Fabricated sandwich wallboard organic insulation material intelligent processing system and method

Abstract

The present application relates to the field of fabricated building, provide a kind of sandwich wallboard for assembled organic thermal insulation material intelligent processing system and method, including conveying line, conveying line is equipped with feeding processing area and finished product packaging area, the side of feeding processing area is equipped with intelligent input area;Feeding assembly, numbering assembly, cutting assembly and drilling assembly are all arranged in feeding processing area;Stacking assembly is arranged in finished product packaging area;Intelligent terminal and control assembly are all arranged in intelligent input area, control assembly is electrically connected with feeding assembly, numbering assembly, cutting assembly, drilling assembly and stacking assembly.The present application utilizes intelligent terminal to read the structure information of thermal insulation board, and utilizes control assembly to control feeding assembly, numbering assembly, cutting assembly, drilling assembly and stacking assembly according to the structure information, realizes automatic numbering, cutting, punching and full-automatic intelligent equipment of stacking, plays a positive role for reducing building energy consumption and realizing the intelligentization of building industry.

Description

TECHNICAL FIELD

[0001] The present application relates to the field of prefabricated buildings, in particular to an intelligent processing system and method for organic insulation material of prefabricated sandwich wallboards. BACKGROUND

[0002] During the processing in the production workshop, the prefabricated sandwich insulation outer wallboard often needs to cut the insulation material on site, and at the same time, the insulation material needs to be punched when placing the inner and outer leaf wallboard pullers.

[0003] The current common method is still manual cutting and punching by workers in the production workshop. The cutting and punching size is usually not standard, resulting in many problems such as large size deviation of the insulation board, misalignment of the upper and lower parts, a large amount of waste, misalignment of the puller size, non-standard hole diameter, etc. This leads to the fact that the insulation board cannot be closely arranged, leaving gaps in the middle, affecting the insulation effect, or due to the size cutting being too large, making it difficult to arrange, which seriously affects the performance and production accuracy of the wallboard. The poor punching precision also affects the installation of anchor bolts and other connecting parts, which seriously affects the safety performance. At the same time, on-site manual cutting and punching also cause a lot of environmental pollution, generate a large amount of corner waste and unqualified products, and have a negative impact on environmental protection. Manual cutting and punching need to arrange labor workers separately, which is low in production efficiency and high in labor cost. SUMMARY

[0004] The present application provides an intelligent processing system and method for organic insulation material of prefabricated sandwich wallboards, which solves the problems of low production efficiency, poor precision, high waste rate, and environmental pollution caused by on-site manual cutting and punching.

[0005] The present application provides an intelligent processing system for organic insulation material of prefabricated sandwich wallboards, comprising:

[0006] A conveying line for conveying insulation boards, the conveying line is provided with a feeding processing area and a finished product packaging area, one side of the feeding processing area is provided with an intelligent input area;

[0007] A feeding assembly, a numbering assembly, a cutting assembly, and a drilling assembly, the feeding assembly, the numbering assembly, the cutting assembly, and the drilling assembly are all arranged in the feeding processing area;

[0008] A stacking assembly, the stacking assembly is arranged in the finished product packaging area;

[0009] An intelligent terminal and a control assembly, the intelligent terminal and the control assembly are electrically connected, and are both arranged in the intelligent input area, the control assembly is electrically connected with the feeding assembly, the numbering assembly, the cutting assembly, the drilling assembly, and the stacking assembly;

[0010] The intelligent terminal is used for reading the structure information of the insulation board; and the control component is used for controlling the feeding component, the numbering component, the cutting component, the drilling component and the stacking component according to the structure information.

[0011] According to the application, the feeding component comprises a first rotating disc, a first mechanical arm and a first grabbing part.

[0012] The first rotating disc is arranged on one side of the feeding processing area, and the first rotating disc, the first mechanical arm and the first grabbing part are electrically connected with the control component.

[0013] According to the application, one side of the feeding processing area is provided with an NG area, the first grabbing part is provided with the first identification part, the first identification part is electrically connected with the control component, the first identification part is used for identifying the insulation board, and the control component controls the first mechanical arm and the first grabbing part according to the identification result, so as to send the insulation board meeting the preset condition into the feeding processing area and send the insulation board not meeting the preset condition into the NG area.

[0014] According to the application, the numbering component is a printing robot, the printing robot is electrically connected with the control component, and the printing robot is used for encoding the insulation board.

[0015] According to the application, the cutting component comprises a first support, a first moving track, a cutting part and a second identification part.

[0016] The first support spans the feeding processing area, the first support is provided with the first moving track at the bottom, the first moving track extends along the direction of the vertical processing direction, the cutting part is slidably arranged on the first moving track, the second identification part and the cutting part are electrically connected with the control component, the second identification part is used for identifying the insulation board, and the control component is used for controlling the cutting part according to the identification result.

[0017] According to the application, the drilling component comprises a second support, a second moving track, a drilling part and a third identification part.

[0018] The second support spans the upper material processing area, the bottom of the second support is provided with the second moving track, the second moving track extends along the direction of the vertical processing direction, the drilling component is slidably arranged on the second moving track, the third identification component and the drilling component are electrically connected with the control assembly, the third identification component is used for identifying the insulation board, and the control assembly is used for controlling the drilling component according to the identification result.

[0019] According to the application, an organic thermal insulation material intelligent processing system for fabricated sandwich wallboards is provided.

[0020] The second turntable is arranged on one side of the finished product packaging area, and the second turntable, the second mechanical arm and the second grabbing component are electrically connected with the control assembly, one end of the second mechanical arm is arranged on the second turntable, and the other end of the second mechanical arm is connected with the second grabbing component.

[0021] According to the application, an organic thermal insulation material intelligent processing system for fabricated sandwich wallboards is provided.

[0022] According to the application, an organic thermal insulation material intelligent processing system for fabricated sandwich wallboards is provided.

[0023] The limiting assembly comprises a right-angle limiting piece and a lifting device, the lifting device is located on one side of the conveying line, the right-angle limiting piece is connected to the lifting device, and the right-angle limiting piece is arranged on the conveying line in a lifting manner through the lifting device.

[0024] According to the application, an organic thermal insulation material intelligent processing system for fabricated sandwich wallboards is provided.

[0025] The pushing plate assembly comprises a pushing plate and a driving piece, one end of the driving piece is connected with the pushing plate, the pushing plate is arranged on one side of the conveying line and located on one side of the right-angle limiting piece, and the driving piece is used for pushing the insulation board to the right-angle limiting piece.

[0026] The application also provides a method for processing an insulation board by using the organic insulation material intelligent processing system for the fabricated sandwich wallboard.

[0027] read the structure information of the insulation board;

[0028] According to the structure information and the identification information of the first identification component, the feeding assembly is controlled to feed the insulation board, and the feeding insulation board is coded by the numbering assembly;

[0029] According to the structure information and the identification information of the second identification component, the cutting assembly is controlled to cut the insulation board;

[0030] According to the structure information and the identification information of the third identification component, the drilling assembly is controlled to drill the insulation board;

[0031] According to the structure information and the identification information of the fourth identification component, the stacking assembly is controlled to stack.

[0032] The organic insulation material intelligent processing system and method for the fabricated sandwich wallboard provided by the application realize automatic numbering, cutting, drilling and stacking of the full-automatic intelligent equipment by setting the feeding assembly, the numbering assembly, the cutting assembly, the drilling assembly, the stacking assembly, the intelligent terminal and the control assembly on the conveying line, reading the structure information of the insulation board by using the intelligent terminal, and controlling the feeding assembly, the numbering assembly, the cutting assembly, the drilling assembly and the stacking assembly according to the structure information by using the control assembly, so as to solve the problems of low production efficiency, poor precision, high waste rate and environmental pollution caused by manual cutting and drilling on site, and play a positive role in reducing building energy consumption and realizing the intelligentization of the building industry. BRIEF DESCRIPTION OF DRAWINGS

[0033] In order to more clearly illustrate the technical solutions in the application or prior art, the following will briefly introduce the drawings needed to be used in the embodiments or prior art description. Obviously, the drawings in the following description are some embodiments of the application, and other drawings can be obtained by those skilled in the art without creative labor.

[0034] Figure 1 is one of the schematic diagrams of the organic insulation material intelligent processing system for the fabricated sandwich wallboard provided by the application;

[0035] Figure 2 is the second schematic diagram of the organic insulation material intelligent processing system for the fabricated sandwich wallboard provided by the application;

[0036] Figure 3 is the flowchart of the method for processing an insulation board by using the organic insulation material intelligent processing system for the fabricated sandwich wallboard provided by an embodiment of the application;

[0037] Figure 4 is a structural schematic diagram of a control assembly provided by an embodiment of the present application;

[0038] Figure 5 is a structural schematic diagram of an electronic device provided by an embodiment of the present application;

[0039] Reference signs:

[0040] 1, heat preservation plate; 10, conveying line; 110, intelligent input area; 120, feeding processing area; 130, finished product packaging area; 140, waste recycling device; 150, stacking area; 20, feeding assembly; 201, first turntable; 202, first mechanical arm; 203, first grabbing component; 30, numbering assembly; 40, cutting assembly; 401, first support; 402, cutting component; 403, second identification component; 404, first sliding rail; 50, drilling assembly; 501, second support; 502, drilling component; 503, third identification component; 504, second sliding rail; 60, stacking assembly; 601, second turntable; 602, second mechanical arm; 603, second grabbing component; 70, intelligent terminal; 80, control assembly; 90, push plate assembly; 100, limiting assembly; 410, acquisition module; 420, first adjustment module; 430, second adjustment module; 440, third adjustment module; 440, fourth adjustment module; 510, processor; 520, communication interface; 530, memory; 540, communication bus. DETAILED DESCRIPTION

[0041] Embodiments of the present application will be described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference signs represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the accompanying drawings are exemplary and are only used to explain the present application, and cannot be understood as a limitation of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.

[0042] In the description of the present application, it should be understood that the terms "upper", "lower", "inner", "outer", "axial" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation of the present application.

[0043] In the description of the present application, it should be noted that unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connecting" should be understood in a broad sense, for example, can be fixed connection, can also be detachable connection, or integrally connected; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0044] The following will be described in combination Figure 1 and Figure 2 The description of the present application provides an organic thermal insulation material intelligent processing system for fabricated sandwich wallboard.

[0045] As Figure 1 and Figure 2 Described, the organic thermal insulation material intelligent processing system for fabricated sandwich wallboard comprises: a conveying line 10, a feeding assembly 20, a numbering assembly 30, a cutting assembly 40, a drilling assembly 50, a stacking assembly 60, an intelligent terminal 70 and a control assembly 80.

[0046] In this embodiment, the conveying line 10 is used to transport the thermal insulation board 1, and the conveying line 10 is provided with a feeding processing area 120 and a finished product packaging area 130 in sequence along the processing direction. The feeding processing area 120 is provided with an intelligent input area 110 on one side.

[0047] Specifically, the front-end conveying device is the feeding processing area 120, and the rear-end conveying device is the finished product packaging area 130. One side of the front-end conveying device is provided with an intelligent input area 110. The thermal insulation board 1 introduces data in the intelligent input area 110, the thermal insulation board 1 is processed in the feeding processing area 120, and the processed thermal insulation board 1 is stacked and packaged in the finished product packaging area 130. The feeding assembly 20, the numbering assembly 30, the cutting assembly 40 and the drilling assembly 50 are all arranged in the feeding processing area 120. The feeding assembly 20 is used for feeding the thermal insulation board 1, the numbering assembly 30 is used for encoding the fed thermal insulation board 1, the cutting assembly 40 is used for cutting the encoded thermal insulation board 1, and the drilling assembly 50 is used for drilling the cut thermal insulation board 1. The stacking assembly 60 is arranged in the finished product packaging area 130 and is used for stacking the processed thermal insulation board 1.

[0048] In order to realize the control of the equipment, the intelligent terminal 70 is electrically connected with the control assembly 80, and the intelligent terminal 70 and the control assembly 80 are both arranged in the intelligent input area 110. The control assembly 80 is electrically connected with the feeding assembly 20, the numbering assembly 30, the cutting assembly 40, the drilling assembly 50 and the stacking assembly 60. The intelligent terminal 70 is used for reading the structure information of the thermal insulation board 1, and the control assembly 80 is used for controlling the feeding assembly 20, the numbering assembly 30, the cutting assembly 40, the drilling assembly 50 and the stacking assembly 60 according to the structure information.

[0049] The intelligent terminal 70 can be a computer, a tablet, a mobile phone, etc. The control assembly 80 can be a distributed control system or other control system. The intelligent terminal 70 and the control assembly 80 can be communicatively connected or directly electrically connected. By installing the insulation material processing software on the intelligent terminal 70, the CAD and BIM drawings can be imported, the size of the insulation board 1 and whether the insulation board 1 has a hole, etc. can be automatically recognized, and the layout and numbering can be performed according to the original size of the insulation board 1. The software layout principle is that the insulation board 1 with a hole is laid out from the edge of the hole, and the insulation board 1 without a hole is laid out from one side edge. All instruction operations of the loading, processing and stacking processes can be performed on the intelligent terminal 70, or each process can be started, paused, etc. by the way of touching the electronic screen key on the corresponding process table. The equipment can realize all process operations in a pipeline, or can be operated in different zones according to the use requirements, such as cutting alone or punching alone, etc.

[0050] In the working process of the assembled sandwich wallboard organic insulation material intelligent processing system, the structure information of the insulation board 1 is first imported through the intelligent terminal 70. The control assembly 80 is used to control the insulation board 1 loading by the loading assembly 20 according to the structure information, encode the loaded insulation board 1 by the numbering assembly 30, and control the cutting and drilling of the insulation board 1 by the cutting assembly 40 and the drilling assembly 50 according to the structure information. After the processing is completed, the stacked insulation board 1 is stacked by the stacking assembly 60.

[0051] The assembled sandwich wallboard organic insulation material intelligent processing system provided by the application sets the loading assembly 20, the numbering assembly 30, the cutting assembly 40, the drilling assembly 50, the stacking assembly 60, the intelligent terminal 70 and the control assembly 80 on the conveying line 10, reads the structure information of the insulation board 1 by the intelligent terminal 70, and controls the loading assembly 20, the numbering assembly 30, the cutting assembly 40, the drilling assembly 50 and the stacking assembly 60 according to the structure information by the control assembly 80, so as to realize the automatic numbering, cutting, drilling and stacking of the full-automatic intelligent equipment, solve the problems of low production efficiency, poor precision, high waste rate and environmental pollution caused by manual cutting and drilling on site, and play a positive role in reducing building energy consumption and realizing the intelligentization of the building industry.

[0052] In one embodiment, as Figure 1 and Figure 2As shown, the feeding assembly 20 comprises a first rotary table 201, a first mechanical arm 202 and a first grabbing component 203. The first rotary table 201 is arranged at one side of the feeding processing area 120, and the first rotary table 201, the first mechanical arm 202 and the first grabbing component 203 are electrically connected with the control assembly 80. One end of the first mechanical arm 202 is arranged on the first rotary table 201, and the other end of the first mechanical arm 202 is connected with the first grabbing component 203.

[0053] One side of the feeding processing area 120 is provided with a no good (NG) area, and the first grabbing component 203 is provided with a first identification component (not shown). The first identification component is electrically connected with the control assembly 80, and is used for identifying the insulation board 1. The control assembly 80 controls the first mechanical arm 202 and the first grabbing component 203 according to the identification result, so as to send the insulation board 1 meeting the preset condition into the feeding processing area 120, and send the insulation board 1 not meeting the preset condition into the NG area.

[0054] Specifically, the feeding process uses the first mechanical arm 202, and the first mechanical arm 202 is provided below the first rotary table 201. The first mechanical arm 202 can rotate 360 degrees, and the first grabbing component 203 at the upper end of the first mechanical arm 202 picks up the insulation board 1 through a suction cup or grabbing. Meanwhile, the first grabbing component 203 is provided with a first identification component, and the first grabbing component 203 can identify the size of the insulation board 1 while picking up the insulation board 1. The insulation board 1 within the size deviation range is sent into the feeding processing area 120, and the insulation board 1 exceeding the size deviation is sent into the NG area at the rear side by rotation. The first mechanical arm 202 and the first grabbing component 203 can be telescoped forward and backward and adjusted up and down.

[0055] Optionally, as shown in Figure 1 and Figure 2 The numbering assembly 30 is a printing robot, and the printing robot is electrically connected with the control assembly 80. The printing robot is used for encoding the insulation board 1. After the intelligent terminal 70 reads the structure information of the insulation board 1, the intelligent terminal 70 can typeset and number, and sends the numbering information to the control assembly 80. The control assembly 80 controls the numbering assembly 30 according to the numbering information, and numbers the insulation board 1 according to the numbering corresponding to the drawing.

[0056] In one embodiment, as shown in Figure 1 and Figure 2As shown, the cutting assembly 40 comprises a first support 401, a first moving track, a cutting component 402 and a second identification component 403. The first support 401 spans the feeding processing area 120, and the bottom of the first support 401 is provided with the first moving track extending along the direction of the vertical processing direction. The cutting component 402 is slidably arranged on the first moving track. The second identification component 403 and the cutting component 402 are electrically connected with the control assembly 80. The second identification component 403 is used for identifying the insulation board 1, and the control assembly 80 is used for controlling the cutting component 402 according to the identification result.

[0057] Specifically, the numbered insulation board 1 is forwarded to the cutting sub-area of the feeding processing area 120 along the conveying line 10. The cutting sub-area is provided with the cutting assembly 40. The cutting component 402 and the second identification component 403 are simultaneously installed on the first support 401. The first support 401 is internally provided with the first moving track. The cutting component 402 can move laterally along the first moving track on the operation table. The first support 401 is installed on the first sliding rail 404 through a stand column. The first sliding rail 404 extends along the processing direction, so that the cutting component 402 can be adjusted along the processing direction, thereby realizing the cutting of the insulation board 1 at different positions. The cutting component 402 of the cutting sub-area reads the relevant data input by the intelligent terminal 70 and identifies the number on the insulation board 1. The insulation board 1 is cut according to the drawing. If the insulation board 1 does not need to be cut, it is zero-operated in the cutting sub-area and transferred to the next process.

[0058] In one embodiment, as shown in Figure 1 and Figure 2 As shown, the drilling assembly 50 comprises a second support 501, a second moving track, a drilling component 502 and a third identification component 503. The second support 501 spans the feeding processing area 120, and the bottom of the second support 501 is provided with the second moving track extending along the direction of the vertical processing direction. The drilling component 502 is slidably arranged on the second moving track. The third identification component and the drilling component 502 are electrically connected with the control assembly 80. The third identification component is used for identifying the insulation board 1, and the control assembly 80 is used for controlling the drilling component 502 according to the identification result.

[0059] Specifically, the cut insulation board 1 is forwarded along the conveying line 10 to the punching sub-area of the loading processing area 120, the punching sub-area is provided with a drilling assembly 50, the drilling assembly 502 is also provided with a third identification component 503, and the drilling assembly 502 and the third identification component 503 are jointly installed on a second support 501. The drilling assembly 502 can move laterally on the operation table through a second moving rail, and the second support 501 is installed on a second slide rail 504 through a vertical column, and the second slide rail 504 extends along the processing direction, so that the drilling assembly 502 can be adjusted along the processing direction, and the drilling assembly 502 and the third identification component 503 jointly realize drilling of the insulation board 1 at different positions. The drilling assembly 502 of the punching sub-area reads the relevant data input by the intelligent terminal 70, such as the punching position, the hole diameter and the like, and identifies the number on the insulation board 1, and drills the insulation board 1 according to the drawing; if no drilling is required, the insulation board 1 is subjected to zero operation in the punching sub-area and is forwarded to the next process. The insulation board after punching completes all operations in the loading processing area 120.

[0060] In one embodiment, as shown in Figure 1 and Figure 2 The stacking assembly 60 includes a second turntable 601, a second mechanical arm 602 and a second grabbing component 603. The second turntable 601 is arranged on one side of the finished product packaging area 130, and the second turntable 601, the second mechanical arm 602 and the second grabbing component 603 are electrically connected with the control assembly 80. One end of the second mechanical arm 602 is arranged on the second turntable 601, and the other end of the second mechanical arm 602 is connected with the second grabbing component 603.

[0061] One side of the finished product packaging area 130 is provided with a waste recycling device 140 and a stacking area 150. The second grabbing component 603 is provided with a fourth identification component, and the fourth identification component is electrically connected with the control assembly 80. The fourth identification component is used for identifying the insulation board 1. The control assembly 80 controls the second mechanical arm 602 and the second grabbing component 603 according to the identification result, so as to send the insulation board 1 meeting the preset condition into the stacking area 150, and send the insulation board 1 not meeting the preset condition into the waste recycling device 140.

[0062] The stacking process uses the second mechanical arm 602, and the second mechanical arm 602 is provided below the second turntable 601. The second mechanical arm 602 can rotate by 360 degrees. The second grabbing component 603 at the upper end of the second mechanical arm 602 picks up the insulation board 1 through a suction cup or grabbing. The second grabbing component 603 is provided with a fourth identification component. The second grabbing component 603 can identify the size of the insulation board 1 while picking up the insulation board 1. The insulation board 1 within the size deviation range is sent into the stacking area 150, and the insulation board 1 exceeding the size deviation is sent into the waste recycling device 140 by rotation. The second mechanical arm 602 and the second grabbing component 603 can be telescoped forward and backward and adjusted up and down.

[0063] Based on the above embodiment, in one example, asFigure 1 and Figure 2 As shown in the figure, the organic thermal insulation material intelligent processing system for fabricated sandwich wallboard further comprises: a limiting assembly 100; the limiting assembly 100 comprises: a right-angle limiting piece and a lifting device, the lifting device is located on one side of the conveying line 10, and the right-angle limiting piece is connected to the lifting device; the right-angle limiting piece is arranged on the conveying line 10 in a lifting manner through the lifting device.

[0064] Correspondingly, the organic thermal insulation material intelligent processing system for fabricated sandwich wallboard further comprises: a push plate assembly 90; the push plate assembly 90 comprises: a push plate and a driving piece, one end of the driving piece is connected to the push plate, the push plate is arranged on one side of the conveying line 10 and located on one side of the right-angle limiting piece, and the driving piece is used to push the thermal insulation plate 1 to the right-angle limiting piece.

[0065] In this embodiment, the limiting assembly 100 is provided with two limiting assemblies 100, one of which is arranged in the cutting subzone, and the other is arranged in the punching subzone, and is respectively used for limiting the thermal insulation plate 1 during cutting and punching. At the same time, the push plate assembly 90 is also provided with two push plate assemblies 90, one of which is arranged in the cutting subzone, and the other is arranged in the punching subzone, and is respectively used for pushing the thermal insulation plate 1 during cutting and punching.

[0066] When the thermal insulation plate 1 moves to the position, the lifting device controls the right-angle limiting piece to move downward, the driving piece pushes the thermal insulation plate 1 to the right-angle limiting piece, the right-angle limiting piece limits the thermal insulation plate 1, after the processing is completed, the lifting device controls the right-angle limiting piece to move upward, so that the thermal insulation plate 1 can be transferred to the next station.

[0067] In summary, in one specific embodiment, the wallboard CAD or BIM drawing is imported into the intelligent terminal 70, and according to the actual needs of the project, the original size of the insulation board is inputted, after the insulation board 1 is framed, the wallboard will be automatically laid out according to the size of the insulation board 1. The insulation board 1 with door and window openings is laid out from the edge of the opening, and the scattered size is placed at the edge of the insulation board 1; the insulation board 1 without door and window openings is laid out in the order from left to right, and the rightmost side is the scattered size. After the layout, the insulation board 1 is numbered in the order from left to right, and the laid-out drawing is one-key imported into the data sharing area for use in the subsequent numbering, cutting, punching and other processes. The loading and processing area 120 can automatically identify the relevant information in the sharing area, such as the insulation board number, size, punching position, etc. The first process of the loading and processing area 120 is the loading process, and the loading assembly 20 picks up the insulation board 1 while measuring the size of the insulation board 1, and the insulation board 1 within the size deviation range is sent to the starting operation table of the assembly line; the insulation board 1 exceeding the size deviation is rotated and sent to the rear NG area. The conveying line 10 can forward the original size qualified insulation board 1 to the numbering area, and the printing robot in the numbering area numbers the insulation board 1 from No. 1 according to the corresponding number in the drawing. The numbered insulation board 1 is forwarded to the cutting area along with the conveying line 10, and the cutting assembly 40 in the cutting area cuts the insulation board 1 according to the drawing by reading the relevant data in the intelligent terminal 70 and identifying the number on the insulation board 1, and the cut product is forwarded along with the conveying line 10; if no cutting is required, the insulation board 1 is zero-operated in the cutting area and forwarded to the next process. The cut insulation board enters the next punching process, and the punching assembly 30 punches the insulation board 1 according to the drawing by reading the relevant data in the intelligent terminal 70, such as the punching position and hole diameter, and identifying the number on the insulation board 1. The punched insulation board 1 completes all operations in the loading and processing area. The punched insulation board is forwarded to the finished product packaging area 130 along with the conveying line 10, and the insulation board 1 layout is attached to the product for production.

[0068] The application also provides a method for processing insulation boards by using the intelligent processing system for organic thermal insulation materials for fabricated sandwich wallboards, as shown in the figure, comprising the following steps: Figure 3

[0069] Step S110: reading the structure information of the insulation board.

[0070] Step S120: according to the structure information and the identification information of the first identification component, controlling the loading assembly to load the insulation board, and encoding the loaded insulation board by the numbering assembly.

[0071] Step S130: according to the structure information and the identification information of the second identification component, controlling the cutting assembly to cut the insulation board.

[0072] ​Step S140: According to the structure information and the identification information of the third identification component, control the drilling assembly to drill the insulation board.

[0073] Step S150: According to the structure information and the identification information of the fourth identification component, control the stacking assembly to stack.

[0074] Specifically, the wallboard CAD or BIM drawing is imported in the intelligent terminal 70, and according to the actual needs of the project, the original size of the insulation board is inputted. After the insulation board 1 is framed and selected, the wallboard will be automatically laid out according to the size of the insulation board 1. The insulation board 1 with door and window openings is laid out from the edge of the opening, and the scattered size is placed at the edge of the insulation board 1; the insulation board 1 without door and window openings is laid out in the order from left to right, and the rightmost side is the scattered size. After the layout, the insulation board 1 is numbered in the order from left to right, and the laid-out drawing is one-key imported into the data sharing area for use in the subsequent numbering, cutting, punching and other processes. The control assembly 80 reads the structure information of the insulation board 1. The processes in the loading processing area 120 can automatically identify the relevant information in the sharing area, such as the insulation board number, size, punching position, etc.

[0075] The first process in the material loading area 120 is the material loading process. The control component 80, based on the structural information and the identification information from the first identification component, controls the material loading component to load the insulation boards, and encodes the loaded insulation boards 1 using a numbering component. While picking up the insulation board 1, the material loading component 20 measures its dimensions. Insulation boards 1 within the dimensional deviation range are sent to the starting worktable of the production line; those exceeding the dimensional deviation are rotated and sent to the rear non-NG area. The conveyor line 10 can move forward, conveying the original dimensional qualified insulation boards 1 into the numbering section. The printing robot in the numbering section numbers the insulation boards 1 starting from number 1 according to the number corresponding to the drawing. The numbered insulation boards 1 then move forward with the conveyor line 10 to the cutting section. The control component 80, based on the structural information and the identification information from the second identification component, controls the cutting component 40 to cut the insulation boards. A cutting component 40 is installed in the cutting zone. By reading relevant data from the smart terminal 70 and identifying the number on the insulation board 1, the component cuts the insulation board 1 according to the drawing. The cut products then flow forward with the conveyor line 10. If no cutting is required, the insulation board 1 undergoes no operation in the cutting zone and flows to the next process. After cutting, the insulation board 1 enters the next drilling process. The control component 80 controls the drilling component 50 to drill holes in the insulation board based on the structural information and the identification information of the third identification component. By reading relevant data from the smart terminal 70, such as drilling position and hole diameter, and identifying the number on the insulation board 1, the component performs the drilling operation on the insulation board 1 according to the drawing. After drilling, the insulation board 1 completes all operations in the loading and processing area. After drilling, the insulation board flows with the conveyor line 10 to the finished product packaging area 130. The control component 80 controls the palletizing component 60 to palletize the insulation board 1 according to the structural information and the identification information of the fourth identification component, and attaches the insulation board 1 layout drawing to the product for production use.

[0076] The control components provided in the embodiments of the present invention are described below. The control components described below can be referred to in correspondence with the control methods described above.

[0077] like Figure 4 As shown, the control components include: an acquisition module 410, a first adjustment module 420, a second adjustment module 430, a third adjustment module 440, and a fourth adjustment module 450.

[0078] The module 410 is used to read the structural information of the insulation board; the first adjustment module 420 is used to control the feeding component to feed the insulation board according to the structural information and the identification information of the first identification component, and to encode the fed insulation board through the numbering component; the second adjustment module 430 is used to control the cutting component to cut the insulation board according to the structural information and the identification information of the second identification component; the third adjustment module 440 is used to control the drilling component to drill holes in the insulation board according to the structural information and the identification information of the third identification component; and the fourth adjustment module 450 is used to control the palletizing component to palletize according to the structural information and the identification information of the fourth identification component.

[0079] Figure 5 An example is a schematic diagram of the physical structure of an electronic device, such as... Figure 5 As shown, the electronic device may include a processor 510, a communication interface 520, a memory 530, and a communication bus 540, wherein the processor 510, the communication interface 520, and the memory 530 communicate with each other via the communication bus 540. The processor 510 can call logical instructions in the memory 530 to execute the control method, which includes: reading the structural information of the insulation board; controlling the feeding assembly to feed the insulation board according to the structural information and the identification information of the first identification component, and encoding the fed insulation board by the numbering assembly; controlling the cutting assembly to cut the insulation board according to the structural information and the identification information of the second identification component; controlling the drilling assembly to drill holes in the insulation board according to the structural information and the identification information of the third identification component; and controlling the palletizing assembly to palletize according to the structural information and the identification information of the fourth identification component.

[0080] It should be noted that the electronic device in this embodiment can be a server, a PC, or other devices, as long as its structure includes the following: Figure 5 The processor 510, communication interface 520, memory 530, and communication bus 540 shown are interconnected via the communication bus 540. The processor 510 can call logical instructions stored in the memory 530 to execute the aforementioned method. This embodiment does not limit the specific implementation of the electronic device.

[0081] Further, the logic instructions in the memory 530 described above can be implemented in the form of software functional units and sold or used as independent products, and can be stored in a computer readable storage medium. Based on such understanding, the technical solutions of the present application essentially or the parts that make contributions to the prior art or parts of the technical solutions can be embodied in the form of a software product. The computer software product is stored in a storage medium, and includes a plurality of instructions for causing a computer device (which can be a personal computer, a server, or a network device, etc.) to execute all or part of the steps of the methods described in the various embodiments of the present application. The aforementioned storage medium includes: a U disk, a mobile hard disk, a read-only memory (ROM, Read-Only Memory), a random access memory (RAM, Random Access Memory), a magnetic disk or an optical disk, and various media that can store program codes.

[0082] Further, the present application discloses a computer program product, the computer program product comprises a computer program stored on a non-transitory computer readable storage medium, the computer program comprises program instructions, when the program instructions are executed by a computer, the computer can execute the control method provided by the above-mentioned method embodiments, the control method comprises: reading the structure information of the insulation board; according to the structure information and the identification information of the first identification component, controlling the feeding assembly to control the feeding of the insulation board, and coding the fed insulation board through the numbering assembly; according to the structure information and the identification information of the second identification component, controlling the cutting assembly to cut the insulation board; according to the structure information and the identification information of the third identification component, controlling the drilling assembly to drill the insulation board; according to the structure information and the identification information of the fourth identification component, controlling the stacking assembly to stack.

[0083] On the other hand, the present application also provides a non-transitory computer readable storage medium, which stores a computer program, and the computer program is executed by a processor to implement the control method provided by the above-mentioned embodiments, the control method comprises: reading the structure information of the insulation board; according to the structure information and the identification information of the first identification component, controlling the feeding assembly to control the feeding of the insulation board, and coding the fed insulation board through the numbering assembly; according to the structure information and the identification information of the second identification component, controlling the cutting assembly to cut the insulation board; according to the structure information and the identification information of the third identification component, controlling the drilling assembly to drill the insulation board; according to the structure information and the identification information of the fourth identification component, controlling the stacking assembly to stack.

[0084] The device embodiments described above are merely illustrative, wherein the units described as separate components can or can not be physically separate, and the components displayed as units can or can not be physical units, i.e., can be located in one place, or can be distributed to multiple network units. Part or all of the modules can be selected to achieve the purposes of the embodiments according to actual needs. Those skilled in the art can understand and implement without creative labor.

[0085] Through the description of the above embodiments, those skilled in the art can clearly understand that the embodiments can be realized by means of software and the necessary general hardware platform, and of course can also be realized by hardware. Based on such understanding, the above technical solutions can be embodied in the form of a software product, which can be stored in a computer readable storage medium, such as a ROM / RAM, a magnetic disk, an optical disk, etc., and includes a number of instructions to make a computer device (which can be a personal computer, a server, or a network device, etc.) execute the methods described in each embodiment or some parts of the embodiments.

[0086] Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present application, and not to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: it can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement to part of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.

Claims

1. An organic thermal insulation material intelligent processing system for fabricated sandwich wallboards, characterized in that, The utility model relates to a kind of production line for insulating board, including: Conveying line for transporting insulating board, the conveying line is equipped with feeding processing area and finished product packaging area, one side of the feeding processing area is equipped with intelligent input area; Feeding assembly, numbering assembly, cutting assembly and drilling assembly, the feeding assembly, the numbering assembly, the cutting assembly and the drilling assembly are all arranged in the feeding processing area; Stacking assembly, the stacking assembly is arranged in the finished product packaging area; Intelligent terminal and control assembly, the intelligent terminal is electrically connected with the control assembly, and both are arranged in the intelligent input area, the control assembly is electrically connected with the feeding assembly, the numbering assembly, the cutting assembly, the drilling assembly and the stacking assembly;The intelligent terminal is used to read the structure information of the insulating board;The control assembly is used to control the feeding assembly, the numbering assembly, the cutting assembly, the drilling assembly and the stacking assembly according to the structure information; The feeding assembly includes: first turntable, first mechanical arm and first grabbing component; The first turntable is arranged in one side of the feeding processing area, the first turntable, the first mechanical arm and the first grabbing component are all electrically connected with the control assembly, one end of the first mechanical arm is arranged on the first turntable, the other end of the first mechanical arm is connected with the first grabbing component;One side of the feeding processing area is equipped with NG area, the first grabbing component is equipped with first identification component, the first identification component is electrically connected with the control assembly, the first identification component is used to identify the insulating board, the control assembly controls the first mechanical arm and first grabbing component according to identification result, for the insulating board that meets preset condition is sent into the feeding processing area, the insulating board that does not meet preset condition is sent into the NG area.

2. The prefabricated sandwich wallboard organic insulation material intelligent processing system according to claim 1, characterized in that, The numbering assembly is a printing robot, the printing robot is electrically connected with the control assembly, and the printing robot is used to encode the insulating board. 3.The organic thermal insulation material intelligent processing system for fabricated sandwich wallboard according to claim 1, characterized in that, The cutting assembly includes: first support, first moving track, cutting component and second identification component; The first support spans the feeding processing area, the first support is equipped with the first moving track at the bottom, the first moving track extends along the direction of vertical processing direction, the cutting component is slidably arranged on the first moving track, the second identification component and the cutting component are electrically connected with the control assembly, and the second identification component is used to identify the insulating board, and the control assembly is used to control the cutting component according to identification result.

4. The prefabricated sandwich wallboard organic insulation material intelligent processing system according to claim 3, characterized in that, The drilling assembly includes: second support, second moving track, drilling component and third identification component; The second support spans the feeding processing area, the second support is equipped with the second moving track at the bottom, the second moving track extends along the direction of vertical processing direction, the drilling component is slidably arranged on the second moving track, the third identification component and the drilling component are electrically connected with the control assembly, and the third identification component is used to identify the insulating board, and the control assembly is used to control the drilling component according to identification result. 5.The prefabricated sandwich wallboard organic insulation material intelligent processing system according to claim 4, characterized in that, The stacking assembly comprises a second turntable, a second mechanical arm and a second grabbing component; The second turntable is arranged on one side of the finished product packaging area, and the second turntable, the second mechanical arm and the second grabbing component are electrically connected with the control assembly; one end of the second mechanical arm is arranged on the second turntable, and the other end of the second mechanical arm is connected with the second grabbing component. 6.The prefabricated sandwich wallboard organic insulation material intelligent processing system according to claim 5, characterized in that, A waste recycling device and a stacking area are arranged on one side of the finished product packaging area; the second grabbing component is provided with a fourth identification component; the fourth identification component is electrically connected with the control assembly; the fourth identification component is used for identifying the insulation board; the control assembly controls the second mechanical arm and the second grabbing component according to the identification result, so as to send the insulation board meeting the preset condition into the stacking area and send the insulation board not meeting the preset condition into the waste recycling device.

7. The prefabricated sandwich wallboard organic insulation material intelligent processing system according to any one of claims 1-6, characterized in that, The prefabricated sandwich wallboard organic insulation material intelligent processing system further comprises a limiting assembly; The limiting assembly comprises a right-angle limiting piece and a lifting device; the lifting device is arranged on one side of the conveying line; the right-angle limiting piece is connected to the lifting device; and the right-angle limiting piece is arranged on the conveying line in a lifting manner through the lifting device.

8. The method for processing the insulation board by the intelligent processing system for the organic insulation material of the fabricated sandwich wallboard according to claim 6, characterized in that, Comprise: reading the structural information of the insulation board; controlling the feeding assembly to feed the insulation board according to the structural information and the identification information of the first identification component, and encoding the fed insulation board through the numbering assembly; controlling the cutting assembly to cut the insulation board according to the structural information and the identification information of the second identification component; controlling the drilling assembly to drill the insulation board according to the structural information and the identification information of the third identification component; controlling the stacking assembly to stack according to the structural information and the identification information of the fourth identification component.

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