An integrated device for automatic detection of cutting grooves

Abstract

The invention discloses an integrated device for automatic groove detection, which relates to the technical field of groove processing, and comprises a bracket, a pipe driving motor, a roller, a detection component, and a groove component. By setting the detection component, the groove depth can be detected in real time during the groove process to ensure the accuracy of the processing process; by setting a movable groove blade, it is suitable for groove processing on the inner wall of pipes with different diameters; the application range is wider; by setting the groove component, support can be automatically achieved during groove processing to ensure the accuracy and reliability of the groove process and the product quality; by setting a full range of lubrication and cleaning components, it is ensured that during the groove process, waste materials will not block the work of the detection component and will not cause waste materials to scratch the workpiece.

Description

Technical Field

[0001] The invention relates to the technical field of grooving processing, in particular to an integrated device for automatic grooving detection. Background Art

[0002] A slotting machine is a machine used to cut or chisel slots in materials. In some industries and manufacturing fields, slotting is an important process used to create slots to allow parts to fit together or accommodate other parts. Grooving of tubular parts refers to the process of cutting grooves on the inner surface of tubular parts. This treatment is often used to improve the characteristics of pipes or tubular parts.

[0003] The invention patent with the announcement number CN101147979B discloses a groove cutting machine, which controls the number of grooves by setting a backing mechanism finger that can control the number of grooves to meet the control requirements of the number and accuracy of the processed grooves in actual processing.

[0004] The shortcomings of the above-mentioned existing technical solutions are: the equipment cannot meet the requirements of grooving the inner surface of tubular workpieces with different diameters, and its scope of application is limited; it is also impossible to detect the cutting position in real time during the grooving process, which easily leads to inaccurate cutting accuracy; it is impossible to solve the problem that waste materials may scratch the surface of the workpiece during the grooving process. Summary of the invention

[0005] In view of the above technical problems, the technical solution used in the present invention is: an integrated device for automatic groove cutting detection, including a bracket, a pipe driving motor, a roller, and also including a detection component and a slotting component, the bracket is rotatably provided with a roller, the roller is fixedly provided on the output shaft of the pipe driving motor, the slotting component is rotatably provided on the bracket, and the detection component is rotatably provided on the bracket; the detection component includes a detection rotating ring rotatably provided on the bracket, the detection rotating ring is fixedly provided on the output shaft of the detection motor, the detection rotating ring is rotatably provided on the detection shaft sleeve 2, a detection sliding rod is connected to the detection shaft sleeve 2 through a spline, a detection screw is fixedly provided on the detection sliding rod, a detection conical slider 1 is rotatably provided on the detection sliding rod, and a detection conical slider 2 is fixedly provided on the other side of the detection conical slider 1; the detection sliding rod is connected to the detection shaft sleeve 1 through a spline, a detection rotating shaft is rotatably provided on the detection shaft sleeve 1, a detection shaft is rotatably provided on the detection rotating shaft, the other end of the detection shaft is rotatably provided on the detection fixed frame, and the detection fixed frame is fixedly provided on the detection rotating ring; a detection gear and a detection threaded rod are fixedly provided on the detection shaft, and the detection threaded rod is meshed with the detection screw.

[0006] Furthermore, a detection eccentric disk is fixedly arranged on the detection shaft, a cylinder eccentrically arranged on the detection eccentric disk is slidingly arranged in the detection connecting rod, the detection connecting rod is rotatably arranged on the detection fixed frame, a detection nozzle is rotatably arranged on the detection connecting rod, and a detection head is fixedly arranged on one side of the detection nozzle.

[0007] Furthermore, the detection nozzle is connected to a detection slide block 1 through a detection rope, the detection slide block 1 is slidably arranged in the detection fixed frame, and the detection slide block 1 is slidably matched with the detection connecting rod.

[0008] Furthermore, the detection gear is meshed with a slotted assembly, and the slotted assembly includes a slotted inner gear ring meshed with the detection gear, the slotted inner gear ring is fixedly set on the slotted conical gear ring, the slotted outer gear ring is fixedly set on the slotted conical gear ring, the slotted outer gear ring is meshed with the output shaft of the drive motor, and the slotted conical gear ring is rotatably set on the bracket.

[0009] Furthermore, a slotted ring is rotatably provided on the slotted bevel gear ring, a plurality of slotted bevel gears are rotatably provided on the slotted ring, a sliding shaft is connected to the slotted bevel gear via a spline, a slotted head is connected to the sliding shaft via a spline, a slotted return spring 1 is provided between the slotted head and the sliding shaft, and a slotted return spring 2 is provided between the sliding shaft and the slotted bevel gear.

[0010] Furthermore, a slotted cylinder is fixedly arranged on the slotted ring, a slotted supporting head is slidably arranged in the slotted cylinder, and a slotted spring 1 and a slotted spring 2 are arranged between the slotted cylinder and the slotted supporting head.

[0011] Furthermore, the first detection conical slider is in sliding cooperation with the sliding shaft, and the second detection conical slider is in sliding cooperation with the slotted support head.

[0012] Furthermore, a movable ball is rotatably arranged on the slotted support head.

[0013] Compared with the prior art, the beneficial effects of the present invention are as follows: 1. By setting a detection component, the groove depth can be detected in real time during the groove process to ensure the accuracy of the processing process; 2. By setting a movable groove blade, it is suitable for groove processing on the inner wall of pipes with different diameters; the scope of application is wider; 3. By setting a groove component, support can be automatically achieved during groove cutting to ensure the accuracy and reliability of the groove cutting process and product quality; 4. By setting a full range of lubrication and cleaning components, it is ensured that during the groove cutting process, waste materials will not block the detection component from working and will not cause waste materials to scratch the workpiece.

[0014] Other advantages, objectives and features of the present invention will be embodied in part through the following description, and in part will be understood by those skilled in the art through study and practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the local structure of the present invention.

[0016] Figure 2 It is a schematic diagram of the overall structure of the present invention from a front view angle.

[0017] Figure 3 It is a schematic diagram of the overall structure of the present invention from a side view angle.

[0018] Figure 4 It is a schematic diagram of the overall structure of the present invention.

[0019] Figure 5 Schematic diagram of the local structure of the detection component of the present invention Figure 1 .

[0020] Figure 6 Schematic diagram of the local structure of the detection component of the present invention Figure 2 .

[0021] Figure 7 Schematic diagram of the local structure of the detection component of the present invention Figure 3 .

[0022] Figure 8 The local structure of the slotted component of the present invention is shown in FIG. Figure 1 .

[0023] Fig. 9 The local structure of the slotted component of the present invention is shown in FIG. Figure 2 .

[0024] Fig.10 The local structure of the slotted component of the present invention is shown in FIG. Figure 3 .

[0025] Fig.11 The local structure of the slotted component of the present invention is shown in FIG. Figure 4 .

[0026] Fig.12 It is a partial cross-sectional view of the slotting component of the present invention.

[0027] Figure numerals: 1-detection component; 2-grooving component; 3-bracket; 4-pipe fitting; 5-pipe fitting driving motor; 6-roller; 101-detection motor; 102-detection rotating ring; 103-detection screw; 104-detection conical slider 1; 105-detection conical slider 2; 106-detection sliding rod; 107-detection sleeve 1; 108-detection sleeve 2; 109-detection rotating shaft; 110-detection gear; 111-detection threaded rod; 112-detection eccentric disk; 113-detection connecting rod; 114-detection fixed Frame; 115-detection slider 1; 116-detection rope; 117-detection head; 118-detection nozzle; 119-detection shaft; 201-slotted conical gear ring; 202-slotted outer gear ring; 203-slotted inner gear ring; 204-slotted ring; 205-slotted conical gear; 206-slotted return spring 1; 207-slotted head; 208-slotted return spring 2; 209-slotted cylinder; 210-slotted spring 1; 211-slotted spring 2; 212-slotted support head; 213-sliding shaft; 214-movable ball. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0029] like Figures 1 to 12 As shown, an integrated device for automatic groove cutting detection includes a bracket 3, a pipe driving motor 5, a roller 6, a detection component 1, and a groove component 2. The bracket 3 is rotatably provided with a roller 6, and the roller 6 is fixedly provided on the output shaft of the pipe driving motor 5. The groove component 2 is rotatably provided on the bracket 3, and the detection component 1 is rotatably provided on the bracket 3; the detection component 1 includes a detection rotating ring 102 rotatably provided on the bracket 3, the detection rotating ring 102 is fixedly provided on the output shaft of the detection motor 101, the detection rotating ring 102 is rotatably provided on the detection shaft sleeve 2 108, a detection sliding rod 106 is connected inside the detection shaft sleeve 2 108 through a spline, a detection screw 103 is fixedly provided on the detection sliding rod 106, a detection conical slider 104 is rotatably provided on the detection sliding rod 106, and a detection conical slider 2 105 is fixedly provided on the other side of the detection conical slider 104.

[0030] The detection sliding rod 106 is connected in the detection shaft sleeve 107 through a spline. The detection shaft sleeve 107 is rotatably provided with a detection rotating shaft 109. The detection rotating shaft 109 is rotatably provided with a detection shaft 119. The other end of the detection shaft 119 is rotatably provided on a detection fixed frame 114. The detection fixed frame 114 is fixedly provided on the detection rotating ring 102. The detection shaft 119 is fixedly provided with a detection gear 110 and a detection threaded rod 111. The detection threaded rod 111 is meshed with the detection screw 103. There is a detection eccentric disk 112, and the eccentrically arranged cylinder on the detection eccentric disk 112 is slidably arranged in the detection connecting rod 113, and the detection connecting rod 113 is rotatably arranged on the detection fixed frame 114. A detection nozzle 118 is rotatably arranged on the detection connecting rod 113, and a detection head 117 is fixedly arranged on one side of the detection nozzle 118; the detection nozzle 118 is connected to a detection slider 115 through a detection rope 116, and the detection slider 115 is slidably arranged in the detection fixed frame 114, and the detection slider 115 and the detection connecting rod 113 are slidably matched.

[0031] The detection gear 110 is meshed with the slotted component 2, and the slotted component 2 includes a slotted inner gear ring 203 meshed with the detection gear 110, the slotted inner gear ring 203 is fixedly set on the slotted conical gear ring 201, the slotted outer gear ring 202 is fixedly set on the slotted conical gear ring 201, the slotted outer gear ring 202 is meshed with the output shaft of the driving motor, and the slotted conical gear ring 201 is rotatably set on the bracket 3; a slotted ring 204 is rotatably set on the slotted conical gear ring 201, and a plurality of slotted conical gears 205 are rotatably set on the slotted ring 204, and a sliding shaft 213 is connected to the slotted conical gear 205 through a spline, and a A slotted head 207, a slotted reset spring 1 206 is arranged between the slotted head 207 and the sliding shaft 213, and a slotted reset spring 208 is arranged between the sliding shaft 213 and the slotted bevel gear 205; a slotted cylinder 209 is fixedly arranged on the slotted ring 204, a slotted supporting head 212 is slidably arranged in the slotted cylinder 209, and a slotted spring 1 210 and a slotted spring 211 are arranged between the slotted cylinder 209 and the slotted supporting head 212; the detection conical slider 1 104 is slidably matched with the sliding shaft 213, and the detection conical slider 2 105 is slidably matched with the slotted supporting head 212; a movable ball 214 is rotatably arranged on the slotted supporting head 212.

[0032] The present invention discloses an integrated device for automatic groove detection, and its working principle is: a pipe 4 is placed on a roller 6, and a pipe driving motor 5 is started. The pipe driving motor 5 drives the roller 6 to rotate, and the rotation of the roller 6 drives the pipe 4 to rotate.

[0033] When slotting, the driving motor drives the slotted outer gear ring 202, and the slotted outer gear ring 202 rotates to drive the slotted conical gear ring 201 and the slotted inner gear ring 203 to rotate. When the slotted conical gear ring 201 rotates, it drives the slotted conical gear 205 to rotate, and the rotation of the slotted conical gear 205 drives the sliding shaft 213 to rotate, and the rotation of the sliding shaft 213 drives the slotting head 207 to rotate; at the same time, the rotation of the slotted inner gear ring 203 drives the detection gear 110 to rotate, and the rotation of the detection gear 110 drives the detection threaded rod 111 and the detection eccentric disk 112 to rotate, and the detection eccentric disk 112 rotates with The detection connecting rod 113 swings, and the swing of the detection connecting rod 113 causes the detection nozzle 118 and the detection head 117 to swing. When the detection connecting rod 113 swings, the detection connecting rod 113 and the detection slider 115 slide together, and the detection connecting rod 113 pushes the detection slider 115 to slide. The detection slider 115 pulls the detection nozzle 118 and the detection head 117 to change the angle through the detection rope 116, so that the cutting fluid in the detection nozzle 118 is evenly sprayed to the groove position of the groove head 207 on the pipe fitting 4, and it is also convenient for the detection head 117 to scan and detect the groove depth through the infrared sensor.

[0034] When the detection gear 110 and the detection threaded rod 111 rotate, the detection threaded rod 111 meshes with the detection screw 103, and the detection threaded rod 111 causes the detection screw 103 and the detection sliding rod 106 to move toward the end of the detection conical slider 105. At this time, the detection conical slider 105 contacts the slotted support head 212, so that the slotted spring 1 210 is compressed, and the slotted support head 212 moves toward the inner wall of the pipe fitting 4 until the movable ball 214 contacts the inner wall of the pipe fitting 4. When the movable ball 214 contacts the inner wall of the pipe fitting 4, the slotted spring 211 is compressed. At this time, the detection conical slider 1 104 touches the sliding shaft 213, so that the slotted reset spring 208 is compressed, and the sliding shaft 213 pushes the slotted head 207 to move toward the inner wall of the pipe fitting 4 until the slotted head 207 touches the inner wall of the pipe fitting 4. The pipe fitting drive motor 5 rotates to drive the roller 6 and then drives the pipe fitting 4 to rotate, and the rotating slotted head 207 slots the inner wall of the pipe fitting 4.

[0035] During the inspection after the slotting is completed, the driving motor does not drive the slotted outer gear ring 202, and the slotted outer gear ring 202 is stationary. The inspection motor 101 is turned on, and the inspection motor 101 rotates to drive the inspection rotating ring 102. The inspection rotating ring 102 drives the inspection fixed frame 114 and the inspection rotating shaft 109 to make the inspection gear 110 mesh with the stationary slotted inner gear ring 203, so that the inspection gear 110 rotates and revolves around the center of the inspection screw 103. When the inspection rotating ring 102 rotates, it drives the inspection fixed frame 114, the inspection head 117, and the inspection nozzle 118 to revolve around the center of the inspection screw 103; at the same time, when the inspection gear 110 rotates, it drives the inspection threaded rod 103 111. The detection eccentric disk 112 rotates. When the detection eccentric disk 112 rotates, the detection connecting rod 113 is driven to swing. The swing of the detection connecting rod 113 causes the detection nozzle 118 and the detection head 117 to swing. When the detection connecting rod 113 swings, the detection connecting rod 113 and the detection slider 115 slide together. The detection connecting rod 113 pushes the detection slider 115 to slide. The detection slider 115 pulls the detection nozzle 118 and the detection head 117 to change the angle through the detection rope 116, so that the cutting fluid in the detection nozzle 118 is evenly sprayed to the groove position of the groove head 207 for the pipe fitting 4, and it is also convenient for the detection head 117 to scan and detect the groove depth through the infrared sensor.

[0036] The detection threaded rod 111 is meshed with the detection screw 103. The rotation of the detection threaded rod 111 drives the detection screw 103 to slide in the direction of the detection motor 101. The sliding of the detection screw 103 drives the detection sliding rod 106. The detection sliding rod 106 drives the detection conical slider 104 and the detection conical slider 2 105 to disengage from the sliding shaft 213 and the slotted support head 212. At this time, the slot reset spring 208 and the slot spring 1 210 are reset, and the slotted head 207 and the movable ball 214 are disengaged from the pipe 4. While achieving the reset, the detection fixed frame 114, the detection head 117, and the detection nozzle 118 that revolve around the detection screw 103 clean and scan the slotted area of ​​the inner surface of the pipe 4 in a whole circle to achieve detection and ensure that the depth of the slot meets the requirements.

[0037] As described above, the present invention can detect the groove depth in real time during the groove process by setting a detection component to ensure the accuracy of the processing process; by setting a movable groove blade, it is suitable for groove processing on the inner wall of pipes with different diameters; the scope of application is wider; by setting a groove component, it can automatically achieve support during groove cutting to ensure the accuracy and reliability of the groove cutting process and product quality; by setting a full range of lubrication and cleaning components, it is ensured that during the groove cutting process, waste materials will not block the work of the detection component and will not cause waste materials to scratch the workpiece.

[0038] Although the embodiments of the present invention have been disclosed as above, they are not limited to the applications listed in the specification and the implementation modes, and they can be fully applied to various fields suitable for the present invention. For those familiar with the art, additional modifications can be easily implemented. Therefore, without departing from the general concept defined by the claims and the scope of equivalents, the present invention is not limited to the specific details and the illustrations shown and described herein.

Claims

1. An integrated device for automatic groove detection, characterized in that: The invention comprises a detection component (1), a slotting component (2), a bracket (3), a pipe driving motor (5), and a roller (6). The detection component (1) comprises a detection rotating ring (102) rotatably arranged on the bracket (3), the detection rotating ring (102) is fixedly arranged on the output shaft of the detection motor (101), the detection rotating ring (102) is rotatably arranged on a second detection sleeve (108), a detection sliding rod (106) is connected inside the second detection sleeve (108) via a spline, a detection screw (103) is fixedly arranged on the detection sliding rod (106), a detection conical sliding block (104) is rotatably arranged on the detection sliding rod (106), and the detection conical sliding block (104) is rotatably arranged on the detection sliding rod (106). A detection conical slider (105) is fixedly arranged on the other side of the first (104); the detection sliding rod (106) is connected to the detection shaft sleeve (107) through a spline; a detection rotating shaft (109) is rotatably arranged on the detection shaft sleeve (107); a detection shaft (119) is rotatably arranged on the detection rotating shaft (109); the other end of the detection shaft (119) is rotatably arranged on a detection fixed frame (114); the detection fixed frame (114) is fixedly arranged on the detection rotating ring (102); a detection gear (110) and a detection threaded rod (111) are fixedly arranged on the detection shaft (119); the detection threaded rod (111) is meshed with the detection screw rod (103); A roller (6) is rotatably mounted on the bracket (3), the roller (6) is fixedly mounted on the output shaft of the pipe driving motor (5), the slotting assembly (2) is rotatably mounted on the bracket (3), and the detection assembly (1) is rotatably mounted on the bracket (3); The detection shaft (119) is fixedly provided with a detection eccentric disk (112); a cylinder eccentrically provided on the detection eccentric disk (112) is slidably provided in a detection connecting rod (113); the detection connecting rod (113) is rotatably provided on a detection fixing frame (114); a detection nozzle (118) is rotatably provided on the detection connecting rod (113); and a detection head (117) is fixedly provided on one side of the detection nozzle (118); The detection nozzle (118) is connected to a detection slide block (115) via a detection rope (116); the detection slide block (115) is slidably arranged in a detection fixing frame (114); and the detection slide block (115) is slidably matched with a detection connecting rod (113); The detection gear (110) is meshed with the slotted assembly (2), and the slotted assembly (2) comprises a slotted inner gear ring (203) meshed with the detection gear (110), the slotted inner gear ring (203) is fixedly arranged on the slotted conical gear ring (201), the slotted outer gear ring (202) is fixedly arranged on the slotted conical gear ring (201), the slotted outer gear ring (202) is meshed with the output shaft of the driving motor, and the slotted conical gear ring (201) is rotatably arranged on the bracket (3); A slotted ring (204) is rotatably provided on the slotted bevel gear ring (201), a plurality of slotted bevel gears (205) are rotatably provided on the slotted ring (204), a sliding shaft (213) is connected inside the slotted bevel gear (205) via a spline, a slotted head (207) is connected to the sliding shaft (213) via a spline, a slotted return spring 1 (206) is provided between the slotted head (207) and the sliding shaft (213), and a slotted return spring 2 (208) is provided between the sliding shaft (213) and the slotted bevel gear (205); A slotted cylinder (209) is fixedly arranged on the slotted ring (204), a slotted support head (212) is slidably arranged inside the slotted cylinder (209), and a slotted spring 1 (210) and a slotted spring 2 (211) are arranged between the slotted cylinder (209) and the slotted support head (212); A movable ball (214) is rotatably arranged on the slotted support head (212).

2. The integrated device for automatic groove detection according to claim 1, characterized in that: The first detection conical slider (104) is in sliding cooperation with the sliding shaft (213), and the second detection conical slider (105) is in sliding cooperation with the slotted support head (212).

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