Installation equipment for wall insulation material

Abstract

The present invention relates to the technical field of equipment for building exterior wall construction, specifically a device for installing wall insulation materials, comprising a suspension platform, a frame mounted on the suspension platform, a mounting plate disposed above the frame, and an electric push rod fixed within the frame and driving the mounting plate to flip 90° toward the rear side of the suspension platform; two rollers are disposed above the mounting plate to abut and clamp the wall insulation material, an adhesive mold is disposed on the back of the wall insulation material, a wheel frame is fixedly disposed on the upper surface of the mounting plate, the wheel frame is rotatably connected to the rollers, and the upper surface of the rollers is higher than the upper surface of the wheel frame. The present invention has a compact structure and a small footprint, and utilizes an electric push rod to flip the mounting plate 90 degrees, driving the wall insulation material to automatically adhere to the exterior wall, leveling and cleaning the exterior wall via the rollers, and determining the adhesive application thickness via the adhesive mold to ensure uniform adhesive thickness and improve bonding strength.

Description

Technical Field

[0001] The invention belongs to the technical field of building exterior wall construction equipment, and in particular relates to an installation device for wall thermal insulation materials. Background Art

[0002] Wall insulation is a material used to cover the inside or outside of a building's exterior walls to improve thermal insulation and energy efficiency. Common wall insulation materials include polystyrene foam boards, extruded boards, silicate boards, rock wool boards, and glass wool boards. These boards are mostly rectangular and are typically attached to the exterior wall using mortar. Applying the mortar directly or by pumping it out can easily result in uneven application and hollowing of the boards.

[0003] Chinese patent document CN108560930B discloses a device for installing building wall insulation materials. The device is relatively bulky, making it difficult to lift and lower it smoothly using a lifting device. Furthermore, while a mortar pump can automatically apply mortar to the wall insulation material, the material is in a vertical position, making it prone to falling under gravity, resulting in poor adhesion between the mortar and the wall insulation material. Summary of the Invention

[0004] To solve the above problems, the present invention discloses an installation device for wall insulation materials, which has a compact structure and occupies a small area. It uses an electric push rod to flip the installation plate 90°, driving the wall insulation material to automatically fit the exterior wall, and uses a roller to level and clean the exterior wall. The adhesive coating thickness is determined by an adhesive mold to ensure uniform adhesive thickness and improve bonding strength.

[0005] To achieve the above object, the technical solution of the present invention is as follows:

[0006] A device for installing wall insulation materials, comprising a suspension platform, a frame mounted on the suspension platform, a mounting plate provided above the frame, and an electric push rod fixed in the frame and driving the mounting plate to flip 90 degrees toward the rear side of the suspension platform;

[0007] Two rollers are provided above the mounting plate to abut and clamp the wall insulation material, the back of the wall insulation material faces upward, and an adhesive mold is placed on the back of the wall insulation material. The two rollers are respectively provided on the front and back sides of the mounting plate. A wheel frame is fixedly provided on the upper surface of the mounting plate, and the wheel frame is rotatably connected to the rollers. The upper surface of the roller is higher than the upper surface of the wheel frame.

[0008] Optionally, the frame includes a U-shaped frame provided on the rear half of the interior of the suspension platform, a front bracket fixedly provided on the front end of the top of the U-shaped frame, and a rear bracket fixedly provided on the rear end of the top of the U-shaped frame;

[0009] Sliders are fixedly provided on the lower surface of the front bracket and the lower surface of the rear bracket, and linear slide rails are fixedly provided on the top of the front and rear side frames of the suspension platform. The linear slide rails and the slide rails are combined into a sliding pair in the front and rear directions, and the linear slide rails are provided with adjustment bolts for loosening or locking the slide rails.

[0010] Optionally, a first hinge seat is fixedly provided on the upper surface of the bottom of the U-shaped frame, the first hinge seat is rotatably connected to the bottom of the electric push rod, the top of the electric push rod is rotatably connected to the lower surface of the mounting plate, and the upper surface of the rear bracket is fixedly provided with a second hinge seat rotatably connected to the lower surface of the mounting plate.

[0011] Optionally, the rear end of the second hinge seat and the rear end of the rear bracket are in the same vertical plane, and a pad is fixedly provided on the upper surface of the front bracket. When the elongation of the electric push rod is zero, the mounting plate is in a horizontal state, and the mounting plate abuts against the pad.

[0012] Optionally, the roller is a hair roller or a mesh roller, and the thickness of the adhesive coating of the wall insulation material is greater than the thickness of the upper surface of the roller above the upper surface of the wheel frame.

[0013] Optionally, the adhesive mold is a rectangular plate structure, the adhesive mold is provided with two brush application holes, and five dot application holes penetrating vertically are provided on the adhesive mold and located between the two brush application holes.

[0014] Optionally, the brush application hole is a U-shaped structure, and the two brush application holes are symmetrically arranged with a left-right interval about the longitudinal central axis of the adhesive mold.

[0015] Optionally, the dot coating holes include two symmetrically spaced special-shaped holes, the edges of the two special-shaped holes facing each other are straight lines, the edges of the two special-shaped holes facing each other are semicircular sawtooth shapes, and the symmetry axes of the five special-shaped holes of the dot coating holes are staggered.

[0016] Optionally, one of the five dot coating holes is located at the center of the adhesive mold, and the remaining four dot coating holes are divided into two groups, and the two groups of dot coating holes are symmetrically arranged front to back about the central axis in the width direction of the adhesive mold, and the two dot coating holes in each group are symmetrically arranged left to right about the symmetry axis of the two brush coating holes.

[0017] Optionally, a mixing barrel is placed in the suspension platform, an electric stirrer is provided in the mixing barrel, and the mixing barrel is arranged below the U-shaped frame.

[0018] The beneficial effects of the present invention are:

[0019] 1. The present invention has a compact structure and small footprint. It uses an electric push rod to flip the mounting plate 90 degrees, driving the wall insulation material to automatically adhere to the exterior wall. The exterior wall is leveled and cleaned by a roller, and the adhesive mold determines the thickness of the adhesive to ensure uniform adhesive thickness and improve bonding strength.

[0020] 2. In the present invention, the U-shaped frame is only provided on the rear half of the interior of the suspension platform, leaving space on the front half of the interior of the suspension platform, making it easier for construction workers to move through the channel below the front bracket. The rear end of the rear bracket limits the rotation angle of the mounting plate, providing a fulcrum for the mounting plate to be in a vertical state, thereby improving the stability of the mounting plate in the vertical state.

[0021] 3. The present invention uses a forward and backward sliding pair composed of a linear slide rail and a slider to not only change the distance between the mounting plate and the exterior wall, but also allows the electric push rod to drive the mounting plate to flip and maintain an appropriate distance from the exterior wall. This is suitable for places with variable exterior wall thickness or variable wall insulation material thickness. It can also change the pressure of the roller on the exterior wall, improving the leveling and cleaning effect of the roller on the exterior wall.

[0022] 4. In the present invention, a gap is designed between the adhesive in the two brush-coating holes, which can accelerate the curing of the adhesive after it is attached to the wall, save curing time, and improve installation efficiency. Under the condition that the total amount of adhesive remains unchanged, the adhesive after spot coating has multiple serrated edges, which increases the contact area between the adhesive and the wall insulation material and the exterior wall in the circumferential direction, improves the bonding strength, and has a good anti-warping effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a structural schematic diagram of the present invention;

[0024] Figure 2 for Figure 1 The enlarged structural diagram of the middle part A;

[0025] Figure 3 It is a schematic structural diagram of the mounting plate, adhesive mold and wall insulation material in the present invention.

[0026] List of Figure Symbols:

[0027] 1. Suspension platform; 2. Rack; 201. U-shaped frame; 202. Front bracket; 203. Rear bracket; 3. Mounting plate; 301. Wheel frame; 302. Roller; 4. Electric push rod; 5. First hinge seat; 6. Second hinge seat; 7. Spacer; 8. Slider; 9. Linear slide; 10. Adjusting bolt; 11. Adhesive mold; 1101. Brush hole; 1102. Spot hole; 1103. Special-shaped hole; 12. Mixing barrel; 13. Wall insulation material. Implementation Method

[0028] The present invention will be further described below with reference to the accompanying drawings and specific embodiments. It should be understood that the following specific embodiments are only used to illustrate the present invention and are not used to limit the scope of the present invention.

[0029] As shown in the figure, the present invention provides an installation device for wall insulation materials, comprising a suspension platform 1, a frame 2 mounted on the suspension platform 1, a mounting plate 3 disposed above the frame 2, and an electric push rod 4 fixed within the frame 2 and configured to drive the mounting plate 3 to tilt 90 degrees toward the rear of the suspension platform 1. The rear of the suspension platform 1 is the exterior wall of the building, and the suspension platform 1 is an auxiliary mechanism of an electric hanging basket. The present invention utilizes an electric hanging basket for lifting, which can smoothly and accurately raise and lower the mounting plate 3 to a specified height, facilitating the sequential installation of wall insulation materials along the vertical direction of the building's exterior wall. Furthermore, the electric push rod 4 is a ball screw-type electric telescopic rod, which has the advantages of being compact, highly precise, and having good self-locking properties.

[0030] Two rollers 302 are positioned above the mounting plate 3 to abut and clamp the wall insulation material 13. The gap between the two rollers 302 is equal to the length of the wall insulation material 13, allowing the two rollers 302 to abut and clamp the wall insulation material 13. The back of the wall insulation material 13 faces upward, and an adhesive mold 11 is placed on the back of the wall insulation material 13. The two rollers 302 are respectively positioned on the front and rear sides of the mounting plate 3. A wheel frame 301 is fixedly connected to the upper surface of the mounting plate 3 via bolts. The wheel frame 301 is rotatably connected to the rollers 302, and the upper surface of the rollers 302 is higher than the upper surface of the wheel frame 301. The present invention uses the rollers 302 to abut and clamp the wall insulation material 13, ensuring that the wall insulation material 13 does not fall during a 90-degree rotation of the mounting plate 3 and preventing horizontal displacement when applying adhesives such as mortar to the wall insulation material 13.

[0031] Initially, the suspension platform 1 is located at a high place, and the installation process of the wall insulation material 13 adopts the following steps: the first step is to turn on the electric push rod 4 to make the mounting plate 3 in a horizontal state, and adjust the horizontal position of the frame 2 so that the roller 302 abuts the outer wall; the second step is to lower the suspension platform 1 so that the roller 302 levels or cleans the outer wall until it reaches the lowest point; the third step is to turn on the electric push rod 4 to make the mounting plate 3 in a horizontal state, and lay the wall insulation material 13 and the adhesive mold 11 on the mounting plate 3 in sequence; the fourth step is to apply adhesive to the adhesive mold 11, smooth it with a scraper, and remove the adhesive mold 11; the fifth step is to turn on the electric push rod 4 to make the mounting plate 3 in a vertical state, and the wall insulation material 13 is attached to the outer wall with the adhesive, and it is left to stand for a period of time for the adhesive to solidify; the sixth step is to turn on the electric push rod 4 to make the mounting plate 3 in a horizontal state, turn on the electric hanging basket, and make the suspension platform 1 rise to the height of a wall insulation material 13 to install the next piece of wall insulation material 13.

[0032] The present invention has a compact structure and occupies a small area. It uses an electric push rod 4 to flip the mounting plate 3 by 90 degrees, so that the wall insulation material 13 can be automatically attached to the exterior wall. The exterior wall is leveled and cleaned by a roller 302, and the adhesive coating thickness is determined by the adhesive mold 11 to ensure uniform adhesive thickness and improve bonding strength.

[0033] Based on the above embodiment, the frame 2 in this embodiment includes a U-shaped frame 201 disposed in the rear half of the interior of the suspension platform 1, a front bracket 202 fixedly disposed at the top front end of the U-shaped frame 201, and a rear bracket 203 fixedly disposed at the top rear end of the U-shaped frame 201. In the present invention, the U-shaped frame 201 is disposed only in the rear half of the interior of the suspension platform 1, leaving space in the front half of the interior of the suspension platform 1, making it easier for construction workers to move through the passage below the front bracket 202.

[0034] A first hinge 5 is fixedly connected to the bottom upper surface of the U-shaped frame 201. The first hinge is pivotally connected to the bottom of the electric push rod 4, the top of which is pivotally connected to the bottom surface of the mounting plate 3. A second hinge 6 is fixedly connected to the top surface of the rear bracket 203, which is pivotally connected to the bottom surface of the mounting plate 3. When the electric push rod 4 is turned on, the mounting plate 3 rotates around the hinge point of the second hinge 6, achieving a smooth transition from a horizontal to a vertical position. The rear end of the second hinge 6 and the rear end of the rear bracket 203 are aligned in the same vertical plane. The rear end of the rear bracket 203 limits the rotation angle of the mounting plate 3 and provides a fulcrum for the mounting plate 3 to remain in the vertical position. A pad 7 is fixedly mounted on the top surface of the front bracket 202. When the electric push rod 4 is extended to zero, the mounting plate 3 is horizontal and abuts against the pad 7. The padding of the pad 7 maintains the mounting plate 3 in a horizontal position on the frame 2.

[0035] The lower surfaces of the front bracket 202 and the rear bracket 203 are both fixedly connected to a slider 8. The tops of the front and rear side frames of the suspension platform 1 are both fixedly provided with a linear slide rail 9. The linear slide rail 9 and the slider 8 form a sliding pair in the front-to-back direction. The linear slide rail 9 is provided with an adjustment bolt 10 for loosening or locking the slider 8. The bolt section of the adjustment bolt 10 is threadedly connected to the rear bracket 203 and the slider 8 in sequence, and the bottom of the bolt section of the adjustment bolt 10 abuts against the linear slide rail 9. The friction generated by the abutment between the two causes the linear slide rail 9 to be locked with the slider 8. The present invention can adjust the horizontal position of the frame 2 by using the front-to-back sliding pair formed by the linear slide rail 9 and the slider 8. On the one hand, it can change the distance between the mounting plate 3 and the outer wall, so that the electric push rod 4 drives the mounting plate 3 to flip and maintain an appropriate distance from the outer wall. This is suitable for places with variable thickness of the outer wall or variable thickness of the wall insulation material 13. On the other hand, it can change the pressure of the roller 302 on the outer wall, improving the leveling and cleaning effect of the roller 302 on the outer wall.

[0036] Building on the previous embodiment, roller 302 in this embodiment is a brushed roller or a mesh roller. The thickness of the adhesive coating on the wall insulation material is greater than the thickness of the roller 302's upper surface above the upper surface of the wheel frame 301. When there are many particles adhering to the exterior wall surface, a brushed roller is used to roll along the exterior wall. This can remove the particles and improve the cleanliness of the exterior wall. When hollows appear in the plaster layer on the exterior wall surface, a mesh roller is used to roll along the exterior wall. This can break up the hollowed areas of the plaster layer and improve the smoothness of the exterior wall.

[0037] On the basis of the above embodiment, the adhesive mold 11 in this embodiment is a rectangular plate structure. The position of the adhesive mold 11 on the wall insulation material 1 can be fixed by drawing a line on the back of the wall insulation material 13. To apply the adhesive, one needs to hold the adhesive mold 11 with one hand. The adhesive mold 11 is provided with two brush holes 1101, and five dot holes 1102 that pass through the adhesive mold 11 and are located between the two brush holes 1101. The brush holes 1101 are a U-shaped structure, and the two brush holes 1101 are symmetrically arranged with left and right intervals about the longitudinal center axis of the adhesive mold 11. Therefore, after the adhesive is brushed in the two brush holes 1101, there is a gap between the two adhesives after brushing. The gap is a vent hole, which can speed up the curing of the adhesive after it is attached to the wall, save curing time, and improve installation efficiency. It should be noted that after the curing is completed, the gap needs to be filled with polyurethane foam immediately. One of the five dot application holes 1102 is located at the center of the adhesive mold 11. The remaining four dot application holes 1102 are divided into two groups. The two groups of dot application holes 1102 are arranged symmetrically about the central axis of the width of the adhesive mold 11. The two dot application holes 1102 in each group are arranged symmetrically about the axis of symmetry of the two brush application holes 1101. This distribution of the five dot application holes 1102 minimizes obstruction to air flow in the gap.

[0038] The spot-coating holes 1102 include two symmetrically spaced irregularly shaped holes 1103. The edges of the two irregularly shaped holes 1103 facing each other are straight lines, and the edges of the two irregularly shaped holes 1103 facing each other are semicircular sawtooth shapes. The symmetry axes of the irregularly shaped holes 1103 of the five spot-coating holes 1102 are staggered. When the adhesive in the spot-coating holes 1102 is pressed against the exterior wall, the spacing between the two irregularly shaped holes 1103 decreases, and the semicircular sawtooth edges of the irregularly shaped holes 1103 are pressed outward. Compared with conventional circular spot-coating holes, the present invention removes a portion of the adhesive in the circular spot-coating holes and transfers the portion of the adhesive to the circumference of the circular spot-coating holes. That is, while the total amount of adhesive remains unchanged, the adhesive after spot-coating has multiple toothed edges, thereby increasing the contact area between the adhesive and the wall insulation material 13 and the exterior wall in the circumferential direction, improving the bonding strength, and achieving a good anti-warping effect.

[0039] On the basis of the above embodiment, in this embodiment, a mixing barrel 12 is placed in the suspension platform 1 (the mixing barrel is arranged under the U-shaped frame), and an electric stirrer is provided in the mixing barrel 12. The electric stirrer can stir the adhesive to achieve the ready-to-use adhesive.

[0040] It should be noted that the above content merely illustrates the technical idea of ​​the present invention and cannot be used to limit the scope of protection of the present invention. For ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications all fall within the scope of protection of the claims of the present invention.

Claims

1. A device for installing wall insulation material, characterized by: The invention comprises a suspension platform (1), a frame (2) mounted on the suspension platform (1), a mounting plate (3) arranged above the frame (2), and an electric push rod (4) fixed in the frame (2) and driving the mounting plate (3) to flip 90 degrees toward the rear side of the suspension platform (1); Two rollers (302) are provided above the mounting plate (3) for contacting and clamping the wall insulation material (13), the back of the wall insulation material (13) faces upward, and an adhesive mold (11) is placed on the back of the wall insulation material (13), the two rollers (302) are respectively provided on the front and rear sides of the mounting plate (3), a wheel frame (301) is fixedly provided on the upper surface of the mounting plate (3), the wheel frame (301) is rotatably connected to the rollers (302), and the upper surface of the rollers (302) is higher than the upper surface of the wheel frame (301); The frame (2) comprises a U-shaped frame (201) arranged at the rear half of the interior of the suspension platform (1), a front bracket (202) fixedly arranged at the front end of the top of the U-shaped frame (201), and a rear bracket (203) fixedly arranged at the rear end of the top of the U-shaped frame (201); A slider (8) is fixedly provided on the lower surface of the front bracket (202) and the lower surface of the rear bracket (203); a linear slide rail (9) is fixedly provided on the top of the front and rear side frames of the suspension platform (1); the linear slide rail (9) and the slider (8) are combined into a sliding pair in the front-to-back direction, and an adjusting bolt (10) for loosening or locking the slider (8) is provided on the linear slide rail (9); A first hinge seat (5) is fixedly provided on the upper surface of the bottom of the U-shaped frame (201), and the first hinge seat is rotatably connected to the bottom of the electric push rod (4), and the top of the electric push rod (4) is rotatably connected to the lower surface of the mounting plate (3). A second hinge seat (6) is fixedly provided on the upper surface of the rear bracket (203) and is rotatably connected to the lower surface of the mounting plate (3); the rear end of the second hinge seat (6) and the rear end of the rear bracket (203) are in the same vertical plane, and a cushion block (7) is fixedly provided on the upper surface of the front bracket (202). When the elongation of the electric push rod (4) is zero, the mounting plate (3) is in a horizontal state, and the mounting plate (3) abuts against the cushion block (7).

2. The installation device for wall insulation material according to claim 1, characterized in that: The roller (302) is a hair roller or a mesh roller, and the thickness of the adhesive coating of the wall insulation material is greater than the thickness of the upper surface of the roller (302) above the upper surface of the wheel frame (301).

3. The installation device for wall insulation material according to claim 1, characterized in that: The adhesive mold (11) is a rectangular plate structure. The adhesive mold (11) is provided with two brush application holes (1101). Five dot application holes (1102) extending vertically through the adhesive mold (11) are provided between the two brush application holes (1101).

4. The installation device for wall insulation material according to claim 3, characterized in that: The brushing hole (1101) is a U-shaped structure, and the two brushing holes (1101) are symmetrically arranged with a left-right interval about the longitudinal center axis of the adhesive mold (11).

5. The installation device for wall insulation material according to claim 3, characterized in that: The dot coating hole (1102) comprises two symmetrically spaced irregularly shaped holes (1103), the edges of the two irregularly shaped holes (1103) facing each other are straight lines, the edges of the two irregularly shaped holes (1103) facing each other are semicircular sawtooth shapes, and the symmetry axes of the irregularly shaped holes (1103) of the five dot coating holes (1102) are staggered.

6. The installation device for wall insulation material according to claim 3, characterized in that: One of the five dot coating holes (1102) is located at the center of the adhesive mold (11), and the remaining four dot coating holes (1102) are divided into two groups, and the two groups of dot coating holes (1102) are symmetrically arranged in front and back about the central axis in the width direction of the adhesive mold (11), and the two dot coating holes (1102) in each group are symmetrically arranged in left and right about the symmetry axis of the two brush coating holes (1101).

7. The installation device for wall insulation material according to claim 1, characterized in that: A mixing barrel (12) is placed in the suspension platform (1), an electric stirrer is provided in the mixing barrel (12), and the mixing barrel (12) is arranged below the U-shaped frame (201).

8. The method for using the installation device for wall insulation material according to claim 1, characterized in that: The following steps are involved: S1, turning on the electric push rod (4) to make the mounting plate (3) in a horizontal state, and adjusting the horizontal position of the frame (2) so that the roller (302) abuts against the outer wall; S2, lowering the suspension platform (1) so that the roller (302) levels or cleans the outer wall until it reaches a low point; S3, turning on the electric push rod (4) to make the mounting plate (3) in a horizontal state, and laying the wall insulation material (13) and the adhesive mold (11) on the mounting plate (3) in sequence; S4, applying adhesive to the adhesive mold (11), smoothing it with a scraper, and removing the adhesive mold (11); S5, turning on the electric push rod (4) to make the mounting plate (3) in a vertical state, and affixing the wall insulation material (13) to the exterior wall with an adhesive, and leaving it for a period of time until the adhesive solidifies; S6, turning on the electric push rod (4) to make the installation plate (3) in a horizontal state, turning on the electric hanging basket, making the suspension platform (1) rise to the height of the wall insulation material (13), and installing the next piece of wall insulation material (13).

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