A stainless steel wire surface cleaning device

Abstract

The present application relates to a kind of stainless steel wire surface cleaning device, including conductive roller, electrolytic cell unit and brushing unit;Wherein: the conductive roller is made of metal and is electrically connected with electrolytic power supply one pole, and with stainless steel wire forms electrical contact;Electrolytic cell unit, including water-tight buckling together upper tank plate and lower tank plate, the buckling surface of both corresponds to be provided with several line grooves, and the end of line groove and groove is correspondingly embedded with isolation pad and support pad, isolation pad and support pad are formed by insulating material, and can be supported to pass through stainless steel wire and suspended in line groove;The upper and lower tank plate is made of stainless steel, and is electrically connected with the other pole of electrolytic power supply;Brushing unit, by motor-driven steel wire brush piece carries out brushing to the stainless steel wire that passes. Invention has the characteristics of reasonable flow design, compact equipment structure, continuous operation.

Description

TECHNICAL FIELD

[0001] The present application belongs to the technical field of metal surface treatment, and particularly relates to a stainless steel wire surface cleaning device, in particular to an electrolytic oxide scale removal scheme. BACKGROUND

[0002] CN202021649813.0 discloses a high-efficiency alloy stainless steel wire surface treatment device, which comprises a treatment box, the inside of the treatment box comprises a air-drying cavity, a soaking cavity, a chemical polishing cavity and a deoxidizing cavity, a winding drum is arranged at the left end of the treatment box, a first motor is arranged on one side of the winding drum, a yarn feeding drum is arranged at the right end of the treatment box, a second motor is arranged on the upper surface of the treatment box, a polishing liquid barrel is arranged on the right side of the second motor, a quartz sand barrel is arranged on the right side of the polishing liquid barrel, a sand blasting head is arranged at the top of the deoxidizing cavity, a shower head is arranged at the top of the chemical polishing cavity, cleaning cotton is arranged between the chemical polishing cavity and the soaking cavity, and a hot air blower is arranged at the top of the air-drying cavity. The setting provides a physical and chemical combined method to remove the oxide scale on the surface of the stainless steel wire, but the chemical method only adopts a spraying scheme, and it is difficult to achieve high efficiency dissolution.

[0003] CN201810470582.8 discloses a non-toxic passivation agent for stainless steel wire drawing panel and a use method thereof. The passivation agent comprises the following raw materials: titanium sub-sulfate, fluoride, phytic acid, tannic acid, titanium dioxide, zinc oxide, sodium nitrate, water-soluble film-forming agent, citric acid, oxalic acid, sodium sulfate, alkyl polyoxyethylene ether, brightener and deionized water. The non-toxic passivation agent for the stainless steel wire drawing panel can quickly remove stubborn oxide scale and form a passivation effect on the surface of the stainless steel.

[0004] How to provide a continuous and efficient stainless steel wire surface cleaning scheme has become the object of the present application. SUMMARY

[0005] The purpose of the present application is to design a stainless steel wire surface cleaning device suitable for electrolytic continuous removal of oxide scale and brushing.

[0006] The technical scheme of the present application is as follows:

[0007] A stainless steel wire surface cleaning device comprises a conductive roller, an electrolytic cell unit and a brushing unit. The stainless steel wire is introduced and discharged from the conductive roller. The introduced stainless steel wire is electrolyzed to remove oxide scale by the electrolytic cell unit, and the discharged stainless steel wire is cleaned by the brushing unit. The conductive roller is made of metal and is electrically connected to one pole of an electrolysis power supply. The conductive roller rolls to introduce and discharge the stainless steel wire and forms an electrical contact with the stainless steel wire.

[0008] The conductive roller is made of metal and is electrically connected to one pole of an electrolysis power supply. The conductive roller rolls to introduce and discharge the stainless steel wire and forms an electrical contact with the stainless steel wire.

[0009] The electrolytic cell unit comprises an upper tank plate and a lower tank plate which are tightly buckled together, and a plurality of wire passing grooves are formed on the buckled surfaces of the two plates, and the wire passing grooves are interconnected, and the end portions of the wire passing grooves and the grooves are correspondingly embedded with isolation pads and support pads which are made of insulating materials and can support the passing stainless steel wires in the air; the upper tank plate is provided with a water overflow pipe and an exhaust pipe, the pipe opening of the exhaust pipe is higher than that of the water overflow pipe, and the water overflow pipe is communicated with a low-positioned recovery barrel; the lower tank plate is provided with a water inlet pipe which is communicated with a high-positioned liquid supply barrel and forms a drop liquid supply; liquid collecting tanks are arranged at both ends of the lower tank plate, and the lower portions of the liquid collecting tanks are connected with return pipes which are connected with the recovery barrel; the electrolyte in the recovery barrel is pumped into the liquid supply barrel by a water pump; the upper and lower tank plates are made of stainless steel and are electrically connected with the other pole of an electrolysis power supply;

[0010] The brushing unit comprises a motor, a rotating shaft and a steel wire brush piece; the steel wire brush piece is mounted at both ends of the rotating shaft, the rotating shaft drives the steel wire brush piece to rotate together under the drive of the motor, and the stainless steel wire passing through the rotating shaft is brushed.

[0011] The conductive roller is a pair of rollers arranged at the same height, the roller surface of the conductive roller is processed with a spiral groove, and one stainless steel wire passes through the two conductive rollers several times; an upper electrolytic cell unit and a lower electrolytic cell unit with the same structure are arranged between the two conductive rollers, the upper electrolytic cell unit is flush with the upper surface of the conductive roller, the lower electrolytic cell unit is flush with the lower surface of the conductive roller, and the stainless steel wire winding between the conductive rollers passes through the upper and lower electrolytic cell units correspondingly.

[0012] Two or more pairs of electrolytic cell units are arranged between the two conductive rollers to form a series electrolysis structure.

[0013] The conductive roller is a pair of rollers arranged at the same height, the surface of the conductive roller is processed with a ring groove equal to the number of wire passing grooves of the electrolytic cell unit, and each ring groove carries one stainless steel wire; the electrolytic cell unit is arranged at a position flush with the upper surface of the conductive roller, and each stainless steel wire out of the electrolytic cell unit is guided out by the conductive roller and corresponds to one brushing unit.

[0014] An insulating material formed guide pad is arranged on the side edge of the liquid collecting tank away from the lower tank plate, and a slot corresponding to the wire passing groove is formed in the guide pad.

[0015] The exhaust pipe is directly connected with the wire passing groove, and a plurality of vertical exhaust pipes are uniformly distributed on each wire passing groove.

[0016] The present application has the characteristics of reasonable flow design, compact equipment structure and continuous operation; especially, the upper and lower groove plates can be used as one pole of electrolysis, and the stainless steel wire passing through can be used as another pole, which can uniformly act on the surface of the stainless steel wire, realize the rapid passing of the stainless steel wire, and continuously and efficiently remove the oxide skin; and the number of electrolytic cells can be flexibly designed according to the place and flow to meet different working condition requirements. BRIEF DESCRIPTION OF DRAWINGS

[0017] The present application will be further described below in combination with specific examples:

[0018] Figure 1 Schematic diagram of stainless steel wire surface cleaning device

[0019] Figure 2 Schematic diagram of electrolytic cell unit

[0020] Figure 3 Schematic diagram of electrolytic cell unit electrolyte circulation

[0021] Figure 4 Schematic diagram of electrolytic cell unit decomposition

[0022] Figure 5 Schematic diagram of brush washing unit decomposition

[0023] Among them

[0024] 100 - conductive roller 101 - spiral channel

[0025] 200 - electrolytic cell unit

[0026] 1 - upper groove plate 11 - overflow pipe 12 - exhaust pipe

[0027] 2 - lower groove plate 21 - water inlet pipe 22 - liquid collecting tank 23 - return pipe

[0028] 3 - wire passing groove 31 - isolation pad 32 - support pad 33 - guide pad

[0029] 4 - recovery bucket 5 - liquid supply bucket 6 - stainless steel wire

[0030] 300 - brush washing unit

[0031] 301 - motor 302 - rotating shaft 3021 - cylindrical chamber 2022 - end cover

[0032] 303 - steel wire brush piece DETAILED DESCRIPTION

[0033] Referring to Figures 1 to 5The stainless steel wire surface cleaning device comprises a conductive roller 100, an electrolytic cell unit 200 and a brushing unit 300, the stainless steel wire 6 is introduced and discharged from the conductive roller 100, the introduced stainless steel wire is electrolyzed to remove the oxide scale through the electrolytic cell unit 200, and the discharged stainless steel wire is cleaned through the brushing unit 300; wherein:

[0034] The conductive roller 100 is made of metal and is electrically connected to one pole of an electrolysis power supply, rolls to introduce and discharge and forms electrical contact with the stainless steel wire 6; and the conductive roller 100 has two structures, one is processed with a spiral groove 101, and the other is processed with a plurality of ring grooves; one pair of conductive rollers 100 can make a stainless steel wire 6 meander multiple times by means of the spiral groove 101, so as to realize repeated electrolysis to remove the oxide scale. The latter can simultaneously introduce and discharge a plurality of stainless steel wires between the pair of conductive rollers 100 to perform electrolysis, which needs to be matched with a relatively long or multiple electrolytic cell units to be completed.

[0035] The electrolytic cell unit 200 comprises an upper tank plate 1 and a lower tank plate 2 which are tightly buckled together, a plurality of wire passing grooves 3 are formed on the buckling surfaces of the two plates, the wire passing grooves 3 are in intercommunication structure, and isolation pads 31 and support pads 32 are correspondingly embedded at the ends of the wire passing grooves 3 and between the grooves, the isolation pads 31 and the support pads 32 are made of insulating materials and can support and suspend the passing stainless steel wire 6 between the wire passing grooves 3, so as to avoid short circuit caused by contact with the wire passing grooves 3.

[0036] The upper tank plate 1 is provided with a water overflow pipe 11 and an exhaust pipe 12, the pipe opening position of the exhaust pipe 12 is higher than that of the water overflow pipe 11, which not only ensures smooth exhaust, but also avoids taking out the electrolyte, further, the exhaust pipe 12 is directly connected to the wire passing groove 3, and a plurality of vertical exhaust pipes 12 are uniformly distributed on each wire passing groove 3, so as to complete exhaust as soon as possible. The water overflow pipe 11 is communicated with the low-positioned recovery barrel 4 to recover the naturally overflowed electrolyte.

[0037] The lower tank plate 2 is provided with a water inlet pipe 21, the water inlet pipe 21 is communicated with the high-positioned liquid supply barrel 5 to form a drop liquid supply, so as to maintain a certain pressure in the electrolytic cell and be beneficial to gas exhaust; the lower tank plate 2 is provided with a liquid collecting groove 22 at both ends, the lower part of the liquid collecting groove 22 is connected with a return pipe 23, the return pipe 23 is connected with the recovery barrel 4; the electrolyte collected by the recovery barrel 4 is sent to the liquid supply barrel 5 through a water pump after sedimentation, so as to form a recycling use, and the whole process only needs a water pump, and the whole electrolyte supply has the characteristics of low energy consumption. The upper and lower tank plates 1 and 2 are made of stainless steel and are electrically connected to the other pole of the electrolysis power supply to form two poles required for electrolysis with the stainless steel wire 6, and the stainless steel wire 6 passes through the electrolyte to uniformly electrolyze the surface to remove the oxide scale. The edge of the side of the liquid collecting groove 22 away from the lower tank plate 2 is provided with a guide pad 33 made of insulating material, a groove corresponding to the wire passing groove 3 is formed in the guide pad 33 to guide the stainless steel wire 6 to pass through, and contact with the liquid collecting groove 22 is avoided.

[0038] The brushing unit 300 comprises a motor 301, a rotating shaft 302 and a steel wire brush 303. The steel wire brush 303 is installed at both ends of the rotating shaft 302, and the rotating shaft 302 drives the steel wire brush 303 to rotate together under the drive of the motor 301, and brushes the stainless steel wire passing through the rotating shaft 302. The steel wire brush 303 selects a fiber cloth sheet, and cuts a knife for the stainless steel wire 6 to cut in. A cylindrical chamber 3021 is arranged at both ends of the rotating shaft 302, a plurality of steel wire brushes 303 are overlapped together and filled in the cylindrical chamber 3021, and locked therein by means of an end cover 3022. The steel wire brush 303 is a consumable product and needs to be replaced frequently to ensure that the surface of the stainless steel wire is brushed clean.

[0039] The present application provides a principle structure, which has two specific schemes according to specific production efficiency and requirements, one is surface treatment of a single stainless steel wire, and the other is parallel treatment of multiple stainless steel wires. The present example is the former, and the latter satisfies the parallel production scheme by lengthening or connecting multiple groups of electrolytic cell units 200.

[0040] As shown in Figure 1 , the conductive roller 100 is arranged at the same height, and the surface of the conductive roller is processed with a spiral channel 101. A stainless steel wire 6 passes through the two conductive rollers 100 several times. Between the two conductive rollers 100, an upper electrolytic cell unit 200 and a lower electrolytic cell unit 200 with the same structure are arranged. The upper electrolytic cell unit 200 is at the same height as the upper surface of the conductive roller 100, and the lower electrolytic cell unit 200 is at the same height as the lower surface of the conductive roller 100. The stainless steel wire 6 winding between the conductive rollers 100 corresponds to passing through the upper and lower electrolytic cell units 200, thereby improving the electrolysis efficiency. Similarly, the length of the electrolytic cell unit 200 can be lengthened, or two or more pairs of upper and lower electrolytic cell units 200 can be connected in series to form a series electrolysis structure, thereby satisfying the combination of different wiring speeds and bringing convenience to specific site design.

[0041] If the parallel multiple stainless steel wire treatment scheme is adopted, the conductive roller 100 is arranged at the same height, and the surface of the conductive roller is processed with a ring groove equal to three times the number of the wire passing groove of the electrolytic cell unit. Each ring groove carries a stainless steel wire 6. The electrolytic cell unit 200 is arranged at the same height as the upper surface of the conductive roller 100. After the stainless steel wire passing out of the electrolytic cell unit is guided out by the conductive roller, each stainless steel wire corresponds to a brushing unit 300. A plurality of brushing units 300 can also be driven to rotate synchronously by a transmission mechanism driven by one motor 301, thereby saving equipment investment.

Claims

1. A stainless steel wire surface cleaning device, comprising a conductive roller (100), an electrolytic cell unit (200) and a brushing unit (300), the stainless steel wire is introduced and exported from the conductive roller (100), the introduced stainless steel wire is electrolytically removed from the oxide scale through the electrolytic cell unit (200), and the exported stainless steel wire is cleaned through the brushing unit (300); characterized in that: the conductive roller (100) is made of metal and is electrically connected to one pole of the electrolysis power supply, and rolls to introduce and export and forms electrical contact with the stainless steel wire (6); the electrolytic cell unit (200) comprises an upper tank plate (1) and a lower tank plate (2) which are tightly buckled together, a plurality of wire passing grooves (3) are formed on the buckling surfaces of the two, the wire passing grooves (3) are interconnected, and isolation pads (31) and support pads (32) are correspondingly embedded at the ends of the wire passing grooves (3) and between the grooves; the isolation pads (31) and the support pads (32) are formed of insulating material and can support and suspend the passing stainless steel wire (6) in the wire passing grooves (3); the upper tank plate (1) is provided with a water overflow pipe (11) and an exhaust pipe (12), the opening position of the exhaust pipe (12) is higher than that of the water overflow pipe (11), and the water overflow pipe (11) is communicated with a low-positioned recovery barrel (4); the lower tank plate (2) is provided with a water inlet pipe (21) which is communicated with a liquid supply barrel (5) arranged at a high position and forms a drop liquid supply; liquid collecting tanks (22) are arranged at both ends of the lower tank plate (2), and a return pipe (23) is connected to the lower part of the liquid collecting tank (22) and connected to the recovery barrel (4); the electrolyte in the recovery barrel (4) is pumped into the liquid supply barrel (5) by a water pump; the upper and lower tank plates (1) and (2) are made of stainless steel and are electrically connected to the other pole of the electrolysis power supply; the brushing unit (300) comprises a motor (301), a rotating shaft (302) and a wire brush piece (303); the wire brush piece (303) is installed at both ends of the rotating shaft (302), the rotating shaft (302) drives the wire brush piece (303) to rotate together under the drive of the motor (301), and the stainless steel wire (6) passing through the rotating shaft (302) is brushed. The conductive roller (100) is arranged at the same height, the roller surface of the conductive roller (100) is processed with a spiral groove (101), and one stainless steel wire is meandering several times through the two conductive rollers (100); between the two conductive rollers (100), upper and lower electrolytic cell units (200) with the same structure are arranged, the upper electrolytic cell unit (200) is at the same height as the upper surface of the conductive roller (100), the lower electrolytic cell unit (200) is at the same height as the lower surface of the conductive roller (100), and the stainless steel wire meandering between the conductive rollers (100) passes through the upper and lower electrolytic cell units (200) correspondingly. Two or more pairs of electrolytic cell units (200) are arranged between the two conductive rollers (100), forming a series electrolysis structure. ​ 2. The stainless steel wire surface cleaning device according to claim 1, characterized by: ​ 3. The stainless steel wire surface cleaning device according to claim 1 or 2, characterized in that: ​ 4. The stainless steel wire surface cleaning device according to claim 1, characterized by: The conductive roller (100) is arranged in pairs at the same height, and the surface of the conductive roller (100) is processed with ring grooves equal to the number of wire passing grooves (3) on the electrolytic cell unit (200), and each ring groove carries a stainless steel wire (6); the electrolytic cell unit (200) is arranged at the position flush with the upper surface of the conductive roller (100), and the stainless steel wire from the electrolytic cell unit (200) is guided out through the conductive roller (100), and each corresponds to a brushing unit (300).

5. The stainless steel wire surface cleaning device according to claim 1, 2 or 4, characterized in that: A guide pad (33) made of insulating material is arranged on the edge of the liquid collecting groove (22) away from the lower groove plate (2), and a slot corresponding to the wire passing groove (3) is formed in the guide pad (33).

6. The stainless steel wire surface cleaning device according to claim 1, wherein: The exhaust pipe (12) is directly connected to the wire passing groove (3), and a plurality of vertical exhaust pipes (12) are uniformly arranged on each wire passing groove (3).

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