FFC for surface mounting electronic components
By punching holes in the FFC to place the fuse and soldering it to the conductor, the material cost and soldering issues in the connection between the FFC and the PCB board are solved, achieving the effect of simplifying the process and improving reliability.
Patent Information
- Application Number
- CN202311067221.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-08-23
- Publication Date
- 2026-01-13
- Estimated Expiration
- 2043-08-23
AI Technical Summary
In the existing technology, the connection between FFC flat cable and PCB board requires an adapter board, which increases material costs and is prone to problems such as cold solder joints, missing solder joints, insufficient solder joints and blown fuses.
Design a surface mount electronic component (FFC) that allows for the placement of fuses through punched holes, which are then directly soldered to conductors, simplifying the connection process and reducing the steps required for soldering PCB boards. The component is secured using mounting blocks and aluminum bars.
It reduces the material cost of PCB boards, avoids functional problems caused by poor soldering, missing solder joints, and blown fuses, and improves the convenience of installation and replacement.
Smart Images

Figure CN116867171B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of electronic device technology, specifically to an FFC (Surface Mount Device) for surface mount electronic components. Background Technology
[0002] Flexible Flat Cable (FFC) is a new type of data cable made of PET insulation material and extremely thin tinned flat copper wire, pressed together by a high-tech automated production line. It has the advantages of being flexible, easy to bend and fold, thin, small in size, easy to connect and disassemble, and easy to solve electromagnetic shielding (EMI).
[0003] Currently, in existing technologies, voltage and temperature signals in CCS are acquired via FFC flat cables. One end is soldered to the voltage and temperature sensing integrated component, and the other end is soldered to the PCB board. The FFC flat cable (connector pins) is then soldered to the other end of the PCB board and connected to the BMS to transmit voltage, temperature, and electrical signals. A fuse with a protective circuit is etched on the PCB board, providing protection. However, this method requires an additional PCB board, increasing the material cost. Furthermore, the fuse is prone to blowing out, potentially damaging the entire PCB. Additionally, the soldering process can lead to issues like cold solder joints, missing solder joints, or insufficient solder on the PCB board and FFC, potentially causing functional problems. Summary of the Invention
[0004] To address the shortcomings of existing technologies, this invention provides an FFC (Surface Mount Electronic Component) that can be used to mount electronic components. This solves the problems of needing to connect to a PCB board, which increases the material cost of the PCB board, and the easy occurrence of poor soldering, missing soldering, and insufficient soldering between the PCB board and the FFC, as well as the easy occurrence of fuse burnout leading to the burning out of the entire PCB.
[0005] To achieve the above objectives, the present invention provides the following technical solution: an FFC for surface mount electronic components, comprising a mounting plate, wherein evenly distributed mounting slots are provided through both sides of the top of the mounting plate, a PCB board is fixedly connected to the middle position of the rear end of the top of the mounting plate, mounting blocks are fixedly connected to one end of both sides of the mounting plate, and second FFC flat cables are fixedly connected to the middle positions of both sides of the top of the mounting plate, aluminum bars are fixedly connected inside the mounting slots, and limit posts are provided through the middle positions of both sides of the top of the aluminum bars, with the front ends of the limit posts penetrating... The aluminum bar is fixedly connected to the mounting slot and mounting plate. A nickel sheet is fixedly connected to the middle position of the top of the aluminum bar. A third connecting wire is fixedly connected to the outer wall of one side of the second FFC flat wire, and the front end of the third connecting wire is fixedly connected to the nickel sheet. A chip is fixedly connected to the middle position of the right side of the top rear end of the aluminum bar. A second connecting wire is fixedly connected to the outer wall of one side of the second FFC flat wire, and a voltage and temperature sensing integrated component is fixedly connected to the left side of the top rear end of one side of the aluminum bar. A second connecting gold finger is fixedly connected to one end of the second FFC flat wire.
[0006] Preferably, the mounting plate has through holes evenly distributed at the top center, and the PCB board has mounting holes at the top center of both rear ends.
[0007] Preferably, the front end of the second connecting wire corresponds to the position of the voltage and temperature sensing integrated component, and the second connecting wire is fixedly connected to the voltage and temperature sensing integrated component.
[0008] Preferably, a pressure plate is fixedly connected to the top of the PCB board, and the front ends of the second connecting gold fingers are fixedly connected to the PCB board.
[0009] Preferably, a first FFC flat wire is fixedly connected to the middle position of one side of the top of the PCB board. A gold finger terminal is provided at the front end of the first FFC flat wire. A terminal is provided on the outer wall of the gold finger terminal. A connector is provided on the outer wall of the terminal. A third connecting gold finger is fixedly connected to the other end of the first FFC flat wire, and the third connecting gold finger is fixedly connected to the PCB board.
[0010] Preferably, a first connecting wire is fixedly connected to one side of the two second FFC flat wires, and a uniformly distributed fuse is provided at the top middle position of each of the two second FFC flat wires, and the fuses are electrically connected to the voltage and temperature sensing integrated component respectively.
[0011] Preferably, the front end of each of the second connecting wires is fixedly connected to a first connecting gold finger, and the first connecting gold finger is electrically connected to the voltage and temperature sensing integrated component.
[0012] Preferably, the top two sides of the aluminum bar are provided with limiting holes, and the front ends of the limiting posts are provided with limiting holes and fixedly connected.
[0013] Working principle: First, during use, the voltage and temperature sensing integrated component is soldered to the first connecting gold finger in front of the second connecting wire fixed on one side of the second FFC flat wire. The other end is directly inserted into the terminal of the gold finger connector at the front end of the first FFC flat wire, and the terminal is inserted into the connector so that the mounting hole is connected to the BMS. The second FFC flat wire has a region punched and hollowed out on the wire body to place the fuse, which plays a protective role for this circuit.
[0014] This invention provides an FFC (Surface Mount Device) for surface mount electronic components. It offers the following advantages:
[0015] 1. This invention punches holes during the FFC molding process to create a hollow area for a fuse. The fuse is directly soldered to the FFC conductor, resulting in a simple structure that is easy to install and replace, reducing the risk of replacing the entire PCB due to a single fuse burning out.
[0016] 2. By placing a fuse, this invention solves the problem of needing to transfer a PCB for the protection of the FFC flat wire in the battery module, reducing the material cost of a PCB board. At the same time, by eliminating the need for a PCB board, the FFC flat wire is directly connected to the connector, reducing the need for soldering the FFC flat wire to a PCB board and saving labor costs.
[0017] 3. This invention reduces the PCB board soldering process in the second FFC flat line circuit, eliminating the risk of functional problems caused by soldering (cold soldering, missing soldering, insufficient soldering) between the PCB board and the second FFC flat line. Attached Figure Description
[0018] Figure 1 This is a top view of the present invention;
[0019] Figure 2 This is a schematic diagram of the third connecting gold finger of the present invention;
[0020] Figure 3 This is a schematic diagram of the connector of the present invention;
[0021] Figure 4 This is an exploded view of the present invention.
[0022] The components are as follows: 1. Mounting plate; 2. Limiting post; 3. First connecting wire; 4. Mounting hole; 5. Limiting hole; 6. First connecting gold finger; 7. Second connecting wire; 8. Chip; 9. Mounting slot; 10. Aluminum bar; 11. Fuse; 12. Voltage and temperature sensing integrated component; 13. PCB board; 14. First FFC flat wire; 15. Gold finger terminal; 16. Terminal; 17. Connector; 18. Through hole; 19. Pressure plate; 20. Second connecting gold finger; 21. Third connecting gold finger; 22. Second FFC flat wire; 23. Nickel sheet; 24. Third connecting wire; 25. Mounting block. Detailed Implementation
[0023] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0024] Example:
[0025] like Figure 1-4 As shown, this embodiment of the invention provides an FFC (Surface Mount Device) for surface mount electronic components, including a mounting plate 1. The mounting plate 1 has evenly distributed mounting grooves 9 extending through both sides of its top. A PCB board 13 is fixedly connected to the middle of the rear end of the top of the mounting plate 1. Mounting blocks 25 are fixedly connected to one end of both sides of the mounting plate 1, and the mounting blocks 25 are used to mount the mounting plate 1 onto a battery module. Second FFC flat cables 22 are fixedly connected to the middle of both sides of the top of the mounting plate 1. An aluminum bar 10 is fixedly connected inside the mounting grooves 9. Limiting posts 2 extend through the middle of both sides of the top of the aluminum bar 10, and the limiting posts 2 are used to fix the aluminum bar 10 and the mounting plate 1. The front end passes through the mounting slot 9 and the mounting plate 1 and is fixedly connected. The mounting slot 9 is used to install the aluminum bar 10. Nickel sheets 23 are fixedly connected to the middle position of the top of the aluminum bar 10. A third connecting wire 24 is evenly distributed and fixedly connected to the outer wall of one side of the second FFC flat wire 22. The front end of the third connecting wire 24 is fixedly connected to the nickel sheet 23. A chip 8 is fixedly connected to the middle position of the right side of the top rear end of the aluminum bar 10. A second connecting wire 7 is evenly distributed and fixedly connected to the outer wall of one side of the second FFC flat wire 22. A voltage and temperature sensing integrated component 12 is fixedly connected to the left side of the top rear end of one side of the aluminum bar 10. A second connecting gold finger 20 is fixedly connected to one end of the second FFC flat wire 22.
[0026] The mounting plate 1 has through holes 18 evenly distributed at the top center, and the PCB board 13 has mounting holes 4 at the top center of both rear ends.
[0027] The front end of the second connecting wire 7 corresponds to the position of the voltage and temperature sensing integrated component 12, and the second connecting wire 7 is fixedly connected to the voltage and temperature sensing integrated component 12.
[0028] A pressure plate 19 is fixedly connected to the top of the PCB board 13, and the front end of the second connecting gold finger 20 is fixedly connected to the PCB board 13.
[0029] A first FFC flat cable 14 is fixedly connected to the middle position of one side of the top of the PCB board 13. A gold finger terminal 15 is provided at the front end of the first FFC flat cable 14. A terminal 16 is provided on the outer wall of the gold finger terminal 15. A connector 17 is provided on the outer wall of the terminal 16. A third connecting gold finger 21 is fixedly connected to the other end of the first FFC flat cable 14, and the third connecting gold finger 21 is fixedly connected to the PCB board 13.
[0030] Two second FFC flat wires 22 are fixedly connected to a first connecting wire 3 on one side of each other. The first connecting wire 3 is used to connect the two second FFC flat wires 22. Both second FFC flat wires 22 are provided with uniformly distributed fuses 11 at the top middle position. The fuses 11 are electrically connected to the voltage and temperature sensing integrated component 12. When in use, the fuses 11 can protect a single second FFC flat wire 22, so as to prevent the PCB board from being damaged due to the fuse 11 burning out.
[0031] The front end of each of the second connecting wires 7 is fixedly connected to a first connecting gold finger 6, and the first connecting gold finger 6 is electrically connected to the voltage and temperature sensing integrated component 12.
[0032] Limiting holes 5 are provided through the middle of both sides of the top of the aluminum bar 10, and the front ends of the limiting posts 2 are all through the limiting holes 5 and fixedly connected.
[0033] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A surface mountable electronic component FFC comprising a mounting plate (1), characterized in that: The top of the mounting plate (1) is provided with uniformly distributed mounting slots (9) on both sides, the top rear end of the mounting plate (1) is fixedly connected with a PCB board (13), both sides of the mounting plate (1) are fixedly connected with mounting blocks (25) at one end position, both sides of the top of the mounting plate (1) are fixedly connected with second FFC flat wires (22) at a position away from the middle, the inside of the mounting slot (9) is fixedly connected with an aluminum bar (10), the top of both sides of the aluminum bar (10) is provided with a limiting column (2) at a position away from the middle, and the front end of the limiting column (2) penetrates the mounting slot (9) and the mounting plate (1) and is fixedly connected, the top of both sides of the aluminum bar (10) is fixedly connected with a nickel sheet (23) at a position away from the middle, one side of the second FFC flat wire (22) is fixedly connected with uniformly distributed third connecting wires (24) on the outer wall, and the front end of the third connecting wire (24) is fixedly connected with the nickel sheet (23), the top rear end of the aluminum bar (10) is fixedly connected with a chip (8) at a position away from the middle on the right side, the other side of the second FFC flat wire (22) is fixedly connected with uniformly distributed second connecting wires (7) on the outer wall, the top rear end of one side of the aluminum bar (10) is fixedly connected with a voltage temperature sensing integrated component (12) on the left side, and one end of the second FFC flat wire (22) is fixedly connected with a second connecting gold finger (20). The front end of the second connecting wire (7) corresponds to the position of the voltage temperature sensing integrated component (12), and the second connecting wire (7) is fixedly connected with the voltage temperature sensing integrated component (12); The first connecting wire (3) is fixedly connected to the adjacent side of the two second FFC flat wires (22), and the top of the two second FFC flat wires (22) is provided with uniformly distributed fuses (11) at a position away from the middle, and the fuses (11) are respectively electrically connected with the voltage temperature sensing integrated component (12); The front end of the second connecting wire (7) is fixedly connected with a first connecting gold finger (6), and the first connecting gold finger (6) is electrically connected with the voltage temperature sensing integrated component (12) respectively. The top of both sides of the aluminum bar (10) is provided with a limiting hole (5) at a position away from the middle, and the front end of the limiting column (2) penetrates the limiting hole (5) and is fixedly connected.
2. The FFC of claim 1, wherein: The top of the mounting plate (1) is provided with uniformly distributed through holes (18) at a position away from the middle, and the top of both sides of the PCB board (13) is provided with mounting holes (4) at a position away from the middle.
3. The FFC of claim 1, wherein: The top of the PCB board (13) is fixedly connected with a pressing plate (19), and the front end of the second connecting gold finger (20) is fixedly connected with the PCB board (13).
4. The FFC of claim 1, wherein: The top side of the PCB board (13) is fixedly connected with a first FFC flat wire (14), the front end of the first FFC flat wire (14) is provided with a gold finger terminal (15), the outer wall of the gold finger terminal (15) is provided with a terminal (16), the outer wall of the terminal (16) is provided with a connector (17), the other end of the first FFC flat wire (14) is fixedly connected with a third connecting gold finger (21), and the third connecting gold finger (21) is fixedly connected with the PCB board (13).
Citation Information
Patent Citations
New energy battery pack acquisition line
CN219513301U
Battery module acquisition assembly of FFC structure
CN219534799U
FFC (flexible flat cable) capable of being surface-mounted with electronic components
CN221409242U