurry plate 213 of the slurry coating mechanism 2 A and the baking wheel 1502, connect the noodle paste supply pipe to the noodle paste pipe 216, and the noodle paste flowing out of the noodle paste pipe 216 is evenly coated on the surface of the baking wheel 1502 through the slurry coating plate 213. The thickness of the noodle paste is adjusted by rotating the adjustment handle 202. The noodle paste becomes thicker when rotating clockwise, and becomes thinner when rotating counterclockwise. As the baking wheel 1502 rotates, a dough with uniform width and thickness is formed. If you need to make colorful egg rolls with colored edges, you need to connect the colored slurry supply pipe to the color paste pipe 214, and adjust the colored slurry flowing out of the color paste pipe 214 to a linear shape through the DN8 ball valve 210. The linear colored slurry is coated on the left side of the dough of the baking wheel 1502. In this way, the surface of the egg roll will form circles of colored colorful egg rolls. Note: This mechanism is divided into three sets, A / B / C, and the operating steps are the same. Adjust the scraper mechanism 3, adjust the distance from the grilling wheel 1502 through the scraper frame crossbeam 301 and fix it, and turn the adjusting screw 309 clockwise to make the scraper 306 on the scraper mounting plate 305 fit the surface of the grilling wheel 1502 and be parallel to the surface of the grilling wheel 1502. As the grilling wheel 1502 rotates, the dough applied to the grilling wheel 1502 is baked. As the grilling wheel 1502 rotates, the dough is scraped off the grilling wheel 1502 for rolling by the forming mechanism.

[0053] Example 3:

[0054] like Figure 1-Figure 22 The technical solution shown in the figure, in order to solve the problem of inconvenience in sending out the molding, discloses that: a first support mounting plate 131 is provided inside the molding part 1301, and a second support mounting plate 132 is provided on the outside of the first support mounting plate 131, and a right cover 133 of the injection core shaft is provided above the second support mounting plate 132, a left cover 134 of the injection core transmission shaft is provided on the left side of the molding part 1301, and a right cover 135 of the injection core transmission shaft is provided below the molding part 1301, the peeling mechanism 12 is provided with a base plate 1201, and the bottom A motor mounting plate is mounted on the upper end of the base plate 1201, and a servo motor 1202 is installed above the motor mounting plate. The peeling mechanism 12 is mounted with a cutting disc via a cutter wheel shaft bearing seat screw 1204. A sensor adjustment guide groove 1203 is provided inside the peeling mechanism 12. The chute 10 is mounted on the left end of the operating table 14, and the upper end of the chute 10 is connected to the bottom of the egg roll support plate of the batter coating mechanism 2. The water tank 9 is mounted on the upper left side of the front of the device, and three water outlet pipes are connected to the reel positions of the three forming mechanisms 13 respectively.

[0055] Operation of the forming mechanism 13: Step 1, turn on the forming A1 knob switch on the operating panel of the cantilever electric box 4, the A brushless motor drives the A universal connecting shaft, the A universal connecting shaft drives the core injection transmission shaft, the A bevel gear on the core injection transmission shaft drives the B bevel gear on the core injection shaft, and the reel installed on the left end of the core injection shaft rotates synchronously, and the speed of the reel is adjusted by the forming A1 speed regulating knob on the operating panel of the cantilever electric box 4; Step 2, turn on the forming A2 knob switch on the operating panel of the cantilever electric box 4, the B brushless motor drives the B universal connecting shaft, the B universal connecting shaft drives the egg roll push wheel on the left end of the roll push wheel shaft to rotate, and the speed of the egg roll push wheel is adjusted by the forming A1 speed regulating knob on the operating panel of the cantilever electric box 4. Adjust the forming A2 speed control knob on the operating panel of the cantilever electrical box 4; the third step is to quickly pull the dough from the scraper 306 and roll it onto the top of the reel, and the reel rotates quickly, and the dough wraps the reel and rotates. The egg roll push wheel adjusts the gap with the reel through the adjusting screw, and the egg roll wrapped on the reel is pushed out to the left end of the reel as the push wheel rotates; the fourth step is to connect the core injection slurry pipeline to the quick connector, the core injection slurry enters the core injection shaft through the core injection connector, and then enters the reel, and the egg roll is continuously pushed out with the push wheel, and the core injection slurry enters the inner hole of the egg roll. The core injection slurry flow is controlled by the frequency converter to adjust the core injection amount as needed.

[0056] Note: This mechanism is divided into three sets, A / B / C, with the same operating steps. Operate the peeling mechanism 12 to guide the egg roll pushed out by the forming mechanism into the egg roll holder. As the egg roll is continuously pushed out, the egg roll enters the cutting disc B, passes through the cutting disc A, and comes to the egg roll support plate 23. When the sensor senses the egg roll, the servo motor 1202 starts quickly, the peeling knife rotates one circle, and the cut egg roll slides along the egg roll support plate into the chute YT05-10. The length of the egg roll cut is determined by adjusting the position of the sensor by rotating the adjustment handle 202.

[0057] Note: This mechanism is divided into three sets: A / B / C, and the operating steps are the same.

[0058] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A fully automatic wafer egg roll machine, comprising a frame (1) and a transmission assembly (15) and a combustion system (11) fixedly installed inside the frame (1), an outer sealing plate (8) fixedly installed around the frame (1), and an insulation layer (6) fixedly installed around and on the top of the outer sealing plate (8), an operating table (14) fixedly installed at the center of the frame (1), a battering mechanism (2) installed in a triangular shape is provided at the lower end of the operating table (14), and three sets of rotary A cutting mechanism (12) is provided, and a forming mechanism (13) is provided on the right side of the upper end of the operating table (14), and a scraper mechanism (3) is provided above the operating table (14), a slide groove (10) is provided on the left side of the three sets of peeling mechanisms (12), a cantilever electric box (4) is provided on the upper right side of the front of the frame (1), and a water tank (9) is provided on the upper left side of the front of the frame (1), and a moisture exhaust hood (5) is provided directly above the frame (1), and a chimney (7) is provided above the insulation layer (6); Its characteristics are: The transmission assembly (15) is provided with a baking wheel (1502), and the baking wheel (1502) is installed in the middle of the frame (1) at a front position, and a baking wheel shaft (1504) is installed in the middle of the baking wheel (1502), and a locking nut (1510) is installed on the right side of the baking wheel shaft (1504), and the left and right sides of the baking wheel shaft (1504) are respectively installed with bearing seats (1503), and the bearing seat (1503) and the frame (1) are fixed by a bearing mounting plate, and a large chain is installed on the right end of the baking wheel shaft (1504). The upper end of the electric box (1501) is provided with a motor (1507), and the motor (1507) is installed with a reducer (1509), and a small sprocket (1506) is installed on the output shaft of the reducer (1509), and a chain (1508) is meshed and connected between the large sprocket (1505) and the small sprocket (1506), the reducer (1509) is installed on the mounting plate of the frame (1), and the electric box (1501) is installed just below the reducer (1509) and fixed to the frame (1); The combustion system (11) is provided with a combustion pipeline (1001) inside, and the combustion pipeline (1001) is fixed to the frame (1) by a bottom fire tube support (1002) and a gas inlet pipe support (1004), and a surface fire plate (1003) and a surface fire plate support (1012) are fixedly installed on the upper end of the frame (1), and a fan (1005) and a fan support plate (1006) are fixedly installed on the upper end of the frame (1), the frame (1) is fixedly installed with the ignition combustion head (1009) through an ignition needle fixing frame (1008), and the frame (1) is fixedly installed with the ignition needle (1007) through an ignition needle mounting plate (1011), and the frame (1) is fixedly connected to the igniter (1010), and a surface fire tube support (1013) is provided at the rear of the combustion system (11).

2. The fully automatic wafer egg roll machine according to claim 1, characterized in that: A gas diversion pipe A (101) is provided in the combustion pipeline (1001), and the interior of the gas diversion pipe A (101) is connected to a gas diversion pipe B (102), and an air diversion pipe B (103) is provided in the combustion pipeline (1001).

3. The fully automatic wafer egg roll machine according to claim 1, characterized in that: The slurry hanging mechanism (2) is provided with a slurry hanging shaft (208) inside, and slurry hanging support plates (207) are respectively installed at both ends of the slurry hanging shaft (208), and a slurry hanging plate fixing seat (205) is provided at the front end of the slurry hanging shaft (208), and a slurry hanging plate (213) is installed on the top of the slurry hanging plate fixing seat (205), a slurry hanging counterweight arm (203) is installed in the middle of the slurry hanging plate fixing seat (205), and slurry hanging hooks (206) are respectively installed at both ends of the slurry hanging counterweight arm (203), and the slurry hanging hook (206) is fixed by a positioning screw (201); and an adjusting screw (204) is also installed below the slurry hanging hook (206) to adjust the balance. A balance bolt (215) is provided, an adjusting handle (202) is installed at the tail of the adjusting screw (204), the slurry hook (206) is hung on the slurry shaft (208), and the slurry hook (206) is positioned by a locking shaft sleeve (209), and the slurry shaft (208) is also respectively installed with a color slurry pipe seat (211) and a noodle slurry pipe seat (212), and a color slurry pipe (214) is installed on the color slurry pipe seat (211), a DN8 ball valve (210) is installed at the tail of the color slurry pipe (214), and a noodle slurry pipe (216) is installed on the color slurry pipe seat (211), and the three sets of the slurry hanging mechanisms (2) are arranged and installed in a herringbone shape.

4. The fully automatic wafer egg roll machine according to claim 1, characterized in that: A blade frame crossbeam (301) is provided inside the blade mechanism (3), and both ends of the blade frame crossbeam (301) are respectively fixed to the operating platform (14), and blade frame columns (302) are installed on both sides of the blade frame crossbeam (301), and the outer sides of the blade frame columns (302) are fixed to the blade mounting crossbeam (304) through mounting screws (307), a blade mounting plate (305) is installed on the blade mounting plate (305), a blade (306) is installed on the blade mounting plate (305), a blade adjusting crossbeam (303) is installed below the blade (306), and adjusting screws (309) are installed at both ends of the blade adjusting crossbeam (303), and a waste slag baffle (308) is installed on the blade frame crossbeam (301).

5. The fully automatic wafer roll machine according to claim 1, characterized in that: The molding mechanism (13) is provided with a molding component (1301) inside, and three sets of the molding mechanisms (13) are arranged and installed in three lines.

6. The fully automatic wafer egg roll machine according to claim 5, characterized in that: A first support mounting plate (131) is provided inside the molding component (1301), and a second support mounting plate (132) is provided outside the first support mounting plate (131), and a right cover (133) of the injection core shaft is provided above the second support mounting plate (132), a left cover (134) of the injection core transmission shaft is provided on the left side of the molding component (1301), and a right cover (135) of the injection core transmission shaft is provided below the molding component (1301).

7. The fully automatic wafer egg roll machine according to claim 1, characterized in that: The peeling mechanism (12) is provided with a base plate (1201), and a motor mounting plate is installed on the upper end of the base plate (1201), and a servo motor (1202) is provided above the motor mounting plate. The peeling mechanism (12) is provided with a cutting disc via a cutter wheel shaft bearing seat screw (1204), and a sensor adjustment guide groove (1203) is provided inside the peeling mechanism (12).

8. The fully automatic wafer egg roll machine according to claim 1, characterized in that: The chute (10) is installed at the left end of the operating table of the operating table (14), and the upper end of the chute (10) is connected to the bottom of the egg roll supporting plate of the batter coating mechanism (2).

9. The fully automatic wafer roll machine according to claim 1, characterized in that: The water tank (9) is installed at the upper left side of the front of the equipment, and three water outlet pipes are connected below the water tank (9) and are respectively connected to the rolling rod positions of the three sets of forming mechanisms (13).

Citation Information

Patent Citations

  • Wafer egg roll making machine for making egg rolls

    CN216088533U

  • Full-automatic wafer egg roll machine

    CN221449633U

Cited By

  • Full-automatic wafer egg roll machine

    CN119073336A

  • Full-automatic wafer roll machine

    CN119073336B