Hot fill apparatus and method for platinum channel clarifier flange root

Abstract

The application discloses a kind of hot filling device and method of platinum channel clarification section flange root, belong to substrate glass manufacturing technical field, including feed structure, the outside of platinum channel clarification section is provided with refractory brick passage, platinum channel clarification section includes platinum body and flange, cavity region is arranged between flange and refractory brick passage, for normal expansion of flange in the process of heating, filling observation port is provided on the corresponding refractory brick passage of cavity region, the transmission end of flange penetrates filling observation port, feed structure penetrates filling observation port, the output end of feed structure is arranged in cavity region, the input end of feed structure is arranged outside refractory brick passage, and there is reserved distance between the output end of feed structure and platinum body.The application can effectively improve the compactness of flange root hot filling by using feed structure and shorten operation time, save time and economic cost, with strong use value.

Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of substrate glass manufacturing, and particularly relates to a hot-state filling device and method for a flange root of a platinum channel refining section. BACKGROUND

[0002] As core equipment in the production and manufacturing process of substrate glass, the platinum channel needs to be combined with the operation scenes at different stages and the final equipment operation requirements to perform periodic safeguard operations, whether from the aspects of design and manufacturing, or from the aspects of masonry installation and management of temperature expansion. For the refining section, it is the component with the highest running temperature in the entire platinum channel structure and is prone to damage. Since the platinum channel is mainly made of platinum rhodium alloy material, although it has excellent high-temperature resistance and corrosion resistance, long-term operation above 1400 DEG C and continuous erosion by internal glass liquid still pose great challenges to the platinum base itself.

[0003] During the initial installation process of the platinum channel, most areas of the refining section can be sealed at room temperature. The sealing method mainly seals and fills the space between the platinum exterior and the refractory bricks by using high-temperature-resistant zirconia powder. However, for the flange area of the platinum channel, since there is still relative expansion displacement between the platinum and the refractory material during the actual temperature rising process, and the size of the flange is larger than that of the refractory bricks, it is necessary to reserve space in advance for the flange area of the refining section. After the temperature expansion is completed, rapid filling at high temperature is performed to ensure the final sealing effect of the flange root.

[0004] From the analysis of the line body in recent years, the main problem that restricts the service life of the platinum channel is the flange root area of the refining section. Although the area is finally filled at high temperature, the harsh operating environment, the small space and the strict technical requirements for the operator at high temperature make the area different from the filling at room temperature of the main section of the refining section. After comprehensive analysis, the compactness of the hot-state filling of the flange root can only reach about 70% of the compactness of the main section platinum filling. Therefore, in actual production, after the running time of the channel exceeds 2 years, local cracking will first occur in the flange root area, which is mainly due to oxidation at high temperature, resulting in the transition volatilization of the base material in the area, and finally the wall thickness of the tube is seriously thinned. With further deterioration, the platinum tube will eventually break down in this area. The breakdown depends not only on the thinning of the wall thickness, but also on the local joule heat caused by the running current, which will further accelerate the breakdown.

[0005] In summary, for the sealing filling of the flange root of the clarifying pipe, a more convenient auxiliary method needs to be considered. The current filling method mainly uses simple tools such as shovels to fill gradually by multiple personnel from different angles, which is extremely low in efficiency and poor in filling effect. Moreover, the filling process requires the temporary removal of the insulation cotton in this area, which will cause the platinum to be exposed, and the longer the time, the greater the temperature difference, which will also adversely affect the subsequent warm-up trial production. Therefore, improving the filling efficiency has become the main goal of this area.

[0006] Therefore, there is a need to solve the problem of long operation time of the existing platinum channel clarifying flange root sealing filling. SUMMARY

[0007] The purpose of the present application is to solve the problem of long operation time of the existing platinum channel clarifying flange root sealing filling, and provide a hot-state filling device and method for the flange root of the clarifying section of the platinum channel, which effectively improves the compactness of the hot-state filling of the flange root.

[0008] To achieve the above-mentioned purpose, the present application adopts the following technical solutions:

[0009] A hot-state filling device for the flange root of the clarifying section of the platinum channel, comprising a material conveying structure, the outside of the clarifying section of the platinum channel is provided with a refractory brick channel, the clarifying section of the platinum channel comprises a platinum body and a flange, a cavity area is provided between the flange and the refractory brick channel for normal expansion of the flange during the warming-up process, a filling observation port is provided on the corresponding refractory brick channel of the cavity area, the transmission end of the flange penetrates the filling observation port, the material conveying structure penetrates the filling observation port, the output end of the material conveying structure is arranged in the cavity area, the input end of the material conveying structure is arranged outside the refractory brick channel, and a reserved distance is arranged between the output end of the material conveying structure and the platinum body.

[0010] Further, the material conveying structure comprises two side material conveying structures, and the two side material conveying structures are symmetrically arranged on both sides of the platinum channel.

[0011] Further, the side material conveying structure comprises a side material conveying groove, a side material conveying pipe, a side material conveying nozzle and a side material conveying support frame; the side material conveying groove adopts a hopper structure with a large upper part and a small lower part, the angle of the inclined surface of the hopper structure is arranged to be 75° to 80°, connecting ears are welded on the outside of the side material conveying groove and the side material conveying pipe, the side material conveying support frame comprises a side long leg part and a side short leg part, the side short leg part is arranged at the proximal end outside the refractory brick channel, the side long leg part is arranged at the distal end outside the refractory brick channel, the upper part of the side material conveying support frame is connected with the connecting ears through bolts, and the bottom of the side material conveying support frame is welded with a side supporting leg.

[0012] Further, the side support feet are circular, the side material conveying pipe and the side material conveying nozzle are arranged as oblique multi-angle splicing pipes or oblique multi-curvature splicing circular arc multi-section splicing pipes, the cross sections of the side material conveying pipe and the side material conveying nozzle are circular rectangular or elliptical, the cross sections are perpendicular to the flow direction of the filling material, and the outlet end of the side material conveying nozzle is arranged as an oblique notch or a rectangle.

[0013] Further, the material conveying structure further comprises a top material conveying structure, the filling observation opening comprises a side opening and a top opening, the side material conveying structure penetrates through the side opening, the top material conveying structure penetrates through the top opening, and the transmission end of the flange penetrates through the top opening.

[0014] Further, the top material conveying structure comprises a top material conveying groove, a top material conveying pipe, a top material conveying nozzle and a top material conveying support frame, the top material conveying groove adopts a hopper structure with a large upper part and a small lower part, connecting ears are welded on the top material conveying groove and the top material conveying pipe, the top material conveying support frame comprises a top long leg part and a top short leg part, the top short leg part is arranged at the proximal end outside the refractory brick channel, the top long leg part is arranged at the distal end outside the refractory brick channel, the upper part of the top material conveying support frame is connected with the connecting ears through bolts, and the bottom of the top material conveying support frame is welded with a top support foot.

[0015] Further, the top support feet are circular, the top material conveying pipe and the top material conveying nozzle adopt straight pipes or segmented multi-angle splicing pipes, the cross sections of the top material conveying pipe and the top material conveying nozzle are circular rectangular or elliptical, the cross sections are perpendicular to the flow direction of the filling material, and the outlet end of the top material conveying nozzle is arranged as an oblique notch or a rectangle.

[0016] Further, the cross section width of the top material conveying pipe is equal to the cross section width of the side material conveying pipe, the cross section length of the top material conveying pipe is greater than the cross section length of the side material conveying pipe, the oblique angle of the top material conveying pipe is greater than the oblique angle of the side material conveying pipe, and the volume of the top material conveying groove is greater than the volume of the side material conveying groove.

[0017] Further, a filling layer is arranged between the platinum body and the refractory brick channel, the material conveying structure adopts stainless steel material, and the carbon content of the stainless steel is less than 0.08%.

[0018] The application discloses a hot-state filling method for a platinum channel clarification section flange root, and utilizes the hot-state filling device for the platinum channel clarification section flange root to realize the hot-state filling of the platinum channel clarification section flange root.

[0019] Compared with the prior art, the application has the following beneficial technical effects:

[0020] The output end of the feeding structure is arranged in the cavity region, and the input end of the feeding structure is arranged outside the refractory brick channel, so that internal filling is converted into external simple feeding, the feeding structure can be used for realizing rapid filling, providing effective time advantage for heat preservation of the platinum channel clarification section flange root region, effectively improving the compactness of the flange root hot-state filling and shortening operation time, saving time and economic cost, and having high use value.

[0021] The feeding structure is provided with a special-shaped stainless steel feeding pipe and a simple fixing structure feeding support frame, so that the feeding groove for feeding can be quickly built, and the feeding nozzle can be directly inserted into the filling gap, and the feeding structure has the structure function of rapid feeding.

[0022] The application adopts the mode of single or three feeding structures and a public groove synchronous filling, effectively improves the filling efficiency, and avoids local filling blind area.

[0023] The feeding groove adopts a hopper structure with large upper part and small lower part, the side feeding groove is provided with a 75-80-degree inclined surface, so that the material powder can slide into the feeding pipe, normal flow of the material powder can be ensured, and the problem of dust raising of the material powder can be avoided.

[0024] The side feeding pipe is designed to be inclined, so that the side feeding groove does not contact the refractory brick channel of the channel main body, and the material powder can be transferred from the outside to the inner cavity of the flange root.

[0025] The cross section of the material conveying pipe is designed as a rounded rectangle or an ellipse, which guarantees the size consistency of the material conveying pipe and the material conveying nozzle, and the narrow width direction is vertically distributed, when the filling gap of the flange root is inserted, due to the narrow space, the material conveying pipe needs to be placed vertically, that is, the narrow side of the rounded rectangular cross section matches the narrow side of the filling gap, so that the material conveying pipe can smoothly enter the narrow cavity of the flange root.

[0026] The end of the material conveying nozzle is designed as a bevel or a rectangle, which is convenient for further deepening of a small amount of powder.

[0027] The upper part of the support frame is connected to the connecting lug welded on the material conveying groove and the material conveying pipe by bolts, and can rotate at a certain angle around the connecting point, that is, the span angle of the support frame can be adjusted, so that it has a certain rotation and adjustment ability.

[0028] The bottom of the support frame is welded with a circular support foot, which guarantees a certain anti-skid ability.

[0029] The angle of the top material conveying pipe is designed to be smaller than that of the side material conveying pipe, which avoids the problem of dust raising caused by high drop of the top.

[0030] The material conveying structure is made of stainless steel with a carbon content of less than 0.08%, which avoids the pollution of metal tools to the internal platinum body and avoids the carbonization reaction under high temperature.

[0031] In the heating process, high-temperature cotton is used for temporary plugging in the cavity area, which can guarantee a certain heat preservation effect without affecting the expansion of platinum, so as to make the temperature difference of the cavity area in the platinum body less than 100 DEG C. The present application can pour the filling material into the material conveying structure at one time, and the filling material will automatically enter the flange root, which optimizes the filling method of the prior art of gradually feeding small batches of filling material. Through actual application, the present application can fill a flange root in 10 minutes, which is about 70% faster than the traditional method of holding the material basin with an iron shovel by hand. BRIEF DESCRIPTION OF DRAWINGS

[0032] The drawings attached to the specification are used to provide a further understanding of the present application, and constitute a part of the present application. The schematic embodiments of the present application and their descriptions are used to explain the present application, and do not constitute an improper limitation on the present application.

[0033] Figure 1 It is a schematic diagram of the flange area structure of the existing technology channel clarification section;

[0034] Figure 2 It is a schematic diagram of the whole refractory brick of the flange area of the channel clarification section of the present application;

[0035] Figure 3The layout drawing of the filling structure of the flange area of the clarification section of the channel of the present application;

[0036] Figure 4 The schematic diagram of the side filling feed channel structure of the present application;

[0037] Figure 5 The schematic diagram of the top filling feed channel structure of the present application.

[0038] Wherein, 1 is the platinum body, 2 is the flange, 3 is the filling layer, 4 is the refractory brick channel, 5 is the side port, 6 is the top port, 7 is the side feed structure, 8 is the top feed structure, 7-1 is the side feed channel, 7-2 is the side feed pipe, 7-3 is the side feed nozzle, 7-4 is the side feed support frame, 8-1 is the top feed channel, 8-2 is the top feed pipe, 8-3 is the top feed nozzle, and 8-4 is the top feed support frame. DETAILED DESCRIPTION

[0039] In order to make the personnel in the technical field better understand the present application scheme, the technical scheme in the embodiments of the present application will be described clearly and completely below in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by the person skilled in the art without creative labor should belong to the scope of protection of the present application.

[0040] It should be noted that the terms "first", "second", and the like in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and do not necessarily have to describe a specific order or sequence. It should be understood that the data thus used can be interchanged under appropriate circumstances, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein. In addition, the terms "include" and "have" and any variations thereof are intended to cover non-exclusive inclusion, for example, a process, method, system, product or device that includes a series of steps or units does not have to be limited to those steps or units clearly listed, but can include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.

[0041] Embodiment one

[0042] The application discloses a hot-state filling device for a flange root of a platinum channel clarification section, which comprises a material conveying structure, the platinum channel clarification section is externally provided with a refractory brick channel 4, the platinum channel clarification section comprises a platinum body 1 and a flange 2, a cavity area is arranged between the flange 2 and the refractory brick channel 4 for normal expansion of the flange 2 during the heating process, a filling observation port is arranged on the corresponding refractory brick channel 4 of the cavity area, a transmission end of the flange 2 penetrates through the filling observation port, the material conveying structure penetrates through the filling observation port, an output end of the material conveying structure is arranged in the cavity area, an input end of the material conveying structure is arranged outside the refractory brick channel 4, and a reserved distance is arranged between the output end of the material conveying structure and the platinum body 1.

[0043] The material conveying structure penetrates through the filling observation port, the output end of the material conveying structure is arranged in the cavity area, and the input end of the material conveying structure is arranged outside the refractory brick channel, so that internal filling is converted into external simple feeding, rapid filling can be realized, effective time advantage is provided for heat preservation of the flange root area of the platinum channel clarification section, the compactness of the flange root hot-state filling can be effectively improved, the operation time is shortened, time and economic cost are saved, and the application has high use value.

[0044] The material conveying structure comprises two side material conveying structures 7 which are symmetrically arranged on two sides of the platinum channel.

[0045] The side material conveying structure 7 comprises a side material conveying groove 7-1, a side material conveying pipe 7-2, a side material conveying nozzle 7-3 and a side material conveying support frame 7-4; the side material conveying groove 7-1 adopts a hopper structure which is large at the top and small at the bottom, the angle of the slope of the hopper structure is 75-80 DEG, connecting ears are welded outside the side material conveying groove 7-1 and the side material conveying pipe 7-2, the side material conveying support frame 7-4 comprises a side long leg part and a side short leg part, the side short leg part is arranged at a proximal end outside the refractory brick channel 4, the side long leg part is arranged at a distal end outside the refractory brick channel 4, the upper part of the side material conveying support frame 7-4 is connected with the connecting ears through bolts, and side supporting feet are welded at the bottom of the side material conveying support frame 7-4.

[0046] The side supporting feet are circular, the side material conveying pipe 7-2 and the side material conveying nozzle 7-3 are arranged as inclined multi-angle splicing pipes or inclined multi-curvature splicing arc multi-section splicing pipes, the cross section of the side material conveying pipe 7-2 and the side material conveying nozzle 7-3 is a rounded rectangle or an ellipse, the cross section is perpendicular to the flow direction of the filling material, and the outlet end of the side material conveying nozzle 7-3 is arranged as an inclined notch or a rectangle.

[0047] The material conveying structure can quickly build the material conveying groove for feeding by designing the special-shaped stainless steel material conveying pipe and the simple fixing structure material conveying support frame, and the material conveying nozzle can directly extend into the inside of the filling gap, thereby having the structure function of quickly filling materials.

[0048] The single or three material conveying structures are used to fill materials in the mode of synchronously filling the common material groove, so that the filling efficiency is effectively improved, and the local filling blind area can be avoided.

[0049] The material conveying groove adopts the hopper structure with large upper part and small lower part, the side material conveying groove is provided with the inclined surface angle of 75° to 80°, so that the material powder can slide into the material conveying pipe, the normal flow of the material powder can be ensured without material stacking, and the problem of dust raising of the material powder can be avoided when the inclined surface angle is less than 80°.

[0050] The whole side material conveying pipe is designed to be inclined, so that the side material conveying groove does not contact the firebrick channel of the channel main body, and the material powder can be transferred from the outside to the inner cavity of the flange root.

[0051] The cross section of the material conveying pipe is designed to be a rounded rectangle or an ellipse, so that the size continuity of the material conveying pipe and the material conveying nozzle is ensured, the narrow width direction is vertically distributed, when the filling gap of the flange root is inserted, the side material conveying pipe 7-2 needs to be longitudinally arranged, that is, the narrow side of the rounded rectangular cross section matches the narrow side of the filling gap, so that the material conveying pipe can smoothly enter the narrow flange root cavity.

[0052] The material conveying structure further comprises a top material conveying structure 8, the filling observation opening comprises a side opening 5 and a top opening 6, the side material conveying structure 7 penetrates the side opening 5, the top material conveying structure 8 penetrates the top opening 6, and the transmission end of the flange 2 penetrates the top opening 6.

[0053] The top material conveying structure 8 comprises a top material conveying groove 8-1, a top material conveying pipe 8-2, a top material conveying nozzle 8-3 and a top material conveying support frame 8-4, the top material conveying groove 8-1 adopts the hopper structure with large upper part and small lower part, connecting ears are welded on the top material conveying groove 8-1 and the top material conveying pipe 8-2, the top material conveying support frame 8-4 comprises a top long leg part and a top short leg part, the top short leg part is arranged at the outside proximal end of the firebrick channel 4, the top long leg part is arranged at the outside distal end of the firebrick channel 4, the upper part of the top material conveying support frame 8-4 is connected with the connecting ears through bolts, and the bottom of the top material conveying support frame 8-4 is welded with a top supporting leg.

[0054] The top supporting leg is circular, the top material conveying pipe 8-2 and the top material conveying nozzle 8-3 adopt straight sections or segmented multi-angle splicing pipes, the cross section of the top material conveying pipe 8-2 and the top material conveying nozzle 8-3 is circular rectangular or oval, and the outlet end of the top material conveying nozzle 8-3 is provided in the form of an oblique notch or a rectangle.

[0055] The cross section of the material conveying pipe is designed as a circular rectangle or an oval, which guarantees the size continuity of the material conveying pipe and the material conveying nozzle, and the narrow width direction is vertically distributed, so that the material conveying pipe can smoothly enter the narrow flange root cavity.

[0056] The end of the material conveying nozzle is designed in the form of an oblique notch or a rectangle, which facilitates the further deepening of a small amount of powder.

[0057] The upper part of the supporting frame is connected to the connecting lug welded on the material conveying groove and the material conveying pipe by bolts, and can rotate at a certain angle around the connecting point, that is, the span angle of the supporting frame can be adjusted, so that the supporting frame has a certain rotation and adjustment capability.

[0058] The bottom of the supporting frame is welded with a circular supporting leg, which guarantees a certain anti-skid capability.

[0059] The cross section width of the top material conveying pipe 8-2 is equal to the cross section width of the side material conveying pipe 7-2, the cross section length of the top material conveying pipe 8-2 is greater than the cross section length of the side material conveying pipe 7-2, the bevel angle of the top material conveying pipe 8-2 is greater than the bevel angle of the side material conveying pipe 7-2, and the volume of the top material conveying groove 8-1 is greater than the volume of the side material conveying groove 7-1. The angle of the top material conveying pipe is designed to be smaller than the angle of the side material conveying pipe, which avoids the problem of dust raising caused by high difference of the top.

[0060] The platinum body 1 and the refractory brick passage 4 are provided with a filling layer 3, the material conveying structure is made of stainless steel, and the carbon content of the stainless steel is less than 0.08%. The internal platinum body is prevented from being polluted by metal tools, and carbonization reaction under high temperature is avoided.

[0061] A hot-state filling method for a flange root of a platinum passage clarification section, using a hot-state filling device for the flange root of the platinum passage clarification section, comprising the following steps: temporarily blocking the cavity area between the flange 2 and the refractory brick passage 4 during the heating process by using high-temperature cotton, removing the heat preservation cotton in the cavity area when it is confirmed that the expansion of the platinum passage clarification section reaches the expectation, quickly inserting the material conveying structure into the flange root of the platinum passage clarification section through the filling observation port, and setting a reserved distance between the output end of the material conveying structure and the platinum body 1; pouring the filling material into the input end of the material conveying structure, and flowing the filling material into the flange root of the platinum passage clarification section through the material conveying structure, while observing the filling condition of the filling material through the filling observation port, to complete the hot-state filling of the flange root of the platinum passage clarification section.

[0062] The high-temperature cotton is used for temporary plugging in the cavity region during the heating process, which can ensure certain heat preservation function without affecting the expansion of platinum, so as to make the temperature difference of the cavity region in the platinum as small as possible, less than 100 DEG C. The filling material can be poured into the feeding structure at one time, and the filling material will automatically enter the root of the flange, which optimizes the filling method of the prior art.

[0063] Example two

[0064] As shown in Figure 1 , the structure of the refining section is the mature structure of the platinum channel that is now in use. The flange structure of the refining section in the prior art is the main structure of the high-temperature zone of the platinum channel, which mainly undertakes the high-temperature refining and bubble removal of the glass liquid from the pool furnace, and purifies the glass melt. The refining section structure includes two main components, the platinum body 1 and the flange 2. The flange 2 is mainly used for transmitting current, and the two flanges 2 form a loop to convert the current into the Joule heat of the platinum body 1 itself, so as to achieve the purpose of heating the internal glass liquid.

[0065] As shown in Figure 2 and Figure 3 , a hot filling device for the root of the flange of the refining section of the platinum channel. Outside the refining section, there are several layers of refractory material structure, collectively referred to as refractory bricks. There is a filling layer 3 between the platinum body 1 and the refractory brick channel 4 of the main section. The filling layer 3 is normally filled at room temperature. In order to protect the extended flange 2, a certain length of cavity region is reserved in the area of the refractory brick channel 4 for normal expansion of the flange 2. Three filling observation ports are left outside the cavity region of the flange 2 region, which are divided into side ports 5 and top ports 6.

[0066] As shown in Figure 3 , the feeding structure includes two parts, the side feeding structure 7 and the top feeding structure 8. The side feeding structure 7 contains 2, symmetrically distributed on both sides of the channel, and only 1 is needed at the top, a total of three. The feeding structure is installed in the two side ports 5 and the top port 6 through the fixed support. The actual filling process is also filled through the three ports, which can realize the dead angle filling of the internal cavity region.

[0067] The feeding structure is made of stainless steel, and the carbon content of stainless steel is less than 0.08%, which can prevent the pollution of the metal tool to the internal platinum body and avoid the carbonization reaction under high temperature.

[0068] As shown in Figure 4As shown, the side feeding structure 7 includes four parts: a side feeding tank 7-1, a side feeding pipe 7-2, a side feeding nozzle 7-3, and a side feeding support frame 7-4. First, the side feeding tank 7-1 adopts a traditional hopper structure with a large upper part and a small lower part, so that the powder can slide into the side feeding pipe 7-2. The angle of the inclined surface of the side feeding tank 7-1 is 75° to 80°. Through repeated measurement of the root powder flowability test, the angle of the inclined surface of 75° to 80° can ensure the normal flow of the powder without causing material stacking. The angle of the inclined surface less than 80° can avoid the dust problem of the powder. Preferably, according to the single carrying capacity of the feeding personnel and the compacted density of the powder, the capacity volume of the side feeding tank 7-1 is 0.3m 3 ;

[0069] The overall side feeding pipe 7-2 adopts an inclined design, which can not only ensure that the side feeding tank 7-1 does not contact the refractory brick passage 4, but also can deliver the powder from the outside to the inner cavity of the flange root. According to the size of the feeding tank 7-1 and the outer contour size of the passage refractory brick 4, the angle and length of the side feeding pipe 7-2 are designed. In order to consider the smoothness of the flow, the side feeding pipe 7-2 can adopt an inclined multi-angle splicing pipe or an inclined multi-curvature splicing circular arc multi-section splicing pipe. The cross section of the side feeding pipe 7-2 is a rounded rectangular structure, which guarantees the size continuity of the side feeding pipe 7-2 and the side feeding nozzle 7-3. The relatively narrow width direction is used as the vertical distribution. When inserting the filling gap of the flange root, due to the narrow space, the side feeding pipe 7-2 needs to be placed vertically, that is, the narrow side of the cross section of the rounded rectangle matches the narrow side of the filling gap, which can ensure that the side feeding pipe 7-2 can smoothly enter the narrow flange root cavity. Preferably, the cross section width of the side feeding pipe 7-2 is 25mm; preferably, the cross section length and the cross section area are designed according to the flow and flowability, and the cross section length of the side feeding pipe 7-2 is 50mm to 70mm;

[0070] The side feeding nozzle 7-3 has the same structure as the side feeding pipe 7-2. The end of the side feeding nozzle 7-3 is a bevel or a rectangle, which is convenient for further deepening of a small amount of powder.

[0071] The side feeding support frame 7-4 includes a side long leg part and a side short leg part. The side long leg part is arranged on the outside, and the side short leg part is arranged on the inside. The upper part of the side feeding support frame 7-4 is connected to the connecting ears welded on the side feeding tank 7-1 and the side feeding pipe 7-2 by bolts, which can rotate at a certain angle around the connecting point, that is, the span angle of the support frame can be adjusted, so that it has rotation and adjustment ability. A circular side support foot is welded at the bottom of the side feeding support frame 7-4 to ensure a certain anti-skid ability.

[0072] As shown in FIG. 7, the side feeding structure 7 is arranged on the left side of the flange root 2. The side feeding structure 7 is arranged on the right side of the flange root 2. Figure 5As shown, the top material conveying structure 8 is similar to the side material conveying structure 7, and the top material conveying structure 8 comprises a top material conveying groove 8-1, a top material conveying pipe 8-2, a top material conveying nozzle 8-3 and a top material conveying support frame 8-4, according to the structural principle, the shape design of the structure is designed according to the principle of the side material conveying structure, since the top is the main filling channel of the material conveying structure, therefore the volume of the top material conveying groove 8-1 is larger than that of the side material conveying groove 7-1, preferably, the volume of the top material conveying groove 8-1 is 0.6m 3 , the cross-sectional width of the top material conveying pipe 8-2 is the same as that of the side material conveying pipe 7-2, preferably, the cross-sectional width of the top material conveying pipe 8-2 is 25mm; the cross-sectional length of the top material conveying pipe 8-2 is slightly larger than that of the side material conveying pipe 7-2, preferably, the cross-sectional length of the top material conveying pipe 8-2 is 65mm to 85mm; the angle of the inclined surface of the top material conveying pipe 8-2 is smaller than that of the side material conveying pipe 7-2, which avoids the problem of dust raising caused by high drop at the top, preferably, the angle of the inclined surface of the top material conveying pipe 8-2 is 75°, the top material conveying pipe 8-2 can adopt a straight section or a segmented multi-angle splicing pipe design, preferably, the connection angle is 75°;

[0073] A hot-state filling method for the flange root of the platinum channel clarification section, matched with a hot-state filling device for the flange root of the platinum channel clarification section, realizes the advance installation of the hot-state filling device for the flange root of the platinum channel clarification section, temporarily blocks the cavity area with high-temperature cotton during the process of heating to 1300℃, ensures a certain heat preservation effect without affecting the platinum expansion, so as to make the temperature difference of the cavity in the platinum as small as possible, i.e. less than 100℃, after the channel runs to 1300℃, it is checked and confirmed that the platinum expansion has basically reached the position, and then the filling is started according to the following preferred method:

[0074] (1) three material conveying structures are debugged and assembled in advance, after the heat preservation cotton in the cavity of the flange root is removed, the three material conveying devices are quickly moved and inserted into the flange root, and the distance between the material conveying nozzle of the material conveying structure and the platinum body 1 is controlled in a preset range, preferably, the preset range is 30mm to 40mm, which guarantees the normal outflow of the end material powder of the material conveying nozzle and the filling sufficiency of the clarification section flange root body;

[0075] (2) the operator locks the connecting bolts of the support frame and the three material conveying structures respectively, so as to ensure the stability of the material conveying structure;

[0076] (3) one person is arranged to stand above the channel body, and another person is arranged to transport the material powder, after being skilled, two persons can be arranged to carry out the feeding operation, the advantage of the present application lies in that the feeding personnel do not need to feed gradually in small batches, but can directly pour the whole pot of material, and the material powder will automatically enter the flange root;

[0077] (4) Another person is arranged to observe the powder butt joint condition at the lower side part opening 5, and to use a stainless steel drill to push the material, so as to avoid the blockage of the lower material conveying nozzle outlet.

[0078] The whole process needs 2 persons for feeding, 2 persons for conveying, and 1 person for pushing the material at the lower part, and one flange root can be filled within 10 minutes, which is 70% faster than the traditional method of holding a material basin with an iron shovel.

[0079] Through practical application, the hot-state filling method for the flange root of the clarification section of the platinum channel adopts the method, the exposure time of the flange root is shortened by 70%, which means that the time of the flange root affected by the external ring static impact is shortened by 70%, and after the actual filling is completed, the process feedback of the temperature difference before and after filling is reduced by 70℃, which is 20℃ higher than the traditional 50℃, which fully shows that the filling of the present application has a significant sealing and heat preservation effect on the flange root of the clarification pipe.

[0080] Finally, it should be noted that: the above examples are only used to illustrate the technical solutions of the present application and not to limit the scope of protection, although the present application has been described in detail with reference to the above examples, those skilled in the art should understand that: after reading the present application, those skilled in the art can still make various changes, modifications or equivalent replacements to the specific embodiments of the present application, but these changes, modifications or equivalent replacements are all within the scope of protection of the claims of the present application.

Claims

1. A hot filling device for the flange root of a platinum channel clarification section, characterized in that: The invention comprises a feeding structure, wherein a refractory brick channel (4) is provided on the outside of the platinum channel clarification section, and the platinum channel clarification section comprises a platinum body (1) and a flange (2), a cavity area is provided between the flange (2) and the refractory brick channel (4), and is used for the normal expansion of the flange (2) during the heating process, a filling observation port is provided on the refractory brick channel (4) corresponding to the cavity area, the transmission end of the flange (2) passes through the filling observation port, the feeding structure passes through the filling observation port, the output end of the feeding structure is provided in the cavity area, the input end of the feeding structure is provided outside the refractory brick channel (4), and a reserved distance is provided between the output end of the feeding structure and the platinum body (1); The feeding structure comprises a side feeding structure (7), and the side feeding structure (7) comprises a side feeding trough (7-1), a side feeding pipe (7-2), a side feeding nozzle (7-3) and a side feeding support frame (7-4); the side feeding trough (7-1) adopts a hopper structure with a larger upper portion and a smaller lower portion, and the inclined angle of the hopper structure is set to 75° to 80°. The outsides of the side feeding trough (7-1) and the side feeding pipe (7-2) are both welded with connecting ears. The side feeding support frame (7-4) comprises a side long leg portion and a side short leg portion, the side short leg portion is arranged at the outer proximal end of the refractory brick channel (4), and the side long leg portion is arranged at the outer distal end of the refractory brick channel (4). The upper part of the side feeding support frame (7-4) is connected to the connecting ear by bolts, and the bottom of the side feeding support frame (7-4) is welded with a side supporting foot.

2. The hot filling device for the flange root of the platinum channel clarification section according to claim 1 is characterized in that: The side support legs are circular, the side delivery pipe (7-2) and the side delivery nozzle (7-3) are both configured as oblique multi-angle spliced ​​pipes or oblique multi-curvature spliced ​​arc multi-segment spliced ​​pipes, the cross-sections of the side delivery pipe (7-2) and the side delivery nozzle (7-3) are both rounded rectangular or elliptical, the cross-sections are perpendicular to the flow direction of the filling material, and the outlet end of the side delivery nozzle (7-3) is configured as an oblique cut or rectangular shape.

3. The hot filling device for the flange root of the platinum channel clarification section according to claim 1 is characterized in that: Two side material feeding structures (7) are provided, and the two side material feeding structures (7) are symmetrically arranged on both sides of the platinum channel.

4. The hot filling device for the flange root of the platinum channel clarification section according to claim 3 is characterized in that: The material feeding structure further includes a top material feeding structure (8), the filling observation port includes a side port (5) and a top port (6), the side material feeding structure (7) passes through the side port (5), the top material feeding structure (8) passes through the top port (6), and the transmission end of the flange (2) passes through the top port (6).

5. The hot filling device for the flange root of the platinum channel clarification section according to claim 4 is characterized in that: The top material delivery structure (8) comprises a top material delivery trough (8-1), a top material delivery pipe (8-2), a top material delivery nozzle (8-3) and a top material delivery support frame (8-4); the top material delivery trough (8-1) adopts a hopper structure with a larger upper portion and a smaller lower portion; the top material delivery trough (8-1) and the top material delivery pipe (8-2) are welded with connecting ears; the top material delivery support frame (8-4) comprises a top long leg portion and a top short leg portion; the top short leg portion is arranged at the outer proximal end of the refractory brick channel (4); the top long leg portion is arranged at the outer distal end of the refractory brick channel (4); the upper portion of the top material delivery support frame (8-4) is connected to the connecting ears by bolts; and the bottom of the top material delivery support frame (8-4) is welded with a top supporting foot.

6. The hot filling device for the flange root of the platinum channel clarification section according to claim 5 is characterized in that: The top supporting foot is circular, the top delivery pipe (8-2) and the top delivery nozzle (8-3) are straight sections or segmented multi-angle spliced ​​pipes, the cross-sections of the top delivery pipe (8-2) and the top delivery nozzle (8-3) are both rounded rectangular or elliptical, the cross-sections are perpendicular to the flow direction of the filling material, and the outlet end of the top delivery nozzle (8-3) is set to be an oblique cut or rectangular shape.

7. The hot filling device for the flange root of the platinum channel clarification section according to claim 5, characterized in that: The cross-sectional width of the top conveying pipe (8-2) is equal to the cross-sectional width of the side conveying pipe (7-2); the cross-sectional length of the top conveying pipe (8-2) is greater than the cross-sectional length of the side conveying pipe (7-2); the slope angle of the top conveying pipe (8-2) is greater than the slope angle of the side conveying pipe (7-2); and the volume of the top conveying trough (8-1) is greater than the volume of the side conveying trough (7-1).

8. The hot filling device for the flange root of the platinum channel clarification section according to claim 1 is characterized in that: A filling layer (3) is provided between the platinum body (1) and the refractory brick channel (4), and the material feeding structure is made of stainless steel, the carbon content of the stainless steel being less than 0.08%.

9. A method for hot filling the flange root of a platinum channel clarification section, using the hot filling device for the flange root of a platinum channel clarification section according to any one of claims 1 to 8, characterized in that: The following steps are involved: The cavity area between the flange (2) and the refractory brick channel (4) is temporarily sealed with high-temperature cotton during the heating process. When it is confirmed that the expansion of the platinum channel clarification section has reached the expected level, the insulation cotton in the cavity area is removed, and the feeding structure is quickly inserted into the flange root of the platinum channel clarification section through the filling observation port, and a reserved distance is set between the output end of the feeding structure and the platinum body (1); the filling material is poured into the input end of the feeding structure, and the filling material flows into the flange root of the platinum channel clarification section through the feeding structure. At the same time, the filling condition of the filling material is observed through the filling observation port, and the hot filling of the flange root of the platinum channel clarification section is completed.

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