An al-plastic film production device with double-sided coating function and a production method thereof

By designing slots, guide grooves, and roller structures, the aluminum foil roll can be quickly installed. Combined with the cleaning and heating of the dust brush and hot air roller, the problem of low double-sided coating efficiency in aluminum-plastic film production equipment is solved, and the production efficiency and drying speed of the coating liquid are improved.

CN116871128BActive Publication Date: 2026-01-13JIANGSU GUTIAN NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202310669969.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-06-07
Publication Date
2026-01-13
Estimated Expiration
2043-06-07

AI Technical Summary

Technical Problem

Existing aluminum-plastic film production equipment is inefficient and slow in the double-sided coating process, which affects the production schedule.

Method used

Design an aluminum-plastic film production equipment with double-sided coating function. The equipment adopts a card slot, guide slot and card wheel structure to realize the rapid feeding and installation of aluminum foil rolls. The surface is cleaned and heated by the combination of dust brush cloth and hot air roller. The heating chamber is used to accelerate the drying of coating liquid.

Benefits of technology

It improves the coating efficiency of aluminum foil, simplifies the installation process, reduces the number of parts, saves costs, and speeds up the drying of the coating solution.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The application discloses a production device and method of an aluminum-plastic film with double-sided coating functions, and relates to the technical field of aluminum-plastic film production. The production device comprises a base plate and a platform. A feeding plate is installed on the base plate, and an aluminum foil roll is placed on the feeding plate. A release motor is installed on one side of the feeding plate and is connected with a roll shaft of the aluminum foil roll. The aluminum foil enters from one end of an oven and flows out from the other end. The platform is installed above the base plate through a supporting leg. An oven is installed above the platform. The oven is internally divided into a coating bin and a heating bin. The heating bin heats the aluminum foil after coating, accelerates the drying of the coating liquid on the surface of the aluminum foil, and accelerates the coating efficiency of the aluminum foil.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of aluminum-plastic film production, in particular to an aluminum-plastic film production equipment with double-sided coating function and a production method thereof. BACKGROUND

[0002] Aluminum-plastic film products have excellent flexibility, and also have many superior properties such as oxygen barrier, moisture resistance, light shielding, and anti-static. As electronic product-related lithium batteries, they are widely used in various small digital products due to their high energy density and excellent high and low temperature environment adaptability. With the continuous increase of electronic product types, the production requirements for lithium batteries are becoming higher and higher, and the packaging of lithium batteries is gradually replaced from aluminum shells and hard steel shells to soft aluminum-plastic films.

[0003] In the production process of battery aluminum-plastic film, a layer of special functional paste needs to be coated on the surface of the coiled base material aluminum foil to ensure that the surface is flat, smooth, evenly coated, and has good adhesion, and after drying, it does not fall off, does not drop, has no dust accumulation and no bubbles. The conventional method is to coat both sides separately, and to coat twice on the same equipment, which has low overall production efficiency and slow production speed, and the product turnover period is too large, which seriously affects the production progress. SUMMARY

[0004] The purpose of the present application is to provide an aluminum-plastic film production equipment with double-sided coating function and a production method thereof to solve the problems raised in the background.

[0005] In order to solve the above technical problems, the present application provides the following technical scheme: an aluminum-plastic film production equipment with double-sided coating function, the production equipment comprises a bottom plate, an oven, a supporting frame is installed above the bottom plate, an upper plate is rotatably installed above the supporting frame, a platform is installed below the oven, one end of the platform is installed on the bottom plate through a supporting leg, two blocking plates are arranged inside the oven, the blocking plates divide the internal space of the oven into a coating bin and a heating bin, an aluminum foil roll is placed on the upper plate, the aluminum foil passes through the coating bin and the heating bin in sequence, two coating rollers are arranged in the coating bin, a heating roller is arranged in the heating bin, two discharge rollers are installed at one end of the oven, and the discharge rollers convey the aluminum foil.

[0006] The feeding plate comprises a sleeve and two inner plates installed in the sleeve, both ends of the inner plate and the sleeve are provided with clamping grooves, the two clamping grooves are parallel to each other and the opening directions are opposite, a small clamping wheel and a large clamping wheel are installed between the two inner plates, the small clamping wheel and the large clamping wheel are located on the two sides of the clamping groove respectively, the inner plate is provided with a guide groove corresponding to the positions of the small clamping wheel and the large clamping wheel, the rotation shafts of the small clamping wheel and the large clamping wheel are located in the guide groove, the inner plate is provided with a spring, one end of the spring is connected with the small clamping wheel and the large clamping wheel, and an included angle exists between the guide groove and the clamping groove. When installing the aluminum foil roll, the roll shaft of the aluminum foil roll is put into the upward clamping groove (at this time, the guide groove is inclined downward), the roll shaft extrudes the small clamping wheel and the large clamping wheel, the small clamping wheel and the large clamping wheel are extruded into the guide groove, after the roll shaft passes the small clamping wheel and the large clamping wheel, the small clamping wheel and the large clamping wheel are reset under the support of the spring and are located obliquely above the roll shaft respectively and are tangent to the roll shaft, with the rotation of the feeding plate, the opening of the clamping groove in which the aluminum foil roll is installed faces downward (at this time, the guide groove is inclined upward), the small clamping wheel and the large clamping wheel are located below the roll shaft, the roll shaft generates an oblique downward force on the small clamping wheel and the large clamping wheel, the small clamping wheel and the large clamping wheel apply the force on the guide groove through the rotation shafts, since the guide groove is inclined upward at this time, the small clamping wheel and the large clamping wheel cannot move upward along the guide groove, but can only support the roll shaft at the bottom of the guide groove, thereby limiting the aluminum foil roll from sliding out of the clamping groove. Through the arrangement of the clamping groove, the guide groove and the small and large clamping wheels, the quick feeding and convenient installation of the aluminum foil roll are realized, the installation structure of the aluminum foil roll is simplified, the installation efficiency is improved, the number of parts required for installing and fixing the roll shaft is reduced, and the cost is saved.

[0007] The guide groove comprises a receiving groove and a clamping roller groove, an included angle exists between the receiving groove and the clamping groove, the clamping roller groove is parallel to the clamping groove, the receiving groove and the clamping roller groove are communicated, and an included angle exists between the center line of the spring and the center line of the receiving groove. The center line of the spring points to the center of the clamping roller groove. When the aluminum foil roll is installed, the roll shaft contacts the small clamping wheel and the large clamping wheel first, the small clamping wheel and the large clamping wheel are extruded downward, the small clamping wheel and the large clamping wheel move out of the clamping roller groove first, then the small clamping wheel and the large clamping wheel continue to move along the receiving groove and avoid the space for the movement of the roll shaft, after the roll shaft passes, the small clamping wheel and the large clamping wheel move under the support of the spring and are moved to the position of the clamping roller groove again. After the feeding plate rotates 180°, the roll shaft generates a force on the small clamping wheel and the large clamping wheel, at this time, the small clamping wheel and the large clamping wheel apply the force on the clamping roller groove through the rotation shafts, since the clamping roller groove is in a vertical state, the small clamping wheel and the large clamping wheel will not move into the receiving groove under the extrusion of the roll shaft, therefore, the small clamping wheel and the large clamping wheel can stably support the roll shaft. When it is needed to take out the empty roll shaft from the clamping groove, the roll shaft can be pulled out from one side of the feeding plate, or the small clamping wheel or the large clamping wheel can be pressed first and then the roll shaft is taken out of the clamping groove.

[0008] One side of the inner plate is rotatably installed with a top rod, an output end of the top rod is installed with a bearing, a part of an outer ring of the bearing is located in a guide groove, a rotating shaft is connected with an inner ring of the bearing, and the spring is installed outside the top rod. The top rod is a telescopic rod, and the top rod is used for supporting the spring.

[0009] A motor support is arranged on one side of the support frame on the bottom plate, a flat plate is installed at an upper end of the motor support, a release motor and an avoiding cylinder are installed at one end of the flat plate, the avoiding cylinder is connected with the release motor, a shaft sleeve is installed at an output end of the release motor, a pressure detector is arranged between the shaft sleeve and the output end of the release motor, an embedding entrance is arranged on the shaft sleeve, a side plate is arranged on one side of the release motor on the flat plate, a connecting plate is rotatably installed on one side of the release motor close to an output shaft of the shaft sleeve, a ratchet plate is installed at one end of the connecting plate through a pin shaft and a torsion spring, a positioning groove is arranged on one side of the shaft sleeve, and the ratchet plate is located in the positioning groove.

[0010] One end of the roller shaft of the aluminum foil roll is triangular, and the inside space of the shaft sleeve is triangular. The release motor and the avoiding cylinder are installed on the flat plate, the triangular end of the shaft sleeve is clamped with the triangular end of the roller shaft, the aluminum foil roll is installed on the feeding plate, after the feeding plate rotates by 180 degrees, the triangular end of the roller shaft is clamped with the shaft sleeve, then the roller shaft drives the aluminum foil roll to rotate and releases the aluminum foil through the rotation output of the release motor. In the release process, the ratchet plate is extruded by the shaft sleeve, so that the ratchet plate rotates around the pin shaft and avoids the rotation space of the shaft sleeve. When the aluminum foil is released, the release motor is reversed, so that the ratchet plate enters the positioning groove again. When the pressure value detected by the pressure detector reaches the internal setting value of the control system, the release motor stops rotating, the avoiding cylinder pulls the release motor backward, so that the roller shaft and the shaft sleeve are separated. Then, the feeding plate rotates by 180 degrees, and the new aluminum foil roll rotates to the height of the release motor again. In this process, the avoiding cylinder pushes the release motor back to the original position again, so that the new roller shaft is clamped with the shaft sleeve. The arrangement of the ratchet plate and the positioning groove facilitates the positioning of the embedding entrance direction of the shaft sleeve, realizes the rapid butt joint of the shaft sleeve and the roller shaft, and reduces the time wasted by the connection of the release motor and the roller shaft.

[0011] Two dust brushing rollers and two coating rollers are arranged inside the coating bin, the coating rollers are located on one side of the dust brushing rollers, the dust brushing roller comprises a bottom shell and a dust brushing cloth, the bottom shell is horizontally penetrated with a through groove, the dust brushing cloth passes through the through groove and is connected at both ends, a scraper is obliquely arranged in front of the dust brushing cloth in the movement direction inside the bottom shell, an "L"-shaped cover plate is arranged at one end of the scraper close to the dust brushing cloth, a dust exhaust pipe is arranged on the side end face of the cover plate away from the dust brushing cloth, and the dust exhaust pipe penetrates the dust brushing roller and is connected with an external dust removal system.

[0012] The inside of the bottom shell is provided with a hot air roller on the inside of the dust cloth, one end of the hot air roller penetrates the bottom shell and the coating bin, one end of the hot air roller outside the coating bin is connected with a driving motor through a gear, the outside of the hot air roller is provided with a sawtooth groove, the inside end face of the dust cloth is protruding, the protrusion is located in the sawtooth groove, and the hot air roller is connected with the heat supply system in a dynamic sealing manner. The bottom shell supports the dust cloth, the dust cloth is driven by the hot air roller, the driving motor drives the hot air roller to rotate, the hot air roller drives the dust cloth to move through the friction force between the sawtoeth groove and the protrusion, the dust cloth moves on the outside of the aluminum foil and cleans the dust on the surface of the aluminum foil, the moving direction of the dust cloth is opposite to the moving direction of the aluminum foil, and the two dust cloths cooperate with each other to clean the surface of the aluminum foil, thereby improving the coating effect of the coating liquid. In the process of moving the dust cloth, the hot air roller injects hot air into the bottom shell, the continuously accumulated hot air passes through the dust cloth and moves to the outside of the dust cloth, the hot air heats the bottom shell wrapped by the dust cloth and the dust cloth, and the heat accelerates the separation of the dust on the surface of the aluminum foil. Meanwhile, when the hot air passes through the dust cloth, the hot air washes the dust cloth and the dust on the surface of the dust cloth, part of the dust leaves the surface of the dust cloth, and the remaining dust is scraped by the scraper and enters the inside of the cover plate. The dust removal system extracts the air inside the bottom shell through the dust removal pipe, the hot air carrying the dust in the air enters the dust removal pipe, the air inside the bottom shell is cleaned, and the dust scraped by the scraper is also cleaned. After the dust cloth is heated by the hot air, the dust cloth heats the aluminum foil, which can accelerate the drying speed of the coating liquid on the surface of the aluminum foil.

[0013] Two said blocking plates are provided with an air inlet, the air inlet is connected with a heat supply system pipeline, a air supply plate is arranged in the heating bin, a bellows is mounted on one side of the air supply plate, and a plurality of air outlets are mounted on the other side of the air supply plate, the air outlets are connected with the bellows in a pipeline manner, a hot roller is arranged on one side of the air outlet in the heating bin, the longitudinal section of the hot roller is trapezoidal, a heating rod is arranged in the hot roller, a wave-shaped air dispersion plate is arranged between two adjacent hot rollers, and the air dispersion plate faces the air outlet. The hot roller heats the air inside the heating bin, and the trapezoidal arrangement increases the heat dissipation area. The bellows sends a breeze between the two hot rollers through the air outlet, the breeze is heated by the hot roller and blown on the surface of the coated aluminum foil, thereby accelerating the drying of the coating liquid on the surface of the aluminum foil, accelerating the drying speed, and improving the coating efficiency of the surface of the aluminum foil. The air dispersion plate disperses the breeze through the air holes.

[0014] A production method of an aluminum-plastic film with double-sided coating function, comprising the following specific steps:

[0015] S1, releasing an aluminum foil;

[0016] S2, double-sided cleaning of the surface of the aluminum foil;

[0017] S3, double-sided coating of the aluminum foil;

[0018] S4, heating and drying the coated aluminum foil;

[0019] S5, winding the aluminum foil.

[0020] Step S2 comprises the following specific steps:

[0021] S201, dusting the surface of the aluminum foil with the dusting cloth;

[0022] S202, heating the aluminum foil while dusting with the dusting cloth.

[0023] Compared with the prior art, the beneficial effects achieved by the present application are:

[0024] 1. The aluminum foil roll is placed on the feeding plate, one side of the feeding plate is provided with a release motor connected with the roll shaft of the aluminum foil roll, the aluminum foil enters from one end of the oven and flows out from the other end, the oven is divided into a coating bin and a heating bin, the heating bin heats the coated aluminum foil to accelerate the drying of the coating liquid on the surface of the aluminum foil, and the aluminum foil is coated on both sides in the coating bin to accelerate the coating efficiency of the aluminum foil.

[0025] 2. Through the setting of the clamping groove, the guide groove and the large and small clamping wheels, the quick feeding and convenient installation of the aluminum foil roll are realized, the installation structure of the aluminum foil roll is simplified, the installation efficiency is improved, and the number of parts required for installation and fixation of the roll shaft is also reduced, thereby saving the cost.

[0026] 3. The movement direction of the dusting cloth is opposite to the movement direction of the aluminum foil, the two dusting cloths cooperate with each other to clean the surface of the aluminum foil, and the coating effect of the coating liquid is improved. In the process of movement of the dusting cloth, the hot air roller pours hot air into the bottom shell, the continuously accumulated hot air passes through the dusting cloth, the dusting cloth is heated by the hot air, and the dusting cloth is heated to the aluminum foil, which can accelerate the drying speed of the coating liquid on the surface of the aluminum foil. BRIEF DESCRIPTION OF DRAWINGS

[0027] The accompanying drawings are used to provide a further understanding of the present application, and constitute a part of the specification, together with the embodiments of the present application, to explain the present application, and do not constitute a limitation on the present application. In the drawings:

[0028] Figure 1 is the right view of the overall structure of the present application;

[0029] Figure 2 is the right view of the internal half of the oven of the present application;

[0030] Figure 3 is the right view of the dusting roller of the present application;

[0031] Figure 4 is a schematic view of the feeding plate structure of the present application;

[0032] Figure 5 is the schematic view of the internal part of the loading plate of the present application;

[0033] Figure 6 is the partial enlarged view of the guide slot of the present application;

[0034] Figure 7 is the left view of the sleeve of the release motor connecting shaft of the present application.

[0035] in the figure:

[0036] 1, aluminum foil roll; 101, roll shaft; 102, aluminum foil;

[0037] 2, bottom plate; 201, support frame; 202, release motor; 203, side plate; 204, shaft sleeve; 205, connecting plate; 206, ratchet plate;

[0038] 3, loading plate; 301, small clamping wheel; 302, large clamping wheel; 303, plate sleeve; 304, inner plate; 305, top rod; 306, bearing; 307, guide slot; 3071, storage slot; 3072, clamping roller slot;

[0039] 4, oven; 401, dust brushing roller; 4011, bottom shell; 4012, scraper; 4013, cover plate; 4014, dust brushing cloth; 4015, hot air roller; 402, coating roller; 403, air bellow; 404, air outlet; 405, hot roller; 406, air diffuser plate; 407, wind screen plate;

[0040] 5, discharging roller;

[0041] 6, air suction port. DETAILED DESCRIPTION

[0042] The technical solutions in the embodiments of the present application will be described clearly and completely below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the present application.

[0043] Please refer to Figures 1-7The application provides a technical scheme: an aluminum-plastic film production equipment with double-sided coating function, which comprises a bottom plate 2 and an oven 4, a supporting frame 201 is arranged above the bottom plate 2, a rotary hydraulic cylinder is arranged on the upper side of the supporting frame 201, an upper plate 3 is arranged on the output end of the rotary hydraulic cylinder, a platform is arranged below the oven 4, one end of the platform is arranged on the bottom plate 2 through a supporting leg, two blocking plates are arranged in the oven 4, the blocking plates divide the internal space of the oven 4 into a coating bin and a heating bin, an aluminum foil roll 1 is arranged on the upper plate 3, the aluminum foil 102 sequentially passes through the coating bin and the heating bin, two coating rollers 402 are arranged in the coating bin, a heating roller 405 is arranged in the heating bin, two discharge rollers 5 are arranged at one end of the oven 4, and the discharge rollers 5 are used for conveying the aluminum foil 102.

[0044] The upper plate 3 comprises a plate sleeve 303 and two inner plates 304 arranged in the plate sleeve 303, the two ends of the inner plates 304 and the plate sleeve 303 are provided with clamping grooves, the two clamping grooves are parallel to each other and have opposite opening directions, a small clamping wheel 301 and a large clamping wheel 302 are arranged between the two inner plates 304, the small clamping wheel 301 and the large clamping wheel 302 are located on the two sides of the clamping grooves, the inner plates 304 are provided with guide grooves 307 at positions corresponding to the small clamping wheel 301 and the large clamping wheel 302, the rotating shafts of the small clamping wheel 301 and the large clamping wheel 302 are located in the guide grooves 307, a top rod 305 is rotatably arranged on one side of the inner plate 304, a bearing 306 is arranged on the output end of the top rod 305, part of the outer ring of the bearing 306 is located in the guide groove 307, the rotating shaft is connected with the inner ring of the bearing 306, a spring is arranged outside the top rod 305, one end of the spring is connected with the small clamping wheel 301 and the large clamping wheel 302, and an included angle exists between the guide groove 307 and the clamping groove.

[0045] The guide groove 307 comprises a receiving groove 3071 and a clamping roller groove 3072, an included angle exists between the receiving groove 3071 and the clamping groove, the clamping roller groove 3072 is parallel to the clamping groove, the receiving groove 3071 and the clamping roller groove 3072 are communicated, an included angle exists between the center line of the spring and the center line of the receiving groove 3071, and the center line of the spring points to the center of the clamping roller groove 3072.

[0046] A motor support is arranged on one side of the supporting frame 201 of the bottom plate 2, a flat plate is arranged at the upper end of the motor support, a release motor 202 and an avoidance cylinder are arranged at one end of the flat plate, the avoidance cylinder is connected with the release motor 202, a shaft sleeve 204 is arranged on the output end of the release motor 202, a pressure detector is arranged between the shaft sleeve 204 and the output end of the release motor 202, an embedding entrance is arranged on the shaft sleeve 204, a side plate 203 is arranged on one side of the release motor 202 of the flat plate, a connecting plate 205 is rotatably arranged on one side of the release motor 202 of the side plate 203, a ratchet plate 206 is arranged at one end of the connecting plate 205 through a pin shaft and a torsional spring, a positioning groove is arranged on one side of the embedding entrance of the shaft sleeve 204, and the ratchet plate 206 is located in the positioning groove.

[0047] The roll shaft 101 of the aluminum foil roll 1 is triangular at one end, and the inner space of the shaft sleeve 204 is triangular.

[0048] The coating bin is internally provided with two dust brushing rollers 401 and two coating rollers 402. The coating rollers 402 are located at one side of the dust brushing rollers 401. The dust brushing rollers 401 comprise a bottom shell 4011 and a dust brushing cloth 4014. The bottom shell 4011 is horizontally provided with a through slot. The dust brushing cloth 4014 passes through the through slot and is connected at both ends. A scraper 4012 is obliquely arranged in front of the dust brushing cloth 4014 in the movement direction of the dust brushing cloth 4014 in the bottom shell 4011. An L-shaped cover plate 4013 is arranged at one end of the scraper 4012 close to the dust brushing cloth 4014. A dust exhaust pipe is arranged on the side end face of the cover plate 4013 away from the dust brushing cloth 4014. The dust exhaust pipe penetrates the dust brushing roller 401 and is connected to an external dust removal system.

[0049] A hot air roller 4015 is arranged inside the bottom shell 4011 at the inner side of the dust brushing cloth 4014. One end of the hot air roller 4015 penetrates the bottom shell 4011 and the coating bin. One end of the hot air roller 4015 located at the outer side of the coating bin is connected to a driving motor through a gear. The outer side of the hot air roller 4015 is provided with a sawtooth groove. The inner side end face of the dust brushing cloth 4014 is protruding. The protrusion is located in the sawtooth groove. The hot air roller 4015 is sealingly connected to a heat supply system.

[0050] An air suction port 6 is arranged between the two blocking plates. The air suction port 6 is connected to a pipeline of the heat supply system. The heat supply system draws hot air in the heating bin through the air suction port 6 and then sends the hot air into the hot air roller 4015.

[0051] A air supply plate is arranged in the heating bin. A bellows 403 is mounted on one side of the air supply plate. A plurality of air inlets 404 are mounted on the other side of the air supply plate. The air inlets 404 are connected to the bellows 403 in a pipeline manner. A hot roller 405 is arranged at one side of the air inlets 404 in the heating bin. The longitudinal section of the hot roller 405 is trapezoidal. A heating rod is arranged in the hot roller 405. A wave-shaped air dispersion plate 406 is arranged between two adjacent hot rollers 405. The air dispersion plate 406 faces the air inlets 404. The air dispersion plate 406 disperses the breeze through air holes. A wind blocking net plate 407 is arranged at one side of the hot roller 405 in the heating bin.

[0052] An aluminum-plastic film production method with double-sided coating function comprises the following specific steps:

[0053] S1, releasing an aluminum foil 102;

[0054] S2, cleaning the surface of the aluminum foil 102 on both sides;

[0055] S3, coating the aluminum foil 102 on both sides;

[0056] S4, heating and drying the coated aluminum foil 102.

[0057] S5, winding the aluminum foil 102.

[0058] The step S2 comprises the following specific steps:

[0059] S201, the dust cloth 4014 is used to clean the surface of the aluminum foil 102;

[0060] S202, the dust cloth 4014 is used to heat the aluminum foil 102 while cleaning.

[0061] The working principle of the present application is as follows:

[0062] When the aluminum foil roll 1 is installed, the roll shaft 101 of the aluminum foil roll 1 is put into the upward clamping groove (at this time, the guide groove 307 is inclined downward), when the roll shaft 101 contacts the small clamping wheel 301 and the large clamping wheel 302, the small clamping wheel 301 and the large clamping wheel 302 are first pressed downward, and the small clamping wheel 301 and the large clamping wheel 302 are first moved out of the clamping roller groove 3072, then the small clamping wheel 301 and the large clamping wheel 302 continue to move along the storage groove 3071 to avoid the space for the movement of the roll shaft 101, and after the roll shaft 101 passes, the small clamping wheel 301 and the large clamping wheel 302 move under the support of the spring and move to the position of the clamping roller groove 3072 again.

[0063] The rotating hydraulic cylinder drives the feeding plate 3 to rotate 180°, after the feeding plate 3 rotates 180°, the roll shaft 101 generates a force on the small clamping wheel 301 and the large clamping wheel 302, at this time, the small clamping wheel 301 and the large clamping wheel 302 apply the force to the clamping roller groove 3072 through the rotating shaft, since the clamping roller groove 3072 is in a vertical state, the small clamping wheel 301 and the large clamping wheel 302 will not move into the storage groove 3071 under the extrusion of the roll shaft 101, therefore, the small clamping wheel 301 and the large clamping wheel 302 can stably support the roll shaft 101. When it is needed to take out the empty roll shaft 101 from the clamping groove, the roll shaft 101 can be pulled out from one side of the feeding plate 3, or the small clamping wheel 301 or the large clamping wheel 302 can be pressed first, and then the roll shaft 101 is taken out of the clamping groove.

[0064] After the feeding plate 3 rotates 180°, the triangular end of the roller shaft 101 is clamped with the shaft sleeve 204, and then the roller shaft 101 drives the aluminum foil roll 1 to rotate and release the aluminum foil 102 by releasing the rotation output of the release motor 202. During the release process, the ratchet plate 206 is pressed by the shaft sleeve 204, so that the ratchet plate 206 rotates around the pin shaft and avoids the rotation space of the shaft sleeve 204. When the release of the aluminum foil 102 is completed, the release motor 202 is reversed to make the ratchet plate 206 enter the positioning groove again. When the pressure value detected by the pressure detector reaches the internal setting value of the control system, the release motor 202 stops rotating, the avoidance cylinder pulls the release motor 202 backward to separate the roller shaft 101 from the shaft sleeve 204, and then the feeding plate 3 rotates 180°. The new aluminum foil roll 1 rotates to the height of the release motor 202 again. In this process, the avoidance cylinder pushes the release motor 202 back to the original position again, so that the new roller shaft 101 is clamped with the shaft sleeve 204.

[0065] The aluminum foil 102 enters the coating bin for coating, and then passes through the heating bin for drying, and finally flows out between the two discharge rollers 5 and is wound on the winding roller.

[0066] The dust brush 4014 is driven by the hot air roller 4015, and the driving motor drives the hot air roller 4015 to rotate. The hot air roller 4015 drives the dust brush 4014 to move through the friction force between the sawtooth groove and the protrusion. The dust brush 4014 moves on the outside of the aluminum foil 102 and cleans the dust on the surface of the aluminum foil. The movement direction of the dust brush 4014 is opposite to the movement direction of the aluminum foil 102, and the two dust brushes 4014 cooperate with each other to clean the surface of the aluminum foil 102.

[0067] In the process of movement of the dust brush 4014, the hot air roller 4015 injects hot air into the bottom shell 4011. The accumulated hot air passes through the dust brush 4014 and moves to the outside of the dust brush 4014. After the dust brush 4014 is heated by the hot air, the dust brush 4014 heats the aluminum foil 102 while removing the dust on the aluminum foil 102, which can accelerate the drying speed of the coating liquid on the surface of the aluminum foil 102.

[0068] The hot air heats the bottom shell 4011 and the dust brush 4014 wrapped by the dust brush 4014. The heat accelerates the separation of dust on the surface of the aluminum foil 102. At the same time, when the hot air passes through the dust brush 4014, the hot air washes the dust brush 4014 and the dust on the surface of the dust brush 4014. Part of the dust leaves the surface of the dust brush 4014, and the remaining dust is scraped by the scraper 4012 and enters the inside of the cover plate 4013. The dust removal system extracts the air inside the bottom shell 4011 through the dust removal pipe. The hot air carrying the dust in the air enters the dust removal pipe to clean the air inside the bottom shell 4011 and the dust scraped by the scraper 4012.

[0069] The hot roller 405 heats the air inside the heating bin, and through the trapezoidal arrangement, the heat dissipation area is increased. The bellows 403 transports the breeze between the two hot rollers 405 through the air port 404. The size of the air volume will not cause damage to the aluminum foil. The wind screen 407 divides and blocks the breeze. The breeze is heated by the hot roller 405 and blown on the surface of the coated aluminum foil 102, which accelerates the drying of the coating liquid on the surface of the aluminum foil 102, speeds up the drying speed, and improves the coating efficiency of the surface of the aluminum foil 102.

[0070] It should be noted that the relational terms herein such as first and second and the like are used solely to distinguish one entity or action from another, without necessarily requiring or implying any actual relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.

[0071] Finally, it should be noted that the above only describes the preferred embodiments of the present application and is not intended to limit the present application. Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent replacements to some technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. An aluminum-plastic film production equipment with double-sided coating function, characterized in that: The production equipment includes a base plate (2) and an oven (4). A support frame (201) is installed above the base plate (2). A feeding plate (3) is rotatably installed above the support frame (201). A platform is installed below the oven (4). One end of the platform is installed on the base plate (2) via a support leg. Two baffles are provided inside the oven (4). The baffles divide the internal space of the oven (4) into a coating chamber and a heating chamber. An aluminum-plastic film roller (1) is placed on the feeding plate (3). The aluminum-plastic film (102) passes through the coating chamber and the heating chamber in sequence. Two coating rollers (402) are provided in the coating chamber. A heating roller (405) is provided in the heating chamber. Two discharge rollers (5) are installed at one end of the oven (4). The discharge rollers (5) convey the aluminum-plastic film (102). The feeding plate (3) includes a plate sleeve (303) and two inner plates (304) installed inside the plate sleeve (303). Both ends of the inner plates (304) and the plate sleeve (303) are provided with slots. The two slots are parallel to each other and have opposite opening directions. A small chuck (301) and a large chuck (302) are installed between the two inner plates (304). The small chuck (301) and the large chuck (302) are located on both sides of the slots. The inner plates (304) are provided with guide grooves (307) corresponding to the positions of the small chuck (301) and the large chuck (302). The rotating shafts of the small chuck (301) and the large chuck (302) are located in the guide grooves (307). A spring is provided on the inner plates (304). One end of the spring is connected to the small chuck (301) and the large chuck (302). There is an angle between the guide grooves (307) and the slots. The guide groove (307) includes a receiving groove (3071) and a roller groove (3072). There is an angle between the receiving groove (3071) and the roller groove. The roller groove (3072) is parallel to the roller groove. The receiving groove (3071) and the roller groove (3072) are connected. The center line of the spring is at an angle to the center line of the receiving groove (3071).

2. The aluminum-plastic film production equipment with double-sided coating function according to claim 1, characterized in that: A push rod (305) is rotatably mounted on one side of the inner plate (304). A bearing (306) is mounted on the output end of the push rod (305). A portion of the outer ring of the bearing (306) is located in the guide groove (307). The rotating shaft is connected to the inner ring of the bearing (306). The spring is mounted on the outside of the push rod (305).

3. The aluminum-plastic film production equipment with double-sided coating function according to claim 1, characterized in that: A motor bracket is provided on one side of the support frame (201) on the base plate (2). A plate is installed on the upper end of the motor bracket. A release motor (202) and a clearance cylinder are installed on one end of the plate. The clearance cylinder is connected to the release motor (202). A bushing (204) is installed on the output end of the release motor (202). A pressure detector is provided between the bushing (204) and the output end of the release motor (202). An insertion port is provided on the bushing (204). A side plate (203) is provided on one side of the release motor (202) on the plate. A connecting plate (205) is rotatably installed on the side of the side plate (203) near the output shaft of the release motor (202). A ratchet plate (206) is installed on one end of the connecting plate (205) through a pin and a torsion spring. A positioning groove is provided on one side of the insertion port of the bushing (204). The ratchet plate (206) is located in the positioning groove. The roller shaft (101) of the aluminum-plastic film roll (1) is triangular at one end, and the inner space of the bushing (204) is triangular.

4. The aluminum-plastic film production equipment with double-sided coating function according to claim 1, characterized in that: The coating chamber is equipped with two dust brush rollers (401) and two coating rollers (402). The coating rollers (402) are located on one side of the dust brush rollers (401). The dust brush rollers (401) include a bottom shell (4011) and a dust brush cloth (4014). The bottom shell (4011) has a horizontal through groove. The dust brush cloth (4014) passes through the through groove and is connected at both ends. Inside the bottom shell (4011), a scraper (4012) is inclinedly arranged in front of the direction of movement of the dust brush cloth (4014). An "L"-shaped cover plate (4013) is provided at one end of the scraper (4012) near the dust brush cloth (4014). A dust discharge pipe is provided on the end face of the cover plate (4013) away from the dust brush cloth (4014). The dust discharge pipe passes through the dust brush rollers (401) and is connected to an external dust removal system. Inside the bottom shell (4011), a hot air roller (4015) is provided on the inner side of the dust brush cloth (4014). One end of the hot air roller (4015) passes through the bottom shell (4011) and the coating chamber. The end of the hot air roller (4015) located outside the coating chamber is connected to a drive motor through a gear. A serrated groove is provided on the outer side of the hot air roller (4015). The inner end face of the dust brush cloth (4014) is raised. The raised part is located in the serrated groove. The hot air roller (4015) is dynamically sealed to the heating system.

5. The aluminum-plastic film production equipment with double-sided coating function according to claim 4, characterized in that: An air intake (6) is provided between the two baffles. The air intake (6) is connected to the heating system pipeline. An air supply plate is provided in the heating chamber. An air box (403) is installed on one side of the air supply plate. Several air outlets (404) are installed on the other side of the air supply plate. The air outlets (404) are connected to the air box (403) by pipeline. A heat roller (405) is provided on one side of the air outlet (404) in the heating chamber. The heat roller (405) has a trapezoidal longitudinal section. A heating rod is provided inside the heat roller (405). A wavy air venting plate (406) is provided between two adjacent heat rollers (405). The air venting plate (406) is directly opposite the air outlet (404).

6. A production method for an aluminum-plastic film production equipment with double-sided coating function as described in any one of claims 1-5, characterized in that: The specific steps include the following: S1. Release aluminum-plastic film (102); S2. Clean the surface of the aluminum-plastic film (102) on both sides; S3. Apply double-sided coating to the aluminum-plastic film (102); S4. Heat and dry the coated aluminum-plastic film (102); S5. Rewind the aluminum-plastic film (102).

7. The production method according to claim 6, characterized in that: Step S2 includes the following specific steps: S201. Dust removal cloth (4014) is used to remove dust from the surface of aluminum-plastic film (102); S202, the dust brush (4014) heats the aluminum-plastic film (102) while removing dust.

Citation Information

Patent Citations

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