Automatic assembly line for razor heads
By designing an automated shaver head assembly line, which combines an indexing plate and a shaver head clamp with an automated conveying mechanism, efficient and precise automated assembly of shaver heads is achieved, solving the problems of low efficiency and poor safety of manual assembly in existing technologies.
Patent Information
- Application Number
- CN202210825970.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-07-13
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2042-07-13
AI Technical Summary
The current shaving head assembly mainly relies on manual operation, which results in high costs, low efficiency, low assembly accuracy, and the risk of worker injury.
An automated shaver head assembly line was designed. It utilizes intermittently rotating first and second indexing plates and equidistantly distributed shaver head clamps, combined with various automated conveying and assembly mechanisms, to achieve automated feeding, assembly, and heat treatment of components such as moving blades, pressure blocks, and torsion springs. Visual inspection is used to ensure accuracy, and finally, fully automated assembly is completed.
It enables compact, efficient, and automated assembly of shaver heads, reducing labor costs, improving assembly accuracy and production efficiency, and reducing the risk of worker injury.
Smart Images

Figure CN116810369B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of automatic assembly of razor heads, in particular to an automatic assembly line of razor heads. BACKGROUND
[0002] Electric shaver: a grooming appliance that uses electricity to drive the blade to shave and trim beard and hair. Electric shavers are divided into two categories according to the action of the blade: rotary and reciprocating. The former has a simple structure, less noise, and moderate shaving force; the latter has a complex structure, loud noise, but large shaving force and high sharpness. Whether an electric shaver can shave cleanly depends on the razor head. Currently, the razor heads on the market can be divided into three types: turbine, staggered, and mesh. The staggered razor head uses the principle of two metal blades vibrating alternately to push the beard into the groove and shave it off.
[0003] The existing razor head, as shown in Figure 1 、 Figure 2 , mainly includes a razor head shell, a fixed blade fixed on the razor head shell, a movable blade attached to the fixed blade, a pressing block for pressing the movable blade against the fixed blade, a torsional spring arranged in the razor head shell and clamping the pressing block against the razor head shell, and a clamping seat fixedly arranged on the razor head shell. The movable blade and the pressing block need to be assembled into a fixedly arranged movable knife group.
[0004] Currently, the assembly of such electric razor heads mainly adopts manual material taking and manual installation. This assembly method has the disadvantages of high labor cost, low efficiency, low assembly precision, and easy injury to workers. SUMMARY
[0005] The technical problem to be solved by the present application is to provide an automatic assembly line of razor heads to overcome the shortcomings of the prior art.
[0006] In order to achieve the above object, the present application provides the following technical scheme: The shaving head automatic assembly line comprises a rack and a first indexing disc and a second indexing disc arranged on the rack and rotating intermittently, characterized in that: the first indexing disc is provided with a plurality of first shaving head clamps arranged at equal intervals, the rack is sequentially provided with a movable blade feeding station, a pressing block feeding station, a movable cutter group hot pressing station and a movable cutter group conveying station along the rotation direction of the first indexing disc, the first shaving head clamps are sequentially and intermittently stopped in the movable blade feeding station, the pressing block feeding station, the movable cutter group hot pressing station and the movable cutter group conveying station, the second indexing disc is provided with a plurality of second shaving head clamps arranged at equal intervals, the rack is sequentially provided with a shell feeding station, a fixed blade feeding station, a fixed cutter group hot pressing station, a movable cutter group assembly station, a torsion spring assembly station and a shaving head unloading station along the rotation direction of the second indexing disc, the second shaving head clamps are sequentially and intermittently stopped in the shell feeding station, the fixed blade feeding station, the fixed cutter group hot pressing station, the movable cutter group assembly station, the torsion spring assembly station and the shaving head unloading station, the movable blade feeding station is provided with a movable blade conveying mechanism and a movable blade feeding mechanism arranged on one side of the movable blade conveying mechanism and sending the movable blade to the first shaving head clamp, the pressing block feeding station is provided with a pressing block conveying mechanism and a pressing block feeding mechanism arranged on one side of the pressing block conveying mechanism and sending the pressing block to the first shaving head clamp, the movable cutter group hot pressing station is provided with a movable cutter group hot pressing mechanism for combining the movable blade and the pressing block in the first shaving head clamp, the shell feeding station is provided with a shell conveying mechanism and a shell feeding mechanism arranged on one side of the shell conveying mechanism and sending the shaving head shell to the second shaving head clamp, the fixed blade feeding station is provided with a fixed blade conveying mechanism and a fixed blade feeding mechanism arranged on one side of the fixed blade conveying mechanism and sending the fixed blade to the second shaving head clamp, the fixed cutter group hot pressing station is provided with a fixed cutter group hot pressing mechanism for combining the fixed blade and the shaving head shell in the second shaving head clamp, the movable cutter group conveying station and the movable cutter group assembly station are provided with a movable cutter group assembly mechanism for sending the combined movable cutter group in the first shaving head clamp to the second shaving head clamp for assembly with the fixed cutter group, the torsion spring assembly station is provided with a torsion spring conveying mechanism and a torsion spring feeding mechanism arranged on one side of the torsion spring conveying mechanism and assembling the torsion spring into the second shaving head clamp, and the shaving head unloading station is provided with a shaving head unloading mechanism for sending the assembled shaving head out of the second indexing disc, so as to realize a compact and efficient full-automatic shaving head assembly line.
[0007] Further, the torsion spring loading mechanism comprises a torsion spring loading seat and a torsion spring rotating loading mechanism, the torsion spring loading seat is provided with a torsion spring clamp at each end thereof facing the second indexing disc and the torsion spring conveying mechanism, the bottom of the torsion spring loading seat is provided with a torsion spring rotating drive machine for driving the two end torsion spring clamps to switch positions, the torsion spring conveying mechanism is used for intermittently sending the torsion spring to the one end torsion spring clamp, the torsion spring rotating loading mechanism is used for transferring the torsion spring in the other end torsion spring clamp to the second tool head clamp of the second indexing disc, the torsion spring conveying mechanism comprises a torsion spring conveying frame, the torsion spring conveying frame is provided with a torsion spring vibration generator, the torsion spring vibration generator is provided with a torsion spring conveying plate which is obliquely arranged, the torsion spring conveying plate is provided with a torsion spring walking clamp which is arranged in parallel with the torsion spring conveying plate, the torsion spring walking clamp and the torsion spring conveying plate form a torsion spring walking channel for the torsion spring, the upper end of the torsion spring walking channel is connected with the torsion spring vibrating disc, and the lower end is abutted with the torsion spring clamp of the torsion spring loading seat, the torsion spring walking channel is provided with a torsion spring feeding assembly for sending the torsion spring in the torsion spring walking channel to the torsion spring clamp one by one, the torsion spring feeding assembly comprises a torsion spring feeding spring and a torsion spring conveying ball which are arranged at the end of the torsion spring conveying plate or the torsion spring walking clamp close to the torsion spring clamp, and a torsion spring feeding frame which is arranged at one side of the torsion spring conveying frame, one end of the torsion spring conveying ball is abutted with the torsion spring in the torsion spring walking channel, and the other end is connected with the torsion spring conveying plate or the torsion spring walking clamp through the torsion spring feeding spring, the torsion spring feeding frame is provided with a torsion spring feeding claw, a torsion spring feeding cylinder for driving the torsion spring feeding claw to send the torsion spring from the torsion spring walking channel to the torsion spring clamp, and a feeding reset cylinder for driving the torsion spring feeding claw to reset to the position of the torsion spring walking channel after feeding, the torsion spring rotating drive machine can be an electric machine or a rotating cylinder, so that one is waiting, and the efficiency of the torsion spring assembly is improved, the torsion spring conveying ball and the torsion spring feeding spring form an elastic buckle structure arranged at the side of the torsion spring walking channel close to the torsion spring clamp, under normal circumstances, the torsion spring conveying ball is popped out of the surface of the torsion spring conveying plate due to the elastic force of the torsion spring feeding spring, thereby preventing the torsion spring from sliding down due to its gravity, and the torsion spring feeding claw is reset through a quadrilateral motion.
[0008] Further, the torsional spring clamp is provided with a torsional spring accommodating groove, the torsional spring body is arranged in the torsional spring accommodating groove, the torsional arms arranged on both sides of the torsional spring body extend out of the torsional spring accommodating groove and are arranged on the outer surface of the torsional spring clamp, the torsional spring clamp is provided with a torsional spring positioning block corresponding to the center of the torsional spring body, the torsional spring loading seat is provided with a torsional spring ejection cylinder corresponding to the bottom of the torsional spring clamp, the output end of the torsional spring ejection cylinder is provided with a torsional spring ejection plate and a torsional spring ejection piece arranged corresponding to the torsional spring body and the torsional arms on both sides, the torsional spring ejection plate and the torsional spring ejection piece are arranged in the torsional spring clamp and can be ejected from the torsional spring clamp by the torsional spring ejection cylinder, the torsional spring clamp is provided with a body positioning mechanism for pushing the torsional spring body above the torsional spring ejection plate and a torsional arm positioning mechanism for pushing the torsional arms on both sides above the corresponding torsional spring ejection piece, the body positioning mechanism includes a body positioning cylinder arranged on the torsional spring loading seat and two body positioning pull plates arranged on the output end of the body positioning cylinder, the axial height of the body positioning pull plates is higher than the bottom position of the torsional spring accommodating groove, the body positioning pull plates are arranged in the torsional spring clamp and are driven by the body positioning cylinder to pull the torsional spring body above the torsional spring ejection plate, the torsional arm positioning mechanism includes a torsional arm positioning cylinder arranged on both sides of the torsional spring clamp and a torsional arm positioning push plate arranged on the output end of the torsional arm positioning cylinder, the torsional arm positioning push plates are arranged on one side of the corresponding torsional arms, so that the torsional arm positioning push plates and the body positioning pull plates form a torsional arm positioning space for the axial movement of the torsional arms, the body positioning pull plates are arranged in the torsional arm positioning space, when the torsional arm positioning cylinder works, the torsional arm positioning push plates send the torsional arms on both sides above the torsional spring ejection piece, the axial height of the body positioning pull plates is higher than the bottom position of the torsional spring accommodating groove, so that the body positioning pull plates can push the torsional spring body to move and the subsequent torsional arm positioning mechanism can position the torsional arms, the torsional arm positioning push plates push the torsional arms on both sides to the body positioning pull plates and make them close to the middle to deform, so that the torsional arms stay in the torsional arm positioning space formed between the torsional arm positioning push plates and the body positioning pull plates and stay above the torsional spring ejection piece, which facilitates the accurate ejection of the torsional spring from the torsional spring clamp for the subsequent torsional spring transfer mechanism to be clamped due to the deformation force, and the torsional arm positioning space formed between the torsional arm positioning push plates and the body positioning pull plates can also give accurate guidance during the process of the torsional spring being ejected from the torsional spring clamp into the torsional spring transfer mechanism.
[0009] Further, the distance between the torsion arm positioning spaces is less than the distance between the two torsion arms, the torsion spring transferring mechanism comprises a torsion spring transferring frame and a torsion spring transferring seat arranged on the torsion spring transferring frame, the torsion spring transferring seat is provided with a body profiled groove for accommodating the torsion spring body and arranged opposite to the torsion spring accommodating groove, and is provided with a torsion arm clamping groove for accommodating the two torsion arms of the torsion spring body and arranged opposite to the torsion arm positioning space, the two ends of the body profiled groove of the torsion spring transferring seat are provided with body locking cylinders, the output ends of the body locking cylinders are provided with body locking shafts, the body locking cylinders drive the body locking shafts to penetrate into or separate from the torsion spring body, the torsion spring transferring frame is provided with a torsion spring longitudinal driving assembly for driving the torsion spring transferring seat to axially reciprocate and a torsion spring transverse driving assembly for driving the torsion spring transferring seat to reciprocate between the torsion spring clamp and the second tool head clamp, the upper part of the body profiled groove of the torsion spring transferring seat is provided with a body unloading cylinder and a body unloading plate arranged on the output end of the body unloading cylinder, the body profiled groove penetrates through the torsion spring transferring seat, the body unloading cylinder drives the body unloading plate to penetrate through the torsion spring transferring seat and then pushes the torsion spring body out of the body profiled groove, the distance between the two torsion arm clamping grooves is less than the distance between the two torsion arms, the torsion spring transferring seat is provided with two torsion arm unloading holes communicated with the torsion arm clamping grooves, the upper part of the torsion arm clamping groove of the torsion spring transferring seat is provided with a torsion arm unloading cylinder and two torsion arm unloading pins arranged on the output end of the torsion arm unloading cylinder and corresponding to the two torsion arm unloading holes, the torsion arm unloading cylinder drives the two torsion arm unloading pins to penetrate through the two torsion arm unloading holes and then pushes the two torsion arms out of the torsion arm clamping groove, one end of the torsion spring connecting part of the torsion spring transferring seat is provided with a connecting part unloading groove, the connecting part unloading groove penetrates through the torsion spring transferring seat, the output end of the torsion arm unloading cylinder is provided with an unloading driving plate, the unloading driving plate is provided with a connecting part unloading plate corresponding to the connecting part unloading groove, the two torsion arm unloading pins are arranged on the unloading driving plate, the connecting part unloading cylinder drives the connecting part unloading plate to penetrate through the connecting part unloading groove and then pushes the torsion spring connecting part out of the connecting part unloading groove, the torsion spring longitudinal driving assembly comprises a torsion spring longitudinal cylinder, one end of the torsion spring longitudinal cylinder is connected with the torsion spring transferring frame through the torsion spring transverse driving assembly, the other end is an output end and is provided with a torsion spring movable plate, the torsion spring transferring seat is arranged on the torsion spring movable plate and is driven by the torsion spring longitudinal cylinder to axially reciprocate, the torsion spring transverse driving assembly comprises a torsion spring transverse mounting seat arranged on the torsion spring transferring frame, a torsion spring transverse cylinder arranged on one side of the torsion spring transverse mounting seat and a torsion spring transverse movable plate arranged on the side of the torsion spring longitudinal cylinder close to the torsion spring transverse mounting seat, the torsion spring longitudinal cylinder is arranged on the torsion spring transverse movable plate, the torsion spring transverse cylinder is connected with the torsion spring transverse movable plate and drives the torsion spring transferring seat to radially reciprocate along the torsion spring transverse mounting seat, the central part of the torsion spring body has a torsion spring connecting part, the connecting part unloading groove penetrating through the torsion spring transferring seat is arranged on the torsion spring transferring seat,The torsional spring is turned over the torsional arm discharging seat, and the torsional arm discharging pin is connected with the connecting part discharging plate through the discharging driving plate to share one cylinder, which reduces the equipment cost and synchronizes the torsional arm discharging pin and the connecting part discharging plate, facilitates the application of the triangularly distributed pressure, pushes the torsional arm and the connecting part of the torsional spring out of the torsional spring turnover seat, and precisely assembles the torsional spring body into the clamping seat, the torsional arms on both sides are precisely assembled into the pressing block clamping grooves on both sides of the pressing block, and the connecting part of the torsional spring is precisely clamped into the connecting part seat of the tool bit shell to realize automatic turnover and assembly.
[0010] Further, the torsional spring assembly station and the tool bit unloading mechanism are provided with a visual re-inspection station. The second dividing disc drives the second tool bit clamp to intermittently stop in the visual re-inspection station. The visual re-inspection station is provided with a camera adjusting shaft arranged on one side of the second dividing disc and a visual detection camera movably arranged on the camera adjusting shaft. The visual detection camera is arranged directly above the second tool bit clamp in the visual re-inspection station. The second dividing disc is provided with a fixed disc fixedly connected with the rack. One end of the fixed disc corresponding to the torsional spring assembly station is provided with a pressing block locking cylinder. The output end of the pressing block locking cylinder is provided with a pressing block locking rod. The pressing block locking cylinder drives the pressing block locking rod to enter or leave the second tool bit clamp. One end of the fixed disc corresponding to the visual re-inspection station is provided with a light emitter. One end of the fixed disc corresponding to the shell feeding station, the fixed blade feeding station, the fixed knife group heat pressing station, the movable knife group assembly station and the tool bit unloading station is provided with a tool bit detection sensor for detecting the internal state of the second tool bit clamp. The second tool bit clamp is provided with a tool bit magnet. The fixed blade is adsorbed by the tool bit magnet. The automatic re-inspection is completed through the visual re-inspection.
[0011] Further, the shell conveying mechanism comprises a shell conveying frame, a shell feeding frame and a shell vibration disc, the shell feeding frame is provided with a shell feeding plate and a shell feeding cylinder, the shell conveying frame is provided with a shell vibration plate connected with a shell vibration generator, the shell vibration plate is provided with a shell feeding clamp plate, a shell feeding channel for the tool bit shell to pass through is formed between the shell feeding clamp plate and the shell vibration plate, one end of the shell feeding channel is connected with the shell vibration disc, and the other end is connected with the shell feeding plate, the shell feeding plate is arranged in abutment with the shell feeding channel and is provided with a shell feeding groove in communication with the shell feeding channel, the shell feeding cylinder is close to or away from the second index disc through the shell feeding groove, the shell feeding mechanism comprises a shell feeding frame and a shell feeding assembly for transferring the tool bit shell in the shell feeding groove to the second tool bit clamp, both ends of the shell feeding plate are provided with shell deviation correction cylinders, the conveying end of the shell deviation correction cylinder is provided with a shell deviation correction rod arranged towards the shell feeding groove, the shell deviation correction rod is parallel to the shell feeding plate, the shell deviation correction cylinder drives the shell deviation correction rod to correct the tool bit shell in the shell feeding groove, the side of the shell feeding frame away from the shell feeding channel is provided with a shell baffle corresponding to the shell feeding channel, the height of the shell baffle is higher than that of the shell feeding groove, the shell feeding assembly comprises a plurality of shell feeding suction cups for extracting the tool bit shell, a shell transverse driving mechanism for driving the shell feeding suction cups to reciprocatingly displace between the shell feeding groove and the second tool bit clamp, and a shell longitudinal driving mechanism for driving the shell feeding suction cups to axially ascend and descend, thereby achieving automatic screening and feeding of the tool bit shell.
[0012] Further, the moving blade conveying mechanism comprises a moving blade conveying frame, a moving blade stacking frame for longitudinally stacking moving blades is arranged on the moving blade conveying frame, a moving blade conveying seat is arranged on the moving blade conveying frame, and a moving blade pushing assembly for intermittently sending the moving blades at the bottom of the moving blade stacking frame to the moving blade conveying seat is arranged on the moving blade conveying frame, the moving blade feeding mechanism comprises a moving blade feeding frame and a moving blade transferring assembly for transferring the moving blades on the moving blade conveying seat to the first tool head clamp, the moving blade pushing assembly comprises a moving blade pushing guide rail movably arranged at the bottom of the moving blade stacking frame and a moving blade pushing cylinder arranged at the end of the moving blade conveying frame away from the moving blade conveying seat, the moving blade stacking frame is in close contact with the moving blade pushing guide rail, a through groove for the moving blades to pass through is arranged at one end of the moving blade conveying seat corresponding to the moving blade stacking frame, the output end of the moving blade pushing cylinder is connected with the moving blade pushing guide rail, and the moving blade pushing guide rail is repeatedly moved back and forth between the moving blade stacking frame and the moving blade conveying seat, the moving blade conveying frame is provided with a moving blade conveying groove penetrating through the moving blade stacking frame and the moving blade conveying seat, the moving blade pushing guide rail is arranged in the moving blade conveying groove, a moving blade positioning cylinder is arranged on one side of the moving blade conveying seat, the output end of the moving blade positioning cylinder is provided with a moving blade positioning block, the two ends of the moving blade are arranged on the upper edge of the moving blade conveying groove, the moving blade positioning cylinder drives the moving blade positioning block to abut the moving blade arranged in the moving blade conveying seat at the moving blade conveying seat, the moving blade transferring assembly comprises a moving blade magnet for adsorbing the moving blade, a moving blade transverse driving mechanism for driving the moving blade magnet to reciprocatingly displace back and forth between the moving blade conveying seat and the first tool head clamp, and a moving blade longitudinal driving mechanism for driving the moving blade magnet to axially ascend and descend so as to abut the moving blade magnet with the moving blade, the moving blade longitudinal driving mechanism comprises a moving blade longitudinal driving seat, a moving blade lifting cylinder arranged on the moving blade longitudinal driving seat and corresponding to the moving blade conveying seat, and a moving blade stacking sleeve arranged on the moving blade longitudinal driving seat and close to the end of the moving blade conveying seat, the conveying end of the moving blade lifting cylinder is provided with a magnet driving plate, the magnet driving plate is inserted into the moving blade stacking sleeve, the moving blade magnet is arranged on the magnet driving plate and is driven by the moving blade lifting cylinder to enter or pass through the moving blade stacking sleeve, a plurality of moving blade thimbles matched with the moving blade are loaded on the magnet driving plate, a first tool head through hole corresponding to the moving blade thimbles is arranged on the first tool head clamp, a moving blade range increasing cylinder is arranged between the moving blade longitudinal driving seat and the moving blade transverse driving mechanism, one end of the moving blade range increasing cylinder is connected with the moving blade transverse driving mechanism through a sliding block guide rail structure, and the conveying end is connected with the moving blade longitudinal driving seat, the moving blade is longitudinally folded in the vertically arranged moving blade stacking frame, when the bottommost moving blade is removed, the moving blades in the moving blade stacking frame will automatically fall into the bottom of the moving blade stacking frame and then be sent to the moving blade conveying seat through the moving blade pushing assembly, and the moving blade is extracted by the moving blade transferring assembly,The moving blade is adsorbed by a moving blade magnet, is positioned by a moving blade ejector pin, and is sent to a first cutter head clamp on a first index plate through a moving blade transverse driving mechanism, so that automatic feeding of the moving blade is realized, manual work is replaced, production efficiency can be effectively improved, labor cost can be reduced, and workers can be prevented from being injured.
[0013] Further, the briquette conveying mechanism comprises a briquette conveying frame, a briquette vibrating plate connected with the briquette vibrating generator is arranged on the briquette conveying frame, a briquette feeding clamp plate is arranged on the briquette vibrating plate, a briquette feeding channel for the briquettes is formed between the briquette feeding clamp plate and the briquette vibrating plate, one end of the briquette feeding channel is connected with the briquette vibrating disc, and the other end is provided with a briquette feeding assembly for feeding the briquettes out of the briquette feeding channel one by one. The briquette feeding mechanism comprises a briquette feeding frame arranged between the briquette conveying frame and the briquette feeding frame, a briquette feeding cylinder arranged on one side of the briquette feeding frame, and a briquette feeding plate arranged at the output end of the briquette feeding cylinder. The briquette feeding plate is arranged in abutment with the briquette feeding channel, and one end of the briquette feeding plate is provided with a briquette feeding groove in communication with the briquette feeding channel. The briquette feeding cylinder is arranged close to or away from the first index plate with the briquette feeding groove. The briquette feeding assembly comprises a briquette clamping jaw for clamping the briquettes, a briquette clamping jaw cylinder for driving the briquette clamping jaw to open or close, a briquette transverse driving mechanism for driving the briquette clamping jaw cylinder to reciprocatingly displace between the briquette feeding assembly and the first cutter head clamp, and a briquette longitudinal driving mechanism for driving the briquette clamping jaw to axially ascend and descend. The briquette longitudinal driving mechanism comprises a briquette lifting cylinder. The briquette clamping jaw cylinder is arranged at the output end of the briquette lifting cylinder. One end of the briquette clamping jaw, which faces the briquette feeding assembly, is provided with a profiling cavity matched with the briquettes. The output end of the briquette lifting cylinder is provided with a clamping jaw cylinder mounting plate. One end of the clamping jaw cylinder mounting plate is provided with the briquette clamping jaw cylinder, and the other end is provided with a briquette pressing cylinder. The output end of the briquette pressing cylinder is provided with a briquette pressing rod. The briquette pressing rod is arranged between the briquette clamping jaws. The briquette pressing cylinder drives the briquette pressing rod to pass through or disengage from the profiling cavity, so as to support the briquette fixing seat and avoid damage caused by clamping.
[0014] Further, the moving cutter assembly assembly mechanism comprises a moving cutter group transfer rack provided between the first index plate and the second index plate, and an oil passing cylinder, the moving cutter group transfer rack is provided with a moving cutter group clamp jaw, a moving cutter group cylinder driving the moving cutter group clamp jaw to open or close, a moving cutter group lifting cylinder driving the moving cutter group cylinder to move axially reciprocatingly, and a moving cutter group transfer cylinder driving the moving cutter group to reciprocate between the first cutter head clamp and the second cutter head clamp, the moving cutter group transfer cylinder and the moving cutter group lifting cylinder are used to drive the moving cutter group clamp jaw to send the moving cutter group in the first cutter head clamp to the second cutter head clamp after passing oil through the oil passing cylinder, so as to complete the automatic transfer of the moving cutter group, and after passing oil, the friction between the moving cutter group and the fixed cutter group can be reduced, and the product quality can be improved.
[0015] Further, the fixed cutter group hot pressing mechanism comprises a fixed cutter group hot pressing rack, a fixed cutter group push block and a fixed cutter group heating block respectively provided at the corresponding axial two ends of the fixed cutter group hot pressing rack corresponding to the second cutter head clamp, the fixed cutter group heating block is provided with a fixed cutter group pressing column corresponding to the fixed cutter blade clamping hole, one end of the fixed cutter group hot pressing rack is provided with a fixed cutter group push block cylinder driving the fixed cutter group push block to abut against or separate from the second index plate, and the other end is provided with a fixed cutter group hot pressing cylinder driving the fixed cutter group pressing column to abut against or separate from the second cutter head clamp, the moving cutter group hot pressing mechanism comprises a moving cutter group hot pressing rack, a moving cutter group pressing block and a moving cutter group heating block respectively provided at the corresponding axial two ends of the moving cutter group hot pressing rack corresponding to the first cutter head clamp, the first cutter head clamp is provided with a plurality of first cutter head through holes, the moving cutter group heating block is provided with a moving cutter group pressing column corresponding to the first cutter head through hole, one end of the moving cutter group hot pressing rack is provided with a moving cutter group pressing block cylinder driving the moving cutter group pressing block to abut against or separate from the first cutter head clamp, and the other end is provided with a moving cutter group hot pressing cylinder driving the moving cutter group pressing column to penetrate or separate from the first cutter head through hole, the assembly of the fixed cutter group and the moving cutter group is completed through the fixed cutter group hot pressing mechanism and the moving cutter group hot pressing mechanism, and the assembled fixed cutter group and moving cutter group are processed by the machine automatically, so that the assembly efficiency of the fixed cutter group and the moving cutter group in the shaving cutter head is greatly improved, the labor amount and the labor cost of workers are reduced, and accidental injuries of workers during manual assembly of the fixed cutter group and the moving cutter group are avoided.
[0016] The beneficial effects of the present application are: the automatic assembly line is provided with the first and second indexing discs rotating intermittently and the first and second cutter head clamps distributed equidistantly above, the first indexing disc drives the first cutter head clamp to work along the cutter blade feeding station, the block feeding station, the movable cutter group hot pressing station and the movable cutter group conveying station to form the movable cutter group, the second indexing disc drives the second cutter head clamp to work along the housing feeding station, the fixed cutter blade feeding station, the fixed cutter group hot pressing station to form the fixed cutter group, the movable cutter group is assembled with the fixed cutter group at the movable cutter group assembly station, the torsion spring is assembled at the torsion spring assembly station, and then the whole is rechecked at the visual rechecking station and finally discharged at the cutter head discharging station, the whole process realizes full-automatic processing and manufacturing through a series of processes such as feeding, assembling, hot melting combination, rechecking and discharging, the whole machine is compact in structure, small in floor area, effectively reduces labor cost, improves processing efficiency and assembly precision, and reduces the probability of worker injury.
[0017] The present application is further described below in combination with the drawings. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the shaving cutter head.
[0019] Figure 2 It is a disassembled schematic diagram of the shaving cutter head.
[0020] Figure 3 It is a perspective schematic diagram of the embodiment of the present application.
[0021] Figure 4 It is a top view of the embodiment of the present application.
[0022] Figure 5 It is a schematic diagram of the processing flow of the shaving cutter head of the embodiment of the present application.
[0023] Figure 6 It is a perspective schematic diagram of the torsion spring assembly station of the embodiment of the present application.
[0024] Figure 7 It is a structural schematic diagram of the torsion spring conveying assembly of the embodiment of the present application after removing the torsion spring vibration disc.
[0025] Figure 8 It is an internal structural schematic diagram of the torsion spring conveying assembly of the embodiment of the present application after removing the torsion spring vibration disc.
[0026] Figure 9 It is a structural schematic diagram of the torsion spring clamp of the embodiment of the present application.
[0027] Figure 10 It is a structural schematic diagram of the torsion spring clamp of the embodiment of the present application.
[0028] Figure 11Structure schematic diagram of the torsion spring material turning mechanism of the embodiment of the present application.
[0029] Figure 12 Structure schematic diagram of the torsion spring material turning mechanism of the embodiment of the present application after removing the torsion spring horizontal driving assembly and the torsion spring longitudinal driving assembly.
[0030] Figure 13 Sectional view of the torsion spring material turning mechanism of the embodiment of the present application after removing the torsion spring horizontal driving assembly and the torsion spring longitudinal driving assembly.
[0031] Figure 14 Structure schematic diagram of the torsion spring material turning seat of the embodiment of the present application after fixing the torsion spring.
[0032] Figure 15 Structure schematic diagram of the first index plate peripheral station of the embodiment of the present application.
[0033] Figure 16 Structure schematic diagram of the fixed knife group hot pressing mechanism of the embodiment of the present application.
[0034] Figure 17 Structure schematic diagram of the shell conveying mechanism of the embodiment of the present application.
[0035] Figure 18 Structure schematic diagram of the shell feeding mechanism of the embodiment of the present application.
[0036] Figure 19 Structure schematic diagram of the moving blade feeding station of the embodiment of the present application.
[0037] Figure 20 Structure schematic diagram of the moving blade feeding station of the embodiment of the present application. Figure 19 Enlarged view of L of the structure schematic diagram of the moving blade feeding station of the embodiment of the present application.
[0038] Figure 21 Three-dimensional schematic diagram of the moving blade conveying mechanism of the embodiment of the present application.
[0039] Figure 22 Three-dimensional schematic diagram of the briquet conveying mechanism of the embodiment of the present application.
[0040] Figure 23 Three-dimensional schematic diagram of the briquet feeding mechanism of the embodiment of the present application.
[0041] Figure 24 Three-dimensional schematic diagram of the moving knife group hot pressing mechanism of the embodiment of the present application.
[0042] Figure 25 Structure schematic diagram of the first and second index plate and moving knife group assembling mechanism and visual re-inspection station of the embodiment of the present application. DETAILED DESCRIPTION
[0043] As Figure 1 , Figure 2As shown, the razor head mainly comprises a razor head shell 1, a fixed blade 11 fixed on the razor head shell 1, a movable blade 12 attached on the fixed blade 11, a pressing block 13 for pressing the movable blade 12 on the fixed blade 11, a torsion spring 14 arranged in the razor head shell 1 and buckling the pressing block 13 on the razor head shell 1, and a clamping seat 15 fixedly arranged on the razor head shell 1, and the present application mainly discloses a razor head automatic assembly line, wherein one end of the pressing block 13 is provided with a pressing block fixing seat 131, the other end is provided with a pressing block clasp 132, and both ends of the pressing block 13 are further provided with pressing block clamping grooves 133, the movable blade 12 comprises a movable blade clamping hole 121 and a movable blade clamping groove 122 arranged opposite to the pressing block clasp 132, the fixed blade 11 is provided with a plurality of fixed blade clamping holes 111 corresponding to the razor head shell 1, the pressing block clasp of the pressing block 13 and the movable blade clamping hole 121 of the movable blade 12 are mutually clamped and hot melt fixed to form a movable blade group 17, and the fixed blade 11 and the razor head shell 1 are hot melt fixed to form a fixed blade group 18, meanwhile, the torsion spring 14 in the razor head mainly comprises a torsion spring body 141 and torsion arms 142 arranged on both sides of the torsion spring body 141, and a torsion spring connecting portion 143 is arranged in the middle of the torsion spring body 141, wherein the torsion spring body 141 needs to be assembled into the clamping seat 15, the torsion arms 142 on both sides need to be assembled into the pressing block clamping grooves 133 on both sides of the pressing block, and the torsion spring connecting portion 143 needs to be clamped into the connecting portion seat 16 of the razor head shell 1 when the torsion spring 14 is assembled in the razor head.
[0044] As Figures 3-5As shown, the razor head automatic assembly line comprises a rack 2 and a first indexing disc 21 and a second indexing disc 22 arranged on the rack 2 and intermittently rotating, the first indexing disc 21 is provided with eight first razor head clamps 211 arranged at equal intervals, the rack 2 is sequentially provided with a movable blade feeding station A, a pressing block feeding station B, a movable cutter group hot pressing station C and a movable cutter group conveying station D along the rotating direction of the first indexing disc 21, the first razor head clamp 211 is sequentially and intermittently stopped in the movable blade feeding station A, the pressing block feeding station B, the movable cutter group hot pressing station C and the movable cutter group conveying station D, the second indexing disc 22 is provided with eight second razor head clamps 221 arranged at equal intervals, the rack 2 is sequentially provided with a housing feeding station E, a fixed blade feeding station F, a fixed cutter group hot pressing station G, a movable cutter group assembly station H, a torsion spring assembly station I and a razor head unloading station J along the rotating direction of the second indexing disc 22, the second razor head clamp 221 is sequentially and intermittently stopped in the housing feeding station E, the fixed blade feeding station F, the fixed cutter group hot pressing station G, the movable cutter group assembly station H, the torsion spring assembly station I and the razor head unloading station J, the movable blade feeding station A is provided with a movable blade conveying mechanism 3 and a movable blade feeding mechanism 31 arranged on one side of the movable blade conveying mechanism 3 to send the movable blade 12 to the first razor head clamp 211, the pressing block feeding station B is provided with a pressing block conveying mechanism 4 and a pressing block feeding mechanism 41 arranged on one side of the pressing block conveying mechanism 4 to send the pressing block 13 to the first razor head clamp 211, the movable cutter group hot pressing station C is provided with a movable cutter group hot pressing mechanism 5 to combine the movable blade 12 and the pressing block 14 in the first razor head clamp 211, the housing feeding station E is provided with a housing conveying mechanism 6 and a housing feeding mechanism 61 arranged on one side of the housing conveying mechanism 6 to send the razor head housing 1 to the second razor head clamp 221, the fixed blade feeding station F is provided with a fixed blade conveying mechanism F1 and a fixed blade feeding mechanism F2 arranged on one side of the fixed blade conveying mechanism F1 to send the fixed blade 11 to the second razor head clamp 221, the fixed cutter group hot pressing station G is provided with a fixed cutter group hot pressing mechanism 7 to combine the fixed blade 11 and the razor head housing 1 in the second razor head clamp 221, the movable cutter group conveying station D and the movable cutter group assembly station H are provided with a movable cutter group assembly mechanism 8 to send the combined movable cutter group 17 in the first razor head clamp 211 to the second razor head clamp 221 to assemble with the fixed cutter group 18, the torsion spring assembly station I is provided with a torsion spring conveying mechanism 9 and a torsion spring feeding mechanism 91 arranged on one side of the torsion spring conveying mechanism 9 to assemble the torsion spring 14 to the second razor head clamp 221, the razor head unloading station J is provided with a razor head unloading mechanism J1 to send the assembled razor head out of the second indexing disc 22.
[0045] As Figure 4 , Figure 5 , Figure 25As shown, the torsional spring assembly station I and the cutter head blanking mechanism J1 are provided with a visual reinspection station K, the second indexing disc 22 drives the second cutter head clamp 221 to intermittently stop in the visual reinspection station K, the visual reinspection station K is provided with a camera adjusting shaft K1 arranged on one side of the second indexing disc 22 and a visual detection camera K2 movably arranged on the camera adjusting shaft K1, the visual detection camera K2 is arranged directly above the second cutter head clamp 221 in the visual reinspection station K, the second indexing disc 22 is provided with a fixed disc 23 fixedly connected with the rack 2, one end of the fixed disc 23 corresponding to the torsional spring assembly station I is provided with a pressing block locking cylinder 231, the output end of the pressing block locking cylinder 231 is provided with a pressing block locking rod 232, the pressing block locking cylinder 241 drives the pressing block locking rod 242 to enter or separate from the second cutter head clamp 221, one end of the fixed disc 23 corresponding to the visual reinspection station K is provided with a luminous body 233, one end of the fixed disc 23 corresponding to the cutter head shell feeding station E, the fixed blade feeding station F, the fixed knife group hot pressing station G, the movable knife assembly station H and the cutter head blanking station J is provided with a cutter head detection sensor 234 for detecting the internal state of the second cutter head clamp 221 in the corresponding station, the second cutter head clamp 221 is provided with a cutter head magnet 230, the cutter head magnet 230 is used to adsorb the fixed blade 11 to avoid rotation, so that the cutter head shell 1 and the fixed blade 11 are separated.
[0046] As Figures 19-21As shown, the moving blade conveying mechanism 3 comprises a moving blade conveying frame 32, the moving blade conveying frame 32 is provided with a moving blade stacking frame 33 for longitudinally stacking the moving blades 12, the moving blade conveying frame 32 is provided with a moving blade conveying seat 34 and a moving blade pushing assembly for intermittently sending the moving blades 12 at the bottom of the moving blade stacking frame 33 to the moving blade conveying seat 34, the moving blade feeding mechanism 31 comprises a moving blade feeding frame 311 and a moving blade transferring assembly for transferring the moving blades 12 on the moving blade conveying seat 34 to the first tool head clamp 211, the moving blade pushing assembly comprises a moving blade pushing guide rail 351 movably arranged at the bottom of the moving blade stacking frame 33 and a moving blade pushing cylinder 35 arranged at one end of the moving blade conveying frame 32 away from the moving blade conveying seat 34, the moving blade stacking frame 33 is in close contact with the moving blade pushing guide rail 351, one end of the moving blade stacking frame 33 corresponding to the moving blade conveying seat 34 is provided with a through groove 332 for the moving blades 12 to pass through, the output end of the moving blade pushing cylinder 35 is connected with the moving blade pushing guide rail 351 and drives the moving blade pushing guide rail 351 to repeatedly move back and forth between the moving blade stacking frame 33 and the moving blade conveying seat 34, the moving blade conveying frame 32 is provided with a moving blade conveying groove 321 penetrating through the moving blade stacking frame 33 and the moving blade conveying seat 34, the moving blade pushing guide rail 351 is arranged in the moving blade conveying groove 321, one side of the moving blade conveying seat 34 is provided with a moving blade positioning cylinder 36, the output end of the moving blade positioning cylinder 36 is provided with a moving blade positioning block 361, both ends of the moving blade 12 are arranged on the upper edge of the moving blade conveying groove 321, the moving blade positioning cylinder 36 drives the moving blade positioning block 361 to abut the moving blade 12 arranged in the moving blade conveying seat 34 at the moving blade conveying seat 34, the moving blade transferring assembly comprises a moving blade magnet (not shown in the figure) for adsorbing the moving blade 12, a moving blade transverse driving mechanism 313 for driving the moving blade magnet to reciprocatingly displace between the moving blade conveying seat 34 and the first tool head clamp 211, and a moving blade longitudinal driving mechanism for driving the moving blade magnet to axially ascend and descend so as to abut the moving blade magnet with the moving blade 12, the moving blade longitudinal driving mechanism comprises a moving blade longitudinal driving seat 314, a moving blade lifting cylinder 315 arranged on the moving blade longitudinal driving seat 314 and corresponding to the moving blade conveying seat 34, and a moving blade stacking sleeve 316 arranged on the moving blade longitudinal driving seat 314 and close to one end of the moving blade conveying seat 34, the conveying end of the moving blade lifting cylinder 315 is provided with a magnet driving plate 317, the magnet driving plate 317 is inserted into the moving blade stacking sleeve 316, the moving blade magnet is arranged on the magnet driving plate 317 and is driven by the moving blade lifting cylinder 315 to enter or pass through the moving blade stacking sleeve 316, the magnet driving plate 317 is loaded with a plurality of moving blade thimbles 312 matched with the moving blade 12, the first tool head clamp 211 is provided with a first tool head through hole 212 oppositely arranged with the moving blade thimbles 312, a moving blade stroke increasing cylinder 318 is arranged between the moving blade longitudinal driving seat 314 and the moving blade transverse driving mechanism 313,One end of the moving blade extension cylinder 318 is connected to the moving blade transverse drive mechanism 313 via a slider guide structure, and the conveying end is connected to the moving blade longitudinal drive seat 314. The moving blade conveying mechanism 3 and the fixed blade conveying mechanism F1 have the same structure, and the moving blade feeding mechanism 31 and the fixed blade feeding mechanism F2 are also the same. It can be used directly by simply replacing the moving blade 12 in the moving blade unloading rack 33 with a fixed blade 11.
[0047] like Figure 22 , Figure 23 As shown, the briquetting conveying mechanism 4 includes a briquetting conveying frame 42, on which a briquetting vibrating plate 401 connected to a briquetting vibration generator 40 is provided. A briquetting feeding clamp 43 is mounted on the briquetting vibrating plate 401, forming a briquetting feeding channel 44 between the briquetting feeding clamp 43 and the briquetting vibrating plate 401 for the passage of briquetting blocks 13. One end of the briquetting feeding channel 44 is connected to a briquetting vibrating plate 45, and the other end is provided with a briquetting feeding assembly that feeds briquetting blocks 13 one by one out of the briquetting feeding channel 44. The briquetting loading mechanism 41 includes a briquetting loading frame 4. 11 and a briquetting transfer assembly that transfers the briquetting block 13 from the briquetting feeding assembly to the first cutter head clamp 211. The briquetting feeding assembly includes a briquetting feeding frame 46 disposed between the briquetting conveyor frame 42 and the briquetting loading frame 411, a briquetting feeding cylinder 47 disposed on one side of the briquetting feeding frame 46, and a briquetting feeding plate 48 disposed at the output end of the briquetting feeding cylinder 47. The briquetting feeding plate 48 is abutted against the briquetting material passage 44, and one end is provided with a briquetting feeding groove 481 that communicates with the briquetting material passage 44. The briquetting feeding cylinder 47 carries the briquetting feeding cylinder 47. The material trough 481 is near or away from the first indexing plate 21. The briquetting and transferring assembly includes a briquetting jaw 412 for clamping the briquetting block 13, a briquetting jaw cylinder 413 for driving the briquetting jaw 412 to open or close, a briquetting lateral drive mechanism 414 for driving the briquetting jaw cylinder 413 to reciprocate between the briquetting feeding assembly and the first cutter head clamp 211, and a briquetting longitudinal drive mechanism for driving the briquetting jaw 412 to rise and fall axially. The briquetting longitudinal drive mechanism includes a briquetting lifting cylinder 415, and the briquetting jaw cylinder 413 is disposed within the briquetting lifting cylinder 415. At the output end, the end of the pressing block gripper 412 facing the pressing block feeding assembly is provided with a contour cavity 416 adapted to the pressing block 13. The output end of the pressing block lifting cylinder 415 is provided with a gripper cylinder mounting plate 417. One end of the gripper cylinder mounting plate 417 is equipped with a pressing block gripper cylinder 413, and the other end is equipped with a pressing block pressing cylinder 418. The output end of the pressing block pressing cylinder 418 is provided with a pressing block pressing rod 419. The pressing block pressing rod 419 is located between the pressing block grippers 412. The pressing block pressing cylinder 418 drives the pressing block pressing rod 419 to pass through or disengage from the contour cavity 416.
[0048] like Figure 24As shown, the moving cutter group hot pressing mechanism 5 comprises a moving cutter group hot pressing frame 51, a moving cutter group pressing block 52 and a moving cutter group heating block 53 arranged at the corresponding axial ends of the moving cutter group hot pressing frame 51 respectively, a plurality of first cutter head through holes 212 are arranged on the first cutter head clamp 211, a moving cutter group hot pressing column 54 corresponding to the first cutter head through hole 212 is arranged on the moving cutter group heating block 53, one end of the moving cutter group hot pressing frame 51 is provided with a moving cutter group pressing block cylinder 55 for driving the moving cutter group pressing block 52 to abut or separate from the first cutter head clamp 211, and the other end is provided with a moving cutter group hot pressing cylinder 56 for driving the moving cutter group hot pressing column 54 to penetrate or separate from the first cutter head through hole 212.
[0049] As shown in Figure 25 , the moving cutter group assembling mechanism 8 comprises a moving cutter group material turning frame 81 and an oil passing cylinder 82 arranged between the first indexing disc 21 and the second indexing disc 22, the moving cutter group material turning frame 81 is provided with a moving cutter group clamping jaw 83, a moving cutter group cylinder 84 for driving the moving cutter group clamping jaw 83 to open or close, a moving cutter group lifting cylinder 84 for driving the moving cutter group cylinder 84 to move axially and reciprocally, and a moving cutter group material turning cylinder 85 for driving the moving cutter group 17 to move reciprocally between the first cutter head clamp 211 and the second cutter head clamp 221, the moving cutter group material turning cylinder 85 and the moving cutter group lifting cylinder 84 are used to drive the moving cutter group clamping jaw 83 to send the moving cutter group 17 in the first cutter head clamp 211 to the second cutter head clamp 221 after passing through the oil passing cylinder 82, and the moving cutter group 17 is combined with the fixed cutter group 18, the structure of the moving cutter group assembling mechanism 8 is consistent with that of the cutter head blanking mechanism J1, and only the moving cutter group assembling mechanism 8 is placed in the cutter head blanking station J, and the moving cutter group clamping jaw 83 is changed to clamp the assembled razor cutter head, so that the razor cutter head can be directly used.
[0050] As shown in Figure 3 , Figure 17 , Figure 18As shown, the shell conveying mechanism 6 comprises a shell conveying frame 62, a shell feeding frame 63, and a shell vibration disc 64. The shell feeding frame 63 is provided with a shell feeding plate 631 and a shell feeding cylinder 632. The shell conveying frame 62 is provided with a shell vibration plate 601 connected with the shell vibration generator 60. The shell vibration plate 601 is provided with a shell feeding clamp plate 65. The shell feeding clamp plate 65 and the shell vibration plate 601 form a shell feeding channel 651 for the tool head shell 1. One end of the shell feeding channel 651 is connected with the shell vibration disc 64, and the other end is connected with the shell feeding plate 631. The shell feeding plate 631 is arranged in abutment with the shell feeding channel 651 and is provided with a shell feeding groove 6321 in communication with the shell feeding channel 651. The shell feeding cylinder 632 drives the shell feeding groove 6321 to move close to or away from the second index disc 22. The shell feeding mechanism 61 comprises a shell feeding frame 611 and a shell transferring assembly for transferring the tool head shell 1 in the shell feeding groove 6321 to the second tool head clamp 221. The two ends of the shell feeding plate 631 are provided with shell deviation correction cylinders 66. The conveying ends of the shell deviation correction cylinders 66 are provided with shell deviation correction rods 661 arranged towards the shell feeding groove 6321. The shell deviation correction rods 661 are parallel to the shell feeding plate 631. The shell deviation correction cylinders 66 drive the shell deviation correction rods 661 to position and correct the tool head shell 1 in the shell feeding groove 6321. The side of the shell feeding frame 63 away from the shell feeding channel 651 is provided with a shell baffle 67 arranged in correspondence with the shell feeding channel 651. The height of the shell baffle 67 is higher than that of the shell feeding groove 6321. The shell transferring assembly comprises a plurality of shell transferring suction cups 612 for extracting the tool head shell 1, a shell horizontal driving mechanism 613 for driving the shell transferring suction cups 612 to reciprocatingly displace between the shell feeding groove 6321 and the second tool head clamp 221, and a shell vertical driving mechanism 614 for driving the shell transferring suction cups 612 to axially ascend and descend.
[0051] As shown in FIG. 16, the fixed tool set hot pressing mechanism 7 comprises a fixed tool set hot pressing frame 71, a fixed tool set push block 72 and a fixed tool set heating block 73 arranged at the corresponding axial ends of the fixed tool set hot pressing frame 71 relative to the second tool head clamp 221. The fixed tool set heating block 73 is provided with a fixed tool set hot pressing column 74 arranged in correspondence with the fixed tool piece clamping hole 111. One end of the fixed tool set hot pressing frame 71 is provided with a fixed tool set push block cylinder 75 for driving the fixed tool set push block 72 to abut against or separate from the second index disc 22. The other end of the fixed tool set hot pressing frame 71 is provided with a fixed tool set hot pressing cylinder 76 for driving the fixed tool set hot pressing column 74 to abut against or separate from the fixed tool set 18 in the second tool head clamp 221.
[0052] As shown in FIG. 16, the fixed tool set hot pressing mechanism 7 comprises a fixed tool set hot pressing frame 71, a fixed tool set push block 72 and a fixed tool set heating block 73 arranged at the corresponding axial ends of the fixed tool set hot pressing frame 71 relative to the second tool head clamp 221. The fixed tool set heating block 73 is provided with a fixed tool set hot pressing column 74 arranged in correspondence with the fixed tool piece clamping hole 111. One end of the fixed tool set hot pressing frame 71 is provided with a fixed tool set push block cylinder 75 for driving the fixed tool set push block 72 to abut against or separate from the second index disc 22. The other end of the fixed tool set hot pressing frame 71 is provided with a fixed tool set hot pressing cylinder 76 for driving the fixed tool set hot pressing column 74 to abut against or separate from the fixed tool set 18 in the second tool head clamp 221. Figures 6-8As shown, the torsion spring loading mechanism 91 comprises a torsion spring loading seat 92 and a torsion spring rotating mechanism 93. The torsion spring loading seat 92 is provided with a torsion spring clamp 94 at each end thereof facing the second indexing disc 22 and the torsion spring conveying mechanism 9. The bottom of the torsion spring loading seat 92 is provided with a torsion spring rotating drive machine for driving the two end torsion spring clamps 94 to adjust positions. The torsion spring conveying mechanism 9 is used for intermittently sending the torsion spring 14 to the one end torsion spring clamp 94. The torsion spring rotating mechanism 93 is used for transferring the torsion spring 14 in the other end torsion spring clamp 94 to the second tool head clamp 221 of the second indexing disc 22. The torsion spring conveying mechanism 9 comprises a torsion spring conveying frame 95. The torsion spring conveying frame 95 is provided with a torsion spring vibration generator 90. The torsion spring vibration generator 90 is provided with a torsion spring conveying plate 951 arranged obliquely. The torsion spring conveying plate 951 is provided with a torsion spring walking clamp plate 952 arranged in parallel with the torsion spring conveying plate 951. The torsion spring walking clamp plate 952 and the torsion spring conveying plate 951 form a torsion spring walking channel 953 for the torsion spring 14. The upper end of the torsion spring walking channel 953 is connected with the torsion spring vibrating disc 96. The lower end of the torsion spring walking channel 953 abuts against the torsion spring clamp 94 of the torsion spring loading seat 92. The torsion spring vibration generator 90 is used for driving the torsion spring 14 in the torsion spring walking channel 953 to continuously move towards the torsion spring clamp 94. The torsion spring walking channel 953 is provided with a torsion spring feeding assembly for sending the torsion springs 14 in the torsion spring walking channel 953 to the torsion spring clamp 94 one by one. The torsion spring feeding assembly comprises a torsion spring feeding spring 954 arranged at one end of the torsion spring conveying plate 951 close to the torsion spring clamp 94, a torsion spring conveying bead 955, and a torsion spring feeding frame 97 arranged at one side of the torsion spring conveying frame 95. One end of the torsion spring conveying bead 955 abuts against the torsion spring 14 in the torsion spring walking channel 953. The other end of the torsion spring conveying bead 955 is connected with the torsion spring conveying plate 951 through the torsion spring feeding spring 954. The torsion spring feeding frame 97 is provided with a torsion spring feeding claw 971, a torsion spring feeding cylinder 972 for driving the torsion spring feeding claw 971 to send the torsion spring 14 from the torsion spring walking channel 953 to the torsion spring clamp 94, and a feeding reset cylinder 973 for driving the torsion spring feeding claw 971 to reset to the torsion spring walking channel 953 after feeding.
[0053] As Figures 9-10As shown, the torsional spring clamp 94 is provided with a torsional spring accommodating groove 941, the torsional spring body 141 is arranged in the torsional spring accommodating groove 941, the torsional arms 142 arranged on both sides of the torsional spring body 141 extend out of the torsional spring accommodating groove 941 and are arranged on the outer surface of the torsional spring clamp 94, the torsional spring clamp 94 is provided with a torsional spring positioning block 942 corresponding to the center of the torsional spring body 141, the torsional spring loading seat 92 is provided with a torsional spring ejection cylinder 921 corresponding to the bottom of the torsional spring clamp 94, the output end of the torsional spring ejection cylinder 921 is provided with a torsional spring ejection plate 922 and a torsional spring ejection piece 923 arranged corresponding to the torsional spring body 141 and the two torsional arms 142 respectively, the torsional spring ejection plate 922 and the torsional spring ejection piece 923 are arranged in the torsional spring clamp 94 and can be ejected from the torsional spring clamp 94 by the torsional spring ejection cylinder 921, the torsional spring clamp 94 is provided with a body positioning mechanism for pushing the torsional spring body 141 above the torsional spring ejection plate 922 and a torsional arm positioning mechanism for pushing the two torsional arms 142 above the corresponding torsional spring ejection piece 923, the body positioning mechanism includes a body positioning cylinder 924 arranged on the torsional spring loading seat 92 and two body positioning pull plates 925 arranged on the output end of the body positioning cylinder 924, the axial height of the body positioning pull plate 925 is higher than the bottom position of the torsional spring accommodating groove 941, the body positioning pull plate 925 is arranged in the torsional spring clamp 94 and is driven by the body positioning cylinder 924 to pull the torsional spring body 141 above the torsional spring ejection plate 922, the torsional arm positioning mechanism includes a torsional arm positioning cylinder 926 arranged on both sides of the torsional spring clamp 94 and a torsional arm positioning push plate 927 arranged on the output end of the torsional arm positioning cylinder 926, the torsional arm positioning push plate 927 is arranged on one side of the corresponding torsional arm 142, so that the torsional arm positioning push plate 927 and the body positioning pull plate 925 form a torsional arm 142 positioning space 928 for the axial movement of the torsional arm 142, the body positioning pull plate 925 is arranged in the torsional arm 142 positioning space 928, when the torsional arm positioning cylinder 926 works, the torsional arm positioning push plate 927 sends the two torsional arms 142 above the torsional spring ejection piece 923.
[0054] As Figures 11-14As shown, the distance between the torsion arm positioning spaces 928 is less than the distance between the two torsion arms 142, the torsion spring transferring mechanism 93 comprises a torsion spring transferring frame 931 and a torsion spring transferring seat 98 arranged on the torsion spring transferring frame 931, the torsion spring transferring seat 98 is provided with a body profiling groove 981 for accommodating the torsion spring body 141 and arranged opposite to the torsion spring accommodating groove 941, and a torsion arm clamping groove 982 for accommodating the two torsion arms 142 of the torsion spring body 141 and arranged opposite to the torsion arm positioning space, both ends of the body profiling groove 981 of the torsion spring transferring seat 98 are provided with a body locking cylinder 983, the output end of the body locking cylinder 983 is provided with a body locking shaft 9831, the body locking cylinder 983 drives the body locking shaft 9831 to penetrate into or separate from the torsion spring body 141, the torsion spring transferring frame 931 is provided with a torsion spring longitudinal driving assembly for driving the torsion spring transferring seat 98 to axially reciprocate and a torsion spring transverse driving assembly for driving the torsion spring transferring seat 98 to reciprocate between the torsion spring clamp 94 and the second tool head clamp 221, the upper side of the body profiling groove 981 of the torsion spring transferring seat 98 is provided with a body unloading cylinder 984 and a body unloading plate 9841 arranged on the output end of the body unloading cylinder 984, the body profiling groove 981 penetrates through the torsion spring transferring seat 98, the body unloading cylinder 984 drives the body unloading plate 9841 to penetrate through the torsion spring transferring seat 98 and then pushes the torsion spring body 141 out of the body profiling groove 981, the distance between the torsion arm clamping grooves 982 is less than the distance between the two torsion arms 142, the torsion spring transferring seat 98 is provided with two torsion arm unloading holes 9821 communicated with the torsion arm clamping grooves 982, the upper side of the torsion arm clamping groove 982 of the torsion spring transferring seat 98 is provided with a torsion arm unloading cylinder 985 and two torsion arm unloading pins 9851 arranged on the output end of the torsion arm unloading cylinder 985 and corresponding to the two torsion arm unloading holes 9821, the torsion arm unloading cylinder 985 drives the torsion arm unloading pins 9851 to penetrate through the torsion arm unloading holes 9821 and then pushes the two torsion arms 142 out of the torsion arm clamping groove 982, one end of the torsion spring connecting part 143 of the torsion spring transferring seat 98 is provided with a connecting part unloading groove 9822, the connecting part unloading groove 9822 penetrates through the torsion spring transferring seat 98, the output end of the torsion arm unloading cylinder 985 is provided with an unloading driving plate 9852, the unloading driving plate 9852 is provided with a connecting part unloading plate 9853 corresponding to the connecting part unloading groove 9822, the torsion arm unloading pins 9851 are all arranged on the unloading driving plate 9852, the connecting part unloading cylinder drives the connecting part unloading plate 9853 to penetrate through the connecting part unloading groove 9822 and then pushes the torsion spring connecting part 143 out of the connecting part unloading groove 9822, the torsion spring longitudinal driving assembly comprises a torsion spring longitudinal cylinder 932, one end of the torsion spring longitudinal cylinder 932 is connected with the torsion spring transferring frame 931 through the torsion spring transverse driving assembly, the other end is an output end and is provided with a torsion spring movable plate 933, the torsion spring transferring seat 98 is installed on the torsion spring movable plate 933 and drives the torsion spring transferring seat 98 to axially reciprocate through the torsion spring longitudinal cylinder 932,The torsional spring transverse driving assembly comprises a torsional spring transverse mounting base 934 arranged on the torsional spring rotating rack 931, a torsional spring transverse cylinder 935 arranged on one side of the torsional spring transverse mounting base 934, and a torsional spring transverse movable plate 936 arranged on the side of the torsional spring longitudinal cylinder 932 close to the torsional spring transverse mounting base 934, the torsional spring longitudinal cylinder 932 is arranged on the torsional spring transverse movable plate 936, the torsional spring transverse cylinder 935 is connected with the torsional spring transverse movable plate 936, and the torsional spring rotating seat 98 is driven to reciprocate along the radial direction of the torsional spring transverse mounting base 934.
[0055] As shown in Figures 19-20 the use process of the razor head automatic assembly line, the first index plate 21 drives the first razor head clamp 211 to rotate intermittently, the moving blade 12 is stacked in the moving blade falling rack 33, the moving blade 12 on the bottom of the moving blade falling rack 33 is pushed to the moving blade conveying seat 34 through the moving blade pushing cylinder 35, then the moving blade positioning cylinder 36 drives the moving blade positioning block 361 to be inserted into the moving blade clamping groove 122 of the moving blade 12 arranged in the moving blade conveying seat 34 and abuts against the moving blade conveying seat 34, so that the moving blade pushing cylinder 35 drives the moving blade pushing guide rail 351 to reset without being separated from the moving blade 12, and the moving blade 12 in the waiting clamping state can complete the resetting and feeding of the moving blade pushing guide rail 351, when the first index plate 21 drives the first razor head clamp 211 to enter the moving blade feeding station A, the moving blade lifting cylinder 315 drives the moving blade ejector pin 312 to penetrate the moving blade falling sleeve 316 and be inserted into the moving blade clamping hole 121 to position the moving blade 12, at the same time, the moving blade magnet can attract the moving blade 12, the moving blade transverse driving mechanism 313 drives the moving blade longitudinal driving seat 314 to slide, so that the moving blade 12 can be moved to above the first razor head clamp 211, the moving blade 12 is abutted against the first razor head clamp 211 through the moving blade range increasing cylinder 318, the moving blade ejector pin 312 is inserted into the first razor head through hole 212, the moving blade lifting cylinder 315 drives the moving blade ejector pin 312 to retract into the moving blade falling sleeve 316, the moving blade 12 is abutted against the moving blade falling sleeve 316 and then is fed into the first razor head clamp 211, and the stable automatic feeding of the moving blade 12 is completed.
[0056] As shown in Figure 22 , Figure 23The shown, and the briquetting 13 is placed uniformly into the briquetting vibration disc 45, through the briquetting vibration disc 45, the vibration sieving makes the briquetting 13 have the end of the briquetting fixed seat 131 upwards and the uniform state in the preset direction into the briquetting material channel 44, the briquetting vibration generator 40 is used to drive the briquetting 13 in the briquetting material channel 44 continuously to the briquetting feeding plate 48, when the briquetting 13 enters the briquetting feeding plate 48, since the briquetting feeding groove 481 is communicated with the briquetting material channel 44 at this time, so the briquetting 13 will directly enter the briquetting feeding groove 481, the briquetting feeding cylinder 47 will drive the briquetting 13 to the first index plate 21 towards the first index plate 21, and the movement of the briquetting feeding plate 48, the briquetting material channel 44 and the briquetting feeding plate 48 are not advanced, realize the feeding of the briquetting 13 one by one, at this time, the first index plate 21 drives and the first cutter head clamp 211 assembled with the movable blade 12 enters the briquetting feeding station B, the briquetting lifting cylinder 415 drives the whole gripper cylinder mounting plate 417 to move downwards, the briquetting pressure cylinder 418 drives the briquetting pressure rod 419 to insert between the two briquetting fixed seats 131 of the briquetting 13, the briquetting gripper cylinder 413 drives the briquetting gripper 412 to close and hold the briquetting fixed seat 131 of the briquetting 13, the briquetting lifting cylinder 415 moves upwards and is driven by the briquetting transverse driving mechanism 414 to move above the first cutter head clamp 211, then the briquetting 13 is abutted with the movable blade 12 in the first cutter head clamp 211 through the briquetting lifting cylinder 415, at this time, the briquetting pressure cylinder 418 drives the briquetting pressure rod 419 to press the briquetting 13 on the movable blade 12 after the briquetting pressure rod 419 passes out of the profiling cavity 416, so that the briquetting snap ring 132 is inserted into the movable blade snap hole 121 of the movable blade 12, and the automatic feeding of the briquetting 13 is completed.
[0057] As shown in Figure 24 , next, the first index plate 21 drives and the first cutter head clamp 211 assembled with the movable blade 12 and the briquetting 13 enters the movable cutter group hot pressing station C, at this time, the first cutter head clamp 211 is just located between the movable cutter group briquetting 52 and the movable cutter group heating briquetting 53, the movable cutter group heating briquetting 53 heats and warms the movable cutter group pressing column 54, the briquetting lifting cylinder 55 drives the movable cutter group briquetting 52 to abut against the briquetting 13 above, and the hot pressing lifting cylinder 56 drives the movable cutter group pressing column 54 to insert into the corresponding first cutter head through hole 212, so that it abuts against the briquetting snap ring 132, and the briquetting snap ring 132 is fixed and assembled with the movable blade snap hole 121 into a fixed integrated movable cutter group 17 after hot melting the briquetting snap ring 132, and the assembly of the movable cutter group 17 is completed.
[0058] As shown in Figure 3 , Figure 17 , Figure 18As shown, in the automatic shaving head assembly line of the present application, the second indexing disc 22 also drives the second head clamp 221 to rotate intermittently, and the head shell 1 is uniformly placed into the shell vibration disc 64. After the shell vibration disc 64 vibrates and screens the head shell 1, the end of the head shell 1 with the cartridge 15 is upward and in a uniform state in the preset direction into the shell feeding channel 651. The shell vibration generator 60 is used to drive the head shell 1 in the shell feeding channel 651 to continuously move to the shell feeding plate 631. When the head shell 1 enters the shell feeding plate 631, since the shell feeding groove 6321 is in communication with the shell feeding channel 651 at this time, the head shell 1 will directly enter the shell feeding groove 6321, and the shell baffle 67 is used to prevent the head shell 1 from escaping from the end of the shell feeding groove 6321 away from the shell feeding channel 651. When the head shell 1 directly enters the shell feeding groove 6321, the shell feeding sensor detects that the head shell 1 is completely in the shell feeding groove 6321. At this time, the shell correction air cylinder 66 on both sides of the shell feeding groove 6321 drives the shell correction rod 661 to position and correct the head shell 1 in the shell feeding groove 6321 for subsequent clamping, and also prevents the head shell 1 from escaping from the shell feeding groove 6321 during feeding. At the same time, the shell feeding cylinder 632 also drives the shell feeding plate 631 to transport the head shell 1 towards the second indexing disc 22. Since the shell feeding plate 631 moves, the shell feeding channel 651 cannot advance against the shell feeding plate 631, realizing the one-by-one feeding of the head shell 1. At the same time, the shell correction air cylinder 66 releases the fixation on the surface of the head shell 1, facilitating subsequent material transfer. At this time, the second indexing disc 22 drives the second head clamp 221 into the shell loading station E. The shell longitudinal driving mechanism 614 drives the shell material transfer suction disc 612 to move downward and adhere to the head shell 1. The shell material transfer suction disc 612 generates negative pressure to thereby adsorb the head shell 1. The shell longitudinal driving mechanism 614 moves upward and is driven by the shell transverse driving mechanism 613 to move above the second head clamp 221. Then the shell longitudinal driving mechanism 614 places the head shell 1 in the second head clamp 221. At this time, the shell material transfer suction disc 612 cancels the negative pressure or blows air. The shell magnet in the second head clamp 221 adsorbs the head shell 1. At the same time, the shell unloading cylinder drives the shell unloading ejector shaft to axially ascend and descend to push the head shell 1 that is mistakenly adsorbed in some cases into the second head clamp 221. At the same time, the head detection sensor 234 of the fixed disc 23 detects the head shell 1 in the shell accommodating groove, completing the automatic loading of the head shell 1. Next, the second indexing disc 22 drives the second head clamp 221 into the fixed blade loading station F. Since the movable blade conveying mechanism 3 and the fixed blade conveying mechanism F1 are consistent in structure, and the movable blade feeding mechanism 31 and the fixed blade feeding mechanism F2 are also consistent, only the movable blade 12 in the movable blade feeding rack 33 is replaced by the fixed blade 11, and the fixed blade feeding process can be directly used. Therefore, the fixed blade feeding process will not be described again.It is only necessary to know that the fixed blade 11 is placed above the cutter head housing 1 inside the second cutter head fixture 221 via the fixed blade loading station F, and that the fixed blade retaining hole 111 is aligned with the preset position of the cutter head housing 1, and that the fixed blade 11 is attracted to the second cutter head fixture 221 by the cutter head magnet 230.
[0059] like Figure 16 As shown, the second cutter head clamp 221, which is loaded with the fixed blade 11 and the cutter head housing 1, will then enter the fixed blade assembly heat treatment station G along with the second indexing plate 22. At this time, the second cutter head clamp 221 is located between the fixed blade assembly push block 72 and the fixed blade assembly heating block 73. The fixed blade assembly heating block 73 will heat the fixed blade assembly heat treatment column 74. The fixed blade assembly push block cylinder 75 will drive the fixed blade assembly push block 72 to press against the second indexing plate 22 from below. The fixed blade assembly heat treatment cylinder 76 will drive the fixed blade assembly heat treatment column 74 to be inserted into the corresponding fixed blade retaining hole 111. After the fixed blade retaining hole 111 is heat-melted, the fixed blade 11 and the cutter head housing 1 are fixedly assembled into a fixed blade assembly 18, thus completing the assembly of the fixed blade assembly 18.
[0060] like Figure 25 As shown, at this time, the first blade holder 21 located in the moving blade assembly conveying station D of the first indexing plate 21 contains the assembled moving blade assembly 17. The second indexing plate 22 will drive the second blade holder with the fixed blade assembly 18 into the moving blade assembly assembly station H. At this time, the moving blade assembly lifting cylinder 84 will drive the moving blade assembly gripper 83 to clamp the moving blade assembly 17 in the first blade holder 21. The moving blade assembly transfer cylinder 85 will drive the moving blade assembly 17 to be sent to the second blade holder 221 after passing through the oil cylinder 82 and then into the second blade holder 221 to fit with the fixed blade assembly 18, thereby improving the blade sensitivity of the shaver head and completing the combination of the moving blade assembly 17 and the fixed blade assembly 18.
[0061] like Figures 6-14As shown, at this time the second index plate 22 will bring the second cutter head clamp 221 into the torsion spring assembly station I, which mainly acts on the torsion spring 14 at the torsion spring clamp 94 to extract and send it to the second cutter head clamp 221 loaded with the moving cutter group 17 and the fixed cutter group 18, so that the torsion spring transfer mechanism 93 replaces the worker to assemble the torsion spring 14 into the moving cutter group 17 and the fixed cutter group 18, the torsion arm 142 will be installed in the pressing block clamping groove 133 at both ends of the pressing block 13, and the torsion spring body 141 and the torsion spring connecting part 143 will be installed in the clamping seat 15 and the connecting part seat 16 on the cutter head housing 1 respectively, wherein the torsion spring 14 is uniformly placed into the torsion spring vibration disc 96, and after being screened by the torsion spring vibration disc 96, it enters the torsion spring walking channel 953 in the same state. At this time, the torsion spring conveying bead 955 and the torsion spring feeding spring 954 form an elastic clamping structure clamped on the side of the torsion spring walking channel 953 close to the torsion spring clamp 94. Under normal circumstances, the torsion spring conveying bead 955 will pop out of the surface of the torsion spring conveying plate 951 due to the elastic force of the torsion spring feeding spring 954, thereby preventing the inclined torsion spring 14 from sliding downward due to its gravity. The torsion spring feeding claw 971 is arranged on both sides of the torsion spring walking channel 953, and the torsion spring feeding cylinder 972 can drive the lowermost torsion spring 14 to move downward to press the torsion spring conveying bead 955 into the torsion spring conveying plate 951, thereby making the torsion spring 14 slide into the adjacent torsion spring clamp 94, and after completion, the feeding reset cylinder 973 drives the torsion spring feeding claw 971 to move downward, and then the torsion spring feeding cylinder 972 rises, and then the feeding reset cylinder 973 sends the torsion spring feeding claw 971 to the position above the current lowermost torsion spring 14 to form a quadrilateral structure, thereby completing the reset, and thereby the torsion spring feeding assembly can intermittently send the torsion spring 14 from the torsion spring walking channel 953 to the torsion spring clamp 94, realizing automatic mechanical feeding.
[0062] When the torsion spring 14 in the torsion spring conveying mechanism 9 enters the torsion spring clamp 94, the body positioning pull plate 925 pulls the torsion spring body 141 into the torsion spring accommodating groove 941, and cooperates with the torsion spring clamp 94 to make the torsion spring body 141 enter the torsion spring accommodating groove 941 and stay above the torsion spring top plate 922, and the torsion arm positioning push plate 927 also pushes the two sides of the torsion arm 142 to the body positioning pull plate 925, so that the two sides of the torsion arm 142 are deformed to the middle and then the torsion arm 142 stays in the torsion arm positioning space 928 formed between the torsion arm positioning push plate 927 and the body positioning pull plate 925, so that the torsion arm 142 stays above the torsion spring top plate 923 and is fixed to avoid rotating out, at this time the torsion spring rotating drive machine (motor) drives the two sides of the torsion spring clamp 94 on the torsion spring feeding seat 92 to adjust the position, and is accurately positioned through the bottom photoelectric sensor, so that the torsion spring conveying mechanism on this side can wait for feeding, and the torsion spring clamp 94 at the other end can transfer the torsion spring 14 in the torsion spring clamp 94 to the second tool clamp 221 of the torsion spring assembly station I through the torsion spring rotating mechanism 93, so as to realize one-to-wait, improve the efficiency of torsion spring assembly, and realize automatic assembly of torsion spring.
[0063] When the torsion spring rotating seat 98 extracts the torsion spring 14 at the torsion spring clamp 94, the torsion spring longitudinal cylinder 932 drives the body profiling groove 981 and the torsion arm clamping groove 982 of the torsion spring rotating seat 98 to abut the torsion spring accommodating groove 941 and the torsion arm positioning space 928 at the torsion spring clamp 94 respectively, at this time the torsion spring top cylinder 921 drives the torsion spring top plate 922 and the torsion spring top piece 923 to pass through the torsion spring clamp 94, and then the torsion spring 14 is pushed away from the torsion spring clamp 94 and enters the torsion spring rotating seat 98, wherein the body locking cylinder 983 drives the body locking shaft 9831 to penetrate into the torsion spring body 141 to fix the torsion spring body 141 on the body profiling groove 981, the torsion arm 142 is fixed by the elastic potential on both sides abutting the arc-shaped hole-shaped torsion arm clamping groove 982, at this time the pressing block locking cylinder 231 on the fixed disc 23 drives the pressing block locking rod 232 to insert into the pressing block fixing seat 131 in the torsion spring assembly station I to fix it, then the torsion spring longitudinal cylinder 932 and the torsion spring transverse cylinder 935 drive the torsion spring 14 to abut the second cutter head clamp 221 above the second indexing disc 22, at this time the body locking cylinder 983 drives the body locking shaft 9831 to disengage from the torsion spring body 141, the body unloading cylinder 984 drives the body unloading plate 9841 to pass through the torsion spring rotating seat 98, and then pushes the torsion spring body 141 out of the body profiling groove 981, and then the torsion spring body 141 is pressed into the clamping seat 15, the torsion arm unloading cylinder 985 drives the torsion arm unloading ejector pin 9851 to pass through the torsion arm unloading hole 9821, and then pushes the torsion arm 142 on both sides out of the torsion arm clamping groove 982, and then the torsion arm 142 is clamped in the pressing block clamping groove 133 on both sides of the pressing block 13, at the same time the torsion arm unloading cylinder 985 also synchronously drives the connecting part unloading plate 9853 to pass through the connecting part unloading groove 9822, and then pushes the torsion spring connecting part 143 out of the connecting part unloading groove 9822, and then the torsion spring connecting part 143 is clamped into the connecting part seat 16 of the cutter head housing 1, realizing the automatic assembly of the torsion spring and realizing the full-automatic assembly of the torsion spring 14.
[0064] As shown in Figures 3-5 , Figure 25 , at this time the second indexing disc 22 drives the assembled razor cutter head into the visual re-inspection station K, the luminous body 233 corresponding to the visual re-inspection station K in the fixed disc 23 illuminates the visual re-inspection station K, and the visual detection camera K2 takes a photo of the second cutter head clamp 221 in the current position and compares it with the preset photo, and then cooperates with the subsequent cutter head unloading mechanism J1 to screen, that is, puts the qualified ones into the qualified material barrel and the unqualified ones into the artificial re-inspection barrel, completing the automatic screening.
[0065] As shown in Figures 3-5As shown, at this time the second index plate 22 will drive the rechecked razor head into the razor head unloading station J. The movable cutter assembly mechanism 8 has the same structure as the razor head unloading mechanism J1. Only by placing the movable cutter assembly mechanism 8 into the razor head unloading station J and changing the movable cutter assembly mechanism 8 to clamp the assembled razor head, the movable cutter assembly mechanism 8 can be directly used. Therefore, the details are not described here. It is only necessary to know that the movable cutter assembly mechanism 85 and the movable cutter assembly lifting cylinder 84 can be used to drive the movable cutter assembly mechanism 83 to move the razor head in the second cutter head clamp 221 out of the second index plate 22 for unloading, thereby realizing the full-automatic razor head assembly.
Claims
1. An automatic shaver head assembly line, comprising a frame and a first indexing plate and a second indexing plate that rotate intermittently on the frame, characterized in that: The first indexing plate is equipped with several equidistantly arranged first cutter head fixtures. The frame, along the rotation direction of the first indexing plate, sequentially includes a moving blade loading station, a pressing block loading station, a moving blade assembly heating station, and a moving blade assembly conveying station. The first cutter head fixtures intermittently stop at the moving blade loading station, the pressing block loading station, the moving blade assembly heating station, and the moving blade assembly conveying station. The second indexing plate is equipped with several equidistantly arranged second cutter head fixtures. The frame, along the rotation direction of the second indexing plate, sequentially includes a housing loading station, a fixed blade loading station, a fixed blade assembly heating station, a moving blade assembly station, a torsion spring assembly station, and a cutter head unloading station. The second cutter head fixtures intermittently stop at the housing loading station and the fixed blade loading station. The assembly includes a fixed blade assembly heat treatment station, a moving blade assembly station, a torsion spring assembly station, and a blade unloading station. The moving blade loading station is equipped with a moving blade conveying mechanism and a moving blade loading mechanism located on one side of the moving blade conveying mechanism to deliver the moving blade to the first blade head fixture. The pressing block loading station is equipped with a pressing block conveying mechanism and a pressing block loading mechanism located on one side of the pressing block conveying mechanism to deliver the pressing block to the first blade head fixture. The moving blade assembly heat treatment station is equipped with a moving blade assembly heat treatment mechanism that combines the moving blade and pressing block in the first blade head fixture. The outer shell loading station is equipped with an outer shell conveying mechanism and an outer shell loading mechanism located on one side of the outer shell conveying mechanism to deliver the blade head outer shell to the second blade head fixture. The fixed blade loading station is equipped with a fixed blade conveying mechanism and a pressing block loading mechanism located on one side of the pressing block. A fixed blade feeding mechanism on one side of the fixed blade conveying mechanism feeds the fixed blades to the second blade head holder. The fixed blade assembly heating station includes a fixed blade assembly heating mechanism that combines the fixed blades in the second blade head holder with the blade head housing. Between the moving blade assembly conveying station and the moving blade assembly assembly station is a moving blade assembly mechanism that feeds the assembled moving blade assembly from the first blade head holder to the second blade head holder for assembly with the fixed blade assembly. The torsion spring assembly station includes a torsion spring conveying mechanism and a torsion spring feeding mechanism located on one side of the torsion spring conveying mechanism that assembles the torsion spring into the second blade head holder. The blade head unloading station includes a blade head unloading mechanism that feeds the assembled shaver head out of the second indexing plate. The moving blade assembly mechanism includes a moving blade assembly mechanism located between the first and second indexing plates. The moving blade assembly transfer rack includes a moving blade assembly gripper, a moving blade assembly cylinder for opening or closing the gripper, a moving blade assembly lifting cylinder for axial reciprocating movement, and a moving blade assembly transfer cylinder for reciprocating movement between a first and second blade head clamp. The transfer cylinder and lifting cylinder drive the gripper to transfer the moving blade assembly from the first clamp to the second clamp after passing through the oil cylinder. The fixed blade assembly heat-pressing mechanism includes a fixed blade assembly heat-pressing rack, fixed blade assembly push blocks and heating blocks respectively disposed at opposite axial ends of the rack corresponding to the second clamp. The heating blocks have heat-pressing columns corresponding to the fixed blade slots.The fixed-blade assembly heat-pressing frame has a fixed-blade assembly push block cylinder at one end, which drives the fixed-blade assembly push block to abut or separate from the second indexing plate, and a fixed-blade assembly heat-pressing cylinder at the other end, which drives the fixed-blade assembly heat-pressing column to abut or separate from the second blade head clamp. The moving-blade assembly heat-pressing mechanism includes a moving-blade assembly heat-pressing frame, a moving-blade assembly pressing block and a moving-blade assembly heating block respectively disposed at both ends of the moving-blade assembly heat-pressing frame corresponding to the first blade head clamp. The first blade head clamp is provided with a plurality of first blade head through holes. The moving-blade assembly heating block is provided with a moving-blade assembly heat-pressing column corresponding to the first blade head through holes. The moving-blade assembly heat-pressing frame has a moving-blade assembly pressing block cylinder at one end, which drives the moving-blade assembly pressing block to abut or separate from the first blade head clamp, and a moving-blade assembly heat-pressing cylinder at the other end, which drives the moving-blade assembly heat-pressing column to penetrate or disengage from the first blade head through holes. The torsion spring feeding mechanism includes a torsion spring feeding seat and a torsion spring transfer mechanism. The torsion spring feeding seat has a torsion spring clamp at each end facing the second indexing plate and the torsion spring conveying mechanism. The bottom of the torsion spring feeding seat is equipped with a torsion spring rotation drive motor that drives the two torsion spring clamps to interchange positions. The torsion spring conveying mechanism is used to intermittently feed torsion springs into one end of the torsion spring clamp. The torsion spring transfer mechanism is used to transfer torsion springs from the other end of the torsion spring clamp to the second cutter head clamp on the second indexing plate. The torsion spring conveying mechanism includes a torsion spring conveying frame, on which a torsion spring vibration generator is mounted. An inclined torsion spring conveying plate is mounted on the torsion spring conveying plate. A torsion spring feeding clamp plate is mounted parallel to the torsion spring conveying plate. A torsion spring conveyor plate forms a torsion spring feeding channel for the torsion springs to pass through. The upper end of the torsion spring feeding channel is connected to a torsion spring vibratory plate, and the lower end abuts against a torsion spring clamp on a torsion spring loading seat. The torsion spring feeding channel is equipped with a torsion spring feeding assembly for feeding the torsion springs one by one to the torsion spring clamp. The torsion spring feeding assembly includes a torsion spring feeding spring and a torsion spring feeding ball disposed near one end of the torsion spring conveyor plate or torsion spring feeding clamp near the torsion spring clamp, and a torsion spring feeding frame disposed on one side of the torsion spring conveyor frame. One end of the torsion spring feeding ball is disposed within the torsion spring feeding channel and abuts against the torsion spring; the other end is connected to the torsion spring conveyor plate or torsion spring feeding clamp via the torsion spring feeding spring. The torsion spring feeding frame is equipped with a torsion spring feeding claw, which drives the torsion spring feeding claw to move the torsion spring from the torsion spring feeding channel. The torsion spring feeding cylinder, which feeds the torsion spring into the torsion spring clamp, and the feeding reset cylinder, which drives the torsion spring feeding claw to feed and then resets to the torsion spring feeding channel, are both provided with torsion spring receiving slots. The torsion spring body is disposed in the torsion spring receiving slot, and the torsion arms on both sides of the torsion spring body extend out of the torsion spring receiving slot and are placed on the outer surface of the torsion spring clamp. A torsion spring positioning block is provided at the center of the torsion spring body in the torsion spring clamp. A torsion spring lifting cylinder is provided at the bottom of the torsion spring loading seat corresponding to the torsion spring clamp. The output end of the torsion spring lifting cylinder is provided with a torsion spring lifting plate and a torsion spring lifting piece, which are respectively disposed corresponding to the torsion spring body and the two torsion arms on both sides. The torsion spring lifting plate and the torsion spring lifting piece are both inserted into the torsion spring clamp and can be lifted away from the torsion spring clamp by the torsion spring lifting cylinder.Each torsion spring clamp is equipped with a body positioning mechanism for pushing the torsion spring body onto the torsion spring top plate and a torsion arm positioning mechanism for pushing the two torsion arms onto the corresponding torsion spring top plates. The body positioning mechanism includes a body positioning cylinder mounted on the torsion spring loading seat and two body positioning pull plates mounted at the output end of the body positioning cylinder. The axial height of the body positioning pull plates is higher than the bottom of the torsion spring receiving groove. The body positioning pull plates pass through the torsion spring clamp and are driven by the body positioning cylinder. The torsion spring body is pulled above the torsion spring top plate. The torsion arm positioning mechanism includes torsion arm positioning cylinders disposed on both sides of the torsion spring clamp and torsion arm positioning push plates disposed at the conveying ends of the torsion arm positioning cylinders. The torsion arm positioning push plates are respectively disposed on one side of the corresponding torsion arm, thereby forming a torsion arm positioning space for axial movement of the torsion arm between the torsion arm positioning push plates and the body positioning pull plates. The body positioning pull plates are disposed within the torsion arm positioning space. When the torsion arm positioning cylinders are working, the torsion arm positioning push plates send the torsion arms on both sides above the torsion spring top plate.
2. The automatic shaver head assembly line according to claim 1, characterized in that: The distance between the positioning spaces of the torsion arms is smaller than the distance between the two torsion arms. The torsion spring transfer mechanism includes a torsion spring transfer frame and a torsion spring transfer seat mounted on the torsion spring transfer frame. The torsion spring transfer seat has a body contouring groove for accommodating the torsion spring body and positioned opposite to the torsion spring accommodating groove, and a torsion arm retaining groove for accommodating the two torsion arms on both sides of the torsion spring body and positioned opposite to the torsion arm positioning spaces. The torsion spring transfer seat has a body locking cylinder at each end corresponding to the body contouring groove. The output end of each body locking cylinder has a body locking shaft. The body locking cylinder drives the body locking shaft to enter or disengage from the torsion spring body. The torsion spring transfer frame has a torsion spring longitudinal drive that drives the torsion spring transfer seat to move axially back and forth. The assembly includes a torsion spring lateral drive assembly that drives the torsion spring transfer seat to reciprocate between the torsion spring clamp and the second cutter head clamp. Above the torsion spring transfer seat corresponding to the body contouring groove, there is a body unloading cylinder and a body unloading plate located at the output end of the body unloading cylinder. The body contouring groove penetrates the torsion spring transfer seat. After the body unloading cylinder drives the body unloading plate through the torsion spring transfer seat, it pushes the torsion spring body out of the body contouring groove. The distance between the torsion arm slots is smaller than the distance between the torsion arms. The torsion spring transfer seat has two torsion arm unloading holes communicating with the torsion arm slots. Above the torsion spring transfer seat corresponding to the torsion arm slots, there is a torsion arm unloading cylinder and a torsion arm unloading plate located at the output end of the torsion arm unloading cylinder. Two torsion arm unloading pins correspond one-to-one with the unloading holes. The torsion arm unloading cylinder drives the torsion arm unloading pins through the torsion arm unloading holes, pushing the torsion arms out of the torsion arm slots on both sides. The torsion spring transfer seat has a connecting part unloading groove at one end corresponding to the torsion spring connecting part, and the connecting part unloading groove passes through the torsion spring transfer seat. The output end of the torsion arm unloading cylinder has an unloading drive plate, and the unloading drive plate has a connecting part unloading plate corresponding to the connecting part unloading groove. All torsion arm unloading pins are mounted on the unloading drive plate. The connecting part unloading cylinder drives the connecting part unloading plate through the connecting part unloading groove, pushing the torsion spring connecting part out of the connecting part unloading groove. The torsion spring longitudinal drive assembly includes a torsion spring longitudinal cylinder. One end of the torsion spring longitudinal cylinder is connected to the torsion spring transfer frame via a torsion spring transverse drive assembly, and the other end is an output end with a torsion spring movable plate. The torsion spring transfer seat is mounted on the torsion spring movable plate and is driven to move axially back and forth by the torsion spring longitudinal cylinder. The torsion spring transverse drive assembly includes a torsion spring transverse mounting seat mounted on the torsion spring transfer frame, a torsion spring transverse cylinder mounted on one side of the torsion spring transverse mounting seat, and a torsion spring transverse movable plate mounted on the side of the torsion spring longitudinal cylinder near the torsion spring transverse mounting seat. The torsion spring longitudinal cylinder is mounted on the torsion spring transverse movable plate and is connected to the torsion spring transverse movable plate, driving the torsion spring transfer seat to move radially back and forth along the torsion spring transverse mounting seat.
3. The automatic shaver head assembly line according to claim 2, characterized in that: A visual inspection station is provided between the torsion spring assembly station and the cutter head unloading mechanism. The second indexing plate drives the second cutter head fixture to intermittently stop in the visual inspection station. The visual inspection station is equipped with a camera adjustment shaft located on one side of the second indexing plate and a visual inspection camera movably mounted on the camera adjustment shaft. The visual inspection camera is located directly above the second cutter head fixture in the visual inspection station. The second indexing plate is equipped with a fixed plate fixedly connected to the frame. One end of the fixed plate corresponding to the torsion spring assembly station is equipped with a pressure block locking cylinder. The output end of the pressure block locking cylinder is equipped with a pressure block locking rod. The pressure block locking cylinder drives the pressure block locking rod to enter or disengage from the second cutter head fixture. One end of the fixed plate corresponding to the visual inspection station is equipped with a light source. One end of the fixed plate corresponding to the outer shell loading station, the fixed blade loading station, the fixed blade group hot stamping station, the moving blade group assembly station, and the cutter head unloading station is equipped with a cutter head detection sensor for detecting the internal state of the second cutter head fixture in the corresponding station. The second cutter head fixture is equipped with a cutter head magnet.
4. The automatic shaver head assembly line according to any one of claims 1-3, characterized in that: The outer shell conveying mechanism includes an outer shell conveying frame, an outer shell feeding frame, and an outer shell vibrating plate. The outer shell feeding frame is equipped with an outer shell feeding plate and an outer shell feeding cylinder. The outer shell conveying frame is equipped with an outer shell vibrating plate connected to an outer shell vibration generator. An outer shell feeding clamp is mounted on the outer shell vibrating plate, forming an outer shell feeding channel between the clamp and the vibrating plate for the cutter head outer shell to pass through. One end of the outer shell feeding channel is connected to the outer shell vibrating plate, and the other end is connected to the outer shell feeding plate. The outer shell feeding plate is abutted against the outer shell feeding channel and has an outer shell feeding groove communicating with the channel. The outer shell feeding cylinder moves the outer shell feeding groove closer to or away from the second indexing plate. The outer shell loading mechanism includes an outer shell loading frame and a mechanism for transferring the cutter head outer shell from the outer shell feeding groove to... The outer shell transfer assembly on the second cutter head fixture includes an outer shell correction cylinder at both ends of the outer shell feeding plate. The conveying end of each outer shell correction cylinder is equipped with an outer shell correction rod facing the outer shell feeding groove. The outer shell correction rod is parallel to the outer shell feeding plate. The outer shell correction cylinder drives the outer shell correction rod to correct the cutter head outer shell in the outer shell feeding groove. The outer shell feeding frame has an outer shell baffle on the side away from the outer shell feeding channel, which is corresponding to the outer shell feeding channel. The height of the outer shell baffle is higher than the outer shell feeding groove. The outer shell transfer assembly includes several outer shell transfer suction cups for extracting the cutter head outer shell, an outer shell lateral drive mechanism for driving the outer shell transfer suction cups to move back and forth between the outer shell feeding groove and the second cutter head fixture, and an outer shell longitudinal drive mechanism for driving the outer shell transfer suction cups to move axially up and down.
5. The automatic shaver head assembly line according to any one of claims 1-3, characterized in that: The moving blade conveying mechanism includes a moving blade conveying frame, on which a moving blade unloading rack is provided for longitudinally stacking moving blades. The moving blade conveying frame also includes a moving blade conveying seat and a moving blade pushing assembly that intermittently feeds moving blades from the bottom of the unloading rack to the moving blade conveying seat. The moving blade loading mechanism includes a moving blade loading rack and a moving blade transfer assembly that transfers moving blades from the moving blade conveying seat to a first cutter head clamp. The moving blade pushing assembly includes a moving blade pushing guide rail movably disposed at the bottom of the unloading rack and a moving blade pushing cylinder disposed at one end of the moving blade conveying frame away from the unloading rack. The moving blade unloading rack and the moving blade... The blade pusher guide rail is fitted together, and a guide groove is opened at one end of the moving blade conveyor seat for the moving blade to pass through. The output end of the moving blade pusher cylinder is connected to the moving blade pusher guide rail, and drives the moving blade pusher guide rail to move back and forth between the moving blade unloading frame and the moving blade conveyor seat. The moving blade conveyor frame has a moving blade conveying groove that passes through the moving blade unloading frame and the moving blade conveyor seat. The moving blade pusher guide rail is set in the moving blade conveying groove. A moving blade positioning cylinder is set on one side of the moving blade conveyor seat. A moving blade positioning block is set at the output end of the moving blade positioning cylinder. The two ends of the moving blade are mounted on the upper edge of the moving blade conveying groove. The moving blade positioning cylinder drives the moving blade. The blade positioning block abuts the movable blade, which is located inside the movable blade conveyor, against the movable blade conveyor. The movable blade transfer assembly includes a movable blade magnet for attracting the movable blade, a movable blade lateral drive mechanism for driving the movable blade magnet to reciprocate between the movable blade conveyor and the first cutter head clamp, and a movable blade longitudinal drive mechanism for driving the movable blade magnet to rise and fall axially, thereby bringing the movable blade magnet and the movable blade into contact. The movable blade longitudinal drive mechanism includes a movable blade longitudinal drive seat, a movable blade lifting cylinder disposed on the movable blade longitudinal drive seat corresponding to the movable blade conveyor, and a movable blade unloading sleeve disposed on the movable blade longitudinal drive seat near one end of the movable blade conveyor. The conveying end of the blade lifting cylinder is equipped with a magnet drive plate, which is inserted into the moving blade unloading sleeve. The moving blade magnet is set on the magnet drive plate and is driven into or out of the moving blade unloading sleeve by the moving blade lifting cylinder. The magnet drive plate is equipped with several moving blade ejector pins that are compatible with the moving blade. The first cutter head clamp is provided with a first cutter head through hole that is opposite to the moving blade ejector pin. A moving blade extension cylinder is provided between the moving blade longitudinal drive seat and the moving blade transverse drive mechanism. One end of the moving blade extension cylinder is connected to the moving blade transverse drive mechanism through a slider guide rail structure, and the conveying end is connected to the moving blade longitudinal drive seat.
6. The automatic shaver head assembly line according to any one of claims 1-3, characterized in that: The briquetting conveying mechanism includes a briquetting conveying frame, on which a briquetting vibrating plate connected to a briquetting vibration generator is mounted. A briquetting feeding clamp is mounted on the briquetting vibrating plate, forming a briquetting feeding channel between the clamp and the vibrating plate. One end of the briquetting feeding channel is connected to the vibrating plate, and the other end is equipped with a briquetting feeding assembly that feeds the briquetting blocks out of the channel one by one. The briquetting loading mechanism includes a briquetting loading frame and... The compressed blocks at the briquetting feeding assembly are transferred to the briquetting transfer assembly on the first cutter head fixture. The briquetting feeding assembly includes a briquetting feeding frame disposed between the briquetting conveyor frame and the briquetting loading frame, a briquetting feeding cylinder disposed on one side of the briquetting feeding frame, and a briquetting feeding plate disposed at the output end of the briquetting feeding cylinder. The briquetting feeding plate is disposed against the briquetting material passage, and one end has a briquetting feeding groove that communicates with the briquetting material passage. The briquetting feeding cylinder carries the compressed blocks... The material trough is near or far from the first indexing plate. The briquetting and transferring assembly includes briquetting jaws for clamping the briquetting blocks, a briquetting jaw cylinder for driving the briquetting jaws to open or close, a lateral briquetting drive mechanism for driving the briquetting jaw cylinder to reciprocate between the briquetting feeding assembly and the first cutter head fixture, and a longitudinal briquetting drive mechanism for driving the briquetting jaws to rise and fall axially. The longitudinal briquetting drive mechanism includes a briquetting lifting cylinder, and the briquetting jaw cylinder is located at the output of the briquetting lifting cylinder. At one end of the pressing block gripper facing the pressing block feeding assembly, there is a contoured cavity adapted to the pressing block. The output end of the pressing block lifting cylinder is provided with a gripper cylinder mounting plate. The pressing block gripper cylinder is mounted on one end of the gripper cylinder mounting plate, and a pressing block pressing cylinder is mounted on the other end. The output end of the pressing block pressing cylinder is provided with a pressing block pressing rod. The pressing block pressing rod is disposed between the pressing block grippers. The pressing block pressing cylinder drives the pressing block pressing rod to pass through or disengage from the contoured cavity.
Citation Information
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