An inverter housing and an inverter

By using an inverter housing made of one-piece extruded aluminum profile, integrating cooling channels and connecting structural components by welding, the problems of lightweighting and low heat dissipation efficiency of existing inverter housings are solved, realizing efficient manufacturing and high power density design of inverters.

CN116761392BActive Publication Date: 2026-03-20UNITED AUTOMOTIVE ELECTRONICS SYST
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-06-01
Publication Date
2026-03-20

AI Technical Summary

Technical Problem

Existing inverter housings suffer from challenges in lightweight design, low heat dissipation efficiency, complex manufacturing processes, and high costs. Furthermore, their complex connection structures negatively impact overall assembly efficiency and reliability.

Method used

The inverter housing is made of one-piece extruded aluminum profile, with integrated cooling channels and structural components connected by welding, simplifying the manufacturing process and improving thermal conductivity.

Benefits of technology

This has enabled the inverter to be lightweight, reduced manufacturing costs and assembly complexity, improved heat dissipation efficiency and overall power density, simplified connection structure, and improved product quality and space utilization.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application belongs to the technical field of inverters, and particularly relates to an inverter shell and an inverter, which comprise: a first mounting plate provided with a cooling flow channel arranged along a first direction; a second mounting plate arranged in opposite and spaced relation to the first mounting plate; two side plates connected between the first mounting plate and the second mounting plate; and two end plates respectively mounted at two ends of the receiving cavity; wherein at least the first mounting plate and at least part of the side walls of the cooling flow channel are made of an integrally formed extruded aluminum profile. The present application integrates the cooling flow channel on the inverter shell, directly selects the extruded aluminum profile as a blank, and has a simple forming process and low manufacturing cost, and the heat conduction performance of the extruded aluminum profile is superior to that of a conventional die-cast shell. In addition, since the shell is made of aluminum material, it can be easily welded with other structural members, avoiding redundant connection and sealing structure.
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Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of inverters, and particularly relates to an inverter shell and an inverter. BACKGROUND

[0002] The electric drive axle is a power assembly of a new energy electric vehicle and is composed of an inverter, a motor and a reducer. The inverter is used for converting direct current of a high-voltage battery of the vehicle into high-voltage alternating current and driving the motor in a mode required by a customer. As a control center of the electric drive axle assembly, the integrated design of the inverter is crucial to the function, quality and efficiency of the electric drive axle assembly.

[0003] The inverter shell is a main fixing carrier of the inverter. In the prior art, the inverter shell is generally a cast part. The upper cover plate and the lower shell are fixed by screwing and sealed by sealing glue. The PCB plate and the support plate are fixed by screwing. The support plate and the lower shell are fixed by screwing. The water-cooling plate and the lower shell are fixed by screwing and sealed by sealing glue. The sealing ring support and the sealing ring are connected with the water-cooling plate by a pressing plate and screws to form a closed water channel and realize the cooling and heat dissipation of the power module.

[0004] The existing inverter mainly has the following defects:

[0005] The wall thickness of the die-cast water channel is relatively thick, which is not conducive to lightweight design and has a low thermal conductivity due to the limitation of the die-casting material, which is not conducive to heat dissipation. The die-casting mold is complex, and the high-temperature and high-pressure forming process has high requirements and high cost. The die-casting process inevitably has defects such as pores and shrinkage holes, which affects the cooling efficiency. The die-casting water channel has a large volume, and the internal structure cannot be formed to be more conducive to flow resistance and heat dissipation. The connection between the die-casting support structure and the shell is limited by the material properties and cannot be welded. The sealing between the die-casting shell and the upper cover must use a sealing ring or wet glue sealing, and screws are used for fixing, which increases the volume of the assembly, the rhythm and complexity of the whole machine assembly process.

[0006] In addition, the existing inverter plastic potting bus capacitor needs a screw fixing structure, and the plastic fixing structure is prone to cracking. The heat dissipation of the bus capacitor is mainly through the adhesion and conduction of the metal heat sink plate on one side to the cooling plate. For high-power working conditions, the heat dissipation efficiency is a great challenge. SUMMARY

[0007] In view of the defects of the prior art described above, the purpose of the present application is to provide an inverter shell and an inverter which are lightweight, easy to manufacture and assemble, and can improve the heat dissipation efficiency.

[0008] To achieve the above-mentioned purposes and other related purposes, the present application provides an inverter shell, comprising:

[0009] a first mounting plate provided with a cooling flow channel arranged along a first direction;

[0010] a second mounting plate arranged in parallel with the first direction and spaced apart from the first mounting plate;

[0011] two side plates arranged in parallel with the first direction and connected between the first mounting plate and the second mounting plate, the two side plates and the first mounting plate and the second mounting plate enclosing a receiving cavity in parallel with the first direction;

[0012] two end plates respectively mounted at two ends of the receiving cavity;

[0013] wherein at least the first mounting plate and at least part of the side wall of the cooling flow channel are made of an integrally formed extruded aluminum profile.

[0014] In an optional embodiment of the present application, the first mounting plate, at least part of the side wall of the cooling flow channel and the two side plates are made of an integrally formed extruded aluminum profile.

[0015] In an optional embodiment of the present application, the first mounting plate, at least part of the side wall of the cooling flow channel, the two side plates and the second mounting plate are made of an integrally formed extruded aluminum profile.

[0016] In an optional embodiment of the present application, the cooling flow channel comprises a cooling groove and a cover plate, at least the first mounting plate and the cooling groove are made of an integrally formed extruded aluminum profile, the groove opening of the cooling groove is arranged towards a side opposite to the receiving cavity, and the cover plate is mounted at the groove opening of the cooling groove to enclose the cooling flow channel.

[0017] In an optional embodiment of the present application, two ends of the cooling groove are respectively arranged protruding from two ends of the receiving cavity to form a first protruding portion and a second protruding portion, and a liquid inlet and a liquid outlet are respectively arranged on the first protruding portion and the second protruding portion.

[0018] In an optional embodiment of the present application, two ends of the cooling groove are respectively provided with a sealing member.

[0019] In an optional embodiment of the present application, the end plate is a plastic plate, and the end plate is mounted between the inner walls of the end portion of the receiving cavity in an interference fit manner.

[0020] In an optional embodiment of the present application, the cooling flow channel is located in a middle region of the first mounting plate in a width direction of the first mounting plate, and the width direction of the first mounting plate refers to a direction perpendicular to the first direction and parallel to the plate surface of the first mounting plate.

[0021] In an optional embodiment of the present application, the first mounting plate on one side of the cooling flow channel is provided with a hollow part.

[0022] In an optional embodiment of the present application, a mounting foot is further included, which is mounted on the second mounting plate or the side plate or the connection between the mounting plate and the side plate.

[0023] To achieve the above object and other related objects, the present application further provides an inverter, which comprises the inverter housing and

[0024] A power module is mounted on the side of the cooling flow channel opposite to the receiving cavity.

[0025] In an optional embodiment of the present application, a bus capacitor is further included, which is received in the receiving cavity, and the receiving cavity is filled with structural glue.

[0026] In an optional embodiment of the present application, the first mounting plate is provided with a hollow part, and the output copper bar of the bus capacitor is connected with the input end of the power module through the hollow part.

[0027] In an optional embodiment of the present application, a main output copper bar is further included, which is mounted on the first mounting plate and electrically connected with the output end of the power module.

[0028] In an optional embodiment of the present application, the cooling flow channel is located in the middle region of the first mounting plate in the width direction, and the main output copper bar and the hollow part are respectively located on both sides of the cooling flow channel in the width direction.

[0029] In an optional embodiment of the present application, at least one of the end plates is provided with a via hole, and the input copper bar of the bus capacitor extends to the outside of the receiving cavity through the via hole.

[0030] In an optional embodiment of the present application, a drive plate is further included, which is mounted on the side of the power module opposite to the first mounting plate, and the power module is electrically connected with the drive plate.

[0031] In an optional embodiment of the present application, a shielding support plate made of metal is arranged between the drive plate and the inverter housing, the edge of the shielding support plate is connected with the first mounting plate, and the drive plate is mounted on the side of the shielding support plate opposite to the inverter housing.

[0032] In an optional embodiment of the present application, the surface of the shielding support plate is provided with an insulating layer.

[0033] In an optional embodiment of the present application, a control board is further included, which is installed on the side of the second mounting plate opposite to the accommodating cavity, and is electrically connected with the driving board through a wire harness.

[0034] The technical effect of the present application is that the cooling flow channel is integrated on the inverter shell, the main structure of the inverter shell has consistent cross-sectional shape at each position, and the extruded aluminum profile can be directly selected as a blank, and then each detail feature is cut through machining, compared with the traditional die-casting shell, the forming process of the present application is simple, the manufacturing cost is low, and the heat conduction performance of the extruded aluminum profile is better than that of the traditional die-casting shell, in addition, since the shell is made of aluminum material, it can be easily welded with other structural parts, avoiding redundant connection and sealing structure. BRIEF DESCRIPTION OF DRAWINGS

[0035] Figure 1 is an exploded view of the inverter shell provided by the embodiment of the present application, in which the end plate is hidden;

[0036] Figure 2 is an exploded view of the inverter provided by the embodiment of the present application;

[0037] Figure 3 is a perspective view of one of the views of the inverter provided by the embodiment of the present application;

[0038] Figure 4 is a perspective view of another view of the inverter provided by the embodiment of the present application;

[0039] Figure 5 is a sectional view of the inverter provided by the embodiment of the present application;

[0040] Among them Figure 3 , Figure 4 , Figure 5 The shielding support plate is hidden for the convenience of showing the internal structure;

[0041] Marked: 10, inverter shell; 101, accommodating cavity; 11, first mounting plate; 111, hollow part; 12, second mounting plate; 13, side plate; 14, end plate; 15, cooling flow channel; 151, cooling groove; 152, cover plate; 153, liquid inlet; 154, liquid outlet; 155, plugging piece; 16, mounting foot; 20, power module; 30, main output copper bar; 40, driving board; 41, shielding support plate; 50, control board; 60, wire harness; 71, output copper bar; 72, input copper bar. DETAILED DESCRIPTION

[0042] Following make the embodiments of the present application specific, specific examples, those skilled in the art can easily understand the advantages and effects of the present application from the disclosure of the present application. The present application can also be implemented or applied by another different embodiment, the details in the specification can be based on different views and applications, various modifications or changes can be made without departing from the spirit of the present application. It should be noted that the following examples and features in the examples can be combined with each other without conflict.

[0043] It should be noted that the diagrams provided in the following examples only illustrate the basic concept of the present application in a schematic manner, and only the components related to the present application are shown in the diagrams, not the number, shape and size of the components when actually implemented. The actual implementation of each component may be a random change, and the component layout pattern may be more complex.

[0044] The inverter housing and inverter provided by the present application can be directly applied to new energy automobile power drive and power system assembly, for example, applied to electric drive axle. In the electric drive axle application scenario, the inverter is used to convert the high-voltage direct current of the battery into the high-voltage alternating current required by the motor. The technical solutions of the present application will be described in detail in combination with specific embodiments.

[0045] Please refer to Figures 1-5 The embodiment of the present application provides an inverter, which comprises an inverter housing 10, a power module 20, a bus capacitor, a main output copper bar 30, a drive board 40 and a control board 50. The inverter housing 10 serves as the mounting carrier of the power module 20, the bus capacitor, the main output copper bar 30, the drive board 40 and the control board 50. The input copper bar 72 of the bus capacitor is used to connect the battery. The output copper bar 71 of the bus capacitor is connected with the direct current input end of the power module 20. The power module 20 performs direct current / alternating current conversion. The alternating current output end of the power module 20 is connected with the main output copper bar 30. The main output copper bar 30 is used to connect the motor. The drive board 40 and the control board 50 are used to collect the current or voltage signals of each node of the electric drive axle and control the running state of each component.

[0046] Please refer to Figure 1As shown, in a specific embodiment, the inverter housing 10 includes a first mounting plate 11, a second mounting plate 12, two side plates 13, and two end plates 14; the first mounting plate 11 is provided with cooling channels 15 arranged along a first direction; the second mounting plate 12 is parallel to the first direction and is spaced apart from the first mounting plate 11; the two side plates 13 are parallel to the first direction and are connected between the first mounting plate 11 and the second mounting plate 12, and the two side plates 13, together with the first mounting plate 11 and the second mounting plate 12, enclose a receiving cavity 101 parallel to the first direction; the two end plates 14 are respectively installed at both ends of the receiving cavity 101; the first mounting plate 11, a portion of the sidewalls of the cooling channels 15, the two side plates 13, and the second mounting plate 12 are made of an integrally formed extruded aluminum profile.

[0047] This invention integrates the cooling channel 15 onto the inverter housing 10. The main structure of the inverter housing 10 has a consistent cross-sectional shape at all locations, allowing for the direct use of extruded aluminum profiles as blanks. The various detailed features are then cut out through machining. Compared to traditional die-cast housings, this invention has a simpler molding process and lower manufacturing costs. Furthermore, the thermal conductivity of extruded aluminum profiles is superior to that of traditional die-cast housings. In addition, since the housing is made of extruded aluminum material, it can be easily welded to other structural components, avoiding redundant connections and sealing structures.

[0048] It should be understood that, in addition to the above embodiments, the inverter housing 10 of the present invention can also freely choose the integration method according to actual design needs. For example, in some other embodiments, only the cooling channel 15 and the first mounting plate 11 can be integrated into a single structure, that is, the cooling channel 15 and the first mounting plate 11 are made of extruded aluminum profiles, while the side plate 13 and the second mounting plate 12 are made of separate extruded aluminum profiles, and then the two are welded together in real time; or, for example, the first mounting plate 11, the cooling channel 15 and the side plate 13 can be integrated into a single structure, all three of which are made of a single extruded aluminum profile, and then the extruded aluminum profile is welded to the second mounting plate 12. Of course, under the guidance of these embodiments, for example, integrating one side plate 13 with the first mounting plate 11, integrating another side plate 13 with the second mounting plate 12, or dividing the side plate 13 into two parts and integrating them into the first mounting plate 11 and the second mounting plate 12 respectively, these simple modifications should all fall within the scope of protection claimed by the present invention.

[0049] Please see Figure 1As shown in the optional embodiment of the present application, the cooling flow channel 15 comprises a cooling groove 151 and a cover plate 152, at least the first mounting plate 11 and the cooling groove 151 are made of an integrally formed extruded aluminum profile, the opening of the cooling groove 151 is arranged at the side opposite to the accommodating cavity 101, and the cover plate 152 is installed at the opening of the cooling groove 151 to enclose the cooling flow channel 15. The two ends of the cooling groove 151 are respectively protruded from the two ends of the accommodating cavity 101 to form a first protruding portion and a second protruding portion, the first protruding portion and the second protruding portion are respectively provided with an inlet 153 and an outlet 154, and the two ends of the cooling groove 151 are respectively provided with a sealing member 155. In the specific embodiment, the cooling groove 151, the cover plate 152 and the sealing member 155 can be fixed by welding, and the heat-conducting medium in the cooling flow channel 15 can be cooling water or cooling oil.

[0050] It should be understood that the present embodiment arranges the inlet 153 and the outlet 154 below the cooling flow channel 15, which can be compatible with the water channel design of the existing electric drive axle, and can facilitate the compression sealing of the water inlet pipe and the water outlet pipe.

[0051] As shown in Figure 2 , 5 The power module 20 is installed at the side of the cooling flow channel 15 opposite to the accommodating cavity 101. It should be understood that the power module 20 is the main heat-generating element of the inverter, and the present application closely installs the power module 20 against the cooling flow channel 15 to effectively ensure the heat dissipation efficiency of the inverter. In the further preferred embodiment, in order to make the power module 20 and the cooling flow channel 15 have better heat conduction efficiency, a heat-conducting medium such as heat-conducting silica gel can be arranged between the power module 20 and the cooling flow channel 15.

[0052] As shown in Figure 3 , 4As shown, in an optional embodiment of the present invention, the end plate 14 is a plastic plate, which is installed between the inner walls of the end of the receiving cavity 101 by an interference fit; the cooling channel 15 is located in the middle region of the width direction of the first mounting plate 11, where the width direction of the first mounting plate 11 refers to the direction perpendicular to the first direction and parallel to the surface of the first mounting plate 11; a hollow portion 111 is provided on one side of the first mounting plate 11 of the cooling channel 15. The bus capacitor (not shown) is housed in the receiving cavity 101, which is filled with structural adhesive. It should be understood that the present invention integrates a bus capacitor housing, and the bus capacitor is assembled into a capacitor core assembly by capacitor core, copper busbar, and insulating paper, and the capacitor core assembly is connected to the housing by a vacuum potting process. In a specific embodiment, after the capacitor core assembly is installed in place, the two end plates 14 are installed at both ends of the receiving cavity 101. Then, the receiving cavity 101 is filled with adhesive through the hollow part 111. After the adhesive cures, the bus capacitor and the inverter housing form a whole. In this embodiment, the plastic end plates 14 can be tightly connected with the structural adhesive, thereby eliminating the need for connection processes for other structures of the end plate 14 housing, simplifying the assembly process, reducing material costs, and making the device lighter.

[0053] Please see Figure 5 As shown, the output copper busbar 71 of the bus capacitor passes through the hollow part 111 and is connected to the input terminal of the power module 20; the main output copper busbar 30 is mounted on the first mounting plate 11 and is electrically connected to the output terminal of the power module 20; the main output copper busbar 30 and the hollow part 111 are respectively located on both sides of the width direction of the cooling channel 15, and the upstream and downstream components of the power module 20 are more compactly arranged, which is conducive to realizing the miniaturization design of the inverter.

[0054] Please see Figure 4 As shown, in an optional embodiment of the invention, at least one of the end plates 14 is provided with a via through which the input copper busbar 72 of the bus capacitor extends to the outside of the receiving cavity 101. In the illustrated embodiment, the input copper busbar 72 is introduced from one of the end plates 14. It should be understood that in some other embodiments, the input copper busbar 72 may be introduced from both end plates 14, for example.

[0055] Please see Figures 2-5As shown, the drive board 40 is mounted on the side of the power module 20 opposite to the first mounting plate 11, and the power module 20 is electrically connected with the drive board 40. A shielding support plate 41 made of metal is arranged between the drive board 40 and the inverter housing 10, the edge of the shielding support plate 41 is connected with the first mounting plate 11, and the drive board 40 is mounted on the side of the shielding support plate 41 opposite to the inverter housing 10. Preferably, an insulating layer is arranged on the surface of the shielding support plate 41. The control board 50 is mounted on the side of the second mounting plate 12 opposite to the accommodating cavity 101, and the control board 50 is electrically connected with the drive board 40 through the wire 60.

[0056] It should be understood that the present application splits one PCB board of a conventional inverter into a drive board 40 and a control board 50, which can separate strong and weak electricity, prevent signal interference, and make the inverter structure more compact and facilitate miniaturization design.

[0057] Please refer to Figures 1-5 As shown, in specific embodiments, the inverter housing 10 further comprises a mounting foot 16 for facilitating connection of the inverter with an electric drive axle housing, and the mounting foot 16 is mounted on the second mounting plate 12 or the side plate 13 or the connection between the mounting plate and the side plate 13.

[0058] In summary, the inverter housing 10 of the present application has low raw material cost, small material volume, low mold cost, and simple forming process, which can greatly reduce the raw material cost of the inverter; the water-cooled plate and the sealing ring part are combined in one, which reduces the complexity of the inverter assembly process and the production process cost of the inverter; the parts are fixedly connected and the water channel sealing function is realized by welding, which can save the assembly process of glue coating / sealing ring assembly and screwing, reduces the complexity of the inverter assembly process, and reduces the production rhythm; the wall thickness of the extruded aluminum profile is thinner, which makes the overall volume and weight of the inverter smaller, greatly improves the space utilization of the inverter on the whole vehicle; the aluminum housing provides the feasibility of laser welding, which enables the water channel to be connected with the upper cover and the end cover by welding, further reduces the boundary of the inverter, and improves the space utilization of the whole vehicle; the forming material of the extruded aluminum profile has dense material organization and few defects such as pores, which reduces the risk of water channel leakage and improves the corrosion resistance of the water channel, which is beneficial to improve the product quality of the inverter; the aluminum housing has high thermal conductivity and good heat conduction efficiency, which is beneficial to improve the heat dissipation efficiency of the inverter; the wall thickness of the extruded aluminum profile can reach 0.5mm-1.0mm, which is thinner, and under the same water channel volume, the heat dissipation efficiency is improved, and the overall power density of the inverter product is greatly improved; the present application has simple forming and flexible process, which is beneficial to the subsequent modification and upgrading of the inverter.

[0059] The above-described embodiments are merely illustrative for the principles of the application and its efficacy, and are not intended to limit the application. Any modification or change to the above-described embodiments can be made by any person skilled in the art without departing from the spirit and scope of the application. Therefore, all equivalent modifications or changes made by those skilled in the art without departing from the spirit and technical ideas disclosed in the application should be covered by the claims of the application.

[0060] In the description of the technology herein, numerous specific details are provided, such as examples of components and / or methods, in order to provide a thorough understanding of embodiments of the technology. It will be apparent to one skilled in the art, however, that one or more embodiments of the technology can be practiced without these specific details. In other instances, well-known structures and components are not described in detail or are presented in simple block diagram format in order to avoid unnecessarily obscuring the aspects of the technology being presented.

[0061] Reference throughout this specification to "an embodiment", "embodiments", or "certain embodiments" means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the application and is not necessarily included in all embodiments. Thus, the appearances of the phrase "in one embodiment", "in an embodiment", or "in certain embodiments" in various places throughout this specification are not necessarily referring to the same embodiment. Furthermore, the particular features, structures, or characteristics of any specific embodiment of the application can be combined in any suitable manner in one or more other embodiments. It is understood that other variations and modifications of the applications described and illustrated herein can be made based on the teachings herein, and that such variations and modifications are to be considered as within the spirit and scope of the applications.

[0062] It is also to be understood that one or more of the elements of the drawings shown can also be implemented in a more separated or more integrated manner, or even removed, as is useful in certain circumstances, based on the teachings herein.

[0063] In addition, unless explicitly stated otherwise, any directional arrows herein are merely suggestive of the direction of movement of the elements and are not meant to limit the application to only such orientations. Further, unless otherwise stated, the term "or" as used herein is generally intended to mean "and / or", but it will be understood by those of ordinary skill in the art that it is used in this sense only when followed by the term "for example". In addition, the use of "including", "containing", "comprising", "having" or "with" are not intended to be limiting and are understood to comprise, consist of, or consist essentially of, the specified steps or components thereof, and any equivalents thereof.

[0064] As used in the description of the technology herein and throughout the claims that follow, unless otherwise indicated, the word "a" or "an" means "one or more." Also, as used in the description of the technology herein and throughout the claims that follow, unless otherwise indicated, the phrase "in an embodiment" or "in certain embodiments" means that the particular feature, structure, or characteristic following the phrase can be included in some embodiments of the technology, and can not necessarily be included in all embodiments of the technology. Further, the description herein of any particular embodiment of the technology in no way supersedes or replaces the description provided in the claims that follow.

[0065] The above description of the illustrated embodiments of the application (including what is described in the abstract) is not intended to be exhaustive or to limit the application to the precise forms disclosed. While specific embodiments of, and examples for, the application are described herein for illustrative purposes, various equivalent modifications are possible within the spirit and scope of the application, as those skilled in the relevant art will recognize and appreciate. As indicated, these modifications can be made to the above-described embodiments and yet the application will remain within the scope of the application. Accordingly, while the application is susceptible to various modifications and alternative forms, specific embodiments and examples thereof have been shown and described in detail herein. It should be understood, however, that the application is not to be limited to the particular embodiments or examples disclosed, but to include all possible embodiments which would be within the scope of the above description.

[0066] The systems and methods have been described generally herein as facilitating an understanding of the details of the application. Moreover, various specific details have been given in order to provide a thorough understanding. It will be appreciated, however, that one of ordinary skill in the relevant art will recognize and appreciate that embodiments of the application can be practiced without one or more of the specific details, or with other devices, systems, assemblies, methods, components, materials, parts, and the like. In other instances, well-known structures, materials, and / or operations have not been shown or described in detail in order to avoid obscuring aspects of embodiments of the application.

[0067] Accordingly, although the application has been described herein in reference to specific embodiments thereof, many modifications, alternate constructions, and equivalents can be apparent to those of ordinary skill in the art in view of the above teachings without departing from the spirit and scope of the application. Therefore, it is the object of the appended claims to cover all such modifications and variations as coming within the true scope of the application. The specific embodiments provided herein are examples of the application and do not limit the application as claimed. Various modifications can be made to these specific embodiments without departing from the spirit of the application as claimed. For this reason, the application is not limited to the specific embodiments described herein, but only by the claims and their equivalents.

Claims

1. An inverter housing, characterized in that, include: A first mounting plate, the first mounting plate being provided with cooling channels arranged along a first direction; The second mounting plate is parallel to the first direction, and the second mounting plate is disposed at a distance from the first mounting plate. Two side plates are parallel to the first direction. The two side plates are connected between the first mounting plate and the second mounting plate. The two side plates, together with the first mounting plate and the second mounting plate, enclose a receiving cavity parallel to the first direction. Two end plates are respectively installed at both ends of the receiving cavity; The cooling channel includes a cooling tank and a cover plate. The first mounting plate, the cooling tank, the two side plates, and the second mounting plate are made of one-piece extruded aluminum profiles. The opening of the cooling tank is oriented towards the side opposite to the receiving cavity, and the cover plate is installed at the opening of the cooling tank so that the two form the cooling channel. The cooling tank is provided with sealing components at both ends; The cooling tank, the cover plate, and the sealing component are fixed together by welding. The receiving cavity is used to house the bus capacitor; The cooling channel is used to mount a power module on the side opposite to the receiving cavity, a drive plate is provided on the side of the power module opposite to the first mounting plate, and a shielding support plate is provided between the power module and the drive plate. The side of the second mounting plate opposite to the receiving cavity is used to mount the control plate.

2. The inverter housing according to claim 1, characterized in that, The cooling tank has two ends that protrude from the two ends of the receiving cavity to form a first protrusion and a second protrusion. The first protrusion and the second protrusion are respectively provided with a liquid inlet and a liquid outlet.

3. The inverter housing according to claim 1, characterized in that, The end plate is a plastic plate, and the end plate is installed between the inner walls of the end of the receiving cavity in an interference fit manner.

4. The inverter housing according to claim 1, characterized in that, The cooling channel is located in the middle region of the width direction of the first mounting plate, where the width direction of the first mounting plate refers to the direction that is perpendicular to the first direction and parallel to the surface of the first mounting plate.

5. The inverter housing according to claim 4, characterized in that, The first mounting plate on one side of the cooling channel has a hollowed-out section.

6. The inverter housing according to claim 1, characterized in that, It also includes mounting feet, which are mounted on the second mounting plate or the side plate or the connection between the mounting plate and the side plate.

7. An inverter, characterized in that, Including the inverter housing as described in claim 1, and A power module is installed on the side of the cooling channel opposite to the receiving cavity.

8. The inverter according to claim 7, characterized in that, It also includes a bus capacitor, which is housed within the housing cavity, and the housing cavity is filled with structural adhesive.

9. The inverter according to claim 8, characterized in that, The first mounting plate has a cutout section, through which the output copper busbar of the bus capacitor passes and connects to the input terminal of the power module.

10. The inverter according to claim 9, characterized in that, It also includes a main output copper busbar, which is mounted on the first mounting plate and is electrically connected to the output terminal of the power module.

11. The inverter according to claim 10, characterized in that, The cooling channel is located in the middle region of the width direction of the first mounting plate, and the main output copper busbar and the hollowed-out portion are located on both sides of the width direction of the cooling channel.

12. The inverter according to claim 7, characterized in that, At least one of the end plates is provided with a via, through which the input copper busbar of the bus capacitor extends to the outside of the receiving cavity.

13. The inverter according to claim 7, characterized in that, It also includes a driver board, which is mounted on the side of the power module opposite to the first mounting plate, and the power module is electrically connected to the driver board.

14. The inverter according to claim 13, characterized in that, A metal shielding support plate is provided between the drive plate and the inverter housing. The edge of the shielding support plate is connected to the first mounting plate. The drive plate is installed on the side of the shielding support plate opposite to the inverter housing.

15. The inverter according to claim 14, characterized in that, The surface of the shielding support plate is provided with an insulating layer.

16. The inverter according to claim 13, characterized in that, It also includes a control board, which is mounted on the side of the second mounting plate opposite to the receiving cavity, and the control board is electrically connected to the drive board via a ribbon cable.

Citation Information

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