A tobacco deodorant

Abstract

The application discloses a tobacco deodorant, which can effectively adsorb and dissolve odor molecules, so that the odor molecules are transferred from gas phase to liquid phase; and can destroy the chemical bonds of the odor molecules to some extent, so that the odor molecules are decomposed or combined with water molecules and oxygen molecules to generate non-toxic and odorless substances; the deodorant can effectively remove organic substances such as aromatic hydrocarbons, alkanes and phenols generated in the tobacco production process; the removal rate is more than 70%; the deodorant can be directly sprayed for deodorization or treated after odor collection; the investment is small, and the usage mode is multiple and simple; in addition, the operation parameters of the controller can be adjusted in time according to the odor concentration, so that the best deodorization effect is achieved.

Description

Technical Field

[0001] This invention relates to the field of tobacco processing technology, and more particularly to a tobacco deodorizer. Background Technology

[0002] With the advancement of urbanization, tobacco odor has become a prominent environmental problem, and the treatment of tobacco processing odor has received widespread attention. The main components of tobacco odor gases are aromatic hydrocarbons, alkanes, and phenols, among other organic substances. These odor gases initially cause discomfort and unpleasant feelings, and subsequently may harm the respiratory, circulatory, digestive, and mental systems. In addition, they can irritate and damage the respiratory organs, skin, mucous membranes, and eyes, and also have a certain impact on the lives of workers and surrounding residents.

[0003] Currently, tobacco odor treatment systems in tobacco factories only employ multi-stage water washing processes. While this removes most water-soluble odor substances, it has no effect on insoluble substances. Monitoring of the odor concentration in the terminal exhaust gas from the odor removal system shows a concentration of 1000-2000, which, although lower than the standard value of 6000 in Table 2 of the "Odor Pollutant Emission Standard" GB14554-1993, still contains odorous substances, thus affecting the overall effectiveness of the tobacco odor treatment system. The common approach in the tobacco industry is to add a low-temperature plasma (or ionization cat) treatment stage after the multi-stage water washing process. However, the biggest problems with low-temperature plasma (or ionization cat) treatment technology are the safety of the ionization equipment and the generation of significant amounts of ozone after ionization. This leads to serious ozone exceedances in air quality, therefore the use of low-temperature plasma technology is currently strictly controlled.

[0004] The present invention aims to develop the optimal deodorant formulation and application method for tobacco odor treatment through laboratory research and field experiments. Summary of the Invention

[0005] The purpose of this invention is to provide a tobacco deodorizer to solve the above-mentioned problems. This invention can add a tobacco-specific deodorizer to tobacco odor to adsorb, decompose and absorb odor substances that are insoluble in water, thus overcoming one or more shortcomings of existing processes.

[0006] The present invention achieves the above objectives through the following technical solutions:

[0007] A tobacco deodorizer, wherein the deodorizer is prepared from the following materials, and the mass proportions of the components are as follows:

[0008] Ginger juice 0.8-1.0%, hawthorn oil 2.5-3.5%, tea seed oil 1-2%, laurel juice 0.8-1.2%, pine oil 1.4-2%, peppermint juice 1-2%, Sichuan pepper oil 1.0-1.8%, orange blossom oil 0.8-1.0%, rose oil 0.8-1.5%, camphor seed oil 1.0-1.5%, active agent 6-8%, the remainder is purified water.

[0009] A further embodiment is that the ginger juice comprises gingerene, curcumene, sesquiphlene, camphene, thujone, farnesene, and α-pinene; the mass ratio of each component is 1:0.5-0.7:0.1-0.2:0.08-0.09:0.08-0.09:0.08-0.09:0.1-0.3.

[0010] A further embodiment is that the hawthorn oil comprises diethyl linolenate, diethyl malate, diethyl glutamate, ethyl linoleate, and 5-hydroxymethyl styraldehyde; the mass ratio of each component is 1:0.8-0.9:0.3-0.4:0.2-0.3:0.04-0.06.

[0011] A further embodiment is that the tea seed oil comprises tea seed saponin, crude fiber, starch, and fat; the mass ratio of each component is 1:0.7-0.8:0.07-0.08:0.03-0.04.

[0012] A further embodiment is that the laurel juice includes eucalyptol, linalool, terpineol, and myrcene; the mass ratio of each component is 1:0.8-0.9:0.5-0.6:0.2-0.4.

[0013] A further embodiment is that the pine oil comprises bornyl acetate, pinene, camphene, and limonene; the mass ratio of each component is 1:0.1-0.3:0.1-0.2:0.2-0.3.

[0014] A further embodiment is that the peppermint juice comprises menthyl acetate, menthol, menthol, ethyl propionate, α-pinene, limonene, and eucalyptol; the mass ratio of each component is 1:0.8-0.9:0.6-0.7:0.4-0.5:0.1-0.2:0.1-0.2:0.1-0.2.

[0015] A further embodiment is that the orange blossom oil comprises aminobenzoic acid, dimethyl, linalool, geraniol acetate, limonene, and α-terpineol; the mass ratio of each component is 1:0.5-0.6:0.4-0.5:0.1-0.2:0.1-0.2:0.35-0.45.

[0016] A further embodiment is that the main components of the rose oil are citronellol, nerol, eugenol, phenylethyl alcohol, linalool, geraniol, and menthone; the mass ratio of each component is 1:0.4-0.6:0.9-1:0.3-0.4:0.4-0.6:0.2-0.3:0.3-0.4.

[0017] A further embodiment is that the camphor seed oil comprises caryophyllene, linalool, and camphor; the mass ratio of each component is 1:0.3-0.4:0.2-0.3.

[0018] The Sichuan pepper oil is isoanisole, and the active agent is alkyl glycoside.

[0019] The beneficial effects of this invention are as follows:

[0020] In this invention, the gingerene, curcumene, sesquiphlene, camphene, thujone, farnesene, and α-pinene in ginger juice, the myrcene in laurel juice, the bornyl acetate in pine oil, and the menthol in peppermint juice can effectively adsorb and dissolve odor molecules, causing the odor molecules to transfer from the gas phase to the liquid phase.

[0021] The diethyl malate in hawthorn oil and the aminobenzoic acid in orange blossom oil can effectively reduce the pungent irritation in tobacco exhaust and regulate the pH value.

[0022] Tea seed saponins in tea seed oil, isoanisole in Sichuan pepper oil, caryophyllene in camphor seed oil, and citronellol in rose oil can, to some extent, break the chemical bonds of odor molecules, promote the decomposition of odor molecules, or react with water molecules and oxygen molecules to generate non-toxic and odorless substances.

[0023] The surfactants enable better fusion between the various plant extracts.

[0024] This invention's tobacco deodorizer effectively removes aromatic hydrocarbons, alkanes, phenols, and other organic substances produced during tobacco production. The removal rate exceeds 70%. It can be applied directly by spraying or the odor can be collected and treated. It requires minimal investment and offers diverse and simple usage methods. Furthermore, the controller's operating parameters can be adjusted at any time according to the odor concentration to achieve the optimal deodorization effect. Detailed Implementation

[0025] To make the objectives, technical solutions, and advantages of this invention clearer, the technical solutions of this invention will be described in detail below. Obviously, the described embodiments are merely some embodiments of this invention, and not all embodiments. Based on the embodiments of this invention, all other implementation methods obtained by those skilled in the art without creative effort are within the scope of protection of this invention.

[0026] Example 1:

[0027] A tobacco deodorizer, wherein the raw materials of the tobacco deodorizer are formulated in the following proportions by weight:

[0028] The ingredients are: 1% ginger juice, 2.5% hawthorn oil, 2% tea seed oil, 0.8% laurel juice, 1.4% pine oil, 1% peppermint juice, 1% Sichuan pepper oil, 1% orange blossom oil, 0.8% rose oil, 1.5% camphor seed oil, 6% activator (alkyl glycoside), and the remainder is purified water.

[0029] Example 2:

[0030] A tobacco deodorizer, wherein the raw materials of the tobacco deodorizer are formulated in the following proportions by weight:

[0031] The ingredients are: ginger juice 0.8%, hawthorn oil 3.5%, tea seed 2%, laurel juice 1.2%, pine oil 2%, peppermint juice 2%, Sichuan pepper oil 1.8%, orange blossom oil 0.8%, rose oil 1.5%, camphor seed oil 1.5%, active agent (alkyl glycoside) 6%, and the remainder is purified water.

[0032] In the above embodiments of the present invention, the mass ratio of each component of ginger juice is: gingerene 1, curcumene 0.6, sesquiphlene 0.16, camphene 0.09, thujone 0.09, farnesene 0.08, and α-pinene 0.2.

[0033] The mass ratio of each component in hawthorn oil is as follows: diethyl linolenate 1, diethyl malate 0.9, diethyl glutamate 0.38, ethyl linoleate 0.23, and 5-hydroxymethyl uronic acid 0.05.

[0034] The mass ratio of each component in tea seed oil is as follows: tea seed saponin 1, crude fiber 0.74, starch 0.07, and fat 0.04.

[0035] The mass ratio of the components in the laurel juice is: 1 part eucalyptol, 0.89 parts linalool, 0.56 parts terpineol, and 0.33 parts myrcene.

[0036] The mass ratio of the components in the pine oil is: bornyl acetate 1, pinene 0.2, camphene 0.18, and limonene 0.28.

[0037] The mass ratio of the components of the peppermint juice is as follows: menthyl acetate 1, menthol 0.83, menthol 0.62, ethyl propionate 0.48, α-pinene 0.17, limonene 0.17, and eucalyptol 0.17.

[0038] The main component of Sichuan pepper oil is isoanisole;

[0039] The mass ratio of the components in orange blossom oil is as follows: aminobenzoic acid 1, dimethyl 0.54, linalool 0.49, geraniol acetate 0.16, limonene 0.11, and α-terpineol 0.41.

[0040] The mass ratio of the components of rose oil is as follows: citronellol 1, nerol 0.5, eugenol 0.96, phenylethyl alcohol 0.35, linalool 0.5, geraniol 0.23, and menthone 0.31.

[0041] The mass ratio of the components in camphor seed oil is 1 part caryophyllene, 0.39 parts linalool, and 0.24 parts camphor.

[0042] The preparation method of the above-mentioned deodorant includes the following steps:

[0043] Weigh out the following ingredients in the prescribed amounts: ginger juice, hawthorn oil, tea seed oil, laurel juice, pine oil, peppermint juice, Sichuan pepper oil, orange blossom oil, rose oil, camphor seed oil, surfactant, and purified water.

[0044] First, add purified water to the mixing container. Then, add ginger juice, hawthorn oil, tea seed oil, laurel juice, pine oil, peppermint juice, Sichuan pepper oil, orange blossom oil, rose oil, camphor seed oil, and surfactant in sequence to the mixing container. Heat to 45°C and stir until completely dissolved to obtain a plant-based deodorizer.

[0045] The test was conducted on the deodorizing agents used in the A and D sets of odor treatment systems for tobacco dehumidification in the tobacco processing workshop, which produce a lot of odor.

[0046] Under normal temperature and pressure conditions, the tobacco-specific deodorizers prepared in Examples 1-2 of this invention were tested respectively. Two control groups, A and D, were set up. The concentration of malodorous substances before treatment was 977-1318.

[0047] The test results are shown in the table below:

[0048]

[0049] The test data shows that under the condition of uniform application of automatic spraying, a good deodorization effect can be achieved;

[0050] The tobacco-specific deodorizer described in Example 1 has a removal rate of ≥74% for malodorous substances in tobacco exhaust gas;

[0051] The tobacco-specific deodorizer described in Example 2 has a removal rate of ≥86% for malodorous substances in tobacco exhaust gas;

[0052] The tobacco deodorizer of this invention can effectively remove aromatic hydrocarbons, alkanes, phenols, and other organic substances produced during tobacco production. The removal rate reaches over 70%. It can be sprayed directly for deodorization or the odor can be collected and treated later. It requires minimal investment and is versatile and easy to use. Furthermore, the controller's operating parameters can be adjusted at any time according to the odor concentration to achieve the best deodorization effect. It also has the following characteristics:

[0053] It is highly targeted and is currently the most effective deodorizing product for tobacco odor on the Chinese market; the natural plant extract is non-toxic and pollution-free, and does not produce byproducts after reacting with waste gas molecules; it is more economical than other treatment methods; it is safe to use and easy to operate; and it conforms to the modern industrial energy conservation and environmental protection concept.

[0054] The above description is merely a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in the present invention should be included within the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be determined by the scope of the claims. It should also be noted that the various specific technical features described in the above embodiments can be combined in any suitable manner without contradiction. To avoid unnecessary repetition, the present invention will not describe the various possible combinations separately. Furthermore, various different embodiments of the present invention can also be arbitrarily combined, as long as they do not violate the spirit of the present invention, they should also be considered as the content disclosed in the present invention.

Claims

1. A tobacco deodorizer, characterized in that, The deodorant is prepared from the following materials, and the mass proportions of each component are as follows: Ginger juice 0.8-1.0%, hawthorn oil 2.5-3.5%, tea seed oil 1-2%, laurel juice 0.8-1.2%, pine oil 1.4-2%, peppermint juice 1-2%, Sichuan pepper oil 1.0-1.8%, orange blossom oil 0.8-1.0%, rose oil 0.8-1.5%, camphor seed oil 1.0-1.5%, active agent 6-8%, the remainder is purified water; The ginger juice comprises gingerene, curcumene, sesquiphlene, camphene, thujone, farnesene, and α-pinene; the mass ratio of each component is 1:0.5~0.7:0.1~0.2:0.08~0.09:0.08~0.09:0.08~0.09:0.1~0.

3. The hawthorn oil comprises diethyl linolenate, diethyl malate, diethyl glutamate, ethyl linoleate, and 5-hydroxymethyl 1-glucuronide; the mass ratio of each component is 1:0.8~0.9:0.3~0.4:0.2~0.3:0.04~0.

06. The tea seed oil comprises tea seed saponins, crude fiber, starch, and fat; the mass ratio of each component is 1:0.7~0.8:0.07~0.08:0.03~0.

04. The laurel juice comprises eucalyptol, linalool, terpineol, and myrcene; the mass ratio of each component is 1:0.8~0.9:0.5~0.6:0.2~0.

4. The pine oil comprises bornyl acetate, pinene, camphene, and limonene; the mass ratio of each component is 1:0.1~0.3:0.1~0.2:0.2~0.

3. The peppermint juice comprises menthyl acetate, menthol, menthol, ethyl propionate, α-pinene, limonene, and eucalyptol; the mass ratio of each component is 1:0.8~0.9:0.6~0.7:0.4~0.5:0.1~0.2:0.1~0.2:0.1~0.

2. The main components of the rose oil are citronellol, nerol, eugenol, phenylethyl alcohol, linalool, geraniol, and menthone; the mass ratio of each component is 1:0.4~0.6:0.9~1:0.3~0.4:0.4~0.6:0.2~0.3:0.3~0.

4. The camphor seed oil comprises caryophyllene, linalool, and camphor; the mass ratio of each component is 1:0.3~0.4:0.2~0.

3. The pepper oil is isoanisole, and the active agent is alkyl glycoside.

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