An assembled wall surface system and its installation method

By using wall panel components, female corner parts and male corner parts in the prefabricated wall system, combined with the positioning grooves and buckle design of the flat joints, the height difference between wall panels caused by uneven original walls is solved, and efficient and flat wall installation is achieved.

CN116876702BActive Publication Date: 2025-07-08ZHEJIANG YASHA DECORATION
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Patent Information

Application Number
CN202310909576.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-07-24
Publication Date
2025-07-08
Estimated Expiration
2043-07-24

AI Technical Summary

Technical Problem

In the existing prefabricated installation method, if the original wall is uneven, there may be a height difference between the two adjacent keels, resulting in a height difference between the two adjacent wall panels, which cannot be connected in a flat manner, and there is a gap problem.

Method used

The wall panel components, female corner parts and male corner parts that can be connected in pairs are leveled through the flat joints to ensure that the wall panels are located on the same reference plane. The end surfaces of the positioning part and the connection part are designed coplanarly, and combined with the cooperation of the buckle and the positioning groove, the precise positioning and connection between the components is achieved.

Benefits of technology

It improves the flatness of wall panel assembly, simplifies the installation process, reduces installation time, improves installation efficiency, and ensures the overall flatness of the wall system.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides a prefabricated wall system and an installation method thereof. The prefabricated wall system includes wallboard components, inside corner components and outside corner components that can be arbitrarily connected to each other in pairs. A plurality of the wallboard components, inside corner components and outside corner components are provided. The wallboard component includes a main keel and a wallboard fixedly arranged on the main keel. The wallboard components are independent of each other, and adjacent two wallboard components are positioned and connected through a flat joint. The present invention first assembles the components, and then assembles the components. The components are leveled through the flat joint so that the wallboards are on the same reference plane to improve the flatness of the wallboards after assembly.
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Description

Technical Field

[0001] The present invention relates to the technical field of prefabricated decoration, and particularly relates to a prefabricated wall system and an installation method thereof. Background Art

[0002] Existing building decoration methods include traditional wet operation and prefabricated operation. Compared with traditional installation operations, prefabricated installation operations have the advantages of high efficiency, environmental protection of the working environment, and simple operation.

[0003] In prefabricated installation operations, the keel members are usually pre-positioned, connected to the original wall, and then the wall panel components are installed on the keel members. However, this method is based on the keel members for the assembly of the wall panels. If the original wall is uneven, there may be a height difference between two adjacent keel members, which may lead to a height difference between two adjacent wall panels respectively arranged on the two keel members, the problem that adjacent wall panels cannot be flatly connected, and there is a gap between adjacent wall panels. Summary of the Invention

[0004] The purpose of the present invention is to propose a prefabricated wall system and an installation method thereof in view of the above-mentioned deficiencies of the prior art. First, the components are assembled, and then the assembly between the components is carried out, and the components are leveled through a flat joint to make the wall panels on the same reference plane, so as to improve the flatness of the wall panels after assembly.

[0005] The present invention proposes a prefabricated wall system, including wall panel components, internal corner components, and external corner components that can be arbitrarily connected to each other in pairs. A plurality of the wall panel components, internal corner components, and external corner components are provided. The wall panel component includes a main keel and a wall panel fixedly arranged on the main keel. The wall panel components are independent of each other, and two adjacent wall panel components are connected in a positioned manner through a flat joint.

[0006] A preferred technical solution of the present invention: The flat joint includes a positioning portion and a connecting portion. The positioning portion and the connecting portion are respectively connected to the wall panels of two adjacent wall panel units. The end faces of the positioning portion and the connecting portion are coplanar, and the end faces of the positioning portion and the connecting portion are flat straight faces.

[0007] A preferred technical solution of the present invention: The positioning portion is provided with positioning grooves, and a plurality of the positioning grooves are arranged at intervals in a straight line along the length direction of the flat joint. The wall panel is provided with hanging buckles that can be engaged with the positioning grooves.

[0008] A preferred technical solution of the present invention: The positioning groove includes a guiding port extending inward from the side of the flat joint and a limiting port connecting the guiding port. There is an included angle between the guiding port and the limiting port.

[0009] A preferred technical solution of the present invention: The thickness of the positioning portion is greater than the thickness of the connecting portion.

[0010] Preferred technical solution of the present invention: The internal corner member includes two side plates intersecting to form an included angle, and a support member disposed at the included angle. An internal corner positioning groove is provided on the side plate, and the internal corner positioning groove can be engaged and cooperated with the hanging buckle.

[0011] Preferred technical solution of the present invention: The external corner assembly includes an integrally formed external corner wall panel and a reinforcing plate disposed at the external corner included angle of the external corner wall panel. The reinforcing plate is attached to the external corner included angle, and a hanging buckle is provided on one side of the external corner wall panel.

[0012] Preferred technical solution of the present invention: A limiting groove is provided on the side of the wall panel, and a connecting insertion plate is provided on the side of the connecting portion. When the connecting insertion plate is inserted and connected with the limiting groove, the end face of the connecting portion can be attached to the end face of the wall panel.

[0013] Preferred technical solution of the present invention: Inside the wall panel unit, adjacent two wall panels are positioned and connected through a secondary keel. Limiting insertion plates are provided on both sides of the secondary keel, and the positioning insertion plates are inserted and connected with the limiting grooves.

[0014] An installation method of an assembled wall surface system includes the following steps:

[0015] S1. Assemble the wall panel assembly;

[0016] S1.1. Arrange two wall panels closely, insert the limiting insertion plates of the secondary keel into the limiting grooves of the adjacent two wall panels, and fix the secondary keel and the two wall panels with screws;

[0017] S1.2. Repeat S1.1 until a suitable length is reached. Horizontally place the main keel on the back of the wall panel, so that the main keel spans all the wall panels, and fix the main keel and the wall panel with screws;

[0018] S1.3. Set hanging buckles on the side of the end wall panel, set a plurality of hanging buckles at intervals along the length direction of the wall panel, and make the plurality of hanging buckles be on the same straight line to complete the assembly of the wall panel assembly;

[0019] S2. Assemble the external corner assembly;

[0020] S2.1. Attach the reinforcing plate to the external corner wall panel at the external corner included angle and fix the reinforcing plate and the external corner wall panel with screws;

[0021] S2.2. Set hanging buckles on the side of the external corner wall panel, set a plurality of hanging buckles at intervals along the length direction of the external corner wall panel, and make the plurality of hanging buckles be on the same straight line to complete the assembly of the external corner assembly;

[0022] S3. Start installing the wall panel assembly or the internal corner member or the external corner assembly from the right side or the left side of the room entrance, and sequentially assemble according to the room structure;

[0023] S3.1. When splicing two wall panel components, first insert the connecting plug of the flat joint into the limit groove of the wall panel, make the end face of the connecting part fit with the end face of the wall panel, fix the flat joint and the wall panel with screws, and then hook and position the flat joint with the hanging buckle at the end of the other wall panel through the positioning groove. After confirming that the end face of the positioning part fits with the end face of the other wall panel, fix the flat joint and the other wall panel with screws to complete the assembly of the two wall panel components;

[0024] S3.2. When splicing the wall panel component and the internal corner piece, move the wall panel along the side plate until the end of the wall panel abuts against the outer wall of the support piece. After confirming that the wall panel and the side plate remain in contact, fix the side plate and the wall panel with screws. Hook and position the internal corner positioning groove with the hanging buckle of the other wall panel. After confirming that the side plate and the wall panel are in contact, fix the side plate and the wall panel with screws to complete the assembly of the internal corner piece and the wall panel component;

[0025] S3.3. The steps for splicing the external corner component and the internal corner piece are the same as those in S3.2, and the steps for splicing the external corner component and the wall panel component are the same as those in S3.1.

[0026] The prefabricated wall system and its installation method of the present invention have the following beneficial effects:

[0027] The present invention first assembles each component and then assembles between the components, which can effectively reduce the installation time and improve the installation efficiency; there are fewer parts inside the component, the leveling and adjustment reference inside the component are relatively simple and convenient, and the components are leveled and connected through the flat joint, which can ensure the wall flatness of the overall wall system; and the cooperation between the hanging buckle and the positioning groove is used to achieve pre-positioning between the components and then connected with screws, with simple operation and accurate positioning. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] The drawings incorporated into the specification and constituting a part of the specification illustrate embodiments of the present invention and, together with the description, are used to explain the principles of the present invention. In these drawings, like reference numerals are used to represent like elements. The drawings in the following description are some embodiments of the present invention, not all embodiments. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0029] Figure 1 It is an explosion view of an embodiment of the present invention.

[0030] Figure 2 It is a structural schematic diagram of a wall panel component of an embodiment of the present invention.

[0031] Figure 3 It is a partial enlarged view of the external corner angle of an external corner component of an embodiment of the present invention.

[0032] Figure 4 It is a structural schematic diagram of an internal corner piece of an embodiment of the present invention.

[0033] Figure 5 This is the top view of the internal corner piece in the embodiment of the present invention.

[0034] Figure 6 This is the structural schematic diagram of the flat joint piece in the embodiment of the present invention.

[0035] Figure 7 This is the top view of the flat joint piece in the embodiment of the present invention.

[0036] Figure 8 This is the structural schematic diagram of the hanging buckle in the embodiment of the present invention.

[0037] Figure 9 This is the assembly schematic diagram of two adjacent wall panels in the wall panel assembly in the embodiment of the present invention.

[0038] Figure 10 This is the assembly schematic diagram of two adjacent wall panel assemblies in the embodiment of the present invention.

[0039] Figure 11 This is the assembly schematic diagram of the internal corner piece in the embodiment of the present invention.

[0040] Figure 12 This is the overall assembly schematic diagram in the embodiment of the present invention.

[0041] In the figure: 1. Wall panel assembly; 11. Wall panel; 111. Limit groove; 12. Main keel; 13. Secondary keel; 131. Limit insertion plate; 14. Sealing strip; 2. External corner component; 21. External corner wall panel; 211. External corner angle; 22. Reinforcing plate; 23. Support square; 3. Internal corner piece; 31. Side plate; 311. Internal corner positioning groove; 32. Support member; 4. Flat joint piece; 41. Connection part; 411. Connection insertion plate; 42. Positioning part; 43. Positioning groove; 431. Guide opening; 432. Limit opening; 5. Hanging buckle; 51. Stop disk; 511. Fixing hole; 52. Connection short rod. Detailed implementation manners

[0042] To make the objectives, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Apparently, the described embodiments are some but not all of the embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention. It should be noted that, without conflict, the embodiments and features in the embodiments of this application can be combined with each other arbitrarily.

[0043] Please refer to Figures 1 to 12, a prefabricated wall system, comprising a plurality of wall panel components 1, a plurality of external corner components 2 and a plurality of internal corner components 3, wherein any two components can be connected to each other pairwise. The wall panel component 1 includes a main keel 12 and wall panels 11 fixedly arranged on the main keel 12. The wall panel components 1 are independent of each other, and adjacent two wall panel components 1 are leveled, positioned and connected through a flat joint 4. During assembly, first, the internal assembly of each component is carried out, and then the assembly between components is carried out in a clockwise or counterclockwise order around the room. The components are leveled and positioned through structures such as the flat joint 4, which can effectively improve the flatness of the installed wall and the installation efficiency.

[0044] Please refer to Figure 2 and Figure 9 , the wall panel component 1 includes a main keel 12, wall panels 11 and auxiliary keels 13. Limiting grooves 111 are arranged on both sides of the back end face of the wall panel 11, and the limiting grooves 111 extend along the length direction of the wall panel 11; the auxiliary keel 13 is used to connect two adjacent wall panels 11 within the same wall panel component 1. The end face of the auxiliary keel 13 is a flat surface so as to fit with the back end face of the wall panel 11. After the wall panel 11 is connected to the auxiliary keel 13, the end faces of two adjacent wall panels 11 can be kept coplanar, ensuring the overall flatness of the wall panel component 1. Limiting insertion plates 131 are arranged at both ends of the auxiliary keel 13; within the same wall panel component 1, when two adjacent wall panels 11 are connected, the limiting insertion plates 131 on the auxiliary keel 13 can be inserted into the limiting grooves 111 of the two wall panels 11 at the same time to preliminarily position the two wall panels 11, and then the auxiliary keel 13 is fixedly connected to the two wall panels 11 through screws. When fixing, the positions of the screws should meet the requirement that screws are arranged at the connection positions of the auxiliary keel 13 and the two wall panels 11, as Figure 9 shown.

[0045] The main keel 12 is horizontally placed on the back of the wall panel 11 to increase the strength of the wall panel component 1. Within one wall panel component 1, the main keel 12 straddles all the wall panels 11 and is fixedly connected to all the wall panels 11 and the auxiliary keels 13. In actual use, the width of the wall panel component 1 depends on the number of the wall panels 11. The number of the wall panels 11 should be adjusted according to the actual measurement data, and the main keel 12 should be cut accordingly; in order to avoid unevenness at the connection due to the extension of the main keel 12, within one wall panel component 1, only one main keel 12 is arranged in the width direction of the wall panel 11, that is, the maximum width of the wall panel component 1 depends on the length of the main keel 12. And, in order to ensure the overall strength of the wall panel component 1, a plurality of main keels 12 should be evenly spaced in the height direction of the wall panel 11. As in this embodiment, three main keels 12 are arranged in the length direction of the wall panel component 1 to reinforce the wall panel component 1.

[0046] Preferably, a sealing groove is further provided on the side end face of the wall panel 11. Within the same wall panel assembly 1, the side end faces of two adjacent wall panels 11 are close to each other, and the sealing grooves thereon form a channel for accommodating the sealing strip 14 relatively. The sealing strip 14 is arranged in this channel. When installing the bathroom wall, the sealing strip 14 can be used to isolate water vapor and prevent components such as the main keel 12, the secondary keel 13, and the screws from getting damp.

[0047] Within the same wall panel assembly 1, a hanging buckle 5 is provided on the outermost side wall panel 11 of the wall panel assembly 1 for cooperating with the flat joint 4 to connect another wall panel assembly 1, or the external corner assembly 2, or to connect the internal corner piece 3.

[0048] Please refer to Figure 3 , the external corner assembly 2 includes an external corner wall panel 21 and a reinforcement plate 22. The external corner wall panel 21 is integrally formed to form an external corner angle 211. Since the external corner wall panel 21 is a single whole board, to increase the structural strength at the external corner angle 211, a reinforcement plate 22 is provided at the external corner angle 211. The reinforcement plate 22 is a bent structure, and its bending angle is the same as the angle of the external corner angle 211. The folded corner of the reinforcement plate 22 fits the external corner angle 211, and both sides of the folded corner of the reinforcement plate 22 are attached to the external corner wall panel 21. The reinforcement plate 22 and the external corner wall panel 21 are fixedly connected by screws, and the screw fixing positions should meet the requirement that screws are provided on both sides of the external corner angle 211.

[0049] In this embodiment, the external corner angle 211 is a right angle, and the external corner wall panel 21 is a stone plastic board. A common stone plastic board has a double-layer structure, with two layers of board surfaces spaced apart, and a connecting plate is provided between the two layers of board surfaces to improve the stiffness of the stone plastic board. Since the external corner wall panel 21 is arranged at the external corner, its external corner angle 211 is relatively prominent and is easily collided. To further increase the structural strength at the external corner angle 211 of the external corner wall panel 21, support squares 23 are further provided inside the external corner wall panel 21. The two support squares 23 are arranged on both sides of the external corner angle 211 to increase the structural strength on both sides of the external corner angle 211.

[0050] A hanging buckle 5 is provided on the side of the external corner wall panel 21 for cooperating with the flat joint 4 to connect another external corner piece, or the wall panel assembly 1, or to connect the internal corner piece 3.

[0051] Please refer to Figure 6 and Figure 7, the flat joint piece 4 is used to connect two adjacent wall panel components 1 or to connect the wall panel component 1 and the external corner component 2, and includes a connected connecting portion 41 and a positioning portion 42. The end faces of the connecting portion 41 and the positioning portion 42 are coplanar and are respectively used to connect the two wall panel components 1. The coplanar end faces of the connecting portion 41 and the positioning portion 42 are both flat straight faces, so that when connecting the two wall panel components 1, the connection is based on this end face, thereby ensuring the plane unity of the two wall panel components 1 and embodying the flatness of the overall wall surface system. A positioning groove 43 is provided on the positioning portion 42. The positioning groove 43 includes a connected guiding opening 431 and a limiting opening 432. The diameter of the guiding opening 431 is larger than that of the limiting opening 432 to facilitate the hanging buckle 5 to enter into the limiting opening 432, and there is an included angle between the guiding opening 431 and the limiting opening 432, so that the positioning groove 43 has a bend, and it is not easy for the hanging buckle 5 to escape after entering the limiting opening 432 through the guiding opening 431.

[0052] In this embodiment, both the positioning portion 42 and the connecting portion 41 are plate members. The positioning groove 43 is arranged through the thickness direction of the positioning portion 42. The guiding opening 431 extends from the side end of the positioning portion 42 towards the middle thereof, and the limiting opening 432 is located obliquely below the guiding opening 431. The connecting portion 41 is fixedly connected to the wall panel at the end of the wall panel component 1 by screws. When connecting another wall panel component 1, move another wall panel component 1 to make the hanging buckle 5 on another wall panel component 1 enter into the limiting opening 432 along the guiding opening 431 for preliminary positioning connection, and then perform fine adjustment, and fix another wall panel 11 and the flat joint piece 4 by screws.

[0053] Preferably, at least two positioning grooves 43 are provided to play an effective positioning role. The positioning grooves 43 are arranged at straight-line intervals along the length direction of the flat joint piece 4 for easy processing.

[0054] Furthermore, since the positioning groove 43 is opened on the positioning portion 42, to increase the structural strength of the positioning portion 42 and avoid bending of the positioning portion 42, the thickness of the positioning portion 42 is greater than the thickness of the connecting portion 41.

[0055] Furthermore, a connecting plug plate 411 is provided at the side end of the connecting portion 41. The connection of the flat joint piece 4 can be realized by inserting the connecting plug plate 411 into the limiting groove 111 on the wall panel 11 for quick positioning. Correspondingly, to facilitate the quick positioning of the flat joint piece 4 and the external corner component 2, a notch (not shown in the figure) with the same size and specification as the limiting groove 111 is provided on the side of the external corner wall panel 21, and the connecting plug plate 411 can be quickly positioned with the external corner wall panel 21 through this notch.

[0056] Please refer to Figure 8, the hanging buckle 5 includes a coaxial stop plate 51 and a connecting short rod 52 connected to each other. The maximum radial dimension of the connecting short rod 52 is smaller than the minimum radial dimension of the limiting opening 432, and the minimum radial dimension of the stop plate is larger than the maximum radial dimension of the limiting opening 432. The hanging buckle 5 enters the limiting opening 432 along the guiding opening 431 through the connecting short rod 52, and the stop plate 51 forms a stop in front of the limiting opening 432 to prevent the hanging buckle 5 from moving forward and backward and disengaging. The limiting opening 432 is located obliquely below the guiding opening 431, and the positioning groove 43 as a whole has a bend to prevent the hanging buckle 5 from moving out unidirectionally.

[0057] Further, a fixing hole 511 is provided on the hanging buckle 5. The fixing hole 511 is coaxially arranged with the stop plate 51 and penetrates through the stop plate 51 and the connecting short rod 52. In this embodiment, the fixing hole 511 is a threaded hole, and the hanging buckle 5 can be fixed to the wall panel 11 or the corner wall panel 21 by cooperating with the fixing hole 511 with a screw.

[0058] The hanging buckle 5 is arranged on the wall panel 11 at the end of the wall panel assembly 1, and is set corresponding to the quantity and position of the positioning grooves 43 on the flat connecting piece 4.

[0059] Please refer to Figure 10 , when connecting two wall panel assemblies 1, first insert the connecting plug board 411 into the limiting groove 111 on the wall panel 11 at the outermost side of one of the wall panel assemblies 1 for positioning. After adjusting the wall panel 1 to be in contact with the end face of the connecting part 41, use screws to fixedly connect the connecting part 41 of the flat connecting piece 4 with the wall panel 1. Then move the other wall panel assembly 1 to make the hanging buckle 5 on the outermost side wall panel 11 of the other wall panel assembly 1 move into the positioning groove 43, so as to realize the hanging and positioning of the two wall panel assemblies 1. After moving and adjusting the other wall panel assembly 1 until the outermost side wall panel 11 thereof is in contact with the end face of the positioning part 42, use screws to fix the flat connecting piece 4 with the wall panel assembly 1, and thus the connection of the two wall panel assemblies 1 is completed.

[0060] When connecting the wall panel assembly 1 with the corner component 2, the same as connecting two wall panel assemblies 1, first insert the connecting plug board 411 into the limiting groove 111 on the outermost side wall panel 11 of the wall panel assembly 1 for positioning. After adjusting the wall panel 1 to be in contact with the end face of the connecting part 41, use screws to fixedly connect the connecting part 41 of the flat connecting piece 4 with the wall panel 1. Then move the corner component 2 to make the hanging buckle 5 on the side of the corner wall panel 21 be hung and positioned with the positioning groove 43. Then move the corner component 2 for adjustment until the corner wall panel 21 is in contact with the end face of the positioning part 42, and use screws to fix the flat connecting piece 4 with the corner component 2, and thus the connection of the corner component 2 with the wall panel assembly 1 is completed. Similarly, when the flat connecting piece 4 is first fixed to the corner wall panel 21 and then the wall panel assembly 1 is connected, the same connection steps are adopted.

[0061] Please refer to Figure 4 and Figure 5, the internal corner member 3 includes two side plates 31 that intersect to form an internal corner, and a support member 32 is provided at the included angle thereof to improve the connection strength of the two side plates 31 and provide positioning when the internal corner member 3 is connected to the wall panel 11. In this embodiment, the internal corner member 3 forms a right angle, the support member 32 is a square-shaped hollow structure, and the right-angle ends of the support member 32 are arranged corresponding to the included angle of the internal corner member 3. An internal corner positioning groove 311 is provided on one of the side plates 31 for hanging and positioning with the hanging buckle 5 when connecting the wall panel assembly 1 or the external corner assembly 2. For the convenience of the same processing, the internal corner positioning groove 311 and the positioning groove 43 have the same size specifications and the same number.

[0062] When connecting the two wall panel assemblies 1, first move the wall panel of one wall panel assembly 1 along the side plate 31 until the wall panel 11 abuts against the outer wall of the support member 32 and then fix it with bolts. Then move the other wall panel assembly 1 so that the hanging buckle 5 on the wall panel assembly 1 is hung and connected with the internal corner positioning groove 311. Adjust the other wall panel assembly 1 so that it fits with the side plate 31 and then fix the side plate 31 and the wall panel assembly 1 with screws, and the connection between the internal corner member 3 and the two wall panel assemblies 1 can be completed.

[0063] The steps for connecting the two external corner assemblies 2 or connecting the external corner assembly 2 and the wall panel assembly 1 are the same as above.

[0064] An installation method of an assembled wall surface system of the present invention includes the following steps:

[0065] S1. Assemble the wall panel assembly 1;

[0066] S1.1. Arrange two wall panels 11 closely side by side, insert the limit insertion plate 131 of the secondary keel 13 into the limit groove 111 of the adjacent two wall panels 11, and fix the secondary keel 13 and the two wall panels 11 with screws;

[0067] S1.2. Repeat S1.1 until the appropriate length, horizontally place the main keel 12 on the back of the wall panel 11 so that the main keel 12 straddles all the wall panels 11, and fix the main keel 12 and the wall panel 11 with screws;

[0068] S1.3. Set the hanging buckle 5 on the side of the end wall panel 11, and arrange a plurality of hanging buckles 5 at intervals along the length direction of the wall panel 11, and make the plurality of hanging buckles 5 located on the same straight line to complete the assembly of the wall panel assembly 1;

[0069] S2. Assemble the external corner assembly 2;

[0070] S2.1. Fit the reinforcing plate 22 to the external corner wall panel 21 and set it at the external corner included angle 211, and fix the reinforcing plate 22 and the external corner wall panel 21 with screws;

[0071] S2.2. Set hanging hooks 5 on the side of the outer corner wall panel 21, and arrange multiple hanging hooks 5 at intervals along the length direction of the outer corner wall panel 21, and make the multiple hanging hooks 5 located on the same straight line to complete the assembly of the outer corner component 2;

[0072] S3. Start installing the wall panel component 1 or the inner corner component 3 or the outer corner component 2 from the right or left side of the room entrance, and assemble them in sequence according to the room structure;

[0073] S3.1. When splicing two wall panel components 1, first insert the connecting plug board 411 of the flat joint 4 into the limit slot 111 of the wall panel 11, make the end face of the connecting part 41 fit with the end face of the wall panel 11, and fix the flat joint 4 and the wall panel 11 with screws. Then, hook and position through the positioning slot 43 and the hanging hook 5 at the end of the other wall panel 11. After confirming that the end face of the positioning part 42 fits with the end face of the other wall panel 11, fix the flat joint 4 and the other wall panel 11 with screws to complete the assembly of the two wall panel components 1;

[0074] S3.2. When splicing the wall panel component 1 and the inner corner component 3, move the wall panel 11 along the side plate 31 until the end of the wall panel 11 abuts against the outer wall of the support member 32. After confirming that the wall panel 11 and the side plate 31 remain in contact, fix the side plate 31 and the wall panel 11 with screws. Hook and position the inner corner positioning slot 311 with the hanging hook 5 of the other wall panel 11. After confirming that the side plate 31 and the wall panel 11 are in contact, fix the side plate 31 and the wall panel 11 with screws to complete the assembly of the inner corner component 3 and the wall panel component 1;

[0075] S3.3. The steps for splicing the outer corner component 2 and the inner corner component 3 are the same as S3.2, and the steps for splicing the outer corner component 2 and the wall panel component 1 are the same as S3.1.

[0076] Please refer to Figure 12 , the installation schematic diagram of the present invention, the arrow direction is the installation direction. In this embodiment, the installation starts clockwise from the left side of the room. First, install the wall panel component 1, and then connect the inner corner component 3, two wall panel components 1, inner corner component 3, outer corner component 2, inner corner component 3, wall panel component 1, inner corner component 3, and two wall panel components 1 in sequence to complete the installation of the overall wall surface system.

[0077] It should be noted that although the present application does not describe how the wall surface system is connected to the original wall, in the existing prefabricated decoration, the wall panel 11 is usually fixed to the original wall by gluing. In the present invention, after the wall panel component 1, the inner corner component 3 and the outer corner component 2 are connected, they are also fixed to the original wall by gluing.

[0078] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements on some of the technical features; and these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. An assembled wall system, characterized in that, It includes wall panel components (1), inside corner components (3) and outside corner components (2) that can be arbitrarily connected pairwise. A number of the wall panel components (1), inside corner components (3) and outside corner components (2) are provided. The wall panel component (1) includes a main keel (12) and a wall panel (11) fixedly arranged on the main keel (12). The wall panel components (1) are independent of each other, and two adjacent wall panel components (1) are positioned and connected by a flat joint (4). The flat joint (4) includes a positioning part (42) and a connecting part (41). The positioning part (42) and the connecting part (41) are respectively connected to the wall panels of two adjacent wall panel components (1). The end faces of the positioning part (42) and the connecting part (41) are coplanar, and the end faces of the positioning part (42) and the connecting part (41) are flat straight faces. A positioning groove (43) is provided on the positioning part (42). A number of the positioning grooves (43) are arranged at straight intervals along the length direction of the flat joint (4). A hanging buckle (5) that can be engaged with the positioning groove (43) is provided on the wall panel (11). The positioning groove (43) includes a guiding opening (431) extending inward from the side of the flat joint (4) and a limiting opening (432) connecting the guiding opening (431). There is an included angle between the guiding opening (431) and the limiting opening (432). The thickness of the positioning part (42) is greater than the thickness of the connecting part (41).

2. The prefabricated wall system according to claim 1, wherein, The inside corner component (3) includes two side plates (31) intersecting to form an included angle and a support member (32) arranged at the included angle. An inside corner positioning groove (311) is provided on the side plate (31), and the inside corner positioning groove (311) can be engaged with the hanging buckle (5).

3. The prefabricated wall system according to claim 1, wherein, The outside corner component (2) includes an integrally formed outside corner wall panel (21) and a reinforcing plate (22) arranged at the outside corner included angle (211) of the outside corner wall panel (21). The reinforcing plate (22) is attached to the outside corner included angle (211), and a hanging buckle (5) is provided on one side of the outside corner wall panel (21).

4. The prefabricated wall system according to claim 1, characterized in that, A limiting groove (111) is provided on the side of the wall panel (11), and a connecting insertion plate (411) is provided on the side of the connecting part (41). When the connecting insertion plate (411) is inserted into the limiting groove (111), the end face of the connecting part (41) can be attached to the end face of the wall panel (11).

5. An assembled wall surface system according to claim 4, characterized in that, Inside the wall panel component (1), two adjacent wall panels (11) are positioned and connected by a secondary keel (13). Limiting insertion plates (131) are provided on both sides of the secondary keel (13), and the limiting insertion plates (131) are inserted into the limiting grooves (111).

6. An installation method of the prefabricated wall surface system according to any one of claims 1 to 5, characterized in that, It includes the following steps: S1. Assemble the wall panel component (1); S1.

1. Arrange two wall panels (11) closely. Insert the limiting insertion plates (131) of the secondary keel (13) into the limiting grooves (111) of two adjacent wall panels (11), and fix the secondary keel (13) and the two wall panels (11) with screws. S1.

2. Repeat S1.1 until the appropriate length is reached. Horizontally place the main keel (12) on the back of the wall panel (11) so that the main keel (12) spans across all wall panels (11), and fix the main keel (12) to the wall panel (11) with screws. S1.

3. Set hanging hooks (5) on the side of the end wall panel (11), and arrange multiple hanging hooks (5) at intervals along the length direction of the wall panel (11), and make the multiple hanging hooks (5) be on the same straight line to complete the assembly of the wall panel assembly (1). S2. Assemble the external corner assembly (2). S2.

1. Fit the reinforcement plate (22) to the external corner wall panel (21) at the external corner angle (211), and fix the reinforcement plate (22) to the external corner wall panel (21) with screws. S2.

2. Set hanging hooks (5) on the side of the external corner wall panel (21), and arrange multiple hanging hooks (5) at intervals along the length direction of the external corner wall panel (21), and make the multiple hanging hooks (5) be on the same straight line to complete the assembly of the external corner assembly (2). S3. Start installing the wall panel assembly (1) or the internal corner piece (3) or the external corner assembly (2) from the right or left side of the room entrance, and assemble them in sequence according to the room structure. S3.

1. When splicing two wall panel assemblies (1), first insert the connecting plug board (411) of the flat joint piece (4) into the limit slot (111) of the wall panel (11) so that the end face of the connecting part (41) is in contact with the end face of the wall panel (11), and fix the flat joint piece (4) to the wall panel (11) with screws. Then, hook and position it with the hanging hook (5) at the end of the other wall panel (11) through the positioning slot (43). After confirming that the end face of the positioning part (42) is in contact with the end face of the other wall panel (11), fix the flat joint piece (4) to the other wall panel (11) with screws to complete the assembly of the two wall panel assemblies (1). S3.

2. When splicing the wall panel assembly (1) and the internal corner piece (3), move the wall panel (11) while fitting the side plate (31) until the end of the wall panel (11) abuts against the outer wall of the support member (32). After confirming that the wall panel (11) and the side plate (31) remain in contact, fix the side plate (31) to the wall panel (11) with screws. Hook and position the internal corner positioning slot (311) with the hanging hook (5) of the other wall panel (11). After confirming that the side plate (31) and the wall panel (11) are in contact, fix the side plate (31) to the wall panel (11) with screws to complete the assembly of the internal corner piece (3) and the wall panel assembly (1). S3.

3. The steps for splicing the external corner assembly (2) and the internal corner piece (3) are the same as S3.2, and the steps for splicing the external corner assembly (2) and the wall panel assembly (1) are the same as S3.1.

Citation Information

Patent Citations

  • Fabricated wall surface system

    CN220620558U