Method and device for detecting loosening of a belt conveyor idler
By designing a belt conveyor idler loosening detection device, which automatically detects and corrects idler loosening using connectors and correction components, the problem of belt damage caused by traditional detection methods is solved, and the performance of the belt conveyor is improved.
Patent Information
- Application Number
- CN202310219069.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-03-07
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2043-03-07
AI Technical Summary
Traditional methods for detecting loose idler rollers on belt conveyors mostly only detect it after the belt has deviated from its intended path, which can damage the belt and affect its normal use.
Design a belt conveyor idler loosening detection device. By setting up connectors and correction components, it can automatically detect the horizontal and vertical looseness of the idler and correct it in time to prevent belt deviation.
It enables automatic and intuitive detection and timely correction of loose idlers, preventing belt misalignment and improving the performance of belt conveyors.
Smart Images

Figure CN116812483B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of belt conveyors, in particular to a method and device for detecting loosening of a belt conveyor idler. BACKGROUND
[0002] A belt conveyor idler is the most important component of a belt conveyor and is also the component with the largest number of belt conveyors; a belt conveyor idler is different from a non-powered roller for material conveying, although the composition and appearance are similar, but the belt conveyor idler has a larger load capacity and has corresponding restrictions on the rotational speed; the belt conveyor idler includes various groove type idlers, buffer idlers, transition idlers, return idlers and aligning idlers.
[0003] When the belt conveyor idler is loose, it will cause the belt to deviate, tear and wear, thereby affecting the stable transportation of the belt conveyor and the service life of the belt conveyor, therefore, when the belt conveyor is used, the belt conveyor idler is detected for loosening, and the traditional belt conveyor idler loosening detection is mostly detected by visual inspection by workers according to experience, when the belt conveyor idler is loose, the belt will deviate, at this time, each idler will be checked one by one to see if it is loose, thereby achieving the loosening detection of the idler, this detection method can mostly detect after the belt deviates, which will cause damage to the belt, thereby affecting the normal use of the subsequent belt conveyor, therefore, we propose a method and device for detecting loosening of a belt conveyor idler to solve the above problems. SUMMARY
[0004] The present application aims to provide a method and device for detecting loosening of a belt conveyor idler to solve the problems raised in the background.
[0005] To achieve the above-mentioned purpose, the present application provides the following technical scheme: a belt conveyor idler loosening detection device, comprising a mounting frame and a detection frame, a flat idler is arranged above the mounting frame, an inclined idler is arranged on one side of the flat idler, a connecting piece is arranged between the flat idler, the inclined idler and the mounting frame, a detection mechanism cooperating with the connecting piece is fixedly installed on the side end of the detection frame, and a deviation correction assembly is fixedly installed on the side of the detection mechanism close to the inclined idler.
[0006] As a preferred technical scheme of the present application, the connecting piece comprises two symmetrically distributed connecting longitudinal frames, the connecting longitudinal frames are fixedly installed in the middle of the top end of the mounting frame, the side end of the two connecting longitudinal frames is fixedly installed with a connecting frame, the top of the side of the connecting frame away from the connecting longitudinal frame is fixedly installed with a first mounting seat, the flat supporting roller is detachably installed in the first mounting seat, a second mounting seat is arranged between the two connecting longitudinal frames, the second mounting seat is detachably installed with the inclined supporting roller, the bottom of the second mounting seat is vertically installed with a rotating shaft, the middle of the side of the connecting longitudinal frame is provided with a rotating groove corresponding to the rotating shaft, the rotating shaft is rotatably clamped in the rotating groove, the top of the second mounting seat is vertically installed with a positioning bolt, the top of the side of the connecting longitudinal frame is provided with a positioning sliding groove matched with the positioning bolt, the end of the positioning bolt away from the second mounting seat is threadedly installed with a positioning nut, and the positioning nut is in contact with the outer wall of the connecting longitudinal frame.
[0007] As a preferred technical scheme of the present application, the positioning sliding groove is in an arc structure, and the center position of the positioning sliding groove corresponds to the position of the rotating groove.
[0008] As a preferred technical scheme of the present application, the detection mechanism comprises a detection outer frame, the detection outer frame is fixedly installed at the side end of the detection frame, a translation detection frame is slidably clamped in the detection outer frame, a stable clamping strip is fixedly installed at the bottom end and the top end of the translation detection frame, stable clamping grooves corresponding to the stable clamping strips are formed on the upper and lower surfaces of the inner wall of the detection outer frame, the stable clamping strips are respectively slidably clamped in the corresponding stable clamping grooves, a first positioning cylinder is fixedly installed at the bottom of the side of the translation detection frame, a first positioning groove is formed at the side of the first positioning cylinder away from the translation detection frame, an angle detection frame is fixedly clamped at the side of the translation detection frame away from the first positioning cylinder, a second positioning cylinder is slidably clamped in the angle detection frame, a second positioning groove is formed at the side of the second positioning cylinder, a detection protrusion is fixedly installed at the middle of the side of the second positioning cylinder away from the second positioning groove, a detection through groove matched with the detection protrusion is formed at the side of the angle detection frame, the detection protrusion is movably clamped in the detection through groove, a pointer is fixedly installed at the bottom of the side of the translation detection frame away from the first positioning cylinder, and a detection recess groove matched with the pointer is formed at the bottom of the outer side of the detection outer frame.
[0009] As a preferred technical scheme of the present application, the angle detection frame is in an arc structure, and the center position of the angle detection frame corresponds to the position of the first positioning cylinder.
[0010] As a preferred technical scheme of the present application, the rotating shaft is fixedly installed with a first positioning convex at the side away from the second mounting seat, the positioning bolt is fixedly installed with a second positioning convex at the side away from the second mounting seat, the first positioning convex is movably clamped in the first positioning groove, and the second positioning convex is movably clamped in the second positioning groove.
[0011] As a preferred technical scheme of the present application, the detection frame is provided with a first touch switch and a second touch switch.
[0012] As a preferred technical scheme of the present application, the deviation rectifying assembly comprises a deviation rectifying side frame, which is fixedly installed on one side of the connecting longitudinal frame away from the connecting frame, and a deviation rectifying bottom frame vertically installed on the bottom of the deviation rectifying side frame.
[0013] As a preferred technical scheme of the present application, an arc-shaped groove is formed in the top end of the support table, and a plurality of evenly distributed rolling balls are arranged in the arc-shaped groove.
[0014] A method for detecting loosening of a belt conveyor roller, comprising the following steps:
[0015] Step one, assemble the belt conveyor roller, fix the mounting frame on the belt conveyor frame, detachably install the flat roller in the first mounting seat, fix the flat roller, detachably install the inclined roller in the second mounting seat, fix the inclined roller, rotate the second mounting seat, and stably rotate the second mounting seat around the rotating shaft, so as to adjust the angle of the second mounting seat and the angle of the inclined roller, then screw the positioning nut to make it contact with the outer wall of the connecting longitudinal frame, so as to fix the positioning bolt and the second mounting seat and the inclined roller, the flat roller and the inclined roller can support the belt in the belt conveyor and support the side of the belt in an inclined state, then fix the detection frame on the belt conveyor frame, make the first positioning convex activity abut in the first positioning groove, and make the second positioning convex activity abut in the second positioning groove, and assemble the detection mechanism and the connecting piece.
[0016] Step two, when the mounting frame is loosened, the flat roller and the inclined roller move horizontally, drive the rotating shaft and the first positioning convex to move horizontally, drive the horizontal detection frame to slide in the detection frame, drive the pointer to slide horizontally, and cooperate with the observation detection groove, so as to automatically and intuitively detect the horizontal loosening and movement of the flat roller and the inclined roller, which is convenient for subsequent adjustment of the flat roller and the inclined roller and prevents the belt from deviating.
[0017] When the positioning nut is loose, causing the inclined roller to rotate vertically, the second mounting seat will rotate stably around the rotating shaft, the positioning bolt slides in the positioning sliding groove, thereby driving the second positioning cylinder to slide in the angle detection frame, and the detection protrusion slides in the detection slot, so that the vertical loose rotation of the inclined roller can be automatically and intuitively detected, and the inclined roller can be adjusted subsequently, preventing the belt from deviating.
[0018] When the horizontal loose movement of the flat roller and the inclined roller is detected, the stable clamping strip at the bottom position presses the first touch switch, the first touch switch controls the extension of the telescopic cylinder, drives the extension of the protective pad, the protective pad contacts the connecting frame, and drives the horizontal movement of the entire connecting piece and the mounting frame, so that the flat roller and the inclined roller are driven to move horizontally, and the flat roller and the inclined roller are timely corrected in the horizontal direction, preventing the belt from deviating.
[0019] When the horizontal loose movement of the flat roller and the inclined roller is detected, the second positioning cylinder presses the second touch switch, the second touch switch controls the extension of the lifting cylinder, the support table moves up, the inclined roller is wrapped on the arc-shaped groove, until the plurality of balls contact the arc-shaped groove, the support table continues to move up, drives the inclined roller to rotate upward and reset, and the inclined roller is timely corrected in the vertical direction, preventing the belt from deviating.
[0020] Compared with the prior art, the beneficial effects of the present application are:
[0021] 1. By setting the connecting piece, the deviation correction assembly is used, the horizontal loose movement of the flat roller and the inclined roller can be automatically and intuitively detected, the vertical loose rotation of the inclined roller can be automatically and intuitively detected, the flat roller and the inclined roller can be adjusted subsequently, and the belt deviation can be prevented.
[0022] 2. The deviation correction assembly is used to drive the flat roller and the inclined roller to move horizontally, timely correct the flat roller and the inclined roller in the horizontal direction, drive the inclined roller to rotate upward and reset, timely correct the inclined roller in the vertical direction, prevent the belt from deviating, and improve the use effect of the entire belt conveyor. BRIEF DESCRIPTION OF DRAWINGS
[0023] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed in the following embodiment or prior art description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.
[0024] Figure 1 The present application is a structural schematic diagram,
[0025] Figure 2 Another structural schematic diagram of the present application,
[0026] Figure 3 Another structural schematic diagram of the present application,
[0027] Figure 4 Another structural schematic diagram of the present application, Figure 3 Another structural schematic diagram of the present application,
[0028] Figure 5 Another structural schematic diagram of the present application,
[0029] Figure 6 Another structural schematic diagram of the present application,
[0030] Figure 7 Another structural schematic diagram of the present application.
[0031] In the figure: 1, mounting frame; 2, flat roller; 3, inclined roller; 4, connecting piece; 5, detection frame; 6, detection mechanism; 7, deviation correction assembly; 41, connecting longitudinal frame; 411, rotating groove; 412, positioning sliding groove; 42, connecting frame; 43, first mounting seat; 44, second mounting seat; 45, rotating shaft; 46, positioning bolt; 461, positioning nut; 47, first positioning convex; 48, second positioning convex; 61, detection outer frame; 611, stable clamping groove; 62, translation detection frame; 63, stable clamping strip; 64, first positioning cylinder; 641, first positioning groove; 65, angle detection frame; 66, second positioning cylinder; 661, second positioning groove; 67, detection convex; 671, detection through groove; 68, pointer; 681, detection groove; 69, first touch switch; 610, second touch switch; 71, deviation correction side frame; 72, deviation correction bottom frame; 73, telescopic air cylinder; 74, protective pad; 75, lifting air cylinder; 76, support table; 761, arc-shaped groove; 77, ball. DETAILED DESCRIPTION
[0032] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the protection scope of the present application.
[0033] Embodiment: as Figures 1-7As shown, the present application provides a belt conveyor idler loosening detection device, including mounting frame 1 and detection frame 5, the upper of mounting frame 1 is equipped with flat roller 2, one side of flat roller 2 is equipped with inclined roller 3, by setting flat roller 2, inclined roller 3, can support the belt in the belt conveyor, and the side of the belt is supported in an inclined state, connecting piece 4 is equipped between flat roller 2, inclined roller 3 and mounting frame 1, detection mechanism 6 that cooperates with connecting piece 4 is fixedly installed on the side end of detection frame 5, deviation correction assembly 7 is fixedly installed on the side of detection mechanism 6 close to inclined roller 3.
[0034] Connecting piece 4 includes two symmetrical connecting longitudinal frames 41, connecting longitudinal frames 41 are fixedly installed in the middle of the top end of mounting frame 1, when assembling the belt conveyor idler, mounting frame 1 is fixed on the rack of the belt conveyor, connecting frame 42 is fixedly installed on the side end of two connecting longitudinal frames 41, first mounting seat 43 is fixedly installed on the top of the side away from connecting longitudinal frame 41 of connecting frame 42, flat roller 2 is detachably installed in first mounting seat 43, and the installation and fixation of flat roller 2 are carried out, second mounting seat 44 is equipped between two connecting longitudinal frames 41, inclined roller 3 is detachably installed in second mounting seat 44, and the installation and fixation of inclined roller 3 are carried out, rotating shaft 45 is vertically installed on the bottom of second mounting seat 44, rotating groove 411 corresponding to rotating shaft 45 is formed on one side of the middle of connecting longitudinal frame 41, rotating shaft 45 is rotatably clamped in rotating groove 411, so that second mounting seat 44 can stably rotate around rotating shaft 45, thereby adjusting the angle of second mounting seat 44, and further adjusting the angle of inclined roller 3, which facilitates the accurate support of inclined roller 3 to the side of the belt, positioning bolt 46 is vertically installed on the top of second mounting seat 44, positioning sliding groove 412 that cooperates with positioning bolt 46 is formed on one side of the top of connecting longitudinal frame 41, positioning bolt 46 is movably clamped in positioning sliding groove 412, positioning sliding groove 412 is in arc structure, and the center position of positioning sliding groove 412 corresponds to the position of rotating groove 411; when second mounting seat 44 stably rotates around rotating shaft 45, positioning bolt 46 slides in positioning sliding groove 412; positioning nut 461 is threadedly installed on the end away from second mounting seat 44 of positioning bolt 46, positioning nut 461 contacts the outer wall of connecting longitudinal frame 41, after the angle of inclined roller 3 is adjusted, positioning nut 461 is screwed, so that positioning nut 461 contacts the outer wall of connecting longitudinal frame 41, thereby fixing positioning bolt 46, and further fixing second mounting seat 44 and inclined roller 3, which improves the stability of the support of inclined roller 3 to the side of the belt.
[0035] The detection mechanism 6 comprises a detection frame 61 fixedly installed at the side end of the detection frame 5, a translation detection frame 62 is slidingly clamped in the detection frame 61, and a stable clamping strip 63 is fixedly installed at the bottom end and the top end of the translation detection frame 62. Stable clamping grooves 611 corresponding to the stable clamping strips 63 are formed on the upper and lower surfaces of the inner wall of the detection frame 61, the stable clamping strips 63 are respectively slidingly clamped in the corresponding stable clamping grooves 611, so that the translation detection frame 62 can stably slide in the detection frame 61, and a first positioning cylinder 64 is fixedly installed on one side of the bottom of the translation detection frame 62. A first positioning groove 641 is formed on the side, away from the translation detection frame 62, of the first positioning cylinder 64;
[0036] A first positioning convex 47 is fixedly installed on the side, away from the second mounting seat 44, of the rotating shaft 45, and the first positioning convex 47 is slidingly clamped in the first positioning groove 641;
[0037] When assembling the belt conveyor carrier roller, the detection frame 5 is fixed on the belt conveyor rack, the first positioning convex 47 is slidingly clamped in the first positioning groove 641, and the detection mechanism 6 and the connecting piece 4 are assembled. When the mounting frame 1 is loose, the flat carrier roller 2 and the inclined carrier roller 3 move horizontally, drive the rotating shaft 45 and the first positioning convex 47 to drive the first positioning cylinder 64 to move horizontally, so as to drive the translation detection frame 62 to slide horizontally in the detection frame 61;
[0038] A pointer 68 is fixedly installed on the side, away from the first positioning cylinder 64, of the middle position of the bottom of the translation detection frame 62, and a detection groove 681 matched with the pointer 68 is formed on the bottom of the outer side of the detection frame 61. When the translation detection frame 62 slides horizontally, the pointer 68 slides horizontally, and the detection groove 681 is observed, so that the horizontal loosening movement of the flat carrier roller 2 and the inclined carrier roller 3 can be automatically and directly detected, and the flat carrier roller 2 and the inclined carrier roller 3 can be adjusted in the subsequent process, so as to prevent the belt from deviating;
[0039] An angle detection frame 65 is fixedly clamped on the side, away from the first positioning cylinder 64, of the translation detection frame 62, and the angle detection frame 65 has an arc structure. The center position of the angle detection frame 65 corresponds to the position of the first positioning cylinder 64. A second positioning cylinder 66 is slidingly clamped in the angle detection frame 65, and a second positioning groove 661 is formed on one side of the second positioning cylinder 66.
[0040] A second positioning convex 48 is fixedly installed on the side, away from the second mounting seat 44, of the positioning bolt 46, and the second positioning convex 48 is slidingly clamped in the second positioning groove 661;
[0041] When assembling the belt conveyor roller, the detection frame 5 is fixed on the belt conveyor frame, the second positioning convex 48 is movably clamped in the second positioning groove 661, and the detection mechanism 6 and the connecting piece 4 are assembled;
[0042] When the positioning nut 461 is loose, the inclined roller 3 rotates vertically, the second mounting seat 44 rotates stably around the rotating shaft 45, the positioning bolt 46 slides in the positioning sliding groove 412, and the second positioning cylinder 66 slides in the angle detection frame 65.
[0043] The detection protrusion 67 is movably clamped in the detection slot 671, the second positioning cylinder 66 slides in the angle detection frame 65, the detection protrusion 67 slides in the detection slot 671, the vertical loosening rotation of the inclined roller 3 can be automatically and intuitively detected, the inclined roller 3 is convenient to adjust, and the belt is prevented from deviating.
[0044] The deviation rectifying assembly 7 comprises a deviation rectifying side frame 71, the deviation rectifying side frame 71 is fixedly installed on one side of the connecting longitudinal frame 41 away from the connecting frame 42, a deviation rectifying bottom frame 72 is vertically installed at the bottom of the deviation rectifying side frame 71, a telescopic air cylinder 73 is fixedly installed on one side of the deviation rectifying side frame 71 away from the deviation rectifying bottom frame 72, the telescopic air cylinder 73 is arranged between the two connecting longitudinal frames 41, a protection pad 74 is fixedly installed at the driving end of the telescopic air cylinder 73, a lifting air cylinder 75 is fixedly installed at the top end of one side of the deviation rectifying bottom frame 72 away from the deviation rectifying side frame 71, and a support table 76 is fixedly installed at the driving end of the lifting air cylinder 75.
[0045] The two first touch switches 69 are symmetrically arranged in the stable clamping groove 611 at the bottom of the detection outer frame 61, the first touch switch 69 is used in cooperation with the telescopic air cylinder 73, the second touch switch 610 is fixedly installed at the bottom of the angle detection frame 65 and is used in cooperation with the lifting air cylinder 75, when the horizontal loosening movement of the flat roller 2 and the inclined roller 3 is detected, the stable clamping strip 63 at the bottom position presses the first touch switch 69, the first touch switch 69 controls the telescopic air cylinder 73 to extend, drives the protection pad 74 to extend, the protection pad 74 contacts the connecting frame 42, drives the entire connecting piece 4 and the mounting frame 1 to move horizontally, drives the flat roller 2 and the inclined roller 3 to move horizontally, timely rectifies the flat roller 2 and the inclined roller 3 in the horizontal direction, prevents the belt from deviating, and improves the use effect of the entire belt conveyor.
[0046] When horizontal loosening movement of the flat roller 2 and the inclined roller 3 is detected, the second positioning cylinder 66 presses the second touch switch 610, the second touch switch 610 controls the extension of the lifting cylinder 75, the support table 76 moves upward, the inclined roller 3 is wrapped on the arc-shaped groove 761, until the plurality of rolling balls 77 and the arc-shaped groove 761 are in contact, the support table 76 continues to move upward, drives the inclined roller 3 to rotate upward for resetting, timely corrects the inclined roller 3 in the vertical direction, prevents the belt from deviating, and improves the use effect of the entire belt conveyor.
[0047] A method for detecting loosening of a belt conveyor roller, comprising the following steps:
[0048] Step one, assemble the belt conveyor roller, fix the mounting frame 1 on the belt conveyor frame, detachably install the flat roller 2 in the first mounting seat 43, install and fix the flat roller 2, detachably install the inclined roller 3 in the second mounting seat 44, install and fix the inclined roller 3, rotate the second mounting seat 44, and stably rotate the second mounting seat 44 around the rotating shaft 45 as the axis, so as to adjust the angle of the second mounting seat 44, and further adjust the angle of the inclined roller 3, when the angle of the inclined roller 3 is adjusted, screw the positioning nut 461, so that the positioning nut 461 is in contact with the outer wall of the connecting longitudinal frame 41, thereby fixing the positioning bolt 46, and further fixing the second mounting seat 44 and the inclined roller 3, the flat roller 2 and the inclined roller 3 can support the belt in the belt conveyor, and support the side of the belt in an inclined state, then fix the detection frame 5 on the belt conveyor frame, make the first positioning convex 47 movably clamped in the first positioning groove 641, and make the second positioning convex 48 movably clamped in the second positioning groove 661, assemble the detection mechanism 6 and the connecting piece 4;
[0049] Step two, when the mounting frame 1 loosens, causing the flat roller 2 and the inclined roller 3 to move horizontally, driving the rotating shaft 45 and the first positioning convex 47 to drive the first positioning cylinder 64 to move horizontally, thereby driving the translation detection frame 62 to slide in the detection outer frame 61, driving the pointer 68 to slide, cooperating with the observation detection groove 681, can automatically and intuitively detect the horizontal loosening movement of the flat roller 2 and the inclined roller 3, facilitating subsequent adjustment of the flat roller 2 and the inclined roller 3, and preventing the belt from deviating;
[0050] When the positioning nut 461 is loose, causing the inclined roller 3 to rotate vertically, the second mounting seat 44 will rotate stably around the rotating shaft 45 as the center, the positioning bolt 46 slides in the positioning sliding groove 412, thereby driving the second positioning cylinder 66 to slide in the angle detection frame 65, the second positioning cylinder 66 slides in the angle detection frame 65, driving the detection protrusion 67 to slide in the detection slot 671, which can automatically and intuitively detect the vertical loose rotation of the inclined roller 3, facilitating subsequent adjustment of the inclined roller 3 to prevent the belt from deviating;
[0051] Step three, when the horizontal loose movement of the flat roller 2 and the inclined roller 3 is detected, the stable clamping strip 63 at the bottom position will press the first touch switch 69, the first touch switch 69 controls the extension of the telescopic cylinder 73, drives the extension of the protective pad 74, the protective pad 74 contacts the connecting frame 42, and drives the horizontal movement of the entire connecting piece 4 and the mounting frame 1, thereby driving the flat roller 2 and the inclined roller 3 to move horizontally, and timely correcting the flat roller 2 and the inclined roller 3 in the horizontal direction to prevent the belt from deviating;
[0052] When the horizontal loose movement of the flat roller 2 and the inclined roller 3 is detected, the second positioning cylinder 66 will press the second touch switch 610, the second touch switch 610 controls the extension of the lifting cylinder 75, the support table 76 moves up, the inclined roller 3 is wrapped on the arc-shaped groove 761, until the plurality of balls 77 and the arc-shaped groove 761 are in contact, the support table 76 continues to move up, driving the inclined roller 3 to rotate upward and reset, timely correcting the inclined roller 3 in the vertical direction to prevent the belt from deviating.
[0053] Although embodiments of the present application have been shown and described, it is to be understood that various modifications, substitutions, replacements and changes can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A belt conveyor idler loosening detection device comprising a mounting frame (1) and a detection frame (5), characterized in that: The upper side of the mounting frame (1) is provided with a flat roller (2), one side of the flat roller (2) is provided with an inclined roller (3), the flat roller (2), the inclined roller (3) and the mounting frame (1) are provided with connecting pieces (4), the side end of the detection frame (5) is fixedly provided with a detection mechanism (6) matched with the connecting piece (4), and the side of the detection mechanism (6) close to the inclined roller (3) is fixedly provided with a deviation rectifying assembly (7); The detection mechanism (6) comprises a detection outer frame (61), the detection outer frame (61) is fixedly installed at the side end of the detection frame (5), a translation detection frame (62) is slidably clamped in the detection outer frame (61), stable clamping strips (63) are fixedly installed at the bottom end and the top end of the translation detection frame (62), stable clamping grooves (611) corresponding to the stable clamping strips (63) are formed in the upper and lower surfaces of the inner wall of the detection outer frame (61), the stable clamping strips (63) are respectively slidably clamped in the corresponding stable clamping grooves (611), a first positioning cylinder (64) is fixedly installed at one side of the bottom of the translation detection frame (62), a first positioning groove (641) is formed in the side, away from the translation detection frame (62), of the first positioning cylinder (64), an angle detection frame (65) is fixedly clamped on the side, away from the first positioning cylinder (64), of the translation detection frame (62), a second positioning cylinder (66) is slidably clamped in the angle detection frame (65), a second positioning groove (661) is formed in one side of the second positioning cylinder (66), a detection protrusion (67) is fixedly installed at the middle of the side, away from the second positioning groove (661), of the second positioning cylinder (66), a detection slot (671) is formed in one side of the angle detection frame (65) and is matched with the detection protrusion (67), the detection protrusion (67) is slidably clamped in the detection slot (671), a pointer (68) is fixedly installed at the bottom of the side, away from the first positioning cylinder (64), of the translation detection frame (62), and a detection groove (681) is formed in the bottom of the outer side of the detection outer frame (61) and is matched with the pointer (68); The connecting piece (4) comprises two connecting vertical frames (41) which are symmetrically distributed, and a second mounting seat (44) is arranged between the two connecting vertical frames (41), a rotating shaft (45) is vertically installed at the bottom of the second mounting seat (44), and a positioning bolt (46) is vertically installed at the top of the second mounting seat (44); The first positioning convex (47) is slidably clamped in the first positioning groove (641), and the second positioning convex (48) is slidably clamped in the second positioning groove (661).
2. A belt conveyor idler loosening detection device according to claim 1, characterized in that: The connecting longitudinal frame (41) is fixedly installed in the middle of the top end of the mounting frame (1), the side end of the two connecting longitudinal frames (41) is fixedly installed with a connecting frame (42), the side top of the connecting frame (42) away from the connecting longitudinal frame (41) is fixedly installed with a first mounting seat (43), the flat supporting roller (2) is detachably installed in the first mounting seat (43), the inclined supporting roller (3) is detachably installed in the second mounting seat (44), the middle side of the connecting longitudinal frame (41) is provided with a rotating groove (411) corresponding to the rotating shaft (45), the rotating shaft (45) is rotatably connected in the rotating groove (411), and the top side of the connecting longitudinal frame (41) is provided with a positioning sliding groove (412) matched with the positioning bolt (46).
3. A belt conveyor idler loosening detection device according to claim 2, characterized in that: The positioning sliding groove (412) is in an arc-shaped structure, and the center position of the positioning sliding groove (412) corresponds to the position of the rotating groove (411).
4. A belt conveyor idler loosening detection device according to claim 1, characterized in that: The angle detection frame (65) is in an arc-shaped structure, and the center position of the angle detection frame (65) corresponds to the position of the first positioning cylinder (64).
5. A belt conveyor idler loosening detection device according to claim 1, characterized in that: The stable clamping groove (611) in the bottom position of the detection outer frame (61) is fixedly installed with two first touch switches (69) symmetrically distributed, and the bottom of the angle detection frame (65) is fixedly installed with a second touch switch (610).
6. A belt conveyor idler loosening detection device according to claim 1, characterized in that: The deviation correction assembly (7) comprises a deviation correction side frame (71), the deviation correction side frame (71) is fixedly installed on the side of the connecting longitudinal frame (41) away from the connecting frame (42), the bottom of the deviation correction side frame (71) is vertically installed with a deviation correction bottom frame (72), the side of the deviation correction side frame (71) away from the deviation correction bottom frame (72) is fixedly installed with a telescopic air cylinder (73), the telescopic air cylinder (73) is arranged between the two connecting longitudinal frames (41), the driving end of the telescopic air cylinder (73) is fixedly installed with a protective pad (74), the top end of the side of the deviation correction bottom frame (72) away from the deviation correction side frame (71) is fixedly installed with a lifting air cylinder (75), and the driving end of the lifting air cylinder (75) is fixedly installed with a supporting table (76).
7. A belt conveyor idler loosening detection device according to claim 6, characterized in that: The top end of the supporting table (76) is provided with an arc-shaped recess (761), and a plurality of uniformly distributed rolling balls (77) are rolling clamped in the arc-shaped recess (761).
8. A method of detecting a loose belt conveyor idler according to any one of claims 1-7, characterized in that, The method comprises the following steps: Step one, assemble the belt conveyor idler, fix the mounting frame (1) on the belt conveyor frame, the flat idler (2) is detachably installed in the first mounting seat (43), the installation and fixation of the flat idler (2) is carried out, the inclined idler (3) is detachably installed in the second mounting seat (44), the installation and fixation of the inclined idler (3) are carried out, rotate the second mounting seat (44), the second mounting seat (44) rotates stably with the rotation shaft (45) as the axis, so as to adjust the angle of the second mounting seat (44), and then adjust the angle of the inclined idler (3), when the angle of the inclined idler (3) is adjusted, screw the positioning nut (461), so that the positioning nut (461) and the outer wall of the connecting vertical frame (41) are in contact, so as to fix the positioning bolt (46), and then fix the second mounting seat (44) and the inclined idler (3), the flat idler (2) and the inclined idler (3) can support the belt in the belt conveyor, and support the side of the belt in an inclined state, then fix the detection frame (5) on the belt conveyor frame, make the first positioning convex (47) movably connected in the first positioning groove (641), make the second positioning convex (48) movably connected in the second positioning groove (661), assemble the detection mechanism (6) and the connecting piece (4); Step two, when the mounting frame (1) is loose, the flat idler (2) and the inclined idler (3) move horizontally, which drives the rotation shaft (45) and the first positioning convex (47) to drive the first positioning cylinder (64) to move horizontally, so as to drive the translation detection frame (62) to slide in the detection outer frame (61), drive the pointer (68) to slide, cooperate with the observation detection groove (681), can automatically and intuitively detect that the flat idler (2) and the inclined idler (3) move horizontally, which is convenient for subsequent adjustment of the flat idler (2) and the inclined idler (3), and prevents the belt from deviating; When the positioning nut (461) is loose, the inclined idler (3) rotates vertically, which drives the second mounting seat (44) to rotate stably with the rotation shaft (45) as the axis, the positioning bolt (46) slides in the positioning sliding groove (412), so as to drive the second positioning cylinder (66) to slide in the angle detection frame (65), the second positioning cylinder (66) slides in the angle detection frame (65) and drives the detection convex (67) to slide in the detection slot (671), which can automatically and intuitively detect that the inclined idler (3) rotates vertically, which is convenient for subsequent adjustment of the inclined idler (3), and prevents the belt from deviating; Step three, when the detection of flat roller (2), inclined roller (3) horizontal loose movement, the bottom position of the stable card (63) will press the first touch switch (69), the first touch switch (69) control telescopic cylinder (73) stretch, drive protection pad (74) stretch, protection pad (74) and connecting frame (42) contact, and drive the whole connecting piece (4), mounting frame (1) horizontal movement, so as to drive the flat roller (2), inclined roller (3) horizontal movement, to the flat roller (2), inclined roller (3) horizontal direction in time to correct the deviation, prevent the belt from shifting; When the detection of flat roller (2), inclined roller (3) horizontal loose movement, the second positioning cylinder (66) will press the second touch switch (610), the second touch switch (610) control lifting cylinder (75) stretch, support table (76) up, inclined roller (3) on the arc groove (761), until the plurality of ball (77) and arc groove (761) contact, support table (76) continue to move up, drive inclined roller (3) rotation reset, to the inclined roller (3) vertical direction in time to correct the deviation, prevent the belt from shifting.
Citation Information
Patent Citations
Self-driving type conveyor belt deviation-correcting device
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