Track wheel manufacturing equipment and manufacturing process

Abstract

The present invention discloses a supporting wheel manufacturing equipment and a manufacturing process, which belongs to the technical field of supporting wheel manufacturing equipment. It includes manufacturing equipment and a supporting wheel body. The manufacturing equipment includes a base plate, the upper surface of the base plate is equipped with a hollow support frame, the upper surface of the hollow support frame is equipped with a layer plate, the upper surface of the layer plate is equipped with a shaping mechanism and a second driving mechanism, the front end of the shaping mechanism is provided with a first driving mechanism, the upper surface of the base plate is equipped with a heat treatment mechanism, and the inner side of the hollow support frame is equipped with a cooling mechanism. Through integrated structural design, with the cooperation of the shaping mechanism, the first driving mechanism, the second driving mechanism, the heat treatment mechanism and the cooling mechanism, the manufacturing shaping, trimming and deburring, heat treatment and cooling functions of the supporting wheel are achieved, while ensuring the quality of the finished product of the supporting wheel, saving the space occupied by the equipment and the equipment cost, so that the small-scale production of the supporting wheel product can be free from the constraints of large-scale equipment costs.

Description

Technical Field

[0001] The invention belongs to the technical field of track wheel manufacturing equipment, and in particular relates to track wheel manufacturing equipment. Background Art

[0002] Track roller manufacturing equipment is a professional equipment for manufacturing track roller products. Its purpose is to achieve the production function of track roller products through automated or semi-automated means. In the actual use of track roller manufacturing equipment, due to the many manufacturing steps of track rollers, including shaping, deburring, heat treatment, etc., the track roller manufacturing equipment often tends to be assembly line production. The overall equipment occupies a large area and has high equipment costs. It is not suitable for small and medium-sized batch production of track roller equipment and needs to be improved.

[0003] In view of this, the present invention is proposed. Summary of the Invention

[0004] In order to solve the above technical problems, the basic concept of the technical solution adopted by the present invention is:

[0005] A supporting wheel manufacturing device includes manufacturing equipment and a supporting wheel body, the manufacturing equipment includes a base plate, the upper surface of the base plate is equipped with a hollow support frame, the upper surface of the hollow support frame is equipped with a layer plate, the upper surface of the layer plate is equipped with a shaping mechanism and a second driving mechanism, the front end of the shaping mechanism is provided with a first driving mechanism, the upper surface of the base plate is equipped with a heat treatment mechanism, the inner side of the hollow support frame is equipped with a cooling mechanism, the supporting wheel body consists of an outer ring and a drive shaft, the drive shaft is installed at the inner center position of the outer ring, and drive grooves are opened on both sides of the drive shaft.

[0006] As a further solution of the present invention: the shaping mechanism includes a lower mold and an upper mold, the upper surface of the upper mold is equipped with a feed pipe, the inner side of the feed pipe is inserted with a feed valve, the outer surface of the bottom end of the feed valve and the inner side of the feed pipe are both provided with threads, the feed valve and the feed pipe are engaged with each other through threads, a cavity is provided between the upper and lower molds, and the upper and lower ends of the inner side of the cavity are both provided with a No. 1 drive block.

[0007] As a further solution of the present invention: limiting rods are installed at the four corners of the upper surface of the lower mold, limiting holes are provided at the four corners of the upper surface of the upper mold, the limiting holes are sleeved on the outer surface of the limiting rods, support plates are installed on both sides of the rear ends of the lower mold and the upper mold, a No. 1 electric telescopic rod is installed between the support plates, through holes are provided at the front and rear ends of the lower surface of the lower mold, one end of the through hole penetrates to the inner side of the cavity, a No. 2 electric telescopic rod is installed on the inner side of the through hole, the output end of the No. 2 electric telescopic rod is equipped with an ejector pin, the ejector pin is in contact with the inner wall of the through hole, and a limiting frame is installed at the front end of the lower mold.

[0008] As a further solution of the present invention: the first driving mechanism includes a side support frame, which is installed at the front end of the side surface of the lower mold, and the inner side of the side support frame is equipped with a multi-section electric telescopic rod, and the output end of the multi-section electric telescopic rod is equipped with a No. 1 electric slide rail, and the rear end of the No. 1 electric slide rail is provided with a limiting groove, and the limiting groove is in contact with the limiting frame, and the No. 1 electric slide rail is slidably connected to the outer surface of the limiting frame through the limiting groove.

[0009] As a further solution of the present invention: the inner side transmission of the No. 1 electric slide rail is connected to the No. 1 motor, the output end of the No. 1 motor is equipped with a rotating frame, and adjusting blocks are provided on both sides of the inner wall of the rotating frame, and the surface of the adjusting block is equipped with a No. 2 electric slide rail, the inner side of the rotating frame is equipped with a limit shaft, the inner side of the rotating frame is rotatably connected to the outer surface of the limit shaft, the side surface of the adjusting block is penetrated by a screw hole, and the bidirectional screw is meshed with the inner wall of the screw hole, the outer surface of the rotating frame is equipped with a No. 2 motor, the output end of the No. 2 motor penetrates the outer surface of the rotating frame and is fixedly connected to the bidirectional screw, the inner side transmission of the No. 2 electric slide rail is connected to the first universal wheel and the second universal wheel, and support shafts are installed between the first universal wheel and the second universal wheel, and elastic belts are installed between the support shafts.

[0010] As a further solution of the present invention: the second driving mechanism includes a tripod, which is installed on the upper surface of the layer board, and a No. 3 motor is installed on the inner side of the top of the tripod, and a rotating frame is installed on the output end of the No. 3 motor, and a No. 3 electric telescopic rod is installed on the inner side of the rotating frame, and a connecting shaft is installed at the output end of the No. 3 electric telescopic rod, and a center frame is installed at one end of the connecting shaft, and a No. 4 electric telescopic rod is installed on both sides of the inner wall of the center frame, and a clamping arm is installed at the output end of the No. 4 electric telescopic rod, and a No. 4 motor is installed on the side surface of the clamping arm, and a turntable is installed at the output end of the No. 4 motor, and a No. 2 drive block is installed on the surface of the turntable, and a blade is installed on the outer surface of the No. 4 motor.

[0011] As a further solution of the present invention: the heat treatment mechanism includes a No. 3 electric slide rail, the inner side of the No. 3 electric slide rail is connected to an adjustment frame, a temperature controller is installed on one side of the upper surface of the adjustment frame, and an electric heating core is installed on the other side of the upper surface of the adjustment frame. The outer surface of the electric heating core is provided with a protective shell, and the outer surface of the protective shell is provided with an interface. The output end of the thermostat is provided with a connecting wire, and one end of the connecting wire is fixedly connected to the interface.

[0012] As a further solution of the present invention: the cooling mechanism includes a container, which is fixedly connected to the layer plate and the hollow support frame, the inner side of the container is filled with liquid nitrogen, the input end of the container is equipped with an inlet pipe, one end of the inlet pipe is equipped with a one-way valve, the output end of the container is equipped with a reactor, the output end of the reactor is equipped with a connecting pipe, the connecting pipe is fixedly installed on the inner side of the hollow support frame, one end of the connecting pipe is equipped with a diverter pipe, the diverter pipe is arc-shaped, and nozzles are equidistantly installed on the surface of the diverter pipe.

[0013] As a further solution of the present invention: the supporting wheel body is in contact with the inner wall of the cavity, the driving groove is in contact with the No. 1 driving block and the No. 2 driving block, the outer ring is in contact with the elastic belt, the driving shaft is in contact with the turntable, and the supporting wheel body is in contact with the blade and the electric heating core.

[0014] A manufacturing process for a track roller comprises the following steps:

[0015] S1: First, the No. 1 electric telescopic rod is tightened to close the upper and lower molds. The supporting roller preparation material is injected into the cavity through the feed valve. The shape of the cavity is combined with the No. 1 drive block. After waiting for the preparation material to cool, the supporting roller body is formed. The No. 1 electric telescopic rod is extended to drive the upper mold upward. Then the No. 2 electric telescopic rod is activated to drive the ejector to move and lift the supporting roller body.

[0016] S2: Through the extension and retraction of the multi-section electric telescopic rod, the No. 1 electric slide rail is driven to move along the limit frame until it moves to the center position of the limit frame, and the operation of the No. 1 motor drives the rotating frame to rotate to the angle facing the shaping mechanism, and the No. 1 electric slide rail is started to drive the No. 1 motor to move and the rotating frame to move. The positions of the first universal wheel and the second universal wheel are adjusted through the operation of the No. 2 electric slide rail, and then the position of the support shaft is adjusted, so that the elastic belt moves to both sides of the supporting wheel body, and the operation of the No. 2 motor drives the two-way screw to rotate, achieving the driving effect of the adjustment block, driving the two sets of No. 2 electric slide rails to move in opposite directions, and the elastic belt contacts the supporting wheel body and is tightened as the No. 2 electric slide rail moves, achieving the clamping effect on the supporting wheel body. At this time, through the operation of the No. 1 motor and the No. 1 electric slide rail, the position of the supporting wheel body is adjusted in a planar manner;

[0017] S3: By extending and retracting the No. 4 electric telescopic rod, the position of the clamping arm is adjusted, and the angle of the No. 2 drive block is adjusted in conjunction with the operation of the No. 4 motor, so that the No. 2 drive block is placed inside the drive slot, and the two sets of turntables clamp the drive shaft. The No. 2 motor operates in the reverse direction, loosening the elastic band, and through the extension and retraction of the multi-section electric telescopic rod, the No. 1 electric slide rail is driven to move to the side position along the limit frame. The No. 4 motor rotates further, so that the outer surface of the supporting roller body is in uninterrupted contact with the blade, and the blade achieves the effect of trimming the burrs on the supporting roller;

[0018] S4: The No. 3 motor rotates to adjust the angle of the No. 3 electric telescopic rod so that the roller body is at a vertical angle. In conjunction with the extension and retraction of the No. 3 electric telescopic rod, the roller body is placed inside the electric heating core and pressed against the electric heating core. The temperature inside the electric heating core is adjusted by the thermostat to heat the part where the roller body is placed. In conjunction with the operation of the No. 4 motor, the roller surface is uniformly heat-treated.

[0019] S5: Liquid nitrogen is injected into the container through a one-way valve. After the heat treatment is completed, the No. 3 electric telescopic rod is retracted, so that the supporting wheel body is separated from the electric heating core. The adjustment frame and its installed components are moved to the side position through the operation of the No. 3 electric slide rail. The reactor is started, and the liquid nitrogen inside the container is atomized by the reactor. It is then transferred to the nozzle through the connecting pipe and the diverter pipe and sprayed out. In conjunction with the operation of the No. 4 motor, the supporting wheel is quickly cooled and the manufacturing is completed. Beneficial effects

[0020] Through the integrated structural design, the shaping mechanism, the first driving mechanism, the second driving mechanism, the heat treatment mechanism and the cooling mechanism cooperate to achieve the manufacturing shaping, trimming and deburring, heat treatment and cooling functions of the supporting roller, ensuring the quality of the finished product of the supporting roller while saving the space occupied by the equipment and the equipment cost, so that the small-scale production of the supporting roller products can be freed from the constraints of large-scale equipment costs.

[0021] The specific embodiments of the present invention will be described in further detail below with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In the attached figure:

[0023] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;

[0024] Figure 2 This is a schematic diagram of the supporting wheel body of the present invention;

[0025] Figure 3 Schematic diagram of the shaping mechanism of the present invention;

[0026] Figure 4 This is an exploded schematic diagram of the shaping mechanism of the present invention;

[0027] Figure 5 Schematic diagram of the first driving mechanism of the present invention;

[0028] Figure 6 Schematic diagram of the second driving mechanism of the present invention;

[0029] Figure 7 Schematic diagram of the heat treatment mechanism and cooling mechanism of the present invention;

[0030] Figure 8 For the present invention Figure 7 Schematic diagram from a side view.

[0031] In the figure: 1, shaping mechanism; 101, lower mold; 102, upper mold; 103, feed pipe; 104, feed valve; 105, limit rod; 106, No. 1 electric telescopic rod; 107, cavity; 108, No. 1 driving block; 109, No. 2 electric telescopic rod; 110, limit frame;

[0032] 2. First drive mechanism; 201. Side support frame; 202. Multi-section electric telescopic rod; 203. Electric slide rail No. 1; 204. Motor No. 1; 205. Rotating frame; 206. Electric slide rail No. 2; 207. Limiting shaft; 208. Bidirectional screw; 209. Motor No. 2; 210. First universal wheel; 211. Second universal wheel; 212. Support shaft; 213. Elastic belt;

[0033] 3. Second drive mechanism; 301. Tripod; 302. Motor No. 3; 303. Rotating frame; 304. Electric telescopic rod No. 3; 305. Connecting shaft; 306. Center frame; 307. Electric telescopic rod No. 4; 308. Clamping arm; 309. Motor No. 4; 310. Turntable; 311. Drive block No. 2; 312. Blade;

[0034] 4. Heat treatment mechanism; 401. No. 3 electric slide rail; 402. Adjustment rack; 403. Temperature controller; 404. Electric heating core; 405. Connecting wire;

[0035] 5. Cooling mechanism; 501. Container; 502. One-way valve; 503. Reactor; 504. Connecting pipe; 505. Diverter pipe; 506. Nozzle;

[0036] 6. Track roller body; 601. Outer ring; 602. Drive shaft;

[0037] 7. Bottom plate; 8. Hollow support frame; 9. Shelf plate. DETAILED DESCRIPTION

[0038] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. The following embodiments are used to illustrate the present invention.

[0039] like Figures 1 to 8As shown, a supporting wheel manufacturing device includes a manufacturing device and a supporting wheel body 6, the manufacturing device includes a base plate 7, the upper surface of the base plate 7 is provided with a hollow support frame 8, the upper surface of the hollow support frame 8 is provided with a layer plate 9, the upper surface of the layer plate 9 is provided with a shaping mechanism 1 and a second driving mechanism 3, the front end of the shaping mechanism 1 is provided with a first driving mechanism 2, the upper surface of the base plate 7 is provided with a heat treatment mechanism 4, the inner side of the hollow support frame 8 is provided with a cooling mechanism 5, the supporting wheel body 6 consists of an outer ring 601 and a driving shaft 602, the driving shaft 602 is installed at the inner center position of the outer ring 601, and driving grooves are opened on both sides of the driving shaft 602.

[0040] Through the integrated structural design, the shaping mechanism 1, the first driving mechanism 2, the second driving mechanism 3, the heat treatment mechanism 4 and the cooling mechanism 5 cooperate to achieve the manufacturing shaping, trimming and deburring, heat treatment and cooling functions of the supporting roller, thereby ensuring the quality of the finished product of the supporting roller while saving the space occupied by the equipment and the equipment cost, so that the small-scale production of the supporting roller products can be freed from the constraints of large-scale equipment costs.

[0041] Specifically, such as Figure 3 As shown, the shaping mechanism 1 includes a lower mold 101 and an upper mold 102. A feed pipe 103 is installed on the upper surface of the upper mold 102. A feed valve 104 is inserted into the inner side of the feed pipe 103. The outer surface of the bottom end of the feed valve 104 and the inner side of the feed pipe 103 are both provided with threads. The feed valve 104 and the feed pipe 103 are engaged with each other through threads. A cavity 107 is provided between the upper mold 102 and the lower mold 101. A No. 1 drive block 108 is installed at the upper and lower ends of the inner side of the cavity 107.

[0042] The supporting wheel preparation material is injected into the cavity 107 through the feed valve 104, and is combined with the first driving block 108 through the shape of the cavity 107. After the preparation material is cooled, the supporting wheel body 6 can be formed.

[0043] Specifically, such as Figure 4 As shown, the four corners of the upper surface of the lower mold 101 are equipped with limiting rods 105, and the four corners of the upper surface of the upper mold 102 are penetrated by limiting holes, and the limiting holes are sleeved on the outer surface of the limiting rods 105. The rear ends of the lower mold 101 and the upper mold 102 are equipped with support plates, and a No. 1 electric telescopic rod 106 is installed between the support plates. Through holes are provided at the front and rear ends of the lower surface of the lower mold 101, and one end of the through hole penetrates to the inner side of the cavity 107. A No. 2 electric telescopic rod 109 is installed on the inner side of the through hole, and a ejector pin is installed at the output end of the No. 2 electric telescopic rod 109. The ejector pin fits into the inner wall of the through hole, and a limiting frame 110 is installed at the front end of the lower mold 101.

[0044] By extending the No. 1 electric telescopic rod 106, the upper mold 102 is driven to move upward, and the movement trajectory of the upper mold 102 is further limited by the structural combination of the limiting rod 105 and the limiting hole. The No. 2 electric telescopic rod 109 is started to drive the ejector pin to move and lift the supporting wheel body 6, thereby completing the demoulding work of the supporting wheel body 6.

[0045] Specifically, such as Figure 5 As shown, the first driving mechanism 2 includes a side support frame 201, which is installed at the front end of the side surface of the lower mold 101. A multi-section electric telescopic rod 202 is installed on the inner side of the side support frame 201. The output end of the multi-section electric telescopic rod 202 is equipped with an electric slide rail 203 No. 1. A limiting groove is provided at the rear end of the electric slide rail 203, and the limiting groove is fitted with the limiting frame 110. The electric slide rail 203 is slidably connected to the outer surface of the limiting frame 110 through the limiting groove.

[0046] The extension and retraction of the multi-section electric telescopic rod 202 can drive the first electric slide rail 203 to move along the limiting frame 110 .

[0047] Specifically, such as Figure 5 As shown, the inner side of the No. 1 electric slide 203 is connected to the No. 1 motor 204, the output end of the No. 1 motor 204 is equipped with a rotating frame 205, and adjustment blocks are provided on both sides of the inner wall of the rotating frame 205. The surface of the adjustment block is equipped with the No. 2 electric slide 206, and the inner side of the rotating frame 205 is equipped with a limit shaft 207. The inner side of the rotating frame 205 is rotatably connected to a bidirectional screw 208. The adjustment block is slidably connected to the outer surface of the limit shaft 207, and the side surface of the adjustment block is penetrated by a screw hole. The bidirectional screw 208 is engaged with the inner wall of the screw hole. The outer surface of the rotating frame 205 is equipped with a No. 2 motor 209. The output end of the No. 2 motor 209 passes through the outer surface of the rotating frame 205 and is fixedly connected to the bidirectional screw 208. The inner side of the No. 2 electric slide rail 206 is connected to the first universal wheel 210 and the second universal wheel 211. Support shafts 212 are installed between the first universal wheel 210 and the second universal wheel 211, and elastic belts 213 are installed between the support shafts 212.

[0048] During the picking process, the operation of motor No. 1 204 drives the rotating frame 205 to rotate to the angle facing the shaping mechanism 1, and the No. 1 electric slide 203 is started to drive the No. 1 motor 204 to move and the rotating frame 205 to move. The operation of the No. 2 electric slide 206 is used to adjust the positions of the first universal wheel 210 and the second universal wheel 211, and then the position of the support shaft 212 is adjusted, so that the elastic belt 213 moves to both sides of the supporting wheel body 6, and the operation of the No. 2 motor 209 drives the bidirectional screw 208 to rotate, achieving the driving effect of the adjustment block, driving the two groups of No. 2 electric slides 206 to move in relative directions, the elastic belt 213 contacts the supporting wheel body 6, and is tightened as the No. 2 electric slide 206 moves, achieving the clamping effect on the supporting wheel body 6. At this time, the position of the supporting wheel body 6 is adjusted in a planar manner through the operation of motor No. 1 204 and electric slide 203.

[0049] Specifically, such as Figure 6 As shown, the second driving mechanism 3 includes a tripod 301, which is mounted on the upper surface of the layer plate 9, and a No. 3 motor 302 is mounted on the inner side of the top of the tripod 301, and a rotating frame 303 is mounted on the output end of the No. 3 motor 302, and a No. 3 electric telescopic rod 304 is mounted on the inner side of the rotating frame 303, and a connecting shaft 305 is mounted on the output end of the No. 3 electric telescopic rod 304, and a center frame 306 is mounted on one end of the connecting shaft 305, and a No. 4 electric telescopic rod 307 is mounted on both sides of the inner wall of the center frame 306, and a clamping arm 308 is mounted on the output end of the No. 4 electric telescopic rod 307, and a No. 4 motor 309 is mounted on the side surface of the clamping arm 308, and a turntable 310 is mounted on the output end of the No. 4 motor 309, and a No. 2 driving block 311 is mounted on the surface of the turntable 310, and a blade 312 is mounted on the outer surface of the No. 4 motor 309.

[0050] By extending and retracting the No. 4 electric telescopic rod 307, the position of the clamping arm 308 is adjusted, and the angle of the No. 2 driving block 311 is adjusted in conjunction with the operation of the No. 4 motor 309, so that the No. 2 driving block 311 is placed inside the driving slot, and the two sets of turntables 310 clamp the driving shaft 602. The No. 4 motor 309 rotates further, so that the outer surface of the supporting wheel body 6 is in uninterrupted contact with the blade 312, and the blade 312 achieves the effect of trimming the burrs on the supporting wheel.

[0051] Specifically, such as Figure 7 As shown, the heat treatment mechanism 4 includes a No. 3 electric slide rail 401, the inner side of the No. 3 electric slide rail 401 is connected to the adjustment frame 402, a temperature controller 403 is installed on one side of the upper surface of the adjustment frame 402, and an electric heating core 404 is installed on the other side of the upper surface of the adjustment frame 402. The outer surface of the electric heating core 404 is provided with a protective shell, and the outer surface of the protective shell is provided with an interface. The output end of the temperature controller 403 is provided with a connecting line 405, and one end of the connecting line 405 is fixedly connected to the interface.

[0052] The supporting roller body 6 is placed inside the electric heating core 404 and is close to the electric heating core 404. The temperature inside the electric heating core 404 is adjusted by the temperature controller 403, and then the part where the supporting roller body 6 is placed is heat-treated. In conjunction with the operation of the No. 4 motor 309, the function of uniform heat treatment of the supporting roller surface is achieved.

[0053] Specifically, such as Figure 8 As shown, the cooling mechanism 5 includes a container 501, which is fixedly connected to the layer plate 9 and the hollow support frame 8. The inside of the container 501 is filled with liquid nitrogen. The input end of the container 501 is equipped with an inlet pipe, and one end of the inlet pipe is equipped with a one-way valve 502. The output end of the container 501 is equipped with a reactor 503, and the output end of the reactor 503 is equipped with a connecting pipe 504. The connecting pipe 504 is fixedly installed on the inside of the hollow support frame 8, and one end of the connecting pipe 504 is equipped with a diverter pipe 505. The diverter pipe 505 is arc-shaped, and nozzles 506 are equidistantly installed on the surface of the diverter pipe 505.

[0054] Liquid nitrogen is injected into the container 501 through the one-way valve 502. After the heat treatment is completed, the No. 3 electric telescopic rod 304 contracts, so that the supporting wheel body 6 is separated from the electric heating core 404. Through the operation of the No. 3 electric slide rail 401, the adjustment frame 402 and the components installed therein are moved to the side position, and the reactor 503 is started. The liquid nitrogen in the container 501 is atomized by the reactor 503 and transferred to the nozzle 506 through the connecting pipe 504 and the diverter pipe 505 and sprayed out. In conjunction with the operation of the No. 4 motor 309, the supporting wheel is quickly cooled.

[0055] Specifically, such as Figure 1 As shown, the supporting wheel body 6 fits with the inner wall of the cavity 107, the driving groove fits with the No. 1 driving block 108 and the No. 2 driving block 311, the outer ring 601 fits with the elastic band 213, the driving shaft 602 fits with the turntable 310, and the supporting wheel body 6 fits with the blade 312 and the electric heating core 404.

[0056] The purpose of this design is to achieve the driving effect or shaping function of the above components on the supporting wheel body 6.

[0057] A manufacturing process for a track roller comprises the following steps:

[0058] S1: First, the No. 1 electric telescopic rod 106 is tightened, so that the upper mold 102 and the lower mold 101 are in a closed state. The supporting roller preparation material is injected into the cavity 107 through the feed valve 104. The shape of the cavity 107 is combined with the No. 1 driving block 108. After waiting for the preparation material to cool, the supporting roller body 6 is formed. The No. 1 electric telescopic rod 106 is extended to drive the upper mold 102 to move upward. Then, the No. 2 electric telescopic rod 109 is activated to drive the ejector pin to move and lift the supporting roller body 6;

[0059] S2: The multi-section electric telescopic rod 202 is extended and retracted to drive the No. 1 electric slide 203 to move along the limit frame 110 until it moves to the center of the limit frame 110. The No. 1 motor 204 is operated to drive the rotating frame 205 to rotate to an angle facing the shaping mechanism 1. The No. 1 electric slide 203 is started to drive the No. 1 motor 204 to move, the rotating frame 205 and other components to move. The No. 2 electric slide 206 is operated to adjust the positions of the first universal wheel 210 and the second universal wheel 211, thereby adjusting the support The position of the shaft 212 causes the elastic band 213 to move to both sides of the supporting roller body 6. The operation of the second motor 209 drives the bidirectional screw 208 to rotate, achieving the driving effect of the adjustment block, driving the two sets of second electric slide rails 206 to move in opposite directions. The elastic band 213 contacts the supporting roller body 6 and is tightened as the second electric slide rail 206 moves, achieving the clamping effect of the supporting roller body 6. At this time, the operation of the first motor 204 and the first electric slide rail 203 adjusts the position of the supporting roller body 6 in a planar manner.

[0060] S3: By extending and retracting the No. 4 electric telescopic rod 307, the position of the clamping arm 308 is adjusted, and the angle of the No. 2 driving block 311 is adjusted in conjunction with the operation of the No. 4 motor 309, so that the No. 2 driving block 311 is placed inside the driving slot, and the two sets of turntables 310 clamp the driving shaft 602. The No. 2 motor 209 operates in the reverse direction to loosen the elastic band 213, and through the extension and retraction of the multi-section electric telescopic rod 202, the No. 1 electric slide rail 203 is driven to move to the side position along the limit frame 110. The No. 4 motor 309 rotates further, so that the outer surface of the supporting roller body 6 is in uninterrupted contact with the blade 312, and the blade 312 achieves the effect of trimming the burrs on the supporting roller;

[0061] S4: The third motor 302 rotates to adjust the facing angle of the third electric telescopic rod 304 so that the supporting roller body 6 is at a vertical angle. In conjunction with the extension and retraction of the third electric telescopic rod 304, the supporting roller body 6 is placed inside the electric heating core 404 and closely attached to the electric heating core 404. The temperature inside the electric heating core 404 is adjusted by the temperature controller 403, thereby heat-treating the portion where the supporting roller body 6 is placed. In conjunction with the operation of the fourth motor 309, the function of uniform heat treatment of the supporting roller surface is achieved.

[0062] S5: Liquid nitrogen is injected into the container 501 through the one-way valve 502. After the heat treatment is completed, the No. 3 electric telescopic rod 304 contracts, so that the supporting wheel body 6 is separated from the electric heating core 404. The adjustment frame 402 and the components installed therein are moved to the side position through the operation of the No. 3 electric slide rail 401, and the reactor 503 is started. The liquid nitrogen in the container 501 is atomized by the reactor 503 and transferred to the nozzle 506 through the connecting pipe 504 and the diverter pipe 505 and sprayed out. In conjunction with the operation of the No. 4 motor 309, the supporting wheel is quickly cooled and the manufacturing is completed.

[0063] Working principle:

[0064] First, the No. 1 electric telescopic rod 106 is tightened, so that the upper mold 102 and the lower mold 101 are in a closed state, and the supporting wheel preparation material is injected into the cavity 107 through the feed valve 104, and is combined with the No. 1 driving block 108 through the shape of the cavity 107. After waiting for the preparation material to cool, the supporting wheel body 6 is formed, and the No. 1 electric telescopic rod 106 is extended to drive the upper mold 102 to move upward, and then the No. 2 electric telescopic rod 109 is started to drive the ejector pin to move and lift the supporting wheel body 6. Through the extension and contraction of the multi-section electric telescopic rod 202, the No. 1 electric slide rail 203 is driven to move along the limit frame 110 until it moves to the center position of the limit frame 110, and the operation of the No. 1 motor 204 drives the rotating frame 205 to rotate to the angle facing the shaping mechanism 1, and starts No. 1. The No. 1 electric slide 203 drives the No. 1 motor 204 to move, the rotating frame 205 and other components to move, and the position of the first universal wheel 210 and the second universal wheel 211 are adjusted by the operation of the No. 2 electric slide 206, and then the position of the support shaft 212 is adjusted, so that the elastic belt 213 moves to both sides of the supporting wheel body 6, and the operation of the No. 2 motor 209 drives the bidirectional screw 208 to rotate, achieving the driving effect of the adjustment block, driving the two sets of No. 2 electric slides 206 to move in relative directions, the elastic belt 213 contacts the supporting wheel body 6, and is tightened as the No. 2 electric slide 206 moves, achieving the clamping effect on the supporting wheel body 6. At this time, through the operation of the No. 1 motor 204 and the No. 1 electric slide 203, the plane adjustment of the supporting wheel body 6 is achieved. The position of the clamping arm 308 is adjusted by the extension and retraction of the No. 4 electric telescopic rod 307, and the angle of the No. 2 driving block 311 is adjusted in conjunction with the operation of the No. 4 motor 309, so that the No. 2 driving block 311 is placed inside the driving groove, and the two sets of turntables 310 clamp the driving shaft 602. The No. 2 motor 209 operates in the reverse direction to loosen the elastic band 213, and through the extension and retraction of the multi-section electric telescopic rod 202, the No. 1 electric slide rail 203 is driven to move to the side position along the limit frame 110. The No. 4 motor 309 rotates further so that the outer surface of the supporting wheel body 6 is in uninterrupted contact with the blade 312, and the blade 312 is used to achieve the trimming effect of the supporting wheel burrs. The No. 3 motor 302 rotates to adjust the facing angle of the No. 3 electric telescopic rod 304 so that the supporting wheel The wheel body 6 is at a vertical angle. With the extension and retraction of the No. 3 electric telescopic rod 304, the supporting wheel body 6 is placed inside the electric heating core 404 and is close to the electric heating core 404. The temperature inside the electric heating core 404 is adjusted by the temperature controller 403, and then the part where the supporting wheel body 6 is placed is heat-treated. With the operation of the No. 4 motor 309, the function of uniform heat treatment of the surface of the supporting wheel is achieved. Liquid nitrogen is injected into the container 501 through the one-way valve 502. After the heat treatment is completed, the No. 3 electric telescopic rod 304 is retracted, so that the supporting wheel body 6 is separated from the electric heating core 404. The No. 3 electric slide rail 401 is operated to move the adjustment frame 402 and its installed components to the side position, and the reactor 503 is started to atomize the liquid nitrogen inside the container 501.The liquid is then transferred to the nozzle 506 through the connecting pipe 504 and the diverter pipe 505 and ejected. In conjunction with the operation of the fourth motor 309, the roller is quickly cooled, completing the manufacturing process.

[0065] The basic principles, main features, and advantages of the present invention are shown and described above. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and modifications may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and modifications are intended to fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.

Claims

1. A roller manufacturing device, characterized in that: The manufacturing equipment comprises a bottom plate (7), a hollow support frame (8) is mounted on the upper surface of the bottom plate (7), a layer plate (9) is mounted on the upper surface of the layer plate (9), a shaping mechanism (1) and a second driving mechanism (3) are mounted on the upper surface of the layer plate (9), a first driving mechanism (2) is arranged at the front end of the shaping mechanism (1), a heat treatment mechanism (4) is mounted on the upper surface of the bottom plate (7), a cooling mechanism (5) is mounted on the inner side of the hollow support frame (8), the shaping mechanism (1) is used to shape the supporting roller body, the supporting roller body (6) is composed of an outer ring (601) and a driving shaft (602), the driving shaft (602) is mounted at the inner center position of the outer ring (601), and driving grooves are provided on both sides of the driving shaft (602); The first driving mechanism (2) comprises a side support frame (201), the side support frame (201) being mounted on the front end of the side surface of the lower mold (101), a multi-section electric telescopic rod (202) being mounted on the inner side of the side support frame (201), an output end of the multi-section electric telescopic rod (202) being mounted on a No. 1 electric slide rail (203), a rear end of the No. 1 electric slide rail (203) being provided with a limiting groove, the limiting groove being fitted with the limiting frame (110), and the No. 1 electric slide rail (203) being slidably connected to the outer surface of the limiting frame (110) via the limiting groove; The inner side of the No. 1 electric slide rail (203) is connected to the No. 1 motor (204) through transmission, and the output end of the No. 1 motor (204) is provided with a rotating frame (205), and both sides of the inner wall of the rotating frame (205) are provided with adjustment blocks, and the surface of the adjustment block is provided with the No. 2 electric slide rail (206), and the inner side of the rotating frame (205) is provided with a limit shaft (207), and the inner side of the rotating frame (205) is rotatably connected with a bidirectional screw (208), and the adjustment block is slidably connected to the outer surface of the limit shaft (207), and a screw hole is provided through the side surface of the adjustment block. The bidirectional screw (208) is engaged with the inner wall of the screw hole, and a second motor (209) is installed on the outer surface of the rotating frame (205). The output end of the second motor (209) passes through the outer surface of the rotating frame (205) and is fixedly connected to the bidirectional screw (208). The inner side of the second electric slide rail (206) is connected to a first universal wheel (210) and a second universal wheel (211). A support shaft (212) is installed between the first universal wheel (210) and the second universal wheel (211), and an elastic belt (213) is installed between the support shafts (212); The second driving mechanism (3) comprises a tripod (301), the tripod (301) being mounted on the upper surface of the layer plate (9), a number 3 motor (302) being mounted on the inner side of the top end of the tripod (301), a rotating frame (303) being mounted on the output end of the number 3 motor (302), a number 3 electric telescopic rod (304) being mounted on the inner side of the rotating frame (303), a connecting shaft (305) being mounted on the output end of the number 3 electric telescopic rod (304), and one end of the connecting shaft (305) being mounted on the inner side of the rotating frame (303). A center frame (306) is provided, and both sides of the inner wall of the center frame (306) are provided with a fourth electric telescopic rod (307), the output end of the fourth electric telescopic rod (307) is provided with a clamping arm (308), the side surface of the clamping arm (308) is provided with a fourth motor (309), the output end of the fourth motor (309) is provided with a turntable (310), the surface of the turntable (310) is provided with a second driving block (311), and the outer surface of the fourth motor (309) is provided with a blade (312).

2. The track roller manufacturing equipment according to claim 1, characterized in that: The shaping mechanism (1) comprises a lower mold (101) and an upper mold (102), wherein a feed pipe (103) is provided on the upper surface of the upper mold (102), a feed valve (104) is inserted into the inner side of the feed pipe (103), the outer surface of the bottom end of the feed valve (104) and the inner side of the feed pipe (103) are both provided with threads, and the feed valve (104) and the feed pipe (103) are engaged with each other through the threads, and a cavity (107) is provided between the upper mold (102) and the lower mold (101), and a No. 1 driving block (108) is provided at the upper and lower ends of the inner side of the cavity (107).

3. The track roller manufacturing equipment according to claim 2, characterized in that: Limiting rods (105) are installed at the four corners of the upper surface of the lower mold (101), and limiting holes are provided at the four corners of the upper surface of the upper mold (102). The limiting holes are sleeved on the outer surface of the limiting rods (105). Support plates are installed on both sides of the rear ends of the lower mold (101) and the upper mold (102). A first electric telescopic rod (106) is installed between the support plates. Through holes are provided at the front and rear ends of the lower surface of the lower mold (101), one end of the through hole penetrates to the inner side of the cavity (107), and a second electric telescopic rod (109) is installed on the inner side of the through hole. A pin is installed at the output end of the second electric telescopic rod (109), and the pin is in contact with the inner wall of the through hole. A limiting frame (110) is installed at the front end of the lower mold (101).

4. The track roller manufacturing equipment according to claim 1, characterized in that: The heat treatment mechanism (4) comprises a No. 3 electric slide rail (401), the inner side of the No. 3 electric slide rail (401) is connected to an adjustment frame (402) in a transmission manner, a temperature controller (403) is installed on one side of the upper surface of the adjustment frame (402), an electric heating core (404) is installed on the other side of the upper surface of the adjustment frame (402), a protective shell is installed on the outer surface of the electric heating core (404), an interface is installed on the outer surface of the protective shell, a connecting wire (405) is installed at the output end of the temperature controller (403), and one end of the connecting wire (405) is fixedly connected to the interface.

5. The track roller manufacturing equipment according to claim 1, characterized in that: The cooling mechanism (5) comprises a container (501), the container (501) being fixedly connected to the layer plate (9) and the hollow support frame (8), the inner side of the container (501) being filled with liquid nitrogen, the input end of the container (501) being provided with an inlet pipe, one end of the inlet pipe being provided with a one-way valve (502), the output end of the container (501) being provided with a reactor (503), the output end of the reactor (503) being provided with a connecting pipe (504), the connecting pipe (504) being fixedly mounted on the inner side of the hollow support frame (8), one end of the connecting pipe (504) being provided with a diverter pipe (505), the diverter pipe (505) being in an arc shape, and nozzles (506) being equidistantly mounted on the surface of the diverter pipe (505).

6. The track roller manufacturing equipment according to claim 1, characterized in that: The supporting wheel body (6) is fitted with the inner wall of the cavity (107), the driving groove is fitted with the first driving block (108) and the second driving block (311), the outer ring (601) is fitted with the elastic band (213), the driving shaft (602) is fitted with the turntable (310), and the supporting wheel body (6) is fitted with the blade (312) and the electric heating core (404).

7. A manufacturing process for a track roller, characterized in that: The manufacturing process of the track roller adopts the track roller manufacturing equipment according to any one of claims 1 to 6, comprising the following steps: S1: First, the No. 1 electric telescopic rod (106) is tightened, so that the upper mold (102) and the lower mold (101) are in a closed state, and the supporting wheel preparation material is injected into the interior of the cavity (107) through the feed valve (104). The shape of the cavity (107) is combined with the No. 1 driving block (108), and the preparation material is waited for to cool to form the supporting wheel body (6). The No. 1 electric telescopic rod (106) is extended to drive the upper mold (102) to move upward, and then the No. 2 electric telescopic rod (109) is started to drive the ejector pin to move and lift the supporting wheel body (6); S2: By extending and retracting the multi-section electric telescopic rod (202), the No. 1 electric slide rail (203) is driven to move along the limit frame (110) until it moves to the center position of the limit frame (110), and the No. 1 motor (204) is driven to rotate the rotating frame (205) to an angle facing the shaping mechanism (1), and the No. 1 electric slide rail (203) is started to drive the No. 1 motor (204) and the rotating frame (205) to move, and the positions of the first universal wheel (210) and the second universal wheel (211) are adjusted by the operation of the No. 2 electric slide rail (206), thereby adjusting the support shaft (2 12) position, so that the elastic band (213) moves to both sides of the supporting roller body (6), and the operation of the No. 2 motor (209) drives the bidirectional screw (208) to rotate, achieving a driving effect on the adjustment block, driving the two sets of No. 2 electric slide rails (206) to move in relative directions, the elastic band (213) contacts the supporting roller body (6), and is tightened as the No. 2 electric slide rail (206) moves, achieving a clamping effect on the supporting roller body (6), at this time, through the operation of the No. 1 motor (204) and the No. 1 electric slide rail (203), the position of the supporting roller body (6) is adjusted in a planar manner; S3: By extending and retracting the No. 4 electric telescopic rod (307), the position of the clamping arm (308) is adjusted, and the angle of the No. 2 driving block (311) is adjusted in conjunction with the operation of the No. 4 motor (309), so that the No. 2 driving block (311) is placed inside the driving groove, and the two sets of turntables (310) clamp the driving shaft (602), the No. 2 motor (209) operates in the reverse direction, so that the elastic band (213) is loosened, and the No. 1 electric slide rail (203) is driven to move to the side position along the limit frame (110) through the extension and retraction of the multi-section electric telescopic rod (202), and the No. 4 motor (309) is further rotated so that the outer surface of the supporting wheel body (6) is in uninterrupted contact with the blade (312), and the blade (312) achieves the effect of trimming the burrs of the supporting wheel; S4: The third motor (302) rotates to adjust the facing angle of the third electric telescopic rod (304) so ​​that the supporting roller body (6) is at a vertical angle. In conjunction with the extension and contraction of the third electric telescopic rod (304), the supporting roller body (6) is placed inside the electric heating core (404) and is close to the electric heating core (404). The temperature inside the electric heating core (404) is adjusted by the temperature controller (403), and the part where the supporting roller body (6) is placed is heat-treated. In conjunction with the operation of the fourth motor (309), the function of uniform heat treatment of the supporting roller surface is achieved. S5: Liquid nitrogen is injected into the container (501) through the one-way valve (502). After the heat treatment is completed, the No. 3 electric telescopic rod (304) is retracted, so that the supporting wheel body (6) is separated from the electric heating core (404). The adjustment frame (402) and the components installed therein are moved to the side position through the operation of the No. 3 electric slide rail (401). The reactor (503) is started to atomize the liquid nitrogen inside the container (501) through the reactor (503). The liquid nitrogen is transferred to the nozzle (506) through the connecting pipe (504) and the diverter pipe (505) and sprayed out. In conjunction with the operation of the No. 4 motor (309), the supporting wheel is quickly cooled and the manufacturing is completed.

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