A double-spindle motor bearing installation device
By designing a dual-spindle motor bearing installation device including a frame, upper and lower pressure plate, hydraulic cylinder and detection components, the problems of low assembly efficiency and inability to independently detect installation qualification in the prior art are solved, and efficient and stable bearing installation is achieved.
Patent Information
- Application Number
- CN202310927813.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-07-26
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2043-07-26
AI Technical Summary
In the prior art, during the assembly process of motor spindles, the assembly efficiency is low and it is impossible to independently detect whether the bearing installation is qualified.
A dual spindle motor bearing installation device is designed, including a frame, upper and lower pressure plate, hydraulic cylinder and detection assembly. The device realizes efficient extrusion and installation of the dual-axle rod motor through multiple stations, and uses sensors to detect the installation position of the bearing to ensure the stability and qualification of the installation.
The efficiency of motor assembly is improved, and the bearing installation is ensured through independent inspection, ensuring the stability and quality of assembly.
Smart Images

Figure CN116810343B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of motor assembly, and more specifically, it relates to a double-spindle motor bearing installation device. Background Art
[0002] During the production process of a motor, bearings need to be installed on the main shaft of the motor. For example, a bearing assembly device for a washing machine motor with the publication number CN104184282A can simultaneously complete the installation of two bearings by mechanical equipment. The installation process is short, the work efficiency is high, and the installation process is also very stable with good force transmission.
[0003] During the use of the above-mentioned prior art, only single extrusion can be performed, that is, only one motor can be installed by extrusion once, and the assembly efficiency is very low. Moreover, after the bearing is extruded and installed on the motor shaft, it is impossible to confirm whether its installation is qualified. Summary of the Invention
[0004] Aiming at the deficiencies of the prior art, the purpose of the present invention is to provide a double-spindle motor bearing installation device with a reasonable and simple structure, strong practicability, high assembly efficiency, and capable of autonomously detecting whether the bearing installation is qualified.
[0005] To achieve the above purpose, the present invention provides the following technical solutions:
[0006] A double-spindle motor bearing installation device, comprising
[0007] A frame having a workbench, a first hydraulic cylinder and a second hydraulic cylinder. A number of bearing pressure stations for placing motors are provided on the workbench.
[0008] An upper pressure plate placed above the workbench. A number of first stations for placing bearing one are provided on its end face. The upper pressure plate is movably connected to the frame, and the output end of the first hydraulic cylinder is connected to the upper pressure plate.
[0009] A lower pressure plate placed below the station table. A number of second stations for placing bearing two are provided on its end face. The lower pressure plate is movably connected to the frame, and the output end of the second hydraulic cylinder is connected to the lower pressure plate.
[0010] A detection component placed on the workbench. The detection component includes a base and a number of sensors. The base is slidably connected to the workbench. A station for receiving the motor is provided on the base, and the sensors are placed at the end of the moving path of the base for bearing detection.
[0011] The present invention is further configured as: Four upper guide rods are provided on the upper end face of the workbench. There are holes on the upper pressure plate for the upper guide rods to move. A first spring is sleeved on the upper guide rods, and both ends of the first spring are respectively connected to the upper pressure plate and the workbench.
[0012] The present invention is further configured such that: two lower guide rods are provided on the lower end surface of the workbench, holes for the lower guide rods to move are provided on the lower pressing plate, a second spring is sleeved on the lower guide rods, and two ends of the second spring are respectively connected to the lower pressing plate and the workbench.
[0013] The present invention is further configured such that: a clamping member is provided on the first working station, an upper extension hole for the motor shaft to extend into is provided at the top of the clamping member, a groove for placing the first bearing is provided on the outer peripheral wall of the clamping member in one direction, and a U-shaped groove communicating with the groove is provided at the bottom of the clamping member.
[0014] The present invention is further configured such that: a ring body is provided on the second working station, a central hole for placing the second bearing is provided on the ring body, and a through hole communicating with the central hole is provided on the lower pressing plate so that the motor shaft can extend out.
[0015] The present invention is further configured such that: the aperture of the bearing pressure-bearing working hole is larger than the diameter of the bearing, and an annular convex ring is provided on the inner wall of the bearing pressure-bearing working hole.
[0016] The present invention is further configured such that: a stroke cylinder is provided on the workbench, two slide rails are provided on the workbench, a slider slidably connected to the slide rails is fixed to the bottom of the base, and the output end of the stroke cylinder is connected to one side of the base so as to push the base to receive the motor and send it to the sensor for detection.
[0017] The present invention is further configured such that: the output end of the first hydraulic cylinder is further connected with a support, the first sensor is arranged on the support, and the sensing end of the first sensor on the support corresponds to downward detection of the first bearing.
[0018] The present invention is further configured such that: a support plate is further provided on the frame, the support plate is placed below the workbench, a second sensor is provided on the support plate, and the sensing end of the second sensor corresponds to upward detection of the second bearing.
[0019] Compared with the deficiencies of the prior art, the beneficial effects of the present invention are as follows:
[0020] By setting multiple working stations to perform extrusion on the double-shaft motor, the assembly efficiency is greatly improved.
[0021] After installation, the detection component is used to detect the bearing after installation and extrusion to determine whether the installation is qualified, ensuring the stability of the assembly. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 is a schematic three-dimensional structure diagram of the present invention;
[0023] Figure 2 is a schematic diagram of the present invention in the state after the combination of the bearing and the motor;
[0024] Figure 3 is a cross-sectional view of the present invention;
[0025] Figure 4 This is a schematic diagram of the three-dimensional structure of the present invention in the upward viewing direction.
[0026] Frame 1, upper pressing plate 2, lower pressing plate 3, workbench 11, support plate 12, bearing pressure working hole 10, upper guide rod 21, lower guide rod 22, first spring 31, second spring 32, clamping member 4, extension hole 40, cavity 401, groove body 41, U-shaped groove 402, ring body 5, first hydraulic cylinder 61, second hydraulic cylinder 62, stroke cylinder 63, base 7, limit plate 71, step portion 72, first sensor 81, second sensor 82, support 9, motor A, first bearing B1, second bearing B2. Embodiment
[0027] Refer to Figures 1 to 2 The embodiments of the present invention will be further described.
[0028] The specific structure of this embodiment includes a frame 1, an upper pressing plate 2, and a lower pressing plate 3.
[0029] A workbench 11, a first hydraulic cylinder 61, a second hydraulic cylinder 62, and a support plate 12 are installed on the frame 1.
[0030] Six bearing pressure working holes 10 for placing the motor A are provided on the workbench 11.
[0031] Four upper guide rods 21 are provided on the upper end surface of the workbench 11, and two lower guide rods 22 are provided on the lower end surface of the workbench 11.
[0032] The diameter of the bearing pressure working hole 10 is larger than the diameter of the bearing, and an annular convex ring is provided on the inner wall of the bearing pressure working hole 10. When the motor A is placed in the bearing pressure working hole 10, it will be supported by the annular convex ring 101, and both ends of the shaft of the motor A extend out of the bearing pressure working hole 10.
[0033] The upper pressing plate 2 is placed above the workbench 11, the output end of the first hydraulic cylinder 61 is connected to the upper pressing plate 2, there are hole positions on the upper pressing plate 2 for the upper guide rod 21 to move, and a first spring 31 is sleeved on the upper guide rod 21, and both ends of the first spring 31 are respectively connected to the upper pressing plate 2 and the workbench 11.
[0034] Six first positions for placing the first bearing B1 corresponding to the bearing pressure working holes 10 are provided on the end surface of the upper pressing plate 2.
[0035] A clamping member 4 is provided at the first position, an upper extension hole 40 for one end of the shaft of the motor A to extend into is provided at the top of the clamping member 4, and a cavity 401 for the shaft to displace is provided on the upper pressing plate 2 extending from one side of the extension hole 40.
[0036] The outer peripheral wall of the clamping member 4 is provided with a groove 41 for placing the first bearing B1 in one side direction, and a U-shaped groove 402 communicating with the groove 41 is provided at the bottom of the clamping member 4.
[0037] When it is necessary to take out the motor A, just hold the motor A and then pull it outwards so that the first bearing B1 on the motor A disengages from the groove 41. During this period, the shaft of the motor A synchronously displaces along the groove cavity 401, and finally the motor A is disassembled from the clamping member 4.
[0038] The lower pressing plate 3 is placed below the workbench 11, and the output end of the second hydraulic cylinder 62 is connected to the lower pressing plate 3. Six second workstations for placing the second bearing B2 are provided on the end face of the lower pressing plate 3.
[0039] A ring body 5 is provided on this second workstation. A central hole for placing the second bearing B2 is provided on the ring body 5, and a through hole 30 communicating with the central hole is provided on the lower pressing plate 3 so that the shaft of the other end of the motor A can extend out.
[0040] The lower pressing plate 3 is provided with a hole position for the lower guide rod 22 to move. A second spring 32 is sleeved on the lower guide rod 22, and both ends of the second spring 32 are respectively connected to the lower pressing plate 3 and the workstation table.
[0041] A detection component is further provided on the workbench 11. The detection component includes a base 7 and several sensors. The base 7 is slidably connected to the workbench 11, and a workstation for receiving the motor A is provided on the base 7.
[0042] The workstation is a limiting plate 71 provided on the end face of the base 7. The limiting plate 71 is U-shaped. A step portion 72 for receiving the second bearing B2 is provided on the end face of the base 7 corresponding to the position of the limiting plate 71. An opening communicating with the step portion is provided on the outer end face of the base 7 so that the shaft of the motor A and the second bearing B2 can enter and exit below the limiting plate 71.
[0043] The sensor is placed at the end of the moving path of the base 7.
[0044] A stroke cylinder is provided on the workbench 11. Two slide rails 70 are provided on the workbench 11. A slider slidably connected to the slide rails is fixed at the bottom of the base 7. The output end of the stroke cylinder 63 is connected to one side of the base 7 so as to push the base 7 to receive the motor A and then send it to the sensor for detection.
[0045] The output end of the first hydraulic cylinder 61 is further connected with a support. A first sensor 81 is placed on the support. The sensing end of the first sensor 81 on the support corresponds to downward detection of the first bearing B1.
[0046] The support plate 12 is placed below the workbench 11. A second sensor 82 is provided on the support plate 12. The sensing end of the second sensor 82 corresponds to upward detection of the second bearing B2.
[0047] Sensor 1 81 and sensor 2 82 are both laser rangefinders.
[0048] Sensor 1 81 and sensor 2 82, hydraulic cylinder 1, hydraulic cylinder 2, and stroke cylinder are used as workstation units, so they are electrically connected to the PC end to achieve automatic processing.
[0049] Working principle: six bearings B1 are placed from the U-shaped groove 402 of the clamp 4 and supported by the clamp 4, six bearings B2 are placed in the center hole of the ring body 5, and six motors A to be installed are placed in the pressure-bearing station holes 10 of the workbench 11.
[0050] The first hydraulic cylinder 61 drives the upper pressure plate 2 to squeeze downward, so that the bearing 1 B1 squeezes and fixes the upper shaft of the motor A, and then the second hydraulic cylinder drives the lower pressure plate 3 to squeeze upward, so that the bearing 2 B2 squeezes and fixes the lower shaft of the motor A.
[0051] When bearing 1 B1 and bearing 2 B2 are installed to motor A, the stroke cylinder pushes the base 7 to move forward; the first hydraulic cylinder 61 drives the upper pressure plate 2 to lift, so that motor A is disengaged from the pressure-bearing station hole 10, and the base 7 will receive the motor A hung on the clamp 4 during displacement. During the movement of the base 7, the motor A will fall into its station, and the motors A on its active path will conflict with each other and be placed in the station, and finally to between sensor 1 81 and sensor 2 82. The position of the bearing is detected by sensor 1 81 and sensor 2 82 to determine whether the installation is qualified. This qualification is to detect whether the position of bearing 1 B1 and bearing 2 B2 squeezed and installed on the shaft of motor A is in place. The end faces of the six bearings 1 B1 and the six bearings 2 B2 should be in the same horizontal plane. The end face heights of bearings 1 B1 and bearing 2 B2 are detected by sensor 1 81 and sensor 2 82 to determine whether they are qualified.
[0052] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Common changes and substitutions made by those skilled in the art within the scope of the technical solution of the present invention should be included in the protection scope of the present invention.
Claims
1. A double-spindle motor bearing installation device, characterized in that: including a frame (1), which has a workbench (11), a first hydraulic cylinder (61) and a second hydraulic cylinder (62). A number of bearing pressure station holes (10) for placing motors are provided on the workbench (11). an upper platen (2), which is placed above the workbench (11). A number of first stations for placing the first bearing are provided on its end face. The upper platen (2) is movably connected to the frame (1). The output end of the first hydraulic cylinder (61) is connected to the upper platen (2). a lower platen (3), which is placed below the workbench (11). A number of second stations for placing the second bearing are provided on its end face. The lower platen (3) is movably connected to the frame (1). The output end of the second hydraulic cylinder (62) is connected to the lower platen (3). a detection component, which is placed on the workbench (11). The detection component includes a base (7) and a number of sensors. The base (7) is slidably connected to the workbench (11). There is a station on the base (7) for receiving the motor. The sensors are placed at the end of the moving path of the base (7) for bearing detection. The station is a limiting plate (71) provided on the end face of the base (7). The limiting plate (71) is U-shaped. A step portion (72) for receiving the second bearing is provided on the end face of the base (7) corresponding to the position of the limiting plate (71). An opening communicating with the step portion is provided on the outer end face of the base (7) so that the shaft of the motor and the second bearing can enter and exit below the limiting plate (71). A clamping member (4) is provided on the first station. An upper extension hole (40) for the motor shaft to extend into is provided on the top of the clamping member (4). A groove body (41) for placing the first bearing is provided on the outer peripheral wall of the clamping member (4) in one direction. A U-shaped groove (402) communicating with the groove body (41) is provided on the bottom of the clamping member (4). A ring body (5) is provided on the second station. A central hole for placing the second bearing is provided on the ring body (5). A through hole communicating with the central hole is provided on the lower platen (3) so that the motor shaft can extend out. A stroke cylinder is provided on the workbench (11). Two slide rails are provided on the workbench (11). A slider slidably connected to the slide rails is fixed to the bottom of the base (7). The output end of the stroke cylinder is connected to one side of the base (7) so as to push the base (7) to receive the motor and then send it to the sensor for detection.
2. The double-spindle motor bearing installation device according to claim 1, wherein: Four upper guide rods (21) are provided on the upper end face of the workbench (11). There are holes on the upper platen (2) for the upper guide rods (21) to move. A first spring (31) is sleeved on the upper guide rods (21). The two ends of the first spring (31) are respectively connected to the upper platen (2) and the workbench (11).
3. The double-spindle motor bearing installation device according to claim 2, characterized in that: Two lower guide rods (22) are provided on the lower end face of the workbench (11). There are holes on the lower platen (3) for the lower guide rods (22) to move. A second spring (32) is sleeved on the lower guide rods (22). The two ends of the second spring (32) are respectively connected to the lower platen (3) and the workbench (11).
4. A double-spindle motor bearing installation device according to claim 1, characterized in that: The diameter of the bearing pressure station hole (10) is larger than the diameter of the bearing. An annular convex ring is provided on the inner wall of the bearing pressure station hole (10).
5. The double-spindle motor bearing installation device according to claim 2, wherein: The output end of the first hydraulic cylinder (61) is also connected with a support, and a first sensor (81) is arranged on the support. The sensing end of the first sensor (81) on the support is correspondingly arranged to detect the first bearing downward.
6. The double-spindle motor bearing installation device according to claim 5, characterized in that: A support plate (12) is further arranged on the frame (1). The support plate (12) is placed below the workbench (11), and a second sensor (82) is arranged on the support plate (12). The sensing end of the second sensor (82) is correspondingly arranged to detect the second bearing upward.
Citation Information
Patent Citations
Bearing assembling device for washing machine motor
CN104184282A
Table-type multi-station automatic press for bearings
CN110712023A
Bearing extrusion assembly machine for motor
CN220312397U
Engine right box bearing press-loading machine
CN2712535Y