An ultrasonic dispersion device for paint production
By adopting a height difference design for finished product boxes, dispersion boxes, and raw material tanks in coating production, combined with a small ultrasonic generator module and automated operation, the problems of high cost and noise of high-power ultrasonic equipment are solved, and efficient and low-cost coating dispersion production is achieved.
Patent Information
- Application Number
- CN202310349882.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-03-31
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2043-03-31
AI Technical Summary
Existing coating production requires high-power and large-volume ultrasonic equipment, resulting in high costs, high power consumption, high noise, and a poor working environment.
The system employs a height difference design for the finished product box, dispersion box, and raw material tank, combined with a small ultrasonic generator module and vibrating rod. It utilizes gravity to disperse the raw materials, controls the raw material entry speed through a one-way valve and a regulating ball valve, and automates the operation by driving the blocking ring to rotate through a power component. The moving component controls the discharge, reducing manual operation.
It enables efficient and decentralized production of batch coatings, reduces costs and noise, ensures correct coating ratios, reduces energy consumption, and improves work efficiency.
Smart Images

Figure CN116899486B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of coating production, specifically an ultrasonic dispersion device for coating production. Background Technology
[0002] Coatings are applied to the surface of objects to be protected or decorated, forming a continuous film that adheres firmly to the object. They are usually made of resin, oil, or emulsion as the main component, with or without pigments and fillers, and with appropriate additives, and are prepared with organic solvents or water to form a viscous liquid.
[0003] Coatings are widely used, and they need to have different functions in different application scenarios, such as waterproof coatings and high-temperature resistant coatings. Therefore, various materials need to be added when preparing coatings, and various raw materials need to be dispersed by ultrasonic equipment in order to obtain high-quality and uniformly mixed coatings.
[0004] Paint production is often done in large quantities. In order to ensure that various raw materials are mixed evenly by ultrasonic vibration, high-power and large-volume ultrasonic equipment is required to meet the production needs. This not only leads to high costs, but also results in high power consumption and noise during operation of high-power ultrasonic equipment, leading to a poor working environment.
[0005] Therefore, the present invention provides an ultrasonic dispersion device for coating production. Summary of the Invention
[0006] In order to overcome the shortcomings of the prior art, at least one technical problem raised in the background art is solved.
[0007] The technical solution adopted by this invention to solve its technical problem is as follows: An ultrasonic dispersion device for coating production, comprising a finished product tank, a dispersion tank, and multiple raw material tanks arranged in parallel and equidistant directions, the dispersion tank being located between the finished product tank and the multiple raw material tanks, a transmission pipe connecting the bottom of each raw material tank to the dispersion tank, and a discharge pipe connecting the bottom of the dispersion tank to the finished product tank, the raw material tanks being positioned above the dispersion tank, the dispersion tank being positioned above the finished product tank, an ultrasonic generating module being fixedly connected to the top of the dispersion tank, and a vibrating rod being fixedly connected to the bottom of the ultrasonic generating module, the vibrating rod being located at the... Inside the bulk container, the height difference between the finished product container, the dispersion container, and the raw material container allows for the production of various raw materials. By placing these materials into the raw material container and opening the bottom of the transfer pipe, the materials flow into the dispersion container under gravity. The materials are then dispersed by a small ultrasonic generator module and a vibrating rod within the dispersion container, thus producing the finished product. Afterward, the feed pipe is opened, allowing the finished product to flow into the finished product container under gravity. By repeating the above process, the batch dispersion of coatings can be achieved. This method allows for the efficient batch preparation of numerous coatings without the need for high-power, large-volume ultrasonic equipment, reducing costs and operating noise.
[0008] A one-way valve is fixedly connected at the connection between the transmission pipe and the raw material tank. A regulating ball valve is fixedly connected in the middle of the transmission pipe. A feeding cover is rotatably connected to the top of the raw material tank. An observation slot is opened at the front end of the raw material tank, and a graduated glass plate is embedded in the observation slot. A control console for controlling the ultrasonic generation module is set on one side of the dispersion box. The one-way valve reduces the backflow of raw materials during transportation. The entry speed of various raw materials is controlled by adjusting the ball valve. Through this setting, multiple raw materials can be added in the same feeding time and at the appropriate proportion, ensuring the correct ratio of the coating. Moreover, the entire process relies on gravity transportation, reducing energy consumption.
[0009] The dispersion box has a rotatable baffle ring connected to its interior near the top. Multiple mixing ports communicating with the interior are opened on the outer side of the dispersion box near the top, and these ports connect to a transmission pipe. A notch is opened on the outer side of the baffle ring, which is horizontally aligned with the mixing ports. The thickness of the baffle ring is greater than the width of the mixing ports. A power component is installed on the outer side of the baffle ring to drive its rotation. This configuration enables fully automatic receiving, vibration, and feeding of raw materials into the dispersion box, eliminating the need for manual operation and increasing work efficiency.
[0010] The bottom of the dispersion box is provided with a discharge port, which is connected to the feeding pipe. The inner wall of the discharge port is provided with a moving groove, and a baffle is slidably connected in the moving groove. A moving component is provided on the outside of the baffle. The moving component is used to drive the baffle to slide. When the vibration dispersion is completed, the moving component drives the baffle to open, allowing the dispersed finished product to be transferred to the finished product box under the action of gravity through the discharge port. The baffle is closed after the transportation is completed.
[0011] The power assembly includes a drive motor, a gear ring fixed to the bottom of the blocking ring, a transmission gear on the inner side of the dispersion box, the transmission gear meshing with the gear ring, a bevel gear one fixed to the output end of the drive motor, a rotating rod one fixed to the bottom of the transmission gear, and a bevel gear two fixed to the bottom of the rotating rod one. The bevel gear one and bevel gear two mesh with each other. The drive motor drives the bevel gear one and bevel gear two to rotate, thereby changing the transmission direction, driving the transmission gear and gear ring to rotate, and then driving the blocking ring to rotate, thus achieving the effect of continuous rotation of the blocking ring without affecting the normal operation of the vibrating bar.
[0012] A second rotating rod is located below the first rotating rod. A third bevel gear is fixedly connected to the top of the second rotating rod, and the third bevel gear meshes with the first bevel gear. The moving component includes a toggle block. A protrusion for impacting the toggle block is fixedly connected above the baffle. The bottom of the second rotating rod is connected to the toggle block. Two sleeve rods are fixedly connected between the baffle and the dispersion box. A spring is installed inside the sleeve rod. This configuration achieves a linkage effect, allowing the feeding and discharging of the dispersion box to be driven by a single drive motor, reducing the failure rate and simplifying control. After the finished product leaks out, the baffle will spring back to its original position under the elastic potential energy of the sleeve rod and the internal spring.
[0013] The inner side of the dispersion box is fixed with a protective sleeve. The first rotating rod, the second rotating rod, the first bevel gear, the second bevel gear, and the third bevel gear are all located inside the protective sleeve. The bottom of the transmission gear is rotatably connected to the top of the protective sleeve. The protective sleeve protects the transmission between the transmission parts and reduces the impact of the coating on the parts.
[0014] A planetary reducer is connected between the rotating rod and the actuating block. The actuating block is rotatably connected to the bottom output end of the planetary reducer, and a torsion spring is fixed between the actuating block and the bottom output end of the planetary reducer. Through the planetary reducer, the power of the driving motor can be reduced and increased, which not only makes the actuating block that pushes the baffle more powerful, but also adjusts the rotation speed of the actuating block, controls the opening timing of the baffle, and staggers the feeding time. The rotatable connection between the actuating block and the bottom output end of the planetary reducer allows the actuating block to rotate when it is about to separate from the protrusion, and finally detaches from the protrusion, making the detachment process smoother.
[0015] A curved rod is fixedly connected to the notch of the blocking ring. A multi-layer telescopic rod is fixedly connected to the end of the curved rod. A vibrator is fixedly connected to the end of the multi-layer telescopic rod away from the curved rod. An extension component is provided inside the curved rod. The extension component is used to drive the multi-layer telescopic rod to extend and shorten. With the extension component, when the notch is connected to the transmission pipe and the mixing port, the extension component drives the multi-layer telescopic rod to extend, which is used to clear the end of the transmission pipe and allow the internal raw materials to be poured out smoothly. At the same time, it works with the vibrator to generate vibration, further assisting the raw materials to enter the process.
[0016] The curved rod is hollow inside. The end of the curved rod away from the multi-layer telescopic rod is located on the surface of the blocking ring. A pressing block is slidably connected to the end of the curved rod away from the multi-layer telescopic rod. The end of the pressing block is inclined, and a second spring is fixed between the pressing block and the inner wall of the curved rod. The inside of the curved rod is filled with hydraulic oil. When the multi-layer telescopic rod moves to the mixing port, the pressing block in front is already away from the mixing port, so it will be squeezed, causing the hydraulic oil to be squeezed into the multi-layer telescopic rod, causing the multi-layer telescopic rod to extend outward. When the multi-layer telescopic rod is squeezed, the pressing block will be pushed out. The inside of the curved rod is not completely filled with hydraulic oil, but leaves a little space so that the pressing block and the multi-layer telescopic rod can be pressed into the inside at the same time. Under the action of the second spring, it can be smoothly ejected when it moves to the mixing port.
[0017] The beneficial effects of this invention are as follows:
[0018] 1. The ultrasonic dispersion device for coating production described in this invention utilizes the height difference between the finished product box, the dispersion box, and the raw material tank. Multiple raw materials are placed into the raw material tank, and the bottom of the transfer pipe is opened. Under gravity, the raw materials flow into the dispersion box. A small ultrasonic generator module and a vibrating rod within the dispersion box vibrate and disperse the raw materials, thus producing the finished product. Then, the discharge pipe is opened, allowing the finished product to flow into the finished product box under gravity. Repeating this process achieves the effect of batch-dispersing coatings. This device efficiently prepares numerous coatings in batches without requiring high-power, large-volume ultrasonic equipment, reducing costs and operating noise.
[0019] 2. The ultrasonic dispersion device for coating production described in this invention uses a power component to drive a blocking ring to rotate. Due to the presence of a notch, whenever the notch rotates to the mixing port, the raw material in the transmission pipe enters the dispersion box under the action of gravity. The blocking ring rotates at a constant speed, and during the time when the notch of the blocking ring is not in contact with the mixing port, the raw material is vibrated and mixed, and then placed into the finished product box. Through this setting, the process of receiving, vibrating, and discharging raw materials in the dispersion box is fully automated, eliminating the need for manual operation and accelerating work efficiency. Attached Figure Description
[0020] The invention will now be further described with reference to the accompanying drawings.
[0021] Figure 1 This is a perspective view of the present invention;
[0022] Figure 2 This is a perspective view of the raw material tank and transfer pipe of the present invention;
[0023] Figure 3 This is a perspective view of the dispersion box in this invention;
[0024] Figure 4This is a schematic diagram of the dispersion box in this invention;
[0025] Figure 5 This is a perspective view of the blocking ring in this invention;
[0026] Figure 6 This is a perspective view of the blocking ring and the multi-layer telescopic rod in this invention;
[0027] Figure 7 This is a perspective view of the protective sleeve and baffle in this invention;
[0028] In the diagram: 1. Finished product box; 2. Dispersion box; 3. Raw material tank; 4. Feeding cover; 5. Ultrasonic generating module; 6. Control console; 7. Transmission pipe; 8. Scale glass plate; 9. One-way valve; 10. Adjusting ball valve; 11. Mixing port; 13. Drive motor; 14. Blocking ring; 15. Transmission gear; 16. Gear ring; 17. Protective sleeve; 18. Vibrating rod; 19. Discharge port; 21. Sleeve rod; 22. Actuating block; 23. Multi-layer telescopic rod; 24. Vibrator; 25. Bending rod; 26. Extrusion block; 27. Baffle; 28. Planetary reducer. Detailed Implementation
[0029] To make the technical means, creative features, objectives and effects of this invention easier to understand, the invention will be further described below in conjunction with specific embodiments.
[0030] Example 1
[0031] like Figures 1 to 2As shown in the embodiment of the present invention, an ultrasonic dispersion device for paint production includes a finished product tank 1, a dispersion tank 2, and multiple raw material tanks 3. The multiple raw material tanks 3 are arranged in parallel and equidistant. The dispersion tank 2 is located between the finished product tank 1 and the multiple raw material tanks 3. A transmission pipe 7 is connected between the bottom of the raw material tanks 3 and the dispersion tank 2. A feeding pipe is connected between the bottom of the dispersion tank 2 and the finished product tank 1. The raw material tanks 3 are positioned above the dispersion tank 2, and the dispersion tank 2 is positioned above the finished product tank 1. An ultrasonic generating module 5 is fixedly connected to the top of the dispersion tank 2, and a vibrating rod 18 is fixedly connected to the bottom of the ultrasonic generating module 5. The vibrating rod 18 is located inside the dispersion tank 2. During operation, paint production is often carried out in large quantities. In order to ensure that various raw materials are uniformly mixed by ultrasonic vibration, high power and large volume are required. High-power ultrasonic equipment is required for production, which not only leads to high costs, but also consumes a lot of electricity and generates a lot of noise, resulting in a poor working environment. By setting up a height difference between the finished product box 1, the dispersion box 2, and the raw material tank 3, various production raw materials are placed in the raw material tank 3. The bottom of the transfer pipe 7 is opened, and the raw materials flow into the dispersion box 2 under the action of gravity. The raw materials are oscillated and dispersed by the small ultrasonic generator module 5 and the vibrating rod 18 in the dispersion box 2, thereby preparing the finished product. Then, the feed pipe is opened, and the finished product flows into the finished product box 1 under the action of gravity. The above work is repeated to achieve the effect of batch oscillation and dispersion of coatings. It can prepare many coatings in batches with high efficiency, without the need for high-power and large-volume ultrasonic equipment, thus reducing costs and working noise.
[0032] like Figures 1 to 2 As shown, a one-way valve 9 is fixedly connected to the connection between the transmission pipe 7 and the raw material tank 3. A regulating ball valve 10 is fixedly connected to the middle of the transmission pipe 7. A feeding cover 4 is rotatably connected to the top of the raw material tank 3. An observation slot is opened at the front end of the raw material tank 3, and a graduated glass plate 8 is embedded in the observation slot. A control console 6 for controlling the ultrasonic generating module 5 is set on one side of the dispersion box 2. During operation, the one-way valve 9 reduces the backflow of raw materials during transportation. The feeding speed of various raw materials is controlled by the regulating ball valve 10. Through this setting, multiple raw materials can be fed in the same amount of weight at the same feeding time, ensuring the correct ratio of the coating. Moreover, the entire process relies on gravity transportation, reducing energy consumption.
[0033] like Figures 3 to 5As shown, a blocking ring 14 is rotatably connected to the top of the dispersion box 2. Multiple mixing ports 11 communicating with the interior are opened on the top of the outer side of the dispersion box 2. The mixing ports 11 connect to the transmission pipe 7. A notch is opened on the outer side of the blocking ring 14, and the blocking ring 14 is horizontally aligned with the mixing ports 11. The thickness of the blocking ring 14 is greater than the width of the mixing ports 11. A power component is installed on the outer side of the blocking ring 14 to drive the blocking ring 14 to rotate. During operation, the blocking ring 14 rotates due to the notch. Whenever the notch rotates to the mixing port 11, the raw material in the transmission pipe 7 enters the dispersion box 2 under gravity. The blocking ring 14 rotates at a constant speed. During the time when the notch of the blocking ring 14 does not connect with the mixing port 11, the raw material is vibrated and mixed, and then discharged into the finished product box 1. This configuration achieves a fully automatic process for the dispersion box 2 to receive, vibrate, and discharge raw materials, eliminating the need for manual operation and increasing work efficiency.
[0034] like Figures 3 to 5 As shown, the bottom of the dispersion box 2 is provided with a discharge port 19, which is connected to the feeding pipe. The inner wall of the discharge port 19 is provided with a moving groove, and a baffle 27 is slidably connected in the moving groove. A moving component is provided on the outer side of the baffle 27. The moving component is used to drive the baffle 27 to slide. During operation, after the vibration dispersion is completed, the moving component drives the baffle 27 to open, allowing the dispersed finished product to be transferred to the finished product box 1 through the discharge port 19 under the action of gravity. After the transportation is completed, the baffle 27 is closed.
[0035] like Figures 4 to 7 As shown, the power assembly includes a drive motor 13, a gear ring 16 fixedly connected to the bottom of the blocking ring 14, a transmission gear 15 provided on the inner side of the dispersion box 2, the transmission gear 15 meshing with the gear ring 16, a bevel gear one fixedly connected to the output end of the drive motor 13, a rotating rod one fixedly connected to the bottom of the transmission gear 15, and a bevel gear two fixedly connected to the bottom of the rotating rod one. The bevel gear one and bevel gear two mesh with each other. During operation, the drive motor 13 drives the bevel gear one and bevel gear two to rotate, thereby changing the transmission direction, driving the transmission gear 15 and gear ring 16 to rotate, and then driving the blocking ring 14 to rotate, thus achieving the effect of continuous rotation of the blocking ring 14 without affecting the normal operation of the vibrating rod 18.
[0036] like Figures 4 to 7As shown, a second rotating rod is provided below the first rotating rod. A bevel gear third is fixedly connected to the top of the second rotating rod, and the bevel gear third meshes with the first bevel gear. The moving assembly includes a toggle block 22. A protrusion for impacting the toggle block 22 is fixedly connected above the baffle 27. The bottom of the second rotating rod is connected to the toggle block 22. Two sleeve rods 21 are fixedly connected between the baffle 27 and the dispersion box 2. A spring is provided on the inner side of the sleeve rod 21. During operation, the bevel gear third, driven by the drive motor 13, moves the blocking... When ring 14 rotates, bevel gear three will also be driven to rotate by bevel gear one, which in turn will drive rotating rod two and toggle block 22 to rotate. During rotation, it will hit the protrusion, thereby pushing baffle 27 to one side. Through this setting, a linkage effect is achieved. The feeding and discharging of dispersion box 2 can be driven by a single drive motor 13, reducing the failure rate and reducing the difficulty of control. After the finished product leaks out, baffle 27 will spring back to its original position under the elastic potential energy of sleeve rod 21 and internal spring one.
[0037] like Figures 4 to 7 As shown, a protective sleeve 17 is fixedly connected to the inner side of the dispersion box 2. The rotating rod 1, rotating rod 2, bevel gear 1, bevel gear 2 and bevel gear 3 are all located inside the protective sleeve 17. The bottom of the transmission gear 15 is rotatably connected to the top of the protective sleeve 17. During operation, the protective sleeve 17 can protect the transmission between the transmission parts and reduce the impact of the coating on the parts.
[0038] like Figures 4 to 7 As shown, a planetary reducer 28 is connected between the rotating rod 2 and the actuating block 22. The actuating block 22 is rotatably connected to the bottom output end of the planetary reducer 28, and a torsion spring is fixedly connected between the actuating block 22 and the bottom output end of the planetary reducer 28. During operation, the planetary reducer 28 can reduce and increase the power of the drive motor 13, which not only makes the actuating block 22 that pushes the baffle 27 more powerful, but also adjusts the rotation speed of the actuating block 22, controls the opening timing of the baffle 27, and staggers the feeding time. The rotatable connection between the actuating block 22 and the bottom output end of the planetary reducer 28 allows the actuating block 22 to rotate when it is about to separate from the protrusion, and finally detach from the protrusion, making the detachment process smoother.
[0039] like Figure 6As shown, a bent rod 25 is fixedly connected to the notch of the blocking ring 14. A multi-layer telescopic rod 23 is fixedly connected to the end of the bent rod 25. A vibrator 24 is fixedly connected to the end of the multi-layer telescopic rod 23 away from the bent rod 25. An extension component is provided inside the bent rod 25. The extension component is used to drive the multi-layer telescopic rod 23 to extend and shorten. During operation, when the notch is connected to the mixing port 11, the extension component drives the multi-layer telescopic rod 23 to extend, which is used to clear the end of the transmission pipe 7 and allow the internal raw materials to be poured out smoothly. At the same time, it works with the vibrator 24 to generate vibration, further assisting the raw materials to enter the process.
[0040] Example 2
[0041] like Figure 6 As shown in the comparative embodiment one, another embodiment of the present invention is as follows: the inside of the bending rod 25 is hollow, the end of the bending rod 25 away from the multi-layer telescopic rod 23 is located on the surface of the blocking ring 14, the end of the bending rod 25 away from the multi-layer telescopic rod 23 is slidably connected to the squeezing block 26, the end of the squeezing block 26 is inclined, and a spring two is fixed between the squeezing block 26 and the inner wall of the bending rod 25. The inside of the bending rod 25 is filled with hydraulic oil. When working, when the multi-layer telescopic rod 23 moves to the mixing port 11, the squeezing block 26 located in front is already away from the mixing port 11, so it will be squeezed, causing the hydraulic oil to be squeezed into the multi-layer telescopic rod 23, causing the multi-layer telescopic rod 23 to extend outward. When the multi-layer telescopic rod 23 is squeezed, the squeezing block 26 will be pushed out. The inside of the bending rod 25 is not completely filled with hydraulic oil, but leaves a little space so that the squeezing block 26 and the multi-layer telescopic rod 23 can be pressed into the inside at the same time. Under the action of the spring two, it can be smoothly ejected when it moves to the mixing port 11.
[0042] In production, coatings are often manufactured in large batches. To ensure that various raw materials are uniformly mixed by ultrasonic vibration, high-power and large-volume ultrasonic equipment is required. This not only leads to high costs, but also results in high power consumption and noise during operation, creating a poor working environment. By using the height difference between the finished product tank 1, the dispersion tank 2, and the raw material tank 3, various raw materials are placed in the raw material tank 3. The bottom of the transfer pipe 7 is opened, allowing the raw materials to flow into the dispersion tank 2 under gravity. The small ultrasonic generator module 5 and the vibrating rod 18 in the dispersion tank 2 vibrate and disperse the raw materials, thus preparing the finished product. Afterwards, the discharge pipe is opened, allowing the finished product to flow into the finished product tank 1 under gravity. Repeating the above steps achieves the effect of batch vibration dispersion of coatings, enabling the rapid preparation of numerous coatings in batches without the need for high-power, large-volume ultrasonic equipment, thus reducing costs and operating noise. The one-way valve 9 reduces backflow of raw materials during transportation. Adjusting the ball valve 10 controls the entry speed of various raw materials, allowing multiple raw materials to be added at the same feeding time and with appropriate proportions, ensuring correct coating ratios. Furthermore, the entire process relies on gravity transport, reducing energy consumption. The power assembly drives the blocking ring 14 to rotate. Due to the notch, whenever the notch rotates to the mixing port 11, the raw material in the transmission pipe 7 enters the dispersion box 2 under gravity. The material is vibrated and mixed during the time when the notch of the blocking ring 14 is not aligned with the mixing port 11, and then discharged into the finished product box 1. This setup enables the dispersion box 2 to automatically receive, vibrate, and discharge the material, eliminating the need for manual operation and increasing work efficiency. After the vibration and dispersion process is complete, the moving component opens the baffle 27, allowing the dispersed finished product to be transferred to the finished product box 1 through the discharge port 19 under gravity. The baffle 27 is then closed after the transportation is completed. The drive motor 13 drives the bevel gears 1 and 2 to rotate, thereby changing the transmission direction and causing the transmission gear 15 and gear ring 16 to rotate, which in turn drives the blocking ring 14 to rotate, thus achieving the effect of continuous rotation of the blocking ring 14. Furthermore, it will not affect the normal operation of the vibrating bar 18; through the setting of bevel gear three, when the drive motor 13 drives the blocking ring 14 to rotate, bevel gear three will also be driven to rotate by bevel gear one, thereby driving the rotating rod two and the toggle block 22 to rotate. During rotation, it will hit the protrusion, thereby pushing the baffle 27 to one side. Through this setting, the linkage effect is achieved. One drive motor 13 can drive the feeding and discharging of the dispersion box 2, reducing the failure rate and reducing the control difficulty. After the baffle 27 is pushed open for a period of time and the finished product leaks out, the baffle 27 will rebound back to its original position under the elastic potential energy of the sleeve rod 21 and the internal spring one; through the setting of protective sleeve 17, the transmission between transmission parts can be protected, reducing the impact of paint on the parts;The planetary reducer 28 reduces and increases the power of the drive motor 13, making the actuating block 22 that pushes the baffle 27 more powerful. It also adjusts the rotational speed of the actuating block 22, controlling the opening timing of the baffle 27 and the timing of material feeding. The actuating block 22 is rotatably connected to the bottom output end of the planetary reducer 28, allowing it to rotate when it finally separates from the protrusion, thus detaching it smoothly. The extension component, when the notch connects the transmission pipe 7 and the mixing port 11, extends the multi-layer telescopic rod 23 to clear the end of the transmission pipe 7, allowing the internal material to flow out smoothly. Simultaneously, the vibrator 24 generates vibration, further assisting the material entry process.
[0043] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the present invention as claimed. The scope of protection of the present invention is defined by the appended claims and their equivalents.
Claims
1. An ultrasonic dispersion device for coating production, characterized in that: The container includes a finished product box (1), a dispersion box (2), and multiple raw material tanks (3). The multiple raw material tanks (3) are arranged in parallel and equidistant. The dispersion box (2) is located between the finished product box (1) and the multiple raw material tanks (3). A transmission pipe (7) is connected between the bottom of the raw material tank (3) and the dispersion box (2). A discharge pipe is connected between the bottom of the dispersion box (2) and the finished product box (1). The raw material tank (3) is located above the dispersion box (2). The dispersion box (2) is located above the finished product box (1). An ultrasonic generating module (5) is fixed to the top of the dispersion box (2). A vibrating rod (18) is fixed to the bottom of the ultrasonic generating module (5). The vibrating rod (18) is located inside the dispersion box (2). The dispersion box (2) is rotatably connected to the top of the interior with a blocking ring (14). The outer side of the dispersion box (2) is provided with multiple mixing ports (11) that communicate with the interior. The mixing ports (11) are connected to the transmission pipe (7). The outer side of the blocking ring (14) is provided with a notch. The blocking ring (14) is horizontally aligned with the mixing ports (11). The thickness of the blocking ring (14) is greater than the width of the mixing ports (11). A power component is provided on the outer side of the blocking ring (14). The power component is used to drive the blocking ring (14) to rotate. The bottom of the dispersion box (2) is provided with a discharge port (19), which is connected to the discharge pipe. The inner wall of the discharge port (19) is provided with a moving groove, and a baffle (27) is slidably connected in the moving groove. A moving component is provided on the outside of the baffle (27), which is used to drive the baffle (27) to slide. The power assembly includes a drive motor (13), a gear ring (16) is fixedly connected to the bottom of the blocking ring (14), a transmission gear (15) is provided on the inner side of the dispersion box (2), the transmission gear (15) meshes with the gear ring (16), a bevel gear is fixedly connected to the output end of the drive motor (13), a rotating rod is fixedly connected to the bottom of the transmission gear (15), a bevel gear is fixedly connected to the bottom of the rotating rod, and the bevel gear and the bevel gear mesh with each other. A second rotating rod is provided below the first rotating rod. A third bevel gear is fixedly connected to the top of the second rotating rod. The third bevel gear meshes with the first bevel gear. The moving component includes a toggle block (22). A protrusion for impacting the toggle block (22) is fixedly connected above the baffle (27). The bottom of the second rotating rod is connected to the toggle block (22). Two sleeve rods (21) are fixedly connected between the baffle (27) and the dispersion box (2). A spring is provided on the inner side of the sleeve rod (21). The inner side of the dispersion box (2) is fixed with a protective sleeve (17). The rotating rod one, rotating rod two, bevel gear one, bevel gear two and bevel gear three are all located inside the protective sleeve (17). The bottom of the transmission gear (15) is rotatably connected to the top of the protective sleeve (17). A planetary reducer (28) is connected between the rotating rod (2) and the actuating block (22). The actuating block (22) is rotatably connected to the bottom output end of the planetary reducer (28), and a torsion spring is fixed between the actuating block (22) and the bottom output end of the planetary reducer (28).
2. The ultrasonic dispersion device for coating production according to claim 1, characterized in that: A one-way valve (9) is fixedly connected at the connection between the transmission pipe (7) and the raw material tank (3). A regulating ball valve (10) is fixedly connected in the middle of the transmission pipe (7). A feeding cover (4) is rotatably connected to the top of the raw material tank (3). An observation slot is opened at the front end of the raw material tank (3). A scale glass plate (8) is embedded in the observation slot. A control console (6) for controlling the ultrasonic generation module (5) is set on one side of the dispersion box (2).
3. The ultrasonic dispersion device for coating production according to claim 1, characterized in that: A curved rod (25) is fixedly connected to the notch of the blocking ring (14). A multi-layer telescopic rod (23) is fixedly connected to the end of the curved rod (25). A vibrator (24) is fixedly connected to the end of the multi-layer telescopic rod (23) away from the curved rod (25). An extension component is provided inside the curved rod (25). The extension component is used to drive the multi-layer telescopic rod (23) to extend and shorten.
4. The ultrasonic dispersion device for coating production according to claim 3, characterized in that: The inside of the bending rod (25) is hollow. The end of the bending rod (25) away from the multi-layer telescopic rod (23) is located on the surface of the blocking ring (14). The end of the bending rod (25) away from the multi-layer telescopic rod (23) is slidably connected to the extrusion block (26). The end of the extrusion block (26) is inclined. A spring is fixed between the extrusion block (26) and the inner wall of the bending rod (25). The inside of the bending rod (25) is filled with hydraulic oil.
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