Dry hanging and grouting construction method for back anchor type thin ceramic plate light weight wall

Abstract

The present application relates to the field of building construction, particularly relates to a back bolt type thin porcelain plate light wall dry hanging and grouting construction method, S1: preparing a dry hanging system structure and a thin porcelain plate, the dry hanging system structure comprises a bottom plate and a connecting piece, the bottom plate is provided with a filling structure, the connecting piece comprises a connecting seat and a connecting block, the connecting seat is connected on the bottom plate in advance, the connecting block is connected on the thin porcelain plate in advance, the connecting seat is provided with a clamping piece for clamping the connecting block; S2: thin porcelain plate installation, the connecting block is inserted into the connecting seat, at this time the clamping piece clamps the connecting block on the connecting seat; S3: filling the filling structure with a filler capable of filling the gap between the thin porcelain plate and the bottom plate, the filler is discharged from the filling structure and fills the gap between the thin porcelain plate and the bottom plate; the back bolt type thin porcelain plate light wall dry hanging and grouting construction method has high construction efficiency, so as to shorten the construction period.

Description

Technical Field

[0001] This invention relates to the field of building construction, and in particular to a construction method for dry-hanging and grouting lightweight walls with back-bolted thin ceramic panels. Background Technology

[0002] Traditional glazed tiles are 10.6mm thick and are typically laid using a wet-laying method with cement mortar, resulting in a significant amount of on-site wet work. Thin ceramic slabs, on the other hand, are generally 4.7mm to 5.5mm thick, about half the thickness of glazed tiles. Wet-laying thin ceramic slabs requires a special adhesive, with a bonding thickness not exceeding 10mm. This method demands a high degree of wall flatness and is relatively more difficult to implement. Both traditional glazed tiles and thin ceramic slabs have lower installation efficiency.

[0003] In view of the above problems, it is necessary to develop a construction method for thin ceramic slabs that can improve construction efficiency in order to shorten the construction period. Summary of the Invention

[0004] This invention provides a dry-hanging grouting construction method for lightweight thin ceramic tile walls using a back-bolted system, which can improve construction efficiency and help shorten the construction period.

[0005] The above-mentioned technical objective of the present invention is achieved through the following technical solution:

[0006] A method for dry-hanging and grouting lightweight wall panels with back-bolted thin ceramic tiles includes the following steps:

[0007] S1: Prepare the dry-hanging system structure and thin ceramic plate. The dry-hanging system structure includes a base plate and connectors. The base plate is provided with a filling structure. The connectors include a connecting seat and a connecting block. The connecting seat is pre-connected to the base plate, and the connecting block is pre-connected to the thin ceramic plate. The connecting seat is provided with a clamping device for clamping the connecting block.

[0008] S2: Thin ceramic plate installation. Insert the connecting block into the connecting seat. At this time, the clamping part will clamp the connecting block onto the connecting seat.

[0009] S3: Fill the filling structure with filler material that can fill the gap between the thin ceramic plate and the base plate. The filler material is discharged from the filling structure and fills the gap between the thin ceramic plate and the base plate.

[0010] Further configuration: A lifting structure is connected to the base plate, and a limit baffle is connected to the top of the base plate. A connecting seat is connected to the lifting structure. A row of thin ceramic tiles is installed on the connecting seat of the lifting structure according to the wall width. The lifting structure transports the row of thin ceramic tiles from a lower position to a higher position. The first row of thin ceramic tiles installed is the first batch. After the first batch of thin ceramic tiles is transported to the top of the wall, it abuts against the limit baffle. Then, a second batch of thin ceramic tiles is installed on the lifting structure. The lifting structure transports the second batch of thin ceramic tiles from a lower position to a higher position, so that the second batch of thin ceramic tiles is positioned below the first batch. The first batch of thin porcelain plates is placed below and touches the second batch of thin porcelain plates. During the transport of the second batch of thin porcelain plates, the movement of the lifting structure does not affect the position of the first batch of thin porcelain plates. Then, the third batch of thin porcelain plates is installed on the lifting structure. The lifting structure transports the third batch of thin porcelain plates from a low position to a high position, so that the third batch of thin porcelain plates is below and touches the second batch of thin porcelain plates. During the transport of the third batch of thin porcelain plates, the movement of the lifting structure does not affect the position of the second batch of thin porcelain plates. The above operation is repeated until the last row of thin porcelain plates is installed on the lifting structure. At this time, the lifting structure no longer needs to transport the thin porcelain plates.

[0011] Further details: The lifting structure includes an upper support shaft, a lower support shaft, a sprocket, a chain, and a motor;

[0012] The upper support shaft is rotatably connected to the top of the base plate, and the lower support shaft is rotatably connected to the bottom of the base plate. The sprocket is connected to the upper support shaft and the lower support shaft. The chain is sleeved on the sprocket. The chain is spaced along the width of the wall. The number of chains is the same as the number of rows of thin ceramic plates to be installed on the wall. The motor is connected to the upper support shaft.

[0013] The connector also includes a mounting block, which consists of two blocks. Each block has a through groove. The two blocks are connected by a locking device. The through grooves on the two blocks face each other. A first magnet is provided in the through groove, and a second magnet is provided on the chain link. The chain passes through the through groove, and the first and second magnets attract each other. The connector is connected to the block.

[0014] During the transport of thin ceramic plates, two blocks are connected by locking components, allowing the chain to pass through a through groove. The first and second magnet blocks attract each other, thus fixing the mounting block to the chain. The thin ceramic plates are then installed using the cooperation of the connecting seat and the connecting block. After the first batch of thin ceramic plates is installed, the motor is started, and the sprocket drives the chain to move synchronously. The chain moves the thin ceramic plates from a lower position to a higher position. When the thin ceramic plate touches the limit stop, it stops moving. At this point, the motor is stopped, and the mounting block is fixed to the chain again. The second batch of thin ceramic plates is then installed. After the second batch is installed, the motor is started again, and the chain continues to move, driving the second batch of thin ceramic plates from a lower position to a higher position via the mounting block, until the second batch of thin ceramic plates touches the limit stop. When the first batch of thin ceramic plates touches the first batch, it limits the movement of the second batch. The second batch of thin ceramic plates stops moving. During the movement of the second batch of thin ceramic plates, because there are second magnets on the chain links, even if the first batch of thin ceramic plates stops moving under the limit of the stop, when the second magnet on the chain passes the block, the first magnet on the block can still attract the passing second magnet, thus ensuring the position of the first batch of thin ceramic plates and preventing them from slipping. Similarly, when the second batch of thin ceramic plates touches the first batch, even if the first batch of thin ceramic plates limits the movement of the second batch, when the second magnet on the chain passes the block on the second batch of thin ceramic plates, the first magnet on the block can still attract the passing second magnet, thus ensuring the position of the second batch of thin ceramic plates. This operation is repeated until the last row of thin ceramic plates is installed on the lifting structure. At this point, the lifting structure no longer needs to transport the thin ceramic plates.

[0015] Further configuration: After the thin ceramic plate is installed, a bottom baffle and a side baffle are installed on the base plate. There are two side baffles. The side baffles, bottom baffles and limiting baffles are located around the base plate. The two side baffles are arranged in parallel. The two ends of the side baffles are connected to the limiting baffles and the bottom baffles, respectively. The side baffles, bottom baffles and limiting baffles form a barrier around the base plate. The upper support shaft passes through the side baffles. The thin ceramic plate is located inside the barrier and abuts against the barrier.

[0016] Further configuration: The filling structure includes a filling tube and a discharge tube. The upper support shaft is tubular. The discharge tube is connected to the upper support shaft and passes through the side wall of the upper support shaft. One end of the filling tube is inserted into the upper support shaft, and the other end is outside the upper support shaft. The filling tube is provided with a discharge port. The discharge tube is connected to the filling tube, and the discharge port is connected to the discharge tube.

[0017] Further configuration: The filling tube and the discharge tube are detachably connected. One end of the discharge tube located inside the upper support shaft is provided with an arc-shaped groove. A limiting block is provided inside the upper support tube. The filling tube is inserted into the arc-shaped groove. When the filling tube touches the limiting block, the discharge port communicates with the inside of the discharge tube.

[0018] Further configuration: The motor is detachably connected to the upper support shaft.

[0019] In summary, the present invention has the following beneficial effects: When installing thin ceramic plates, the base plate with the lifting structure is fixed to the wall. A row of thin ceramic plates is installed according to the number of chains, with one thin ceramic plate installed on each chain first. Two blocks are connected by locking components, and the chain passes through the through groove. The first magnet and the second magnet block are attracted together, thereby fixing the mounting block to the chain. Then, the thin ceramic plate is installed on the mounting block through the cooperation of the connecting seat and the connecting block. After the first batch of thin ceramic plates is installed, the motor is started. The motor drives the sprocket to rotate through the upper support shaft. The sprocket drives the chain to move synchronously. The chain drives the thin ceramic plates to move from a low position to a high position. When the thin ceramic plate touches the limit baffle, the thin ceramic plate stops moving. At this time, the motor is turned off, and a new mounting block is fixed to the chain. Then, the second batch of thin ceramic plates is installed. After the second batch of thin ceramic plates is installed, the motor is started, and the chain continues to move. The chain drives the second batch of thin ceramic plates to move from a low position to a high position through the mounting block. The process continues until the second batch of thin ceramic plates touches the first batch. At this point, the first batch of thin ceramic plates limits the movement of the second batch, preventing it from moving further. During the movement of the second batch, because of the second magnet on the chain links, even if the first batch stops moving due to the limiting baffle, the first magnet on the block will still attract the passing second magnet, thus ensuring the position of the first batch and preventing it from slipping. Similarly, when the second batch of thin ceramic plates touches the first batch, even if the first batch limits the movement of the second batch, the first magnet on the block will still attract the passing second magnet, ensuring the position of the second batch. This process is repeated until the last row of thin ceramic plates is installed on the lifting structure. At this point, the lifting structure no longer needs to transport the thin ceramic plates, completing the installation and dry-hanging of the thin ceramic plates.

[0020] After the thin ceramic slab is installed, a bottom baffle and a side baffle are installed on the base plate. Two side baffles are set. The side baffles, bottom baffles and limiting baffles are located around the base plate. The two side baffles are set in parallel. The two ends of the side baffles are connected to the limiting baffles and the bottom baffles, respectively. The side baffles, bottom baffles and limiting baffles form a barrier around the base plate. The upper support shaft passes through the side baffles. The thin ceramic slab is located inside the barrier and abuts against the barrier. The filling tube is inserted into the upper support shaft and the filling material is filled into the filling tube. The filling material is discharged from the discharge pipe and fills the gap between the thin ceramic slab and the base plate. The barrier can imprison the filling material between the thin ceramic slab and the base plate to achieve the purpose of filling.

[0021] The entire process of installing thin ceramic tiles:

[0022] On the one hand, unlike existing technologies, it is not necessary to place the thin ceramic tiles in the corresponding positions step by step before installation. Instead, a lifting structure can be used to install the thin ceramic tiles at the bottom of the base plate. The lifting structure then transports the installed thin ceramic tiles to the appropriate height and fixes them in place. In this process, the danger of workers climbing to heights is avoided. Moreover, the lifting structure can transport a row of thin ceramic tiles at a time, which greatly improves the installation efficiency of the thin ceramic tiles and shortens the construction period.

[0023] On the other hand, by filling the gap between the base plate and the thin ceramic plate with a filling structure, the thin ceramic plate can be supported, improving its stress resistance and stability, which helps to extend its service life. The filling tube can be pulled out from the upper support shaft after filling for reuse, reducing construction costs. The motor and the upper support shaft are detachably connected, and the motor can be removed for reuse after the thin ceramic plate is installed. Attached Figure Description

[0024] Figure 1 This is a schematic diagram illustrating the positional relationship between the filling tube and the upper support shaft in the embodiment.

[0025] Figure 2 This is a structural schematic diagram illustrating the lifting device in the embodiment;

[0026] Figure 3 This is a structural schematic diagram in the embodiment used to illustrate the connection relationship between the mounting block and the chain;

[0027] Figure 4 This is a structural schematic diagram in the embodiment used to illustrate the connection relationship between the connector and the connector block;

[0028] Figure 5 This is a schematic diagram illustrating the positional relationship between the filling tube and the limiting block in the embodiment;

[0029] Figure 6 yes Figure 2 Enlarged view of part A.

[0030] In the diagram, 1. Thin ceramic plate; 2. Base plate; 3. Wall; 4. Limiting baffle; 5. Upper support shaft; 6. Lower support shaft; 7. Sprocket; 8. Chain; 9. Motor; 10. Connecting ring; 11. Connecting seat; 12. Connecting block; 13. Block; 14. Through groove; 15. First magnet block; 16. Second magnet block; 17. Clamping spring; 18. Clamping post; 19. Mounting hole; 20. Clamping hole; 21. Filling tube; 22. Discharge tube; 23. Arc-shaped groove; 24. Limiting block; 25. Bottom baffle; 26. Side baffle. Implementation

[0031] The following is in conjunction with the appendix Figure 1-6 The present invention will be described in further detail below.

[0032] Example: A method for dry-hanging and grouting lightweight wall panels with back-bolted thin ceramic tiles, comprising the following steps:

[0033] S1: Prepare the dry-hanging system structure and thin ceramic plate 1, such as Figure 1 and Figure 2 As shown, the dry-hanging system structure includes a base plate 2, a lifting structure, and connecting parts;

[0034] The base plate 2 is fixed to the wall 3. The top of the base plate 2 is connected to the limit baffle 4. The lifting structure is connected to the base plate 2 and located below the limit baffle 4. The lifting structure includes an upper support shaft 5, a lower support shaft 6, a sprocket 7, a chain 8, and a motor 9.

[0035] The upper support shaft 5 is rotatably connected to the top of the base plate 2 via a support frame, and the lower support shaft 6 is rotatably connected to the bottom of the base plate 2 via a support frame (not shown in the diagram). The length of the upper support shaft 5 is greater than the width of the wall 3 and extends from both sides of the wall 3. The length of the lower support shaft 6 is less than the width of the wall 3. The sprocket 7 is connected to the upper support shaft 5 and the lower support shaft 6. The chain 8 is sleeved on the sprocket 7. The chain 8 is spaced along the width direction of the wall 3. The number of chains 8 is the same as the number of rows of thin ceramic plates 1 to be installed on the wall 3. The motor 9 is detachably connected to the upper support shaft 5. Both the upper support shaft 5 and the output shaft of the motor 9 are connected to a connecting ring 10. The two connecting rings 10 are detachably connected by bolts and nuts.

[0036] like Figure 2 , Figure 3 and Figure 4 As shown, the connector includes a connecting seat 11, a connecting block 12, and a mounting block. The mounting block includes two blocks 13. Each block 13 has a through groove 14. The two blocks 13 are connected by a locking device, which is a bolt. The bolt passes through one block 13 and is threaded onto the other block 13. The through grooves 14 on the two blocks 13 are opposite each other. A first magnet block 15 is connected inside the through groove 14. A second magnet block 16 is connected to a link of the chain 8. The chain 8 passes through the through groove 14. The first magnet block 15 and the second magnet block 16 attract each other. The connecting seat 11 is connected to one block 13. The connecting block 12 is pre-connected to the thin ceramic plate 1 by a bolt. The connecting seat 11 is provided with... A clamping component for clamping the connecting block 12; the clamping component includes a clamping spring 17 and a clamping post 18. The connecting block 12 is provided with a mounting hole 19. The clamping spring 17 is connected to the mounting hole 19. One end of the clamping post 18 is connected to the clamping spring 17 and is located inside the mounting hole 19, while the other end is located outside the mounting hole 19. The connecting seat 11 is provided with a clamping hole 20. When the connecting block 12 is inserted into the connecting seat 11 and the clamping post 18 is aligned with the clamping hole 20, one end of the clamping post 18 is located inside the mounting hole 19, while the other end is located inside the clamping hole 20.

[0037] like Figure 1, Figure 2 , Figure 5 and Figure 6 As shown, a filling structure is also connected to the base plate 2. Specifically, the filling structure is installed on the upper support shaft 5. The filling structure includes a filling pipe 21 and a discharge pipe 22. The upper support shaft 5 is tubular. The discharge pipe 22 is connected to the upper support shaft 5 and passes through the side wall of the upper support shaft 5. One end of the filling pipe 21 is inserted into the upper support shaft 5, and the other end is outside the upper support shaft 5. The filling pipe 21 is provided with a discharge port. The discharge pipe 22 is detachably connected to the filling pipe 21. The discharge port communicates with the interior of the discharge pipe 22. Specifically, one end of the discharge pipe 22 is located inside the upper support shaft 5. An arc-shaped groove 23 is provided, and a limiting block 24 is connected inside the upper support 5 tube. The filling tube 21 is inserted into the arc-shaped groove 23. When the filling tube 21 touches the limiting block 24, the discharge port is connected to the inside of the discharge tube 22. The filling tube 21 is an iron tube, and the limiting block 24 is a magnetic block. When the filling tube 21 touches the limiting block 24, the limiting block 24 attracts the filling tube 21 so as to position the filling tube 21. The distance between the upper support shaft 5 and the bottom plate 2 and the distance between the upper support shaft 5 and the thin ceramic plate 1 are sufficient to allow the discharge tube 22 to rotate with the upper support shaft 5.

[0038] S2: Installation of thin porcelain slab 1. The lifting structure transports a row of thin porcelain slabs 1 from a low position to a high position. The first row of thin porcelain slabs 1 installed is the first batch of thin porcelain slabs 1. After the first batch of thin porcelain slabs 1 is transported to the top of the wall 3, it abuts against the limiting baffle 4. Then, the second batch of thin porcelain slabs 1 is installed on the lifting structure. The lifting structure transports the second batch of thin porcelain slabs 1 from a low position to a high position, so that the second batch of thin porcelain slabs 1 is below and abuts against the first batch of thin porcelain slabs 1. During the transportation of the second batch of thin porcelain slabs 1, the lifting structure... The movement of the structure does not affect the position of the first batch of thin porcelain plates 1. Then, the third batch of thin porcelain plates 1 is installed on the lifting structure. The lifting structure transports the third batch of thin porcelain plates 1 from a low position to a high position, so that the third batch of thin porcelain plates 1 is below and touches the second batch of thin porcelain plates 1. During the transportation of the third batch of thin porcelain plates 1, the movement of the lifting structure does not affect the position of the second batch of thin porcelain plates 1. The above operation is repeated until the last row of thin porcelain plates 1 is installed on the lifting structure. At this time, the lifting structure no longer needs to transport the thin porcelain plates 1.

[0039] Specifically, according to the width of the wall 3, a row of thin ceramic plates 1 are installed on the connecting seat 11 of the lifting structure. During installation, one thin ceramic plate 1 is installed on each chain 8. Specifically, two blocks 13 are connected by locking components, and the chain 8 passes through the through groove 14. The first magnet and the second magnet block 16 are attracted together, thereby fixing the mounting block on the chain 8. The connecting block 12 is inserted into the connecting seat 11. During the process of inserting the connecting block 12 into the connecting seat 11, the clamping pin 18 enters into the mounting hole 19, and the clamping spring 17 is compressed. When the clamping pin 18 is opposite to the clamping hole 20, one end of the clamping pin 18 pops out from the mounting hole 19 and inserts into the clamping hole 20. At this time, the connecting block 12 is fixed in the connecting seat 11, and the thin ceramic plate 1 is installed on the mounting block, completing the installation of the first row of thin ceramic plates 1 (i.e., the first batch of thin ceramic plates 1).

[0040] After the first batch of thin ceramic plates 1 is installed, start the motor 9. The motor 9 drives the upper support shaft 5 to rotate, and the sprocket 7 drives all the chains 8 to move synchronously. The chains 8 drive the thin ceramic plates 1 from low to high through the connector. When the thin ceramic plates 1 touch the limit baffle 4, the thin ceramic plates 1 stop moving. At this time, turn off the motor 9 and fix the first batch of thin ceramic plates 1 in the appropriate position.

[0041] Following the installation method of the above-mentioned mounting blocks, the new mounting blocks are fixed on the chain 8, and then the second batch of thin ceramic plates 1 are installed. Similarly, one thin ceramic plate 1 is installed on each chain 8. The second batch of thin ceramic plates 1 are arranged in a row. After the second batch of thin ceramic plates 1 is installed, the motor 9 is started and the chain 8 continues to move. The chain 8 drives the second batch of thin ceramic plates 1 from a low position to a high position through the connecting parts until the second batch of thin ceramic plates 1 touches the first batch of thin ceramic plates 1. At this time, the first batch of thin ceramic plates 1 limits the second batch of thin ceramic plates 1, and the second batch of thin ceramic plates 1 no longer moves.

[0042] During the movement of the second batch of thin ceramic plates 1, because there are second magnet blocks 16 on the links of the chain 8, even if the first batch of thin ceramic plates 1 stops moving under the limitation of the limiting baffle 4, when the second magnet blocks 16 on the chain 8 pass over the block 13, the first magnet blocks 15 on the block 13 can still attract the passing second magnet blocks 16. It should be noted that the attraction force between the first magnet blocks 15 and the second magnet blocks 16 must overcome the weight of the thin ceramic plates 1 and the connecting block 12, thereby ensuring the position height of the first batch of thin ceramic plates 1 and preventing the first thin ceramic plates 1 from slipping.

[0043] Similarly, when the second batch of thin ceramic plates 1 comes into contact with the first batch of thin ceramic plates 1, even if the first batch of thin ceramic plates 1 limits the second batch of thin ceramic plates 1, when the second magnet block 16 on the chain 8 passes the block 13 on the second batch of thin ceramic plates 1, the first magnet block 15 on the block 13 can still attract the passing second magnet block 16, thus ensuring the position of the second batch of thin ceramic plates 1. Repeat the above operation until the last row of thin ceramic plates 1 is installed on the lifting structure. At this time, the lifting structure no longer needs to transport the thin ceramic plates 1, thus completing the dry hanging of the thin ceramic plates 1.

[0044] S3: Fill the filling structure with filler material that can fill the gap between the thin ceramic plate 1 and the base plate 2. The filler material is discharged from the filling structure and fills the gap between the thin ceramic plate 1 and the base plate 2.

[0045] Specifically, such as Figure 1 As shown, after the thin ceramic plate 1 is installed, a bottom baffle 25 and a side baffle 26 are installed on the base plate 2. There are two side baffles 26. The side baffles 26, the bottom baffle 25 and the limiting baffle 4 are located around the base plate 2. The two side baffles 26 are arranged in parallel. The two ends of the side baffles 26 are connected to the limiting baffle 4 and the bottom baffle 25 respectively. The side baffles 26, the bottom baffle 25 and the limiting baffle 4 form a barrier around the base plate 2. The thin ceramic plate 1 is located in the barrier and abuts against the barrier. In order to facilitate the installation of the side baffles 26, the side baffles 26 are provided with grooves so that the side baffles 26 can avoid interference with the upper support shaft 5 when the side baffles 26 are installed. The upper support shaft 5 passes through the side baffles 26. In this embodiment, the side baffles 26, the bottom baffles 25 and the limiting baffle 4 can all be connected to the base plate 2 by bolts.

[0046] After the barrier is formed, adjust the outlet on the filling pipe 21 so that the direction of the outlet is opposite to the direction of the discharge pipe. Insert the filling pipe 21 into the upper support shaft 5. The limiting block 24 will attract the filling pipe 21. The filling pipe 21 is connected to the discharge pipe 22 through the outlet. Filler material, which can be mortar, is filled into the filling pipe 21. The filler material is discharged from the discharge pipe 22 and fills the gap between the thin porcelain plate 1 and the base plate 2. The barrier can confine the filler material between the thin porcelain plate 1 and the base plate 2 to achieve the purpose of grouting. During the grouting process, the staff can also set up a vertical plate outside the thin porcelain plate 1 as needed to position the thin porcelain plate 1 and avoid the thin porcelain plate 1 shaking under force during the mortar injection process, which would affect the grouting effect.

[0047] In the above construction method, on the one hand, unlike the existing technology, this application does not require the thin ceramic plates 1 to be placed in the corresponding positions step by step before installation. Instead, a lifting structure can be used to install the thin ceramic plates 1 at the bottom of the base plate 2. The lifting structure then transports the installed thin ceramic plates 1 to an appropriate height and fixes them. In this process, the danger of workers climbing to heights is avoided. Moreover, the lifting structure can transport a row of thin ceramic plates 1 at a time, which greatly improves the installation efficiency of the thin ceramic plates 1. After the thin ceramic plates 1 are installed, the motor 9 can be disassembled for future use. On the other hand, by filling the gap between the base plate 2 and the thin porcelain plate 1 through the filling structure, the thin porcelain plate 1 can be supported, improving its stress resistance and stability, and helping to extend its service life. After filling, the filling tube 21 can be pulled out from the upper support shaft 5 for reuse, reducing construction costs. Moreover, the gap between the thin porcelain plate 1 and the base plate 2 can be filled from the height of the wall 3 through a single filling tube 21, resulting in high filling efficiency. The insertion of the filling tube 21 into the upper support shaft 5 also saves the space occupied by the filling structure, eliminating the need for filling from the outside of the thin porcelain plate 1 and allowing for direct filling from the inside, which facilitates filling the gap between the thin porcelain plate 1 and the base plate 2.

Claims

1. A construction method for dry-hanging and grouting lightweight ceramic tile walls using a back-bolted system, characterized in that: Includes the following steps: S1: Prepare the dry-hanging system structure and thin ceramic plate (1). The dry-hanging system structure includes a base plate (2) and connectors. The base plate (2) is provided with a filling structure. The connectors include a connecting seat (11) and a connecting block (12). The connecting seat (11) is pre-connected to the base plate (2), and the connecting block (12) is pre-connected to the thin ceramic plate (1). The connecting seat (11) is provided with a clamping part for clamping the connecting block (12). S2: Thin ceramic plate (1) installation, insert connecting block (12) into connecting seat (11), at this time the clamping part clamps the connecting block on the connecting seat (11); S3: Fill the filling structure with filler material that can fill the gap between the thin ceramic plate (1) and the base plate (2), and the filler material is discharged from the filling structure and fills the gap between the thin ceramic plate (1) and the base plate (2); A lifting structure is connected to the base plate (2). A limit baffle (4) is connected to the top of the base plate (2). A connecting seat (11) is connected to the lifting structure. According to the width of the wall (3), a row of thin porcelain plates (1) is installed on the connecting seat (11) of the lifting structure. The lifting structure transports a row of thin porcelain plates (1) from a low position to a high position. The first row of thin porcelain plates (1) installed is the first batch of thin porcelain plates (1). After the first batch of thin porcelain plates (1) is transported to the top of the wall (3), the first batch of thin porcelain plates (1) abuts against the limit baffle (4). Then, a second batch of thin porcelain plates (1) is installed on the lifting structure. The lifting structure transports the second batch of thin porcelain plates (1) from a low position to a high position, so that the second batch of thin porcelain plates (1) is located at the first A batch of thin porcelain plates (1) is placed below and against the first batch of thin porcelain plates (1). During the transportation of the second batch of thin porcelain plates (1), the movement of the lifting structure does not affect the position of the first batch of thin porcelain plates (1). Then, a third batch of thin porcelain plates (1) is installed on the lifting structure. The lifting structure transports the third batch of thin porcelain plates (1) from a low position to a high position, so that the third batch of thin porcelain plates (1) is located below and against the second batch of thin porcelain plates (1). During the transportation of the third batch of thin porcelain plates (1), the movement of the lifting structure does not affect the position of the second batch of thin porcelain plates (1). The above operation is repeated until the last row of thin porcelain plates (1) is installed on the lifting structure. At this time, the lifting structure no longer needs to transport the thin porcelain plates (1). The lifting structure includes an upper support shaft (5), a lower support shaft (6), a sprocket (7), a chain (8), and a motor (9); The upper support shaft (5) is rotatably connected to the top of the base plate (2), the lower support shaft (6) is rotatably connected to the bottom of the base plate (2), the sprocket (7) is connected to the upper support shaft (5) and the lower support shaft (6), the chain (8) is sleeved on the sprocket (7), the chain (8) is spaced along the width direction of the wall (3), the number of chains (8) is the same as the number of rows of thin ceramic plates (1) to be installed on the wall (3), and the motor (9) is connected to the upper support shaft (5). The connector also includes a mounting block, which includes two blocks (13). Each of the two blocks (13) has a through groove (14). The two blocks (13) are connected by a locking member. The through grooves (14) on the two blocks (13) are opposite each other. A first magnet block (15) is provided in the through groove (14). A second magnet block (16) is provided on the link of the chain (8). The chain (8) passes through the through groove (14). The first magnet block (15) and the second magnet block (16) attract each other. The connecting seat (11) is connected to the block (13). When transporting the thin ceramic plate (1), the two blocks (13) are connected by locking components, and the chain (8) passes through the through groove (14). The first magnet and the second magnet block (16) attract each other, thereby fixing the mounting block to the chain (8). Then, the thin ceramic plate (1) is installed through the cooperation of the connecting seat (11) and the connecting block (12). After the first batch of thin ceramic plates (1) is installed, the motor (9) is started, and the sprocket (7) drives the chain (8) to move synchronously. The chain (8) drives the thin ceramic plate (1) to move from low to high. When the thin ceramic plate (1) touches the limit baffle (4), the thin ceramic plate (1) stops moving. At this time, the motor (9) is turned off, and the mounting block is fixed to the chain (8). Then, the second batch of thin ceramic plates (1) is installed. After the second batch of thin ceramic plates (1) is installed, the motor (9) is started, and the chain (8) continues to move. The chain (8) drives the second batch of thin ceramic plates (1) to move from low to high through the mounting block until the second batch of thin ceramic plates (1) is installed. When the first batch of thin porcelain plates (1) touches the first batch of thin porcelain plates (1), the first batch of thin porcelain plates (1) limits the second batch of thin porcelain plates (1), and the second batch of thin porcelain plates (1) no longer moves. During the movement of the second batch of thin porcelain plates (1), since there is a second magnet block (16) on the chain link (8), even if the first batch of thin porcelain plates (1) no longer moves under the limitation of the limiting baffle (4), when the second magnet block (16) on the chain (8) passes the block (13), the first magnet block (15) on the block (13) can still attract the passing second magnet block (16), thus ensuring the position of the first batch of thin porcelain plates (1) and preventing the first batch of thin porcelain plates (1) from slipping. Similarly, when the second batch of thin porcelain plates (1) touches the first batch of thin porcelain plates (1), even if the first batch of thin porcelain plates (1) limits the second batch of thin porcelain plates (1), the first batch of thin porcelain plates (1) will not move. When the second magnet block (16) on the chain (8) passes the block (13) on the second batch of thin ceramic plates (1), the first magnet block (15) on the block (13) can still attract the passing second magnet block (16), thus ensuring the position of the second batch of thin ceramic plates (1). The above operation is repeated until the last row of thin ceramic plates (1) is installed on the lifting structure. At this time, the lifting structure no longer needs to transport the thin ceramic plates (1).

2. The construction method for dry-hanging and grouting lightweight wall panels with back-bolted thin ceramic panels according to claim 1, characterized in that: After the thin ceramic plate (1) is installed, a bottom baffle (25) and a side baffle (26) are installed on the base plate (2). There are two side baffles (26). The side baffles (26), the bottom baffle (25) and the limiting baffle (4) are located around the base plate (2). The two side baffles (26) are arranged in parallel. The two ends of the side baffles (26) are connected to the limiting baffle (4) and the bottom baffle (25) respectively. The side baffles (26), the bottom baffle (25) and the limiting baffle (4) form a barrier around the base plate (2). The upper support shaft (5) passes through the side baffles (26). The thin ceramic plate (1) is located inside the barrier and abuts against the barrier.

3. The construction method for dry-hanging and grouting lightweight wall panels with back-bolted thin ceramic panels according to claim 2, characterized in that: The filling structure includes a filling tube (21) and a discharge tube (22). The upper support shaft (5) is tubular. The discharge tube (22) is connected to the upper support shaft (5) and passes through the side wall of the upper support shaft (5). One end of the filling tube (21) is inserted into the upper support shaft (5), and the other end is outside the upper support shaft (5). The filling tube (21) is provided with a discharge port. The discharge tube (22) is connected to the filling tube (21), and the discharge port is connected to the discharge tube (22).

4. The construction method for dry-hanging and grouting lightweight wall panels with back-bolted thin ceramic panels according to claim 3, characterized in that: The filling tube (21) and the discharge tube (22) are detachably connected. One end of the discharge tube (22) located inside the upper support shaft (5) is provided with an arc-shaped groove (23). The upper support shaft (5) is provided with a limiting block (24). The filling tube (21) is inserted into the arc-shaped groove (23). When the filling tube (21) touches the limiting block (24), the discharge port communicates with the inside of the discharge tube (22).

5. The construction method for dry-hanging and grouting lightweight wall panels with back-bolted thin ceramic panels according to claim 1, characterized in that: The motor (9) is detachably connected to the upper support shaft (5).

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