Prefabricated part hoisting, assembly and adjustment device and method
By lifting the motor control and locking components of the support frame and the adjustment components, the problem of inconsistent angles during the lifting process of prefabricated parts is solved, and the precise positioning and efficient installation of prefabricated parts are achieved, avoiding damage caused by chipping and manual adjustment.
Patent Information
- Application Number
- CN202310799301.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-07-03
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2043-07-03
AI Technical Summary
During the lifting of existing prefabricated parts, the bottom edge of the prefabricated parts is prone to contact with the ground and lead to fragmentation, the lifting angle is inconsistent with the installation angle, resulting in difficulty in installation and positioning and inefficient, and manual adjustments are likely to damage the structure.
The lifting support frame and adjustment components are adopted, including a first motor, a reduction gear set, a locking component and a positioning component. The inclination angle and position of the prefabricated parts are controlled by the motor, and the leveling component and auxiliary positioning component are combined to achieve accurate adjustment and positioning.
Maintain the installation angle of the prefabricated parts during lifting, reduce the risk of chipping, improve installation efficiency and accuracy, and avoid errors and damage caused by manual adjustments.
Smart Images

Figure CN116692656B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of prefabricated component hoisting, and in particular to a prefabricated component hoisting, assembling and adjusting device and method. Background Art
[0002] With the rapid development of my country's construction industry, prefabricated construction has been widely adopted in the construction field, and the demand for lifting and hoisting large components during construction is also increasing. Currently, when lifting prefabricated components in my country, single or dual cranes are often used. After the prefabricated components are tied, they are lifted vertically. After that, the lifting equipment may need to be replaced or repositioned. Then, the prefabricated components are installed using construction methods such as rotation, sliding, and delivery.
[0003] When lifting prefabricated parts, existing cranes need to first lift one end of the prefabricated part placed horizontally on the ground using two steel wire ropes, one long and one short, and then slowly lift the other end of the prefabricated part upwards to leave the ground, so that the prefabricated part is in an inclined state, and then use the crane to lift the prefabricated part to the installation location.
[0004] However, the following problems still exist in this process:
[0005] After one end of the prefabricated component is lifted, the bottom edge of the other end of the prefabricated component will continue to contact the ground and be subjected to force, which will cause the bottom edge of the prefabricated component to partially break. When hoisted to the installation location, since the hoisting angle of the prefabricated component is inconsistent with the actual installation angle, the installation positioning of the prefabricated component often requires manual continuous adjustment. At the same time, repeated adjustments of the position will also damage the contact point between the prefabricated component and the wall structure, reducing the efficiency and accuracy of the installation. Summary of the Invention
[0006] In view of the above problems existing in the prior art, the technical problem to be solved by the present invention is: the difficulty in hoisting and positioning the existing prefabricated parts.
[0007] In order to solve the above technical problems, the present invention adopts the following technical solutions:
[0008] A prefabricated part lifting, assembly and adjustment device includes a lifting support frame and an adjustment component, the adjustment component includes a first motor, the first motor is located inside the lifting support frame, a reduction gear group is provided inside the lifting support frame, the input end of the reduction gear group is fixedly connected to the output end of the first motor through a rotating shaft, the output end of the reduction gear group is fixedly connected to a long rod, both ends of the long rod are fixedly connected to a first pulley, and the long rod is rotatably connected to the inside of the lifting support frame.
[0009] It also includes a locking assembly, which includes an electromagnet. The electromagnet is located on one side of the first motor. An iron rod is slidably connected to the inside of the electromagnet. A fixed block is provided between the first motor and the electromagnet. One end of the iron rod extends through and into the interior of the fixed block and is slidably connected. The end of the iron rod away from the electromagnet is fixedly connected to a clamping block.
[0010] Preferably, rotating rods are provided at both ends of the lifting support frame, one end of the two rotating rods is fixedly connected to the second pulley and the third pulley respectively, the two first pulleys are connected to the second pulley and the third pulley respectively through belts, and a rotating roller is provided in the middle of the two rotating rods.
[0011] Preferably, a disc is fixedly connected to one end of the rotating shaft, and the disc is located on one side of the block. A plurality of slots are provided inside the disc, and the plurality of slots are matched with the block. A stop block is provided at one end of the iron rod, and a spring is provided on the outer wall of the iron rod, and the two ends of the spring are fixedly connected to the stop block and the inner wall of the fixed block respectively.
[0012] Preferably, two movable pulleys are provided under the lifting support frame, and the outer walls of the two movable pulleys are provided with connecting steel ropes. The two connecting steel ropes are respectively sleeved on the outside of the corresponding rotating rollers, and one end of the two connecting steel ropes is fixedly connected to the inner top of the lifting support frame, and the other end of the two connecting steel ropes is fixedly connected to the corresponding rotating rollers. A group of lifting ropes is provided at the bottom of the two movable pulleys, and the number of lifting ropes in each group is set to two.
[0013] Preferably, it also includes a leveling assembly arranged at both ends of the prefabricated stairs, the leveling assembly includes an adjusting plate, the number of the adjusting plates is set to two, and the bottom of the two adjusting plates is provided with a tightening block, and a group of lifting holes are opened at both ends of the prefabricated stairs, and the number of each group of lifting holes is set to two. The interior of the two adjusting plates is threadedly connected with a group of tightening blocks, and the number of each group of tightening blocks is set to two. One end of the two groups of tightening blocks passes through the adjusting plates and is threadedly connected to the corresponding lifting holes. The tops of the two tightening blocks are fixedly connected to the adjusting plates, and the tops of the two tightening blocks are fixedly connected to connecting rings. The bottoms of the two groups of lifting ropes are provided with connecting rings.
[0014] Preferably, a hook is provided above the lifting support frame, a fixing assembly is provided at one end of the hook, connecting plates are provided on both sides of the lifting support frame, multi-stage telescopic rods are provided at the bottom of the two connecting plates, positioning assemblies are provided at the bottom of the two multi-stage telescopic rods, and auxiliary positioning assemblies are provided on both sides of the positioning assembly.
[0015] Preferably, the fixing assembly includes a fixing ring, which is sleeved on one end of the hook, and fixing screws are provided at the top and bottom of the fixing ring. One end of each of the two fixing screws extends through the inner side of the fixing ring and is fixedly connected to a clamping ring. The two fixing screws are threadedly connected to the fixing ring, and fixing steel ropes are fixedly connected around the fixing ring. Multiple fixing steel ropes are connected to the lifting support frame at one end away from the fixing ring.
[0016] Preferably, the positioning assembly includes a driving component and a positioning expansion component, the driving component includes a positioning box, the number of the positioning boxes is set to two, the tops of the two positioning boxes are respectively fixedly connected to the bottom ends of the corresponding multi-stage telescopic rods, a second motor is provided at one end of the top of the positioning box, a group of rotating shafts are provided inside the two positioning boxes, the number of the rotating shafts in each group is set to two, one end of the two rotating shafts is fixedly connected to the output end of the corresponding second motor, one end of each group of rotating shafts is fixedly connected to a fourth pulley, and each group of fourth pulleys is connected by a belt.
[0017] Preferably, the positioning and supporting parts include two groups, each group of positioning and supporting parts includes two round blocks, each of the round blocks is fixedly connected to a group of rotating shafts respectively, a plurality of arc grooves are opened inside each round block, and the interior of the plurality of arc grooves is slidably connected with sliding rods, the bottom of each round block is provided with a plurality of connecting slides, the tops of the plurality of connecting slides are fixedly connected with fixing rods, the ends of the plurality of fixing rods away from the connecting slides are fixedly connected to the inner top of the positioning box, the bottom ends of the plurality of sliding rods are fixedly connected with slides, the plurality of slides are slidably connected to the corresponding connecting slides, and the outer ends of the plurality of slides are fixedly connected with arc plates.
[0018] Preferably, the auxiliary positioning assembly includes a driving component and an auxiliary positioning component, the driving component includes two groups, each group of driving components includes a mounting plate, a first electric push rod is provided on the top of each mounting plate, a placement block is provided on the top of each first electric push rod, a second electric push rod is provided on the side of each placement block close to the prefabricated stairs, and a movable frame is fixedly connected to one side of each second electric push rod.
[0019] Preferably, the auxiliary positioning components include two groups, each group of auxiliary positioning components includes a third electric push rod and two fixed bars, the two fixed bars are fixedly connected to each other on one side with an arc-shaped clamping plate, the output end of each third electric push rod is fixedly connected to the corresponding fixed bar, and a sliding groove is provided inside each of the movable frames, and one of the fixed bars is slidably connected to the sliding groove.
[0020] Preferably, a mounting platform is provided at the bottom of each mounting plate, a plurality of bolts are provided inside each mounting plate, and each mounting plate is connected to the mounting platform via the bolts.
[0021] Preferably, the present invention further discloses a method for hoisting, assembling and adjusting a prefabricated component, comprising the following steps:
[0022] S1: First install the auxiliary positioning assembly on the installation platform, and then clean the dust and sand on the surface of the installation platform.
[0023] S2: Place the adjustment plate on the prefabricated stairs, then screw the tightening block into the lifting hole of the prefabricated stairs, level it through the leveling assembly, connect the connecting ring to the connecting lifting ring, and then control the first motor to lift the stairs.
[0024] S3: Start the first motor to adjust the inclination angle of the stairs, and then hoist the prefabricated stairs to the installation location.
[0025] S4: Start the positioning component to preliminarily locate the installation position of the prefabricated stairs, and use the auxiliary positioning component to accurately locate and install the prefabricated stairs.
[0026] Compared with the prior art, the present invention has at least the following advantages:
[0027] 1. The present invention can adjust the installation angle of the prefabricated stairs during the lifting process through the adjustment component and the locking component. After the installation angle is adjusted, the prefabricated stairs can always be kept at the installed inclination angle by cutting off the power supply, which can reduce energy consumption while achieving the installation and positioning of the stairs, avoiding the problem of low efficiency caused by manual adjustment requiring a lot of time, improving construction efficiency and avoiding the problem of damage to the edges of the prefabricated stairs.
[0028] 2. Through the setting of the leveling component, the inclination angle of the prefabricated stairs can be accurately adjusted to avoid the different heights of each tightening block caused by manual screwing. Specifically, the adjustment plate is first placed on the lifting hole of the prefabricated stairs so that the bottom of the tightening block is in close contact with the prefabricated stairs, and then the tightening block is screwed into the lifting hole through the adjustment plate. When the leveling plate and the adjustment plate are in contact, it means that the installation of the tightening block is completed, and the height of multiple tightening blocks can be kept consistent, reducing the height difference caused by manual screwing of the tightening blocks and reducing the error caused by adjusting the inclination angle of the prefabricated stairs.
[0029] 3. The positioning assembly is provided to facilitate the positioning and installation of the prefabricated stairs. Specifically, when the prefabricated stairs are hoisted above the installation platform, the multi-stage telescopic rod is first activated to insert the cylinder composed of multiple arc-shaped plates into the installation hole. The initial diameter of the cylinder composed of multiple arc-shaped plates is smaller than the diameter of the installation hole. When the prefabricated stairs shake, it can also be accurately inserted into the installation hole. After the arc-shaped plate is inserted into the installation hole, the second motor is started. The second motor drives the two shafts to rotate through the fourth pulley. The rotation of the shaft drives the round block to rotate. The rotation of the round block drives the slide bar to move in the arc groove at the same time. At the same time, it will also drive the slide plate to slide along the connecting slide groove, thereby expanding the multiple curved plates, and expanding the curved plates to the same diameter as the installation hole, which is convenient for the installation of the prefabricated stairs. Through the setting of the auxiliary positioning component, the positioning component is used to enable the prefabricated stairs to position the four installation holes at the same time. According to the position of the reserved steel bars, the clamped multiple curved plates are moved, and the multiple curved plates are aligned with the reserved steel bars, so that the installation holes can be aligned with the reserved steel bars, thereby improving the positioning accuracy and eliminating the problem of edge damage caused by manual installation of prefabricated stairs during assembly. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 This is a schematic diagram of the overall device structure of Example 1.
[0031] Figure 2 This is a schematic diagram of the internal structure of the lifting support frame of Example 1.
[0032] Figure 3 for Figure 2 Enlarged view of point A in the middle.
[0033] Figure 4 Schematic diagram of the connection structure between the adjustment assembly and the locking assembly in Example 1.
[0034] Figure 5 This is a schematic diagram of the overall structure of the locking assembly in Example 1.
[0035] Figure 6 This is a schematic diagram of the overall structure of the positioning component of Example 2.
[0036] Figure 7 for Figure 6 Enlarged view of point B in the middle.
[0037] Figure 8 for Figure 6 Schematic diagram of the connection structure between the middle circle block and the sliding rod.
[0038] Figure 9 for Figure 1 Schematic diagram of the connection structure between the middle hook and the fixed ring.
[0039] Figure 10This is a schematic diagram of the connection structure between the prefabricated stairs and the adjustment plate in Example 1.
[0040] Figure 11 This is a schematic diagram of the overall structure of the leveling assembly of Example 1.
[0041] Figure 12 This is a schematic diagram of the overall structure of the positioning component of Example 2.
[0042] Figure 13 for Figure 12 Enlarged view of point C in the middle.
[0043] Figure 14 This is the lifting flow chart of Example 1.
[0044] Figure 15 This is a front view of the overall structure of Example 1.
[0045] In the figure, 1, lifting support frame; 2, prefabricated stairs; 3, first motor; 4, reduction gear set; 5, disc; 6, clamping block; 7, electromagnet; 8, iron rod; 9, stopper; 10, spring; 11, first pulley; 12, second pulley; 13, third pulley; 14, rotating roller; 15, connecting steel rope; 16, movable pulley; 17, fixed block; 18, connecting plate; 19, second motor; 20, positioning box; 21, fourth pulley; 22, fixed rod; 23, round block; 24, sliding rod; 25, arc groove; 2 6. Connecting slide; 27. Slide plate; 28. Arc plate; 29. Hook; 30. Fixing ring; 31. Snap ring; 32. Fixing screw; 33. Adjusting plate; 34. Tightening block; 35. Connecting lifting ring; 36. Lifting rope; 37. Connecting ring; 38. Tightening block; 39. Multi-stage telescopic rod; 40. Mounting platform; 41. Mounting plate; 42. First electric push rod; 43. Placement block; 44. Second electric push rod; 45. Moving frame; 46. Arc splint; 47. Fixing bar; 48. Third electric push rod; 49. Fixing steel rope. DETAILED DESCRIPTION
[0046] The present invention is described in further detail below.
[0047] In the description of the present invention, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "back," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are used solely to facilitate description and simplify the description of the present invention. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation, and therefore should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features referred to. Thus, a feature specified as "first," "second," and the like may explicitly or implicitly include one or more of such features. In the description of the present invention, unless otherwise specified, "plurality" means two or more.
[0048] In the description of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood broadly. For example, they may refer to fixed, detachable, or integral connections; mechanical or electrical connections; direct or indirect connections through an intermediary; and internal communication between two components. Those skilled in the art will understand the specific meanings of these terms in the present invention based on specific circumstances.
[0049] The prefabricated component described in the present invention is a prefabricated staircase.
[0050] Example 1: A prefabricated part lifting, assembly and adjustment device includes a lifting support frame 1 and an adjustment component, the adjustment component includes a first motor 3, the first motor 3 is located inside the lifting support frame 1, a reduction gear group 4 is provided inside the lifting support frame 1, the input end of the reduction gear group 4 is fixedly connected to the output end of the first motor 3 through a rotating shaft, the output end of the reduction gear group 4 is fixedly connected to a long rod, both ends of the long rod are fixedly connected to a first pulley 11, and the long rod is rotatably connected to the inside of the lifting support frame 1.
[0051] It also includes a locking assembly, which includes an electromagnet 7. The electromagnet 7 is located on one side of the first motor 3. An iron rod 8 is slidably connected to the inside of the electromagnet 7. A fixed block 17 is provided between the first motor 3 and the electromagnet 7. One end of the iron rod 8 extends through and into the interior of the fixed block 17 and is slidably connected. The end of the iron rod 8 away from the electromagnet 7 is fixedly connected to a clamping block 6.
[0052] Specifically, rotating rods are provided at both ends of the lifting support frame 1, and one end of the two rotating rods is fixedly connected to the second pulley 12 and the third pulley 13 respectively. The two first pulleys 11 are connected to the second pulley 12 and the third pulley 13 respectively through belts, and a rotating roller 14 is provided in the middle of the two rotating rods.
[0053] Specifically, a disc 5 is fixedly connected to one end of the rotating shaft, and the disc 5 is located on one side of the block 6. A plurality of slots are provided inside the disc 5, and the plurality of slots are matched with the block 6. A stopper 9 is provided at one end of the iron rod 8, and a spring 10 is sleeved on the outer wall of the iron rod 8. The two ends of the spring 10 are fixedly connected to the stopper 9 and the inner wall of the fixed block 17, respectively.
[0054] Specifically, two movable pulleys 16 are provided below the lifting support frame 1. The outer walls of the two movable pulleys 16 are each provided with a connecting steel rope 15. The two connecting steel ropes 15 are respectively sleeved on the outside of the corresponding rotating rollers 14. One end of the two connecting steel ropes 15 is fixedly connected to the inner top of the lifting support frame 1, and the other end of the two connecting steel ropes 15 is respectively fixedly connected to the corresponding rotating rollers 14. A set of hanging ropes 36 is provided at the bottom of the two movable pulleys 16, with each set of hanging ropes 36 having two sets. When in use, the prefabricated staircase 2 is located below the two sets of hanging ropes 36. Two mounting holes are provided at each end of the prefabricated staircase 2.
[0055] Specifically, it also includes a leveling component arranged at both ends of the prefabricated stairs 2, the leveling component includes an adjusting plate 33, the number of the adjusting plates 33 is set to two, during implementation, a height sensor can also be provided inside the two adjusting plates 33, the bottom of the two adjusting plates 33 are provided with a tightening block 38, and a group of lifting holes are opened at both ends of the prefabricated stairs 2, the number of each group of lifting holes is set to two, the interior of the two adjusting plates 33 are threadedly connected with a group of tightening blocks 34, the number of each group of tightening blocks 34 is set to two, one end of the two groups of tightening blocks 34 respectively passes through the adjusting plates 33 and is threadedly connected to the corresponding lifting holes, the tops of the two tightening blocks 34 are fixedly connected to the leveling plates, the tops of the two tightening blocks 34 are fixedly connected to the connecting rings 35, and the bottoms of the two groups of lifting ropes 36 are provided with connecting rings 37.
[0056] By setting the leveling component, the inclination angle of the prefabricated stair 2 can be accurately adjusted to avoid different heights of each tightening block 34 caused by manual screwing. Specifically, the adjustment plate 33 is first placed on the lifting hole of the prefabricated stair 2, so that the bottom of the tightening block 38 is in close contact with the prefabricated stair 2, and then the tightening block 34 is screwed into the lifting hole through the adjustment plate 33. When the leveling plate and the adjustment plate 33 are in contact, it means that the installation of the tightening block 34 is completed, and the heights of multiple tightening blocks 34 can be kept consistent, reducing the height difference caused by manual screwing of the tightening block 34 and reducing the error caused by adjusting the inclination angle of the prefabricated stair 2.
[0057] Specifically, when in use, a controller may be further provided inside the lifting support frame 1, and the signal output end of the height sensor is connected to the controller. A hook 29 is provided above the lifting support frame 1, and a fixing component is provided at one end of the hook 29. Connecting plates 18 are provided on both sides of the lifting support frame 1, and multi-stage telescopic rods 39 are provided at the bottom of the two connecting plates 18. Positioning components are provided at the bottom of the two multi-stage telescopic rods 39, and auxiliary positioning components are provided on both sides of the positioning components.
[0058] Specifically, the fixing assembly includes a fixing ring 30, which is sleeved on one end of the hook 29. The top and bottom of the fixing ring 30 are provided with fixing screws 32. One end of the two fixing screws 32 extends through the inner side of the fixing ring 30 and is fixedly connected to a clamping ring 31. The two fixing screws 32 are threadedly connected to the fixing ring 30. The fixing ring 30 is fixedly connected with fixing steel ropes 49 all around. The ends of multiple fixing steel ropes 49 away from the fixing ring 30 are connected to the lifting support frame 1.
[0059] By setting up the fixing assembly, the prefabricated staircase 2 is made more stable during hoisting. Specifically, the fixing ring 30 is placed on the hook 29, and the upper and lower fixing screws 32 are screwed so that the clamping ring 31 fixes and clamps the hook 29, thereby improving the stability of the hoisting.
[0060] Specifically, the positioning assembly includes a driving component and a positioning expansion component, the driving component includes a positioning box 20, the number of the positioning boxes 20 is set to two, the tops of the two positioning boxes 20 are respectively fixedly connected to the bottom ends of the corresponding multi-stage telescopic rods 39, and the top end of the positioning box 20 is provided with a second motor 19. A group of rotating shafts are provided inside the two positioning boxes 20, and the number of the rotating shafts in each group is set to two, wherein one end of the two rotating shafts is fixedly connected to the output end of the corresponding second motor 19, and one end of each group of the rotating shafts is fixedly connected to a fourth pulley 21, and each group of the fourth pulleys 21 is connected by a belt. The positioning expansion component includes two groups, and each group of positioning The support component includes two round blocks 23, each of which is fixedly connected to a group of rotating shafts respectively. A plurality of arc grooves 25 are opened inside each round block 23, and a sliding rod 24 is slidably connected inside the plurality of arc grooves 25. The bottom of each round block 23 is provided with a plurality of connecting grooves 26, and the tops of the plurality of connecting grooves 26 are fixedly connected to a fixing rod 22. The ends of the plurality of fixing rods 22 away from the connecting grooves 26 are fixedly connected to the inner top of the positioning box 20, and the bottom ends of the plurality of sliding rods 24 are fixedly connected to a slide plate 27. The plurality of slide plates 27 are respectively slidably connected to the corresponding connecting grooves 26, and the outer ends of the plurality of slide plates 27 are fixedly connected to an arc plate 28.
[0061] By setting the positioning component, it is convenient to position and install the prefabricated stair 2. Specifically, when the prefabricated stair 2 is hoisted above the installation platform 40, the multi-stage telescopic rod 39 is first started to insert the cylinder composed of multiple curved plates 28 into the installation hole. The initial diameter of the cylinder composed of multiple curved plates 28 is smaller than the diameter of the installation hole. When the prefabricated stair 2 shakes, it can also be accurately inserted into the installation hole. After the curved plate 28 is inserted into the installation hole, the second motor 19 is started. The second motor 19 drives the two rotating shafts to rotate through the fourth pulley 21. The rotation of the rotating shaft drives the round block 23 to rotate. The rotation of the round block 23 drives the slide rod 24 to move in the arc groove 25, and also drives the slide plate 27 to slide along the connecting slide groove 26, thereby expanding the multiple curved plates 28 so that the curved plates 28 are expanded to the same diameter of the installation holes, which facilitates the installation of the prefabricated stair 2.
[0062] Specifically, the auxiliary positioning assembly includes a driving component and an auxiliary positioning component. The driving component includes two groups, each group of driving components includes a mounting plate 41, each mounting plate 41 is provided with a first electric push rod 42 on the top, each first electric push rod 42 is provided with a placement block 43 on the top, each placement block 43 is provided with a second electric push rod 44 on the side close to the prefabricated stair 2, and each second electric push rod 44 is fixedly connected to a moving frame 45 on one side. The auxiliary positioning components include two groups, each group of auxiliary positioning components includes a third electric push rod 48 and two fixing bars 47, the two fixing bars 47 are fixedly connected to an arc-shaped splint 46 on the opposite sides, and the output end of each third electric push rod 48 is fixedly connected to the corresponding fixing bar 47. A slide groove is provided inside each of the moving frames 45, and one of the fixing bars 47 is slidably connected to the slide groove.
[0063] By setting up the auxiliary positioning component and cooperating with the positioning component, the prefabricated staircase 2 can realize the operation of automatically positioning the four mounting holes at the same time. Specifically, when multiple curved plates 28 are inserted into the mounting holes, a part of the curved plates 28 will be exposed outside the mounting holes. At this time, the first electric push rod 42 is started, and the first electric push rod 42 drives the second electric push rod 44 to move downward. When it reaches the appropriate position, the second electric push rod 44 is started to push forward so that the multiple curved plates 28 are located inside the two curved clamping plates 46, and then the third electric push rod 48 is started to clamp the multiple curved plates 28. Then, according to the position of the reserved steel bars, the clamped multiple curved plates 28 are moved, and the multiple curved plates 28 are aligned with the reserved steel bars, so that the mounting holes can be aligned with the reserved steel bars, thereby improving the positioning accuracy and eliminating the problem of the prefabricated staircase 2 being damaged by manual installation during assembly.
[0064] Specifically, a mounting platform 40 is provided at the bottom of each mounting plate 41 , a plurality of bolts are provided inside each mounting plate 41 , and each mounting plate 41 is connected to the mounting platform 40 via the bolts.
[0065] Example 2: A method for hoisting, assembling and adjusting a prefabricated component, using the prefabricated component hoisting, assembling and adjusting device described in Example 1, comprising the following steps:
[0066] S1: First, install the auxiliary positioning assembly on the installation platform 40, and then clean the dust and sand on the surface of the installation platform 40.
[0067] S2: Place the adjustment plate 33 on the prefabricated staircase 2, then screw the tightening block 34 into the lifting hole of the prefabricated staircase 2, level it through the leveling assembly, connect the connecting ring 37 to the connecting lifting ring 35, and then control the first motor 3 to lift the staircase.
[0068] S3: Start the first motor 3 to adjust the inclination angle of the stairs, and then hoist the prefabricated stairs 2 to the installation location.
[0069] S4: Start the positioning component to preliminarily locate the installation position of the prefabricated staircase 2, and use the auxiliary positioning component to accurately locate and install the prefabricated staircase 2.
[0070] The working principle of the prefabricated part hoisting and assembly adjustment device of the present invention is: when in use, first place the adjusting plate 33 on the lifting hole of the prefabricated stair 2 so that the bottom of the tightening block 38 is in close contact with the prefabricated stair 2, and then screw the tightening block 34 into the lifting hole through the adjusting plate 33. When the adjusting plate and the adjusting plate 33 are in contact, it means that the installation of the tightening block 34 is completed. Then put the connecting ring 37 into the inside of the connecting lifting ring 35, and then start the crane to lift the prefabricated stair 2. During lifting, the prefabricated stair 2 is in a horizontal state. When it is lifted to a certain height, start the first motor 3 and the electromagnet 7. The electromagnet 7 attracts the iron rod 8 so that the iron rod 8 squeezes the spring 10 away from the disc 5, and the first motor 3 drives the reduction gear set 4 to rotate, and the reduction gear set 4 The output end of the rod drives the long rod to rotate, and the long rod drives the first pulley 11 to rotate, and then drives the second pulley 12 and the third pulley 13 to rotate, so that the two rotating rollers 14 rotate in the same direction. When the rotating roller 14 rotates, it drives the movable pulley 16 on the left to rise and the movable pulley 16 on the right to fall. The height of the two ends of the prefabricated stairs 2 is measured according to the height sensor on the adjustment plate 33. When the height of the two ends reaches the required angle for installation, the first motor 3 and the electromagnet 7 are manually controlled to be powered off at the same time, or the first motor 3 and the electromagnet 7 can be controlled to stop running at the same time by the controller. At this time, the electromagnet 7 loses its magnetism, thereby causing the spring 10 to rebound and the block 6 at one end of the iron rod 8 to approach the disc 5, so that the block 6 is stuck in the slot of the disc 5, thereby The disc 5 is fixed and limited. After the disc 5 is limited, the reduction gear set 4 can be fixed, so that the first motor 3 and the electromagnet 7 of the prefabricated staircase 2 can maintain the inclination angle of the prefabricated staircase 2 when it is to be installed when the power is off, thereby reducing energy consumption. The prefabricated staircase 2 with the installation angle adjusted is then hoisted to the installation platform 40, and the multi-stage telescopic rod 39 is first started to insert the cylinder composed of multiple curved plates 28 into the installation hole. The initial diameter of the cylinder composed of multiple curved plates 28 is smaller than the diameter of the installation hole. When the prefabricated staircase 2 shakes, it can also be accurately inserted into the installation hole. After the curved plate 28 is inserted into the installation hole, the second motor 19 is started. The second motor 19 drives the two rotating shafts to rotate through the fourth pulley 21, and the rotation of the rotating shaft drives the round block 23 The round block 23 rotates, and the rotation drives the slide bar 24 to move in the arc groove 25, and at the same time drives the slide plate 27 to slide along the connecting slide groove 26, thereby expanding the plurality of arc plates 28, so that the arc plates 28 are expanded to the same diameter as the mounting hole. When the plurality of arc plates 28 are expanded and inserted into the mounting hole, a part of the arc plates 28 will be exposed outside the mounting hole. At this time, the first electric push rod 42 is started, and the first electric push rod 42 drives the second electric push rod 44 to move downward. When it reaches the appropriate position, the second electric push rod 44 is started to push forward so that the plurality of arc plates 28 are located inside the two arc clamping plates 46, and then the third electric push rod 48 is started to clamp the plurality of arc plates 28. Then, according to the position of the reserved steel bars, the clamped plurality of arc plates 28 are moved.The multiple curved plates 28 are aligned with the reserved steel bars, so that the installation holes can be aligned with the reserved steel bars, thereby improving the positioning accuracy and eliminating the problem of the prefabricated stairs 2 being damaged by manual installation during assembly.
[0071] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not limiting. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the purpose and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.
Claims
1. A prefabricated component hoisting, assembly and adjustment device, characterized in that: include: Lifting support frame (1); An adjustment component, the adjustment component includes a first motor (3), the first motor (3) is located inside the lifting support frame (1), a reduction gear set (4) is provided inside the lifting support frame (1), the input end of the reduction gear set (4) is fixedly connected to the output end of the first motor (3) through a rotating shaft, the output end of the reduction gear set (4) is fixedly connected to a long rod, both ends of the long rod are fixedly connected to a first pulley (11), and the long rod is rotatably connected to the inside of the lifting support frame (1); A locking assembly, the locking assembly comprising an electromagnet (7), the electromagnet (7) being located on one side of a first motor (3), an iron rod (8) being slidably connected to the interior of the electromagnet (7), a fixed block (17) being provided between the first motor (3) and the electromagnet (7), one end of the iron rod (8) extending through and into the interior of the fixed block (17) being slidably connected, and an end of the iron rod (8) away from the electromagnet (7) being fixedly connected to a clamping block (6); A hook (29) is provided above the hoisting support frame (1), one end of the hook (29) is provided with a fixing assembly, connecting plates (18) are provided on both sides of the hoisting support frame (1), the bottoms of the two connecting plates (18) are provided with multi-stage telescopic rods (39), the bottoms of the two multi-stage telescopic rods (39) are provided with positioning assemblies, and auxiliary positioning assemblies are provided on both sides of the positioning assembly; The positioning assembly includes a driving component and a positioning expansion component, the driving component includes a positioning box (20), the number of the positioning boxes (20) is set to two, the tops of the two positioning boxes (20) are respectively fixedly connected to the bottom ends of the corresponding multi-stage telescopic rods 39, a second motor (19) is provided at one end of the top of the positioning box (20), a group of rotating shafts are provided inside the two positioning boxes (20), the number of the rotating shafts in each group is set to two, one end of the two rotating shafts is fixedly connected to the output end of the corresponding second motor (19), one end of each group of rotating shafts is fixedly connected to a fourth pulley (21), and each group of the fourth pulleys (21) is connected by a belt, the positioning expansion component includes two groups, each group of positioning expansion components includes two round blocks (2 3), each of the circular blocks (23) is fixedly connected to a group of rotating shafts respectively, and a plurality of arc grooves (25) are provided inside each circular block (23), and the interior of the plurality of arc grooves (25) is slidably connected to a slide rod (24), and the bottom of each circular block (23) is provided with a plurality of connecting slide grooves (26), and the tops of the plurality of connecting slide grooves (26) are fixedly connected to a fixed rod (22), and the ends of the plurality of fixing rods (22) away from the connecting slide grooves (26) are fixedly connected to the inner top of the positioning box (20), and the bottom ends of the plurality of slide rods (24) are fixedly connected to a slide plate (27), and the plurality of slide plates (27) are slidably connected to the corresponding connecting slide grooves (26), and the outer ends of the plurality of slide plates (27) are fixedly connected to an arc plate (28).
2. The prefabricated component hoisting, assembly and adjustment device according to claim 1, characterized in that: Rotating rods are provided at both ends of the interior of the hoisting support frame (1), one end of each of the two rotating rods is fixedly connected to a second pulley (12) and a third pulley (13), the two first pulleys (11) are connected to the second pulley (12) and the third pulley (13) via belts, and a rotating roller (14) is provided in the middle of each of the two rotating rods.
3. The prefabricated component hoisting, assembly and adjustment device according to claim 1, characterized in that: One end of the rotating shaft is fixedly connected to a disc (5), the disc (5) is located on one side of the clamping block (6), a plurality of clamping slots are provided inside the disc (5), and the plurality of clamping slots are matched with the clamping block (6), one end of the iron rod (8) is provided with a stopper (9), the outer wall of the iron rod (8) is provided with a spring (10), and the two ends of the spring (10) are fixedly connected to the inner wall of the stopper (9) and the fixed block (17), respectively.
4. The prefabricated component hoisting, assembly and adjustment device according to claim 1, characterized in that: Two movable pulleys (16) are provided below the lifting support frame (1), and the outer walls of the two movable pulleys (16) are provided with connecting steel ropes (15). The two connecting steel ropes (15) are respectively sleeved on the outside of the corresponding rotating rollers (14). One end of the two connecting steel ropes (15) is fixedly connected to the inner top of the lifting support frame (1), and the other end of the two connecting steel ropes (15) is fixedly connected to the corresponding rotating rollers (14). A group of lifting ropes (36) is provided at the bottom of the two movable pulleys (16), and the number of each group of lifting ropes (36) is set to two.
5. The prefabricated component hoisting, assembly and adjustment device according to claim 4, characterized in that: The prefabricated staircase (2) further comprises a leveling assembly arranged at both ends of the prefabricated staircase (2), wherein the leveling assembly comprises an adjusting plate (33), the number of the adjusting plates (33) being set to two, the bottoms of the two adjusting plates (33) being provided with a tightening block (38), a group of lifting holes being opened at both ends of the prefabricated staircase (2), the number of each group of lifting holes being set to two, the interiors of the two adjusting plates (33) being threadedly connected with a group of tightening blocks (34), the number of each group of tightening blocks (34) being set to two, one end of the two groups of tightening blocks (34) respectively passing through the adjusting plates (33) and being threadedly connected with the corresponding lifting holes, the tops of the two tightening blocks (34) being fixedly connected with the adjusting plate, the tops of the two tightening blocks (34) being fixedly connected with a connecting hoisting ring (35), and the bottoms of the two groups of hoisting ropes (36) being provided with a connecting ring (37).
6. The prefabricated component hoisting, assembly and adjustment device according to claim 5, characterized in that: The auxiliary positioning assembly includes a driving component and an auxiliary positioning component. The driving component includes two groups. Each group of driving components includes a mounting plate (41). The top of each mounting plate (41) is provided with a first electric push rod (42). The top of each first electric push rod (42) is provided with a placement block (43). The side of each placement block (43) close to the prefabricated staircase (2) is provided with a second electric push rod (44). One side of each second electric push rod (44) is fixedly connected to a moving frame (45).
7. The prefabricated component hoisting, assembly and adjustment device according to claim 6, characterized in that: The auxiliary positioning components include two groups, each group of auxiliary positioning components includes a third electric push rod (48) and two fixed bars (47), the two fixed bars (47) are fixedly connected to the arc-shaped clamping plate (46) on the opposite sides, the output end of each third electric push rod (48) is fixedly connected to the corresponding fixed bar (47), and a sliding groove is opened inside each of the movable frames (45), and one of the fixed bars (47) is slidably connected to the sliding groove.
8. The prefabricated component hoisting, assembly and adjustment device according to claim 7, characterized in that: A mounting platform (40) is provided at the bottom of each mounting plate (41), a plurality of bolts are provided inside each mounting plate (41), and each mounting plate (41) is connected to the mounting platform (40) via the bolts.
9. A method for hoisting, assembling and adjusting a prefabricated component, using the prefabricated component hoisting, assembling and adjusting device according to claim 8, characterized in that: The following steps are involved: S1: First, install the auxiliary positioning assembly on the installation platform (40), and then clean the dust and sand on the surface of the installation platform (40); S2: placing the adjustment plate (33) on the prefabricated staircase (2), then screwing the tightening block (34) into the lifting hole of the prefabricated staircase (2), leveling it using the leveling assembly, connecting the connecting ring (37) to the connecting lifting ring (35), and then controlling the first motor (3) to lift the staircase; S3: starting the first motor (3) to adjust the inclination angle of the staircase, and then hoisting the prefabricated staircase (2) to the installation location; S4: Start the positioning component to preliminarily position the installation position of the prefabricated staircase (2), and use the auxiliary positioning component to accurately position and install the prefabricated staircase (2).
Citation Information
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