A high frost-resistant permeable concrete and its preparation process and application
By introducing ferroaluminate mineral admixtures and cerium oxide into permeable concrete to form a complex pore structure, combined with the hydrophobic properties of calcium stearate, the problem of cracking of permeable concrete caused by water freezing at low temperatures is solved, and the frost resistance and service life are improved.
Patent Information
- Application Number
- CN202310885183.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-07-19
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2043-07-19
AI Technical Summary
Existing permeable concrete is prone to falling off of aggregates and hardened cement paste due to water freezing under low temperature conditions, causing cracks and shortening its service life.
By introducing ferroaluminate mineral admixtures and cerium oxide into permeable concrete, a complex pore structure of flaky iron glue and polymer glue powder is formed. Combined with the hydrophobic properties of calcium stearate, moisture diffusion is inhibited and frost resistance is improved.
It significantly improves the frost resistance and service life of permeable concrete, reduces the porosity of hardened slurry, enhances the bonding strength between cement and aggregate, and prevents strength shrinkage.
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of permeable concrete, and in particular to a highly frost-resistant permeable concrete and a preparation process and application thereof. Background Art
[0002] The information disclosed in this background technology section is only intended to enhance understanding of the overall background of the invention and should not necessarily be regarded as an admission or any form of suggestion that the information constitutes the prior art already known to those skilled in the art.
[0003] With the emergence of urban heat island effects and urban waterlogging, sponge city construction has become widespread. Permeable concrete, a key foundational material for sponge city construction, is primarily composed of cementitious materials and coarse aggregate. It has a high number of interconnected and macropores, resulting in excellent water permeability, which promotes rainwater infiltration into the ground. Furthermore, during hot weather, moisture in the soil beneath the permeable concrete evaporates, reducing surface temperatures. This significantly reduces urban waterlogging and the heat island effect.
[0004] The coarse aggregate in permeable concrete is bonded together by cement binder. To ensure good permeability, the amount of cement binder used is relatively low. This results in a low coating thickness of cement binder on the aggregate surface. Furthermore, due to the low surface roughness of the aggregate, the bond strength between the hardened cement paste and the aggregate is low. In winter, during rainy and snowy weather, water enters the permeable concrete and freezes at relatively low temperatures. The resulting volume expansion can easily cause the coarse aggregate to separate from the hardened cement paste, leading to cracking in the permeable concrete, seriously shortening its service life. Summary of the Invention
[0005] To address the above-mentioned issues, the present invention provides a highly frost-resistant permeable concrete, its preparation process, and its application. By increasing the pore complexity and hydrophobicity of the hardened cement paste, this method inhibits the diffusion and transmission of water within the hardened paste, thereby improving the frost resistance of the permeable concrete and extending its service life. Specifically, the technical solution of the present invention is as follows.
[0006] First, the present invention discloses a highly frost-resistant permeable concrete, the raw materials of which include: 15 to 25 parts by weight of belite-sulfoaluminate cement, 60 to 70 parts by weight of aggregate, 5 to 10 parts by weight of ferroaluminate mineral admixture, 1 to 2 parts by weight of anhydrite, 0.3 to 0.5 parts by weight of polymer glue powder, 0.01 to 0.02 parts by weight of calcium stearate, 0.001 to 0.002 parts by weight of cerium oxide, and 8 to 12 parts by weight of mixing water.
[0007] Furthermore, the mass proportion of the belite mineral in the belite-sulphoaluminate cement is not less than 45%, and the crystal form is α' type.
[0008] Furthermore, the main mineral components of the aluminoferrite mineral admixture include C6AF2, C2F, and C2S, wherein the total mass proportion of C6AF2 and C2F is not less than 50%.
[0009] Furthermore, the polymer powder is a compound of polyacrylate powder and polyvinyl alcohol powder (PVA). Optionally, the mass ratio of the polyacrylate powder to the polyvinyl alcohol powder is 1:0.2-0.8.
[0010] Furthermore, the particle size of the aggregate is in the range of 6 to 10 mm.
[0011] Furthermore, the raw material composition also includes 0.1 to 0.2 parts by weight of a water reducer. Optionally, the water reducer includes any one of a polycarboxylate water reducer, a naphthalene water reducer, an aliphatic water reducer, and the like. In the present invention, the water reducer primarily reduces water consumption and lowers the porosity of the hardened slurry in the permeable concrete.
[0012] Furthermore, the raw material composition also includes 0.1 to 0.2 parts by weight of a defoamer. Optionally, the defoamer includes at least one of an organosilicon defoamer, a polyether defoamer, a polyether-modified silicon defoamer, and tributyl phosphate. In the present invention, the defoamer primarily functions to reduce macropores in the hardened cement paste.
[0013] Furthermore, the raw material composition also includes 0.05 to 0.1 parts by weight of a retarder. Optionally, the retarder includes at least one of tartaric acid, sodium citrate, glucose, etc. In the present invention, the main function of the retarder is to prevent the sulfoaluminate cement from setting and hardening too quickly.
[0014] Secondly, the present invention discloses a preparation process of highly frost-resistant permeable concrete, comprising the steps of:
[0015] (1) Add the polymer rubber powder, calcium stearate and cerium oxide into mixing water and mix them evenly to obtain a mixing slurry.
[0016] (2) The mixing slurry is mixed with Belite-sulfoaluminate cement, ferroaluminate mineral admixture, anhydrite, and aggregate, and the obtained slurry is formed and then cured to obtain frost-resistant permeable concrete.
[0017] Furthermore, the step (1) further comprises the step of adding at least one of a water reducing agent, a defoaming agent and a retarder to the mixing water.
[0018] Furthermore, the curing method in step (2) includes any one of standard curing, natural curing, etc.
[0019] Finally, the present invention discloses the application of the highly frost-resistant permeable concrete in the fields of municipal engineering, gardening, and ground parking lot construction.
[0020] Compared with the prior art, the technical solution of the present invention has at least the following beneficial effects:
[0021] The permeable concrete of the present invention incorporates aluminoferrate mineral admixtures and cerium oxide. This is because the C6AF2 and C2F in the aluminoferrate mineral admixtures have low hydration activity and cannot synchronize with the film formation of the polymer powder, thereby failing to form an interwoven structure. To this end, the present invention has discovered that cerium oxide can not only induce the C6AF2 and C2F to hydrate with the mixing water in advance, thereby improving the synchronization of film formation with the polymer powder, but also that the iron colloid (Fe(OH)3) formed by the hydration of C6AF2 and C2F under the induction of cerium oxide has a flaky structure rather than a clustered structure. This flaky iron colloid interweaves with the film formed by the polymer powder, significantly increasing the complexity of the pores in the hardened slurry. Not only are some pores blocked, but the transmission path of the pores is also longer. In addition, the calcium sulfonate formed by the reaction of aluminoferrate minerals with gypsum can not only reduce the shrinkage of the slurry, but also reduce the porosity of the cement hardened slurry in the permeable concrete. At the same time, the present invention utilizes the hydroxyl groups on the polymer powder film as anchoring points, anchoring the calcium stearate to the film formed by the polymer powder through the complexation of its calcium ions with the hydroxyl groups. This allows the calcium stearate to be evenly and firmly dispersed on the pore surfaces of the permeable concrete. Since the calcium stearate has excellent hydrophobic properties, it inhibits the diffusion and transmission of water in the hardened slurry, significantly improving the frost resistance of the permeable concrete and increasing its service life. Furthermore, the present invention utilizes a composite powder formed by polyacrylate powder and polyvinyl alcohol powder, which not only significantly increases the bond strength between the hardened cement slurry and the aggregate, but also exhibits excellent water resistance, thus imparting excellent water resistance to the permeable concrete of the present invention. During the later service life of the permeable concrete, the α'-type belite mineral has a high hydration activity, allowing for slow hydration in the later stages of hydration, preventing the permeable concrete from experiencing strength shrinkage. DETAILED DESCRIPTION
[0022] The present invention will be further described below in conjunction with specific examples. It should be understood that these examples are intended to illustrate the present invention only and are not intended to limit the scope of the invention. The experimental methods in the following examples, for which specific conditions are not specified, are generally performed under conventional conditions or as recommended by the manufacturer.
[0023] Unless otherwise defined, all professional and scientific terms used in the present invention have the same meanings as those familiar to those skilled in the art. The reagents and raw materials used in the present invention can be purchased through conventional channels. Unless otherwise specified, the reagents and raw materials used in the present invention are used in accordance with conventional methods in the art or in accordance with the product instructions.
[0024] In addition, any methods and materials similar or equivalent to those described herein can be applied to the methods of the present invention. The preferred implementation methods and materials described in the present invention are for demonstration purposes only. The technical solutions of the present invention will now be further described in conjunction with specific embodiments.
[0025] Example 1
[0026] A method for preparing highly frost-resistant permeable concrete comprises the following steps:
[0027] (1) Prepare the following raw materials: 20 parts by weight of belite-sulfoaluminate cement, 64 parts by weight of aggregate, 6 parts by weight of ferroaluminate mineral admixture, 1.8 parts by weight of anhydrite, 0.45 parts by weight of polymer glue powder, 0.02 parts by weight of calcium stearate, 0.002 parts by weight of cerium oxide, and 10.5 parts by weight of mixing water. The mass proportion of belite mineral in the belite-sulfoaluminate cement is 56.22%, and its crystal form is α' type. The main mineral components of the ferroaluminate mineral admixture include C6AF2, C2F, and C2S. The total mass proportion of C6AF2 and C2F is 63.41%, and the balance is C2S. The polymer glue powder is a compound formed by polyacrylate glue powder and polyvinyl alcohol glue powder in a mass ratio of 1:0.6. The particle size of the aggregate is mainly distributed between 6 and 10 mm.
[0028] (2) Add the polymer rubber powder, calcium stearate, and cerium oxide into mixing water and stir for 5 minutes to mix evenly to obtain a mixing slurry.
[0029] (3) The mixed slurry is mixed with Belite-sulfoaluminate cement, ferroaluminate mineral admixture, anhydrite, and aggregate, and stirred for 10 minutes to obtain frost-resistant permeable concrete slurry.
[0030] Performance Testing: The frost-resistant permeable concrete slurry prepared in this example was poured into a mold to form a test specimen. The frost resistance of the specimen was then tested according to the CCJ 134-2009 standard. The test results showed that after 25 freeze-thaw cycles, the compressive strength lost 6.46% and the mass lost 0.79%.
[0031] Example 2
[0032] A method for preparing highly frost-resistant permeable concrete comprises the following steps:
[0033] (1) Prepare the following raw materials: 25 parts by weight of belite-sulfoaluminate cement, 70 parts by weight of aggregate, 10 parts by weight of ferroaluminate mineral admixture, 2 parts by weight of anhydrite, 0.5 parts by weight of polymer glue powder, 0.01 parts by weight of calcium stearate, 0.0015 parts by weight of cerium oxide, and 12 parts by weight of mixing water. The mass proportion of belite mineral in the belite-sulfoaluminate cement is 51.73%, and its crystal form is α' type. The main mineral components of the ferroaluminate mineral admixture include C6AF2, C2F, and C2S. The total mass proportion of C6AF2 and C2F is 58.64%, and the balance is C2S. The polymer glue powder is a compound formed by polyacrylate glue powder and polyvinyl alcohol glue powder in a mass ratio of 1:0.4. The particle size of the aggregate is mainly distributed between 6 and 10 mm.
[0034] (2) Add the polymer rubber powder, calcium stearate, and cerium oxide into mixing water and stir for 5 minutes to mix evenly to obtain a mixing slurry.
[0035] (3) The mixed slurry is mixed with Belite-sulfoaluminate cement, ferroaluminate mineral admixture, anhydrite, and aggregate, and stirred for 10 minutes to obtain frost-resistant permeable concrete slurry.
[0036] Performance test: The frost-resistant permeable concrete slurry prepared in this example was poured into a mold to form a test piece, and then the frost resistance of the test piece was tested according to the CCJ 134-2009 standard. The test results are as follows: after 25 freeze-thaw cycles, the compressive strength loss was 5.08% and the mass loss was 0.71%.
[0037] Example 3
[0038] A method for preparing highly frost-resistant permeable concrete comprises the following steps:
[0039] (1) Prepare the following raw materials: 15 parts by weight of belite-sulfoaluminate cement, 60 parts by weight of aggregate, 5 parts by weight of ferroaluminate mineral admixture, 1 part by weight of anhydrite, 0.3 parts by weight of polymer glue powder, 0.02 parts by weight of calcium stearate, 0.001 parts by weight of cerium oxide, 8 parts by weight of mixing water, 0.1 parts by weight of polycarboxylic acid water reducer (water reduction rate 25%), 0.1 parts by weight of silicone defoamer, and 0.05 parts by weight of sodium citrate retarder. The mass proportion of belite mineral in the belite-sulfoaluminate cement is 45.02%, and its crystal form is α' type. The main mineral components of the ferroaluminate mineral admixture include C6AF2, C2F, and C2S. The total mass proportion of C6AF2 and C2F is 50.07%, and the balance is C2S. The polymer glue powder is a compound formed by polyacrylate glue powder and polyvinyl alcohol glue powder in a mass ratio of 1:0.8. The particle size of the aggregate is mainly distributed between 6 and 10 mm.
[0040] (2) Add the polymer rubber powder, calcium stearate, cerium oxide, water reducer, defoamer and retarder into mixing water and stir for 5 minutes to mix evenly to obtain a mixing slurry.
[0041] (3) The mixed slurry is mixed with Belite-sulfoaluminate cement, ferroaluminate mineral admixture, anhydrite, and aggregate, and stirred for 10 minutes to obtain frost-resistant permeable concrete slurry.
[0042] Performance test: The frost-resistant permeable concrete slurry prepared in this example was poured into a mold to form a test piece, and then the frost resistance of the test piece was tested according to the CCJ 134-2009 standard. The test results are as follows: after 25 freeze-thaw cycles, the compressive strength loss was 7.43% and the mass loss was 0.96%.
[0043] Example 4
[0044] A method for preparing highly frost-resistant permeable concrete comprises the following steps:
[0045] (1) Prepare the following raw materials: 18 parts by weight of belite-sulfoaluminate cement, 62 parts by weight of aggregate, 7 parts by weight of ferroaluminate mineral admixture, 1.3 parts by weight of anhydrite, 0.4 parts by weight of polymer glue powder, 0.02 parts by weight of calcium stearate, 0.002 parts by weight of cerium oxide, 9.5 parts by weight of mixing water, 0.2 parts by weight of polycarboxylic acid water reducer (water reduction rate 30%), 0.2 parts by weight of polyether defoamer, and 0.1 parts by weight of glucose retarder. The mass proportion of belite mineral in the belite-sulfoaluminate cement is 60.29%, and its crystal form is α' type. The main mineral components of the ferroaluminate mineral admixture include C6AF2, C2F, and C2S. The total mass proportion of C6AF2 and C2F is 55.38%, and the balance is C2S. The polymer glue powder is a compound formed by polyacrylate glue powder and polyvinyl alcohol glue powder in a mass ratio of 1:0.2. The particle size of the aggregate is mainly distributed between 6 and 10 mm.
[0046] (2) Add the polymer rubber powder, calcium stearate, cerium oxide, water reducer, defoamer and retarder into mixing water and stir for 5 minutes to mix evenly to obtain a mixing slurry.
[0047] (3) The mixed slurry is mixed with Belite-sulfoaluminate cement, ferroaluminate mineral admixture, anhydrite, and aggregate, and stirred for 10 minutes to obtain frost-resistant permeable concrete slurry.
[0048] Performance test: The frost-resistant permeable concrete slurry prepared in this embodiment was poured into a mold to form a test piece. Performance test: The frost-resistant permeable concrete slurry was poured into a mold to form a test piece. The frost resistance of the test piece was then tested according to the CCJ 134-2009 standard. The test results are as follows: after 25 freeze-thaw cycles, the compressive strength loss was 7.12% and the mass loss was 0.85%.
[0049] Example 5
[0050] A method for preparing highly frost-resistant permeable concrete comprises the following steps:
[0051] (1) Prepare the following raw materials: 20 parts by weight of belite-sulfoaluminate cement, 64 parts by weight of aggregate, 6 parts by weight of ferroaluminate mineral admixture, 1.8 parts by weight of anhydrite, 0.45 parts by weight of polymer glue powder, 0.02 parts by weight of calcium stearate, and 10.5 parts by weight of mixing water. The mass proportion of belite mineral in the belite-sulfoaluminate cement is 56.22%, and its crystal form is α' type. The main mineral components of the ferroaluminate mineral admixture include C6AF2, C2F, and C2S. The total mass proportion of C6AF2 and C2F is 63.41%, and the balance is C2S. The polymer glue powder is a compound formed by polyacrylate glue powder and polyvinyl alcohol glue powder in a mass ratio of 1:0.6. The particle size of the aggregate is mainly distributed between 6 and 10 mm.
[0052] (2) Add the polymer rubber powder and calcium stearate into mixing water and stir for 5 minutes to mix evenly to obtain a mixing slurry.
[0053] (3) The mixed slurry is mixed with Belite-sulfoaluminate cement, ferroaluminate mineral admixture, anhydrite, and aggregate, and stirred for 10 minutes to obtain frost-resistant permeable concrete slurry.
[0054] Performance test: The frost-resistant permeable concrete slurry prepared in this example was poured into a mold to form a test piece, and then the frost resistance of the test piece was tested according to the CCJ 134-2009 standard. The test results are as follows: after 25 freeze-thaw cycles, the compressive strength loss was 13.24% and the mass loss was 3.77%.
[0055] Example 6
[0056] A method for preparing highly frost-resistant permeable concrete comprises the following steps:
[0057] (1) Prepare the following raw materials: 15 parts by weight of belite-sulfoaluminate cement, 60 parts by weight of aggregate, 5 parts by weight of ferroaluminate mineral admixture, 1 part by weight of anhydrite, 0.02 parts by weight of calcium stearate, 0.001 parts by weight of cerium oxide, 8 parts by weight of mixing water, 0.1 parts by weight of polycarboxylic acid water reducer (water reduction rate 25%), 0.1 parts by weight of silicone defoamer, and 0.05 parts by weight of sodium citrate retarder. The mass proportion of belite mineral in the belite-sulfoaluminate cement is 45.02%, and its crystal form is α' type. The main mineral components of the ferroaluminate mineral admixture include C6AF2, C2F, and C2S. The total mass proportion of C6AF2 and C2F is 50.07%, and the balance is C2S. The particle size of the aggregate is mainly distributed between 6 and 10 mm.
[0058] (2) Add the calcium stearate and cerium oxide into the mixing water and stir for 5 minutes to mix evenly to obtain a mixing slurry.
[0059] (3) The mixed slurry is mixed with Belite-sulfoaluminate cement, ferroaluminate mineral admixture, anhydrite, and aggregate, and stirred for 10 minutes to obtain frost-resistant permeable concrete slurry.
[0060] Performance test: The frost-resistant permeable concrete slurry prepared in this embodiment was poured into a mold to form a test piece. Performance test: The frost-resistant permeable concrete slurry was poured into a mold to form a test piece. The frost resistance of the test piece was then tested according to the CCJ 134-2009 standard. The test results are as follows: after 25 freeze-thaw cycles, the compressive strength loss was 20.52% and the mass loss was 6.25%.
[0061] Example 7
[0062] A method for preparing highly frost-resistant permeable concrete comprises the following steps:
[0063] (1) Prepare the following raw materials: 18 parts by weight of belite-sulfoaluminate cement, 62 parts by weight of aggregate, 7 parts by weight of ferroaluminate mineral admixture, 1.3 parts by weight of anhydrite, 0.4 parts by weight of polymer glue powder, 0.002 parts by weight of cerium oxide, 9.5 parts by weight of mixing water, 0.2 parts by weight of polycarboxylic acid water reducer (water reduction rate 30%), 0.2 parts by weight of polyether defoamer, and 0.1 parts by weight of glucose retarder. The mass percentage of belite mineral in the belite-sulfoaluminate cement is 60.29%, and its crystal form is α' type. The main mineral components of the ferroaluminate mineral admixture include C6AF2, C2F, and C2S. The total mass percentage of C6AF2 and C2F is 55.38%, and the balance is C2S. The polymer glue powder is a compound of polyacrylate glue powder and polyvinyl alcohol glue powder in a mass ratio of 1:0.2. The particle size of the aggregate is mainly distributed between 6 and 10 mm.
[0064] (2) Add the polymer rubber powder and cerium oxide into mixing water and stir for 5 minutes to mix evenly to obtain a mixing slurry.
[0065] (3) The mixed slurry is mixed with Belite-sulfoaluminate cement, ferroaluminate mineral admixture, anhydrite, and aggregate, and stirred for 10 minutes to obtain frost-resistant permeable concrete slurry.
[0066] Performance test: The frost-resistant permeable concrete slurry prepared in this embodiment was poured into a mold to form a test piece. The frost-resistant permeable concrete slurry was poured into a mold to form a test piece. The frost resistance of the test piece was tested according to the CCJ 134-2009 standard. The test results are as follows: After 25 freeze-thaw cycles, the compressive strength loss was 16.70% and the mass loss was 4.58%.
[0067] Example 8
[0068] A method for preparing highly frost-resistant permeable concrete comprises the following steps:
[0069] (1) Prepare the following raw materials: 25 parts by weight of belite-sulfoaluminate cement, 70 parts by weight of aggregate, 2 parts by weight of anhydrite, 0.5 parts by weight of polymer glue powder, 0.01 parts by weight of calcium stearate, 0.0015 parts by weight of cerium oxide, and 12 parts by weight of mixing water. The belite mineral in the belite-sulfoaluminate cement accounts for 51.73% by weight, and its crystal form is α'. The polymer glue powder is a compound of polyacrylate glue powder and polyvinyl alcohol glue powder in a mass ratio of 1:0.4. The particle size of the aggregate is mainly distributed between 6 and 10 mm.
[0070] (2) Add the polymer rubber powder, calcium stearate, and cerium oxide into mixing water and stir for 5 minutes to mix evenly to obtain a mixing slurry.
[0071] (3) The mixed slurry is mixed with Belite-sulfoaluminate cement, anhydrite, and aggregate and stirred for 10 minutes to obtain frost-resistant permeable concrete slurry.
[0072] Performance test: The frost-resistant permeable concrete slurry prepared in this example was poured into a mold to form a test piece, and then the frost resistance of the test piece was tested according to the CCJ 134-2009 standard. The test results are as follows: after 25 freeze-thaw cycles, the compressive strength loss was 10.54% and the mass loss was 2.41%.
[0073] Example 9
[0074] A method for preparing highly frost-resistant permeable concrete comprises the following steps:
[0075] (1) Prepare the following raw materials: 15 parts by weight of belite-sulfoaluminate cement, 60 parts by weight of aggregate, 5 parts by weight of ferroaluminate mineral admixture, 1 part by weight of anhydrite, 0.3 parts by weight of polymer glue powder, 0.02 parts by weight of calcium stearate, 0.001 parts by weight of aluminum oxide, 8 parts by weight of mixing water, 0.1 parts by weight of polycarboxylic acid water reducer (water reduction rate 25%), 0.1 parts by weight of silicone defoamer, and 0.05 parts by weight of sodium citrate retarder. The mass proportion of belite mineral in the belite-sulfoaluminate cement is 45.02%, and its crystal form is α' type. The main mineral components of the ferroaluminate mineral admixture include C6AF2, C2F, and C2S. The total mass proportion of C6AF2 and C2F is 50.07%, and the balance is C2S. The polymer glue powder is a compound formed by polyacrylate glue powder and polyvinyl alcohol glue powder in a mass ratio of 1:0.8. The particle size of the aggregate is mainly distributed between 6 and 10 mm.
[0076] (2) Add the polymer rubber powder, calcium stearate, aluminum oxide, anhydrite, water reducer, defoamer, and retarder into mixing water and stir for 5 minutes to mix evenly to obtain a mixing slurry.
[0077] (3) The mixed slurry is mixed with Belite-sulfoaluminate cement and aggregate and stirred for 10 minutes to obtain frost-resistant permeable concrete slurry.
[0078] Performance test: The frost-resistant permeable concrete slurry prepared in this example was poured into a mold to form a test piece, and then the frost resistance of the test piece was tested according to the CCJ 134-2009 standard. The test results are as follows: after 25 freeze-thaw cycles, the compressive strength loss was 14.43% and the mass loss was 3.92%.
[0079] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A highly frost-resistant permeable concrete, characterized in that: The raw materials of the concrete include: 15-25 parts by weight of belite-sulfoaluminate cement, 60-70 parts by weight of aggregate, 5-10 parts by weight of ferroaluminate mineral admixture, 1-2 parts by weight of anhydrite, 0.3-0.5 parts by weight of polymer glue powder, 0.01-0.02 parts by weight of calcium stearate, 0.001-0.002 parts by weight of cerium oxide, and 8-12 parts by weight of mixing water.
2. The highly frost-resistant permeable concrete according to claim 1, characterized in that: The mass proportion of belite mineral in the belite-sulphoaluminate cement is not less than 45%, and the crystal form is α' type.
3. The highly frost-resistant permeable concrete according to claim 1, characterized in that: The main mineral components of the ferroaluminate mineral admixture include C6AF2, C2F, and C2S; wherein: the total mass proportion of C6AF2 and C2F is not less than 50%.
4. The highly frost-resistant permeable concrete according to claim 1, characterized in that: The polymer rubber powder is a compound of polyacrylate rubber powder and polyvinyl alcohol rubber powder.
5. The highly frost-resistant permeable concrete according to claim 4, characterized in that: The mass ratio of the polyacrylate rubber powder to the polyvinyl alcohol rubber powder is 1:0.2-0.
8.
6. The highly frost-resistant permeable concrete according to claim 1, characterized in that: The diameter of the aggregate is 6-10 mm.
7. The highly frost-resistant permeable concrete according to any one of claims 1 to 6, characterized in that: The raw material composition also includes at least one of a water reducer, a defoamer, and a retarder.
8. The highly frost-resistant permeable concrete according to claim 7, characterized in that: The water reducing agent is added in an amount of 0.1 to 0.2 parts by weight.
9. The highly frost-resistant permeable concrete according to claim 7, characterized in that: The water reducer includes any one of a polycarboxylic acid water reducer, a naphthalene water reducer, and an aliphatic water reducer.
10. The highly frost-resistant permeable concrete according to claim 7, characterized in that: The defoaming agent is added in an amount of 0.1 to 0.2 parts by weight.
11. The highly frost-resistant permeable concrete according to claim 7, characterized in that: The defoaming agent includes at least one of an organosilicon defoaming agent, a polyether defoaming agent, a polyether-modified silicon defoaming agent, and tributyl phosphate.
12. The highly frost-resistant permeable concrete according to claim 7, characterized in that: The retarder is added in an amount of 0.05 to 0.1 parts by weight.
13. The highly frost-resistant permeable concrete according to claim 7, characterized in that: The retarder includes at least one of tartaric acid, sodium citrate and glucose.
14. The process for preparing the highly frost-resistant permeable concrete according to any one of claims 1 to 13, characterized in that: The steps include: (1) Add the polymer rubber powder, calcium stearate and cerium oxide into the mixing water and mix well to obtain a mixing slurry. (2) The mixed slurry is mixed with Belite-sulfoaluminate cement, ferroaluminate mineral admixture, anhydrite, and aggregate, and the obtained slurry is formed and then cured to obtain frost-resistant permeable concrete.
15. The process for preparing highly frost-resistant permeable concrete according to claim 14, characterized in that: Step (1) further includes adding at least one of a water reducer, a defoamer, and a retarder to the mixing water.
16. The process for preparing highly frost-resistant permeable concrete according to claim 14, characterized in that: The curing methods in step (2) include standard curing and natural curing.
17. Use of the highly frost-resistant permeable concrete according to any one of claims 1 to 13 or the permeable concrete obtained by the preparation process of the highly frost-resistant permeable concrete according to any one of claims 14 to 16 in the construction of buildings, gardens or ground parking lots.
Citation Information
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