Valve material receiving mechanism

By designing a valve receiving mechanism and using tracks and adjustment components to adjust the valve dropping position, automated valve transfer was achieved, solving the problems of high labor intensity and low production efficiency caused by manual transfer and improving production efficiency.

CN116873584BActive Publication Date: 2026-02-27ANHUI DINGLI INTELLIGENT MFG CO LTD
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Patent Information

Application Number
CN202310895471.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-07-20
Publication Date
2026-02-27
Estimated Expiration
2043-07-20

AI Technical Summary

Technical Problem

The valves require manual handling during production, which is labor-intensive, inefficient, and makes it difficult to adjust the valve drop position according to the height and position of the recovery box.

Method used

A valve receiving mechanism was designed, including a first track, a second track, and an adjustment component. The valve moves along the gap between the tracks and enters the collection box. The valve dropping position is adjusted by the opening angle of the adjustment component and the auxiliary guide rail. The movement of the collection box is controlled by rollers and a motor to achieve automated transfer.

Benefits of technology

It reduces impacts during valve transfer, improves production efficiency, reduces labor intensity for workers, and achieves automated valve transfer.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN116873584B_ABST
    Figure CN116873584B_ABST
Patent Text Reader

Abstract

A valve receiving mechanism, comprising a first track, a second track and a first adjusting assembly for adjusting the gap between the first track and the second track, the valve moving along the gap between the first track and the second track and entering a collecting bin; the first adjusting assembly comprises a first positioning block and a second positioning block arranged on one side of the first track and the second track respectively, the first positioning block and the second positioning block are both provided with a first sliding groove, a first fixed plate is arranged above the first positioning block, the first fixed plate is provided with a first screw hole, a first bolt is arranged in the first screw hole and the lower end of the first bolt penetrates through the first sliding groove, the first positioning block and the second positioning block are both provided with a first nut and a second nut above and below respectively, and the first nut and the second nut are both in threaded connection with the first bolt; the valve receiving mechanism is used for receiving and transporting the valve in the machining process.
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Description

TECHNICAL FIELD

[0001] The present application relates to the valve production technical field, specifically relates to a valve material receiving mechanism. BACKGROUND

[0002] The valve is responsible for inputting air into the engine and discharging the exhaust gas after combustion, and the valve needs to be transported or transferred during the production process. At present, the valve is transported to the recycling box after completing the corresponding process, and then the recycling box filled with the valve is manually transferred to the next processing process, which greatly increases the labor intensity and reduces the production efficiency. In addition, it is inconvenient to adjust the material falling height of the valve according to the height of the recycling box and inconvenient to adjust the material falling position of the valve, which brings inconvenience to the transfer work of the valve. SUMMARY

[0003] The purpose of the present application is to provide a valve material receiving mechanism which can effectively solve the technical problems mentioned in the background art.

[0004] To achieve the above purpose, the present application provides the following technical scheme:

[0005] A valve material receiving mechanism, comprising a first track, a second track and a first adjusting assembly for adjusting the gap between the first track and the second track, the valve moving along the gap between the first track and the second track and entering the collecting box.

[0006] The first adjusting assembly comprises a first positioning block and a second positioning block arranged on one side of the first track and the second track respectively, a first sliding groove is formed in the first positioning block and the second positioning block, a first fixed plate is arranged above the first positioning block, a first screw hole is formed in the first fixed plate, a first bolt is arranged in the first screw hole and the lower end of the first bolt penetrates the first sliding groove, a first nut and a second nut are arranged above and below the first positioning block and the second positioning block respectively, and the first nut and the second nut are threadedly connected with the first bolt.

[0007] It also comprises an auxiliary track, the auxiliary track comprises two auxiliary guide rails, the two auxiliary guide rails are respectively mounted on the first track and the second track, one end of the auxiliary guide rail is bent downward, and the gap between the two auxiliary guide rails gradually increases so that the valve enters the collecting box from the two auxiliary guide rails.

[0008] Preferably, it also comprises a second adjusting assembly for adjusting the opening angle of the two auxiliary guide rails which are respectively opened to the two sides.

[0009] Preferably, the second adjusting assembly comprises a first positioning column and a first rotating piece, one end of the first rail and the second rail is provided with a first positioning groove, the one end surface of the auxiliary guide rail is connected with the first positioning column, the first positioning column is installed in the first positioning groove, a first rotating groove is formed in the sidewall of the first positioning groove, the first rotating piece is arranged in the first rotating groove, one end of the first rotating piece is connected with the first positioning column, and the other end is positioned through a positioning assembly.

[0010] Preferably, the positioning assembly comprises an arc-shaped first fixing block arranged on one side of the first rotating piece, a first positioning screw hole is arranged on the first fixing block in a circular array, and one end of a positioning screw bolt passes through the first positioning screw hole and a second positioning screw hole formed on the first rotating piece in sequence.

[0011] Preferably, the collecting box is supported on a first fixed base, the bottom of the first fixed base is provided with a roller, the lower track bottom plate of the first fixed base is provided with a roller running groove, and the roller is arranged in the roller running groove and moves along the roller running groove.

[0012] Preferably, the track bottom plate is arranged to be inclined, and the included angle between the track bottom plate and the horizontal plane is 5-10 degrees, the track bottom plate is provided with a parking station for the recycling valve of the collecting box, the two sides of the parking station are provided with an entrance side and an exit side respectively, the entrance side and the exit side are respectively provided with an entrance partition plate and an exit partition plate, one end of the entrance partition plate and the exit partition plate is provided with a rotating shaft, and the rotating shaft is drivingly connected with a driving motor.

[0013] Preferably, the first fixed base is provided with a first positioning pin at the corner, the bottom of the collecting box is provided with a first mounting block, the first mounting block is provided with a first positioning hole, and the first positioning pin is arranged in the first positioning hole.

[0014] Preferably, the first fixed plate is connected with a vertical support plate through a first connecting plate, the bottom of the vertical support plate is connected with a support bottom plate, the vertical support plate is provided with a first mounting hole in a linear array, and the support bottom plate is provided with a second mounting hole.

[0015] Preferably, the first positioning block is provided with a first arc-shaped groove matched with the first rail, and the second positioning block is provided with a second arc-shaped groove matched with the second rail.

[0016] Preferably, the first positioning block and the first rail are welded, and the second positioning block and the second rail are welded.

[0017] Compared with the prior art, the present application has the following advantages:

[0018] 1、The valve moves along the gap between the first track and the second track and enters the collecting bin, the gap between the first track and the second track can be adjusted according to the size of the valve, when adjusting, the first sliding groove on the first positioning block and the second positioning block is slid along the first bolt until the first track and the second track are kept at a proper gap, then the first positioning block and the second positioning block are positioned by the first nut and the second nut; the falling position of the valve can be adjusted according to the volume of the collecting bin, only the opening angle of the two auxiliary guide rails which open to two sides needs to be adjusted, so that when the valve moves along the two auxiliary guide rails, the valve falls into the center position of the collecting bin after falling off from the corresponding position of the two auxiliary guide rails as the opening angle of the two auxiliary guide rails gradually increases, so as to avoid that the valve is collected in the corner of the collecting bin during the receiving process; and one end of the auxiliary guide rail is curved downward above the collecting bin, which is beneficial to reduce the falling height of the valve and reduce the impact of the valve during the transfer process.

[0019] 2、After the collecting bin receives the valve on the parking station, the outlet partition plate on the outlet side is turned up, the collecting bin runs on the track bottom plate with the first fixed base and leaves the parking station, then the outlet partition plate on the outlet side is closed and the inlet partition plate on the inlet side is opened, so that the next collecting bin enters the parking station and starts to receive the valve, without manual transfer of the valve, the production efficiency is greatly improved, and the labor intensity of the workers is reduced; and the collecting bin and the first fixed base are detachably connected, only the first mounting block on the collecting bin needs to be detached from the first positioning pin. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 is a first perspective view of a valve receiving mechanism in an embodiment of the present application;

[0021] Figure 2 is a second perspective view of a valve receiving mechanism in an embodiment of the present application;

[0022] Figure 3 is a structural schematic view of the first track in an embodiment of the present application;

[0023] Figure 4 is a first perspective view of a valve receiving mechanism in an embodiment of the present application; Figure 3 is a partial enlarged view of A in

[0024] Figure 5 is a partial enlarged view of B in Figure 2

[0025] Figure 6 is a mounting schematic view of the first adjusting assembly in an embodiment of the present application;

[0026] Figure 7 is a mounting schematic view of the collecting bin in an embodiment of the present application;​

[0027] Figure 8 is the structural schematic diagram of the auxiliary guide rail in the embodiment of the application;

[0028] In the figure, 1, the first track, 2, the second track, 3, the collecting bin, 4, the first positioning block, 5, the second positioning block, 6, the first sliding groove, 7, the first fixed plate, 8, the first screw hole, 9, the first bolt, 10, the first arc-shaped groove, 11, the first nut, 12, the second nut, 13, the auxiliary guide rail, 14, the first positioning column, 15, the first rotating piece, 16, the first positioning groove, 17, the second arc-shaped groove, 18, the first rotating groove, 19, the first fixed block, 20, the first positioning screw hole, 21, the positioning bolt, 22, the second positioning screw hole, 23, the first fixed base, 24, the roller, 25, the track bottom plate, 26, the roller running groove, 27, the inlet partition plate, 28, the outlet partition plate, 29, the driving motor, 30, the first positioning pin, 31, the first mounting block, 32, the first positioning hole, 33, the first connecting plate, 34, the vertical support plate, 35, the support bottom plate, 36, the first mounting hole, 37, the second mounting hole. Embodiment

[0029] The technical solutions in the embodiments of the application will be clearly and completely described below with reference to the drawings in the embodiments of the application. Obviously, the described embodiments are only part of the embodiments of the application, rather than all the embodiments of the application. Based on the embodiments in the application, all other embodiments obtained by a person of ordinary skill in the art without creative work fall within the protection scope of the application.

[0030] Please refer to Figures 1-8 As shown in the figure, a valve material receiving mechanism comprises a first track 1, a second track 2, and a first adjusting assembly for adjusting the gap between the first track 1 and the second track 2, a valve moves along the gap between the first track 1 and the second track 2 and enters a collecting bin 3;

[0031] The first adjusting assembly comprises a first positioning block 4 and a second positioning block 5 arranged on one side of the first track 1 and the second track 2 respectively, the first positioning block 4 and the second positioning block 5 are both provided with a first sliding groove 6, the first positioning block 4 is provided with a first fixed plate 7 above, the first fixed plate 7 is provided with a first screw hole 8, a first bolt 9 is arranged in the first screw hole 8, and the lower end of the first bolt 9 penetrates through the first sliding groove 6, the first positioning block 4 and the second positioning block 5 are both provided with a first nut 11 and a second nut 12 above and below respectively, and the first nut 11 and the second nut 12 are both threadedly connected with the first bolt 9;

[0032] In implementation, the first sliding groove 6 can be designed as a waist-shaped hole, and after loosening the first nut 11 and the second nut 12, the first track 1 moves along with the first positioning block 4, and the second track 2 moves along with the second positioning block 5, until the valve is ensured to run between the first track 1 and the second track 2.

[0033] The application further comprises auxiliary tracks, which comprise two auxiliary guide rails 13 respectively installed on the first track 1 and the second track 2, one end of the auxiliary guide rail 13 is bent downward, and the gap between the two auxiliary guide rails 13 gradually increases so that the valve enters the collecting bin 3 from the two auxiliary guide rails 13;

[0034] The gap between the two auxiliary guide rails 13 gradually increases, and when the valve runs along the first track 1 and the second track 2 to the two auxiliary guide rails 13, the valve will fall off from the two auxiliary guide rails 13 and enter the collecting bin 3 as the gap between the two auxiliary guide rails 13 gradually increases;

[0035] The application further comprises a second adjusting assembly for adjusting the opening angle of the two auxiliary guide rails 13 respectively opening to two sides.

[0036] The second adjusting assembly comprises a first positioning column 14 and a first rotating piece 15, one end of the first track 1 and the second track 2 is provided with a first positioning groove 16, one end surface of the auxiliary guide rail 13 is connected with the first positioning column 14, the first positioning column 14 is installed in the first positioning groove 16, a first rotating groove 18 is formed in the side wall of the first positioning groove 16, the first rotating piece 15 is arranged in the first rotating groove 18, one end of the first rotating piece 15 is connected with the first positioning column 14, and the other end is positioned by a positioning assembly;

[0037] The positioning assembly comprises an arc-shaped first fixing block 19 arranged on one side of the first rotating piece 15, a first positioning screw hole 20 is arranged on the first fixing block 19 in an annular array, and one end of a positioning screw 21 sequentially penetrates the first positioning screw hole 20 and a second positioning screw hole 22 formed on the first rotating piece 15;

[0038] When adjusting the opening angle of the two auxiliary guide rails 13, only the first positioning column 14 needs to be rotated by an appropriate angle in the first positioning groove 16, so that the first rotating piece 15 rotates in the first rotating groove 18, and the first rotating piece 15 is fixed by the positioning screw 21; the number and spacing of the first positioning screw holes 20 on the first fixing block 19 can be set according to actual needs to meet the opening angle adjusting needs of the auxiliary guide rail 13;

[0039] The collecting bin 3 is supported on a first fixed base 23, the bottom of the first fixed base 23 is provided with a rolling wheel 24, a track bottom plate 25 is arranged below the first fixed base 23, a rolling wheel running groove 26 is formed in the track bottom plate 25, and the rolling wheel 24 is arranged in the rolling wheel running groove 26 and moves along the rolling wheel running groove 26; in the implementation, the rolling wheel 24 can be a universal wheel;

[0040] The track bottom plate 25 is arranged to be inclined, and the angle between the track bottom plate 25 and the horizontal plane is 5-10 degrees; the track bottom plate 25 is provided with a parking station for recovering the valve of the collecting bin 3, the two sides of the parking station are respectively provided with an entrance side and an exit side, the entrance side and the exit side are respectively provided with an entrance partition plate 27 and an exit partition plate 28, one end of the entrance partition plate 27 and the exit partition plate 28 is provided with a rotating shaft, and the rotating shaft is drivingly connected with a driving motor 29;

[0041] The track bottom plate 25 is arranged to be inclined to facilitate the collecting bin 3 to move along with the rolling wheel 24 in the rolling wheel running groove 26; when the collecting bin 3 recovers the valve at the parking station, the exit partition plate 28 is in a closed state to prevent the collecting bin 3 from leaving the parking station, and the entrance partition plate 27 is in a closed state to prevent other collecting bins 3 from entering the parking station; when the collecting bin 3 at the parking station is filled, the exit partition plate 28 is first opened, and after the collecting bin 3 leaves the parking station, the exit partition plate 28 is closed and the entrance partition plate 27 is opened to enable the next collecting bin 3 to enter the parking station;

[0042] First positioning pins 30 are distributed on the corners of the first fixed base 23, the bottom of the collecting bin 3 is provided with a first mounting block 31, the first mounting block 31 is provided with a first positioning hole 32, and the first positioning pin 30 is arranged in the first positioning hole 32;

[0043] In the implementation, only the first positioning hole 32 on the first mounting block 31 needs to be mounted on the first positioning pin 30, so that the collecting bin 3 is stably supported on the first fixed base 23;

[0044] The first fixed plate 7 is connected with a vertical support plate 34 through a first connecting plate 33, the bottom of the vertical support plate 34 is connected with a support bottom plate 35, the vertical support plate 34 is provided with first mounting holes 36 arranged in a linear array, and the support bottom plate 35 is provided with second mounting holes 37;

[0045] The first fixed plate 23 can be mounted and fixed through the first mounting holes 36 on the vertical support plate 34 or the second mounting holes 37 on the support bottom plate 35, and the installation height of the first fixed plate 23 can be adjusted through the first mounting holes 36 arranged in a linear array, so as to adjust the installation height of the first track 1 and the second track 2;

[0046] The first positioning block 4 is provided with a first arc-shaped slot 10 matched with the first track 1, and the second positioning block 5 is provided with a second arc-shaped slot 17 matched with the second track 2.

[0047] The first positioning block 4 is welded with the first track 1, and the second positioning block 5 is welded with the second track 2;

[0048] The valve moves along the gap between the first track 1 and the second track 2 and enters the collecting bin 3, and the gap between the first track 1 and the second track 2 can be adjusted according to the size of the valve, and when adjusting, the first slide slot 10 on the first positioning block 4 and the second positioning block 5 is slid along the first bolt 9 until the first track 1 and the second track 2 are kept at a proper gap, and then the first positioning block 4 and the second positioning block 5 are positioned by the first nut 11 and the second nut 12; the falling position of the valve can be adjusted according to the volume of the collecting bin 3, and only the opening angle of the two auxiliary guide rails 13 respectively opened to both sides needs to be adjusted, so that when the valve moves along the two auxiliary guide rails 13, the valve falls into the center position of the collecting bin 3 after falling off from the corresponding position of the two auxiliary guide rails 13, so as to avoid the valve being collected in the corner of the collecting bin 3 during the receiving process; and one end of the auxiliary guide rail 13 is curved downward above the collecting bin 3, which is beneficial to reduce the falling height of the valve and reduce the impact of the valve during transfer;

[0049] After the collecting bin 3 receives the valve on the parking station, the outlet partition plate 28 on the outlet side is turned up, the collecting bin 3 runs on the track bottom plate 25 with the first fixed base 23 and leaves the parking station, then the outlet partition plate 28 on the outlet side is closed and the inlet partition plate 27 on the inlet side is opened, so that the next collecting bin 3 enters the parking station and starts to receive the valve, without manual transfer of the valve, greatly improving the production efficiency and reducing the labor intensity of workers; and the collecting bin 3 and the first fixed base 23 are detachably connected, only the first mounting block 31 on the collecting bin 3 needs to be detached from the first positioning pin 30.

[0050] The above content is only an example and description of the structure of the present application, and those skilled in the art can make various modifications or supplements or use similar ways to replace the described specific embodiments, as long as they do not deviate from the structure of the present application or exceed the scope defined by the present claims, which shall belong to the protection scope of the present application.

Claims

1. A valve gate pickup mechanism characterized by: The valve moves along the gap between the first track and the second track and enters the collecting bin; The first adjusting assembly comprises first positioning blocks and second positioning blocks arranged on the sides of the first track and the second track respectively, first sliding grooves are formed in the first positioning blocks and the second positioning blocks, a first fixed plate is arranged above the first positioning blocks, first screw holes are formed in the first fixed plate, first bolts are arranged in the first screw holes and the lower ends of the first bolts pass through the first sliding grooves, first nuts and second nuts are arranged above and below the first positioning blocks and the second positioning blocks respectively, and the first nuts and the second nuts are in threaded connection with the first bolts. The auxiliary track comprises two auxiliary guide rails, the two auxiliary guide rails are arranged on the first track and the second track respectively, one end of the auxiliary guide rail is bent downward, and the gap between the two auxiliary guide rails gradually increases so that the valve enters the collecting bin from the two auxiliary guide rails. The second adjusting assembly is arranged to adjust the opening angles of the two auxiliary guide rails which are opened to the two sides respectively. The second adjusting assembly comprises first positioning columns and first rotating pieces, first positioning grooves are formed in the end portions of the first track and the second track, the first positioning columns are connected to the end faces of the auxiliary guide rails, the first positioning columns are arranged in the first positioning grooves, first rotating grooves are formed in the side walls of the first positioning grooves, the first rotating pieces are arranged in the first rotating grooves, one end of the first rotating piece is connected to the first positioning column, and the other end of the first rotating piece is positioned by a positioning assembly. The positioning assembly comprises arc-shaped first fixed blocks arranged on the side of the first rotating piece, the first fixed blocks are distributed with first positioning screw holes in an annular array, and one end of a positioning bolt passes through the first positioning screw holes and second positioning screw holes formed in the first rotating piece in sequence.

2. A gate pick-up mechanism according to claim 1, wherein: The collecting bin is supported on a first fixed base, rollers are arranged on the bottom of the first fixed base, a track bottom plate is arranged below the first fixed base, roller running grooves are formed in the track bottom plate, and the rollers are arranged in the roller running grooves and move along the roller running grooves.

3. A gate pickup mechanism according to claim 2, wherein: The track bottom plate is arranged obliquely, the included angle between the track bottom plate and the horizontal plane is 5-10 degrees, a stopping station for recycling the valve by the collecting bin is arranged on the track bottom plate, entrance sides and exit sides are arranged on the two sides of the stopping station respectively, entrance partitions and exit partitions are arranged on the entrance sides and the exit sides respectively, rotating shafts are arranged at one end of the entrance partitions and the exit partitions, and the rotating shafts are in transmission connection with driving motors.

4. A gate pickup mechanism according to claim 3, wherein: First positioning pins are arranged on the corners of the first fixed base, a first mounting block is arranged on the bottom of the collecting bin, a first positioning hole is formed in the first mounting block, and the first positioning pins are arranged in the first positioning hole.

5. A gate pickup mechanism as claimed in claim 1, wherein: The first fixed plate is connected with a vertical support plate through a first connecting plate, the bottom of the vertical support plate is connected with a support bottom plate, the vertical support plate is provided with first mounting holes in linear array, and the support bottom plate is provided with second mounting holes.

6. A gate pickup mechanism as claimed in claim 1, wherein: The first positioning block is provided with a first arc-shaped groove matched with the first track, and the second positioning block is provided with a second arc-shaped groove matched with the second track.

7. A gate pickup mechanism according to claim 6, wherein: The first positioning block and the first track and the second positioning block and the second track are welded.

Citation Information

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