A fabric post-processing equipment for the production of reflective warning school uniforms
Through the cooperation of the bearing assembly and the suture mechanism, rope suture and antibacterial graphite carbon powder filling are used to solve the problem of reflective beads falling off, improve the stability and production efficiency of reflective materials, and enhance the hygiene of the fabric.
Patent Information
- Application Number
- CN202310907308.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-07-24
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2043-07-24
AI Technical Summary
Reflective beads are prone to fall off when rubbing or rubbing clothes. In the prior art, the adhesive method is used to fix the high efficiency but poor stability.
By setting up a load-bearing component to drive the reflective beads for processing, and the reflective beads are fixed by using rope suture in the suture mechanism, and the circumference and axis are filled with antibacterial graphite carbon powder, and the connecting components are used to achieve stable fixation of the reflective beads.
It improves the service life of reflective materials, enhances the adsorption and sterilization effect of the fabric, and improves production efficiency and stitching tightness.
Smart Images

Figure CN116926798B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of woven fabrics, and in particular to a fabric post-processing device for producing reflective warning school uniforms. Background Art
[0002] Reflective warning school uniforms are actually the same as traffic police uniforms and sanitation uniforms. For safety reasons, students go to school early and finish evening self-study late in winter. When car lights shine on the school uniforms, the reflection can attract the driver's attention, and take measures such as slowing down and avoiding in advance, serving as a warning, thereby ensuring the safety of students on the way to and from school.
[0003] Patent document CN213227898U discloses a highly moisture-absorbent and breathable polyester fiber woven polyester-viscose four-way stretch fabric, comprising a breathable layer, a moisture-absorbing layer and an outer protective layer, wherein the breathable layer comprises DuPont fiber and elastic fiber, and elastic fiber is interspersed between adjacent DuPont fibers, a skin-friendly layer is provided below the breathable layer, and reflective beads are installed above the breathable layer, the moisture-absorbing layer is provided on the inner side of the reflective beads, and the moisture-absorbing layer comprises warp nylon fiber and warp cotton fiber, a woven layer is provided above the moisture-absorbing layer, and the woven layer comprises warp polyester fiber and warp spandex stretch yarn, as well as weft viscose fiber and weft spandex stretch yarn, weft cotton fiber is interspersed between the warp nylon fiber and the warp cotton fiber, and the outer wall of the weft cotton fiber is wrapped with a sterilization layer, and the outer protective layer is provided above the woven layer.
[0004] However, in actual use, the inventors found that the reflective beads on some reflective fabrics are usually glued to achieve quick fixation to improve production efficiency, and the reflective beads are easily detached when the clothes are rubbed or kneaded. Summary of the Invention
[0005] The purpose of the present invention is to address the shortcomings of the existing technology. By providing a carrying component to drive the reflective beads to complete the processing work, and in the sewing mechanism, by using a rope sewing method, first hooking out the two ends of the crystal line connecting the reflective beads to the appropriate position and then sewing, and then sewing the crystal line between two adjacent reflective beads to fix the position of the reflective beads, thereby solving the technical problem that the reflective beads on the reflective fabric are usually fixed by gluing to achieve rapid fixation and improve production efficiency, and the reflective beads are easily detached when the clothes are rubbed or rubbed.
[0006] In response to the above technical problems, the following technical solutions are adopted: a fabric post-processing device for producing reflective warning school uniforms, comprising: a first transmission mechanism for transmitting fabric, a sewing mechanism arranged on both sides of the first transmission mechanism and used to fix reflective beads on the fabric, a carrying mechanism arranged above the first transmission mechanism and used to drive the reflective beads for processing, and a second transmission mechanism, an embedding mechanism, a circumferential filling mechanism, a line transmission mechanism, and an axial filling mechanism arranged in sequence along the transmission direction of the carrying mechanism;
[0007] The carrying mechanism includes a receiving component for storing reflective beads and a connecting component arranged inside the receiving component and used to cooperate with the axial filling mechanism to fill the antibacterial graphite carbon powder;
[0008] The receiving assembly includes a rotating roller connected to the support plate and driven by a first motor, a mounting groove provided on the rotating roller, a rubber base connected to the mounting groove, and a plurality of sets of fixed grooves and connecting grooves provided on the top of the rubber base and alternately connected.
[0009] The connecting component includes a first driving cylinder connected to the inner wall of the rotating roller and connected to a horizontal plate at the output end, a plurality of connecting pipes connected to the horizontal plate and arranged corresponding to the connecting grooves, a plurality of push rods connected to the horizontal plate through a first telescopic member and arranged corresponding to the fixed grooves, a restraining groove opened on the connecting pipe, and a baffle connected to the horizontal plate through a second telescopic member.
[0010] Preferably, the second transmission mechanism is used to adjust the position state of the reflective beads and transmit the reflective beads to the embedding mechanism, which includes a storage box connected to the support plate and used to store the reflective beads, a belt transmission member arranged below the outlet of the storage box and connected to a plurality of rotating rods, a plurality of hourglass-shaped blocks connected to the rotating rods and arranged at intervals, a gear ring connected to the support plate and arranged on one side of the belt transmission member, and a driving gear connected to the rotating rod and meshing with the gear ring for transmission.
[0011] Preferably, the embedding mechanism includes a pressing component for driving the reflective beads to be inserted into the fixing groove and an auxiliary component for expanding the fixing groove.
[0012] Preferably, the pressing assembly includes an electric push rod connected to the support plate and the output end of which is respectively connected to the mounting frame and the mounting plate through a third telescopic member, a plurality of pressing rods connected to the mounting plate and arranged corresponding to the fixing grooves, a transfer plate connected to both sides of the mounting frame through a round rod, a plurality of placement grooves provided on the transfer plate, and a plurality of first tension springs connected between the mounting frame and the transfer plate;
[0013] The auxiliary component includes two groups of trigger blocks connected to the support plate and symmetrically arranged on both sides of the rotating roller for driving the two transfer plates to separate, a plurality of sockets opened on the rubber base, and a plurality of plug rods connected to the transfer plate and arranged corresponding to the sockets.
[0014] Preferably, the circumferential filling mechanism includes a feeding component for conveying the antibacterial graphite carbon powder into the groove in the circumferential direction of the reflective beads and a compacting component for compacting and fixing the antibacterial graphite carbon powder into the groove in the circumferential direction of the reflective beads.
[0015] Preferably, the feeding assembly includes a first powder box connected to the support plate through a compression spring, a plurality of first discharge pipes connected to the bottom of the first powder box, a cross bar passing through the plurality of first discharge pipes, a plurality of discharge wheels connected to the cross bar and arranged corresponding to the first discharge pipes, a first gear connected to one end of the cross bar, a second motor connected to the first powder box, and a second gear connected to the output end of the second motor and meshing with the first gear for transmission;
[0016] The compacting assembly includes a plurality of swing rods connected to the bottom of the first powder box, a first spring connected between the swing rods and the first powder box, and a roller connected to the end of the swing rod.
[0017] Preferably, the wire transmission mechanism includes a rotating assembly for driving the reflective beads to rotate and cooperate with the circumferential filling mechanism for filling, a wire feeding assembly for transmitting the crystal wire, a fixing assembly for fixing one end of the crystal wire, and a cutting assembly for cutting the crystal wire;
[0018] The rotating assembly includes a second driving cylinder connected to the arc-shaped slide through a connecting seat, a second tension spring connected between the connecting seat and the arc-shaped slide, a connecting plate connected to the output end of the second driving cylinder and connected to a wire transmission pipe on one side, a third gear connected to the wire transmission pipe and meshing with the second gear for transmission, and an avoidance block connected to one side of the support plate;
[0019] The wire feeding assembly includes a winding roller connected to the connecting plate, two sets of wire conveying rollers connected to the connecting plate and each having a fourth gear connected to its bottom, a third motor connected to the bottom of the connecting plate and connected to the bottom of one of the wire conveying rollers, and a wire tie buckle connected to the connecting plate;
[0020] The fixing assembly includes a mounting base connected to the support plate and having a wire pressing groove, a wire pressing block connected to the wire pressing groove and connected to the mounting base via a second spring, and a trigger rod connected to the horizontal plate and cooperating with the wire pressing block to squeeze and release the brake on the crystal wire;
[0021] The tangent assembly includes two blades connected to the column through a rotating shaft, arc-shaped racks connected to the tails of the two blades respectively, a fourth motor connected to the column, a fifth gear connected to the output end of the fourth motor and meshing with the two arc-shaped racks for transmission, and a tangent groove opened on the wire conveying pipe.
[0022] Preferably, the axial filling mechanism is used to fill the antibacterial graphite carbon powder into the through hole at the axial position of the reflective beads. It includes a third driving cylinder connected to the support plate through a third spring, an L-shaped seat connected to the output end of the third driving cylinder, a second powder box connected to the L-shaped seat, a second discharge pipe connected to the L-shaped seat and connected to the second powder box, a stopper connected to the second discharge pipe, and a dragon conveying member arranged inside the second discharge pipe.
[0023] Preferably, the sewing mechanism includes two groups of hooking components arranged on both sides of the first transmission mechanism and used to grab the two ends of the crystal thread, and two groups of sewing components arranged in front and behind the hooking components along the transmission direction of the first transmission mechanism and used to sew the crystal thread to the fabric to fix the position of the reflective beads.
[0024] Preferably, the line hooking assembly includes two sets of sprocket chain transmission members arranged on both sides of the first transmission mechanism and a line hook connected to the sprocket chain transmission members;
[0025] The sewing assembly includes two groups of first sewing units arranged on both sides of the first transmission mechanism and multiple groups of second sewing units arranged above the first transmission mechanism;
[0026] The first sewing unit and the second sewing unit both include a needle for driving the top thread and a shuttle hook arranged below the first transmission mechanism and cooperating with the needle to complete winding between the top thread and the bottom thread.
[0027] Beneficial effects of the present invention:
[0028] (1) The present invention completes the processing work by setting a bearing component to drive the reflective beads and uses a cord sewing method in the sewing mechanism to first hook out the two ends of the crystal line connecting the reflective beads and guide them to the appropriate position before sewing. Then, the crystal line between two adjacent reflective beads is sewn to fix the position of the reflective beads, thereby solving the problem that the reflective beads on the reflective fabric are usually fixed by gluing to improve production efficiency, while the reflective beads are easily detached when the clothes are rubbed or rubbed, thereby achieving the technical effect of increasing the service life of the reflective material;
[0029] (2) The present invention provides a circumferential filling mechanism and an axial filling mechanism in cooperation with a bearing mechanism to complete the filling and compaction of antibacterial graphite powder in the circumferential grooves and axial through holes of the reflective beads before the reflective beads are sewn onto the fabric, thereby solving the technical problems of poor odor absorption and sterilization effect of the fabric, and achieving the effect of ensuring good hygiene conditions for users during wearing.
[0030] (3) In the present invention, a connecting component is provided and a connecting tube is used to connect a plurality of reflective beads. This can avoid the situation where the reflective beads are arranged at intervals, which is not conducive to one-time filling, when the antibacterial graphite carbon powder is filled and compacted in the through hole in the axial direction of the reflective beads, thereby improving the efficiency of the filling work;
[0031] (4) In the present invention, a restraining groove is provided on the connecting tube to cooperate with the fixing component to fix one end of the crystal wire, so that when the connecting component connects multiple reflective beads, the crystal wire can be squeezed into the restraining groove and the crystal wire forms a U-shape between two adjacent reflective beads, thereby forming a reserved section of crystal wire between two adjacent reflective beads, and then during subsequent suturing, the extrusion of the crystal wire on the antibacterial graphite carbon powder at the axial position can be reduced.
[0032] In summary, the device has the advantages of easy use, tight sewing and high working efficiency, and is particularly suitable for the field of woven fabric technology. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for use in describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0034] Figure 1 It is a schematic diagram of the product of the present invention.
[0035] Figure 2 It is a schematic diagram of the overall structure of the present invention.
[0036] Figure 3 This is a schematic diagram of the position of the fixing components of the present invention.
[0037] Figure 4 Schematic diagram of the structure of the second transmission mechanism.
[0038] Figure 5 Schematic diagram of the structure of the embedded mechanism.
[0039] Figure 6 This is a structural diagram of the auxiliary component working status.
[0040] Figure 7 A schematic diagram of the structure of connected components.
[0041] Figure 8 Schematic diagram of the structure of the circular filling mechanism.
[0042] Figure 9 Schematic diagram of the structure of the compaction component.
[0043] Figure 10 This is a structural diagram of the wire feeding component.
[0044] Figure 11 Schematic diagram of the structure of the rotating component.
[0045] Figure 12 This is a schematic diagram of the state of the rotating component before moving.
[0046] Figure 13 This is a schematic diagram of the state after the rotating component moves.
[0047] Figure 14 This is a structural diagram of the axial filling mechanism.
[0048] Figure 15 Schematic diagram of the structure of the tangent component.
[0049] Figure 16 A schematic diagram of the structure of the fixed component.
[0050] Figure 17 Schematic diagram of the state of fixing the crystal wire to the fixed component.
[0051] Figure 18 This is a structural diagram of the hook line component.
[0052] Figure 19 This is a schematic diagram of the status of the crystal line.
[0053] Figure 20 This is a schematic diagram of the first working state of the sewing component.
[0054] Figure 21 This is a schematic diagram of the second working state of the sewing component.
[0055] Figure 22 This is a schematic diagram of the third working state of the sewing component. DETAILED DESCRIPTION
[0056] The technical solutions in the embodiments of the present invention are clearly and completely described below with reference to the accompanying drawings.
[0057] Example 1
[0058] like Figure 1-3 、 Figure 7 and Figure 18-19As shown, a fabric post-processing device for the production of reflective warning school uniforms includes: a first transmission mechanism 1 for transmitting fabric 100, a sewing mechanism 2 arranged on both sides of the first transmission mechanism 1 and used to fix reflective beads 200 on the fabric 100, a supporting mechanism 3 arranged above the first transmission mechanism 1 and used to drive the reflective beads 200 for processing, and a second transmission mechanism 4, an embedding mechanism 5, a circumferential filling mechanism 6, a line transmission mechanism 7, and an axial filling mechanism 8 arranged in sequence along the transmission direction of the supporting mechanism 3;
[0059] The carrying mechanism 3 includes a receiving component 31 for storing the reflective beads 200 and a connecting component 32 disposed inside the receiving component 31 and used to cooperate with the axial filling mechanism 8 to fill the antibacterial graphite carbon powder 300;
[0060] The receiving assembly 31 includes a rotating roller 313 connected to a support plate 311 and driven by a first motor 312, a mounting groove 314 provided on the rotating roller 313, a rubber base 315 connected to the mounting groove 314, and a plurality of sets of fixing grooves 316 and connecting grooves 317 provided on the top of the rubber base 315 and connected alternately.
[0061] The connecting component 32 includes a first driving cylinder 322 connected to the inner wall of the rotating roller 313 and having a horizontal plate 321 connected to the output end, a plurality of connecting pipes 323 connected to the horizontal plate 321 and arranged corresponding to the connecting grooves 317, a plurality of push rods 325 connected to the horizontal plate 321 through a first telescopic member 324 and arranged corresponding to the fixed groove 316, a constraint groove 326 opened on the connecting pipe 323 and a baffle 328 connected to the horizontal plate 321 through a second telescopic member 327.
[0062] In this embodiment, the supporting mechanism 3 is provided to drive the reflective beads 200 to sequentially complete the filling of the antibacterial graphite carbon powder 300 at the circumference and axial positions thereof, and the connecting component 32 allows the crystal thread 400 to be more easily inserted into the interior of the reflective beads 200 for suturing. At the same time, the restraining groove 326 allows the crystal thread 400 to reserve a certain length before the reflective beads 200 complete the filling of the antibacterial graphite carbon powder 300 at the axial position, so as to facilitate suturing and reduce the squeezing of the antibacterial graphite carbon powder 300 at the axial position by the crystal thread 400.
[0063] In detail, when the second transmission mechanism 4 transmits the reflective beads 200 to the embedding mechanism 5, the reflective beads 200 are then placed in the fixing groove 316 of the receiving component 31 under the action of the embedding mechanism 5. Subsequently, the reflective beads 200 are moved together with the fixing groove 316 as the first motor 312 drives the rotating roller 313 to perform processing. After the crystal line 400 is inserted and fixed at one end, the connecting component 32 drives the horizontal plate 321 to move through the first driving cylinder 322. The horizontal plate 321 drives the connecting pipe 323 to move to the connecting groove 317, so that the connecting pipe 323 is connected with the axial through hole 500 of the reflective bead 200. During the process, the connecting pipe 323 squeezes the crystal line 400 downward through the restraining groove 326, so that the crystal line 400 is spaced apart in a U-shape, thereby reserving a certain amount of crystal line 400 between two adjacent reflective beads 200. 00 is used for suturing, reducing the squeezing of the antibacterial graphite carbon powder 300 at the axial position, and at the same time, the horizontal plate 321 drives the first telescopic member 324 and the second telescopic member 327 to move downward. The push rod 325 causes the first telescopic member 324 to continue to contract due to the limit of the reflective beads 200 in the fixed groove 316, and the baffle 328 also causes the second telescopic member 327 to contract under the obstruction of the crystal line 400. After reaching the specified position, the connecting pipe 323 stops and the fixing component 73 cancels the clamping of one end of the crystal line 400. The baffle 328 pushes the unfixed crystal line 400 downward and blocks one end of the through hole 500 of the reflective bead 200, and then the antibacterial graphite carbon powder 300 at the axial position is filled. After filling, the connecting component 32 continues to move downward to push the reflective bead 200 out of the fixed groove 316, and then performs the reset work.
[0064] It should be noted that the inner wall of the fixing groove 316 is not completely in contact with the surface of the reflective bead 200, so that the reflective bead 200 can rotate in the fixing groove 316 without excessive friction with the inner wall of the fixing groove 316, and the opening of the fixing groove 316 can wrap the reflective bead 200 to prevent it from slipping.
[0065] Further, if Figure 2-4 As shown, the second transmission mechanism 4 is used to adjust the position state of the reflective beads 200 and transmit the reflective beads 200 to the embedding mechanism 5, which includes a storage box 41 connected to the support plate 311 and used to store the reflective beads 200, a belt transmission member 43 arranged below the outlet of the storage box 41 and connected to a plurality of rotating rods 42, a plurality of hourglass-shaped blocks 44 connected to the rotating rods 42 and arranged at intervals, a gear ring 45 connected to the support plate 311 and arranged on one side of the belt transmission member 43, and a driving gear 46 connected to the rotating rod 42 and meshing with the gear ring 45 for transmission.
[0066] In this embodiment, the second transmission mechanism 4 is provided so that the reflective beads 200 can be transmitted in an orderly manner, which facilitates the subsequent embedding mechanism 5 to place the reflective beads 200 in the receiving assembly 31 .
[0067] In detail, first, the reflective beads 200 drop from the storage box 41 through the outlet. At this time, the reflective beads 200 are located between two adjacent hourglass-shaped blocks 44. Then, they move forward driven by the belt transmission member 43 and the rotating rod 42. During this process, the driving gear 46 at one end of the rotating rod 42 engages with the gear ring 45 to transmit the hourglass-shaped blocks 44, causing the hourglass-shaped blocks 44 to rotate. The reflective beads 200 located between the two hourglass-shaped blocks 44 will also adjust their position to a horizontal state during the process.
[0068] It should be noted that the storage box 41 can only store one reflective bead 200 at a time due to the distance between the outlet and the hourglass-shaped block 44 . When one group of reflective beads 200 moves forward, the second group of reflective beads 200 will automatically fall down.
[0069] Further, if Figure 5-6 As shown, the embedding mechanism 5 includes a pressing component 51 for driving the reflective beads 200 to be inserted into the fixing groove 316 and an auxiliary component 52 for expanding the fixing groove 316 .
[0070] In this embodiment, the reflective beads 200 are stably embedded in the fixing grooves 316 on the rubber base 315 by the embedding mechanism 5 , which facilitates subsequent processing.
[0071] Specifically, after the second transmission mechanism 4 transmits a group of reflective beads 200 to the embedding mechanism 5 , the reflective beads 200 are then clamped into the fixing grooves 316 by the auxiliary component 52 and the pressing component 51 .
[0072] Further, if Figure 5-6 As shown, the pressing assembly 51 includes a mounting frame 512 and a mounting plate 513 connected to the support plate 311 and connected to the output end via a third telescopic member 511, a plurality of pressing rods 514 connected to the mounting plate 513 and arranged corresponding to the fixing slots 316, a transfer plate 516 connected to both sides of the mounting frame 512 via a round rod 515, a plurality of placement slots 517 provided on the transfer plate 516, and a plurality of first tension springs 518 connected between the mounting frame 512 and the transfer plate 516;
[0073] The auxiliary component 52 includes two groups of trigger blocks 521 connected to the support plate 311 and symmetrically arranged on both sides of the rotating roller 313 for driving the two transfer plates 516 to separate, a plurality of sockets 522 opened on the rubber base 315, and a plurality of insertion rods 523 connected to the transfer plate 516 and arranged corresponding to the sockets 522.
[0074] In this embodiment, the auxiliary component 52 is used to expand the rubber base 315 and enlarge the opening of the fixing groove 316 . Then, the pressing component 51 is used to fix the reflective beads 200 in the fixing groove 316 .
[0075] In detail, when the reflective bead 200 falls into the placement groove 517 between the two transfer plates 516, the electric push rod 519 drives the third telescopic member 511 downward. During the process, the mounting frame 512 and the mounting plate 513 drive the transfer plate 516 and the pressure rod 514 to move downward respectively. When the transfer plate 516 moves, it first drives the bottom insertion rod 523 into the socket 522 on the rubber base 315. Then the transfer plate 516 contacts and squeezes the trigger block 521 to separate the two transfer plates 516. The reflective bead 200 falls on the top of the fixed groove 316, and the fixed groove 316 is stretched open. Then, under the action of the third telescopic member 511, the mounting plate 513 drives the pressure rod 514 to continue to move downward to completely squeeze the reflective bead 200 into the inside of the fixed groove 316. Then, when resetting, the two transfer plates 516 close again under the action of the first tension spring 518.
[0076] Further, if Figure 8-9 As shown, the circumferential filling mechanism 6 includes a feeding component 61 for conveying the antibacterial graphite carbon powder 300 into the groove 400 in the circumferential direction of the reflective bead 200 and a compacting component 62 for compacting and fixing the antibacterial graphite carbon powder 300 into the groove 400 in the circumferential direction of the reflective bead 200.
[0077] In this embodiment, a feeding assembly 61 and a compacting assembly 62 are provided to add the antibacterial graphite powder 300 layer by layer into the groove 400 in the circumferential direction of the reflective beads 200 and perform compaction to ensure that the antibacterial graphite powder 300 can be fixed on the reflective beads 200.
[0078] In detail, first, the receiving assembly 31 transfers the reflective beads 200 to the position of the circumferential filling mechanism 6, and then the line transmission assembly fixes the reflective beads 200 and starts the filling and compacting work of the antibacterial graphite carbon powder 300.
[0079] Further, if Figure 8-9 As shown, the feeding assembly 61 includes a first powder box 612 connected to the support plate 311 through a compression spring 611, a plurality of first discharge pipes 613 connected to the bottom of the first powder box 612, a cross bar 614 passing through the plurality of first discharge pipes 613, a plurality of discharge wheels 615 connected to the cross bar 614 and arranged corresponding to the first discharge pipes 613, a first gear 616 connected to one end of the cross bar 614, a second motor 617 connected to the first powder box 612, and a second gear 618 connected to the output end of the second motor 617 and meshing with the first gear 616 for transmission;
[0080] The compacting assembly 62 includes a plurality of swinging rods 621 connected to the bottom of the first powder box 612 , a first spring 622 connected between the swinging rods 621 and the first powder box 612 , and a roller 623 connected to the end of the swinging rods 621 .
[0081] In this embodiment, by setting up the discharge wheel 615, the discharge work can be carried out synchronously when the rotating component 71 drives the reflective beads 200 to rotate, and the antibacterial graphite carbon powder 300 can be compacted layer by layer under the action of the swing rod 621 and the roller 623. The roller 623 reduces the friction between the antibacterial graphite carbon powder 300 that has been fixed to prevent it from falling off. On the one hand, the first spring 622 plays a role of auxiliary pressure. On the other hand, as the thickness of the antibacterial graphite carbon powder 300 increases layer by layer, it can also assist the swing rod 621 in adjusting its position.
[0082] In detail, when the line transmission assembly enters the specified position, the second motor 617 is started, and the second motor 617 drives the second gear 618 to rotate, and at the same time drives the first gear 616 and the line transmission assembly to rotate. At this time, the line transmission assembly drives the reflective beads 200 to rotate, and the first gear 616 drives the cross bar 614 and multiple discharge wheels 615 to rotate, thereby realizing rotary loading. During the process, the swing rod 621 uses the roller 623 to continuously squeeze the antibacterial graphite carbon powder 300 in the circumferential direction of the reflective beads 200 through the first spring 622, so that the antibacterial graphite carbon powder 300 is wrapped layer by layer in the groove 400 in the circumferential direction of the reflective beads 200.
[0083] It should be noted that the positions of the first discharge tube 613 and the end of the swing rod 621 are consistent with the positions of the circumferential groove 400 of the reflective bead 200, so that when the reflective bead 200 rotates to the line transmission assembly, the first discharge tube 613 can pass through the groove 400 to reach the top of the reflective bead 200, and the swing rod 621 is close to the inner wall of the groove 400. Then, when the line transmission assembly is inserted into the reflective bead 200, the swing rod 621 can play a limiting role.
[0084] Further, if Figure 13-14 As shown, the axial filling mechanism 8 is used to fill the antibacterial graphite carbon powder 300 into the through hole 500 at the axial position of the reflective bead 200. It includes a third driving cylinder 82 connected to the support plate 311 through a third spring 81, an L-shaped seat 83 connected to the output end of the third driving cylinder 82, a second powder box 84 connected to the L-shaped seat 83, a second discharge pipe 85 connected to the L-shaped seat 83 and connected to the second powder box 84, a stopper 86 connected to the second discharge pipe 85, and a dragon conveying member 87 arranged inside the second discharge pipe 85.
[0085] It is worth mentioning here that the dragon conveyor 87 transports the powder forward by rotating the spiral blades.
[0086] In detail, when the connecting component 32 falls to connect multiple reflective beads 200, the third driving cylinder 82 drives the L-shaped seat 83 and the second discharge pipe 85 to move forward and extend into the deepest position inside the reflective beads 200 and the connecting pipe 323, and then begins to transport the antibacterial graphite carbon powder 300 outward under the action of the dragon conveying member 87. At the same time, the second discharge pipe 85 contracts backward. When it contracts to the connecting pipe at the end, the dragon conveying member 87 is stopped, and the antibacterial graphite carbon powder 300 at the axial position of the reflective bead 200 is compacted under the extrusion of the stop block 86 driven forward by the third driving cylinder 82.
[0087] It should be noted that when the rotating assembly 71 moves with the supporting mechanism 3, it pushes the axial filling mechanism 8 to one side to achieve avoidance. When the rotating assembly 71 completes its work and resets, the axial filling mechanism 8 is reset under the action of the third spring 81; a notch is provided at the bottom of the stopper 86 to cooperate with the crystal wire 400 to prevent it from getting stuck; the remaining antibacterial graphite carbon powder 300 in the connecting tube 323 after filling can be squeezed out by the second discharge pipe 85 for filling during the next batch of filling.
[0088] Further, if Figure 2-3 and Figure 20-22 As shown, the sewing mechanism 2 includes two groups of hooking components 21 arranged on both sides of the first transmission mechanism 1 and used to grab the two ends of the crystal thread 400, and two groups of sewing components 22 arranged in front and behind the hooking components 21 along the transmission direction of the first transmission mechanism 1 and used to sew the crystal thread 400 to the fabric 100 to fix the position of the reflective beads 200.
[0089] In this embodiment, by setting up the hook component 21, the two ends of the crystal thread 400 that hang freely can be guided to the appropriate position to facilitate sewing of the two ends. The two sets of sewing components 22 can sew the two ends and the middle part of the crystal thread 400 in turn to prevent dislocation.
[0090] In detail, before the connecting component 32 presses the reflective beads 200 down, the two ends of the crystal thread 400 are guided outward through the hooking component 21, and then the two ends of the crystal thread 400 are sewn together through the first group of sewing components 22. Then, under the drive of the first transmission mechanism 1, the second group of sewing components 22 work to sew the middle position of adjacent reflective beads 200.
[0091] Further, if Figure 2 and Figure 18 As shown, the line hooking assembly 21 includes two sets of sprocket chain transmission members 211 arranged on both sides of the first transmission mechanism 1 and a line hook 212 connected to the sprocket chain transmission members 211;
[0092] The sewing assembly 22 includes two groups of first sewing units 221 arranged on both sides of the first transmission mechanism 1 and multiple groups of second sewing units 222 arranged above the first transmission mechanism 1;
[0093] The first sewing unit 221 and the second sewing unit 222 both include a needle 2212 that drives the top thread 2211 and a hook 2214 that is arranged below the first transmission mechanism 1 and cooperates with the needle 2212 to complete the winding between the top thread 2211 and the bottom thread 2213.
[0094] In detail, when the sprocket chain transmission component 211 rotates, it will drive the wire hook 212 to rotate. During the process, the wire hook 212 hooks the end of the crystal wire 400 and drives it to move so that the end of the guide crystal wire 400 moves to both sides. Then, driven by the connecting component 32, the reflective beads 200 fall on the fabric 100. Then, the two ends are sewn first, and then the middle position of the adjacent reflective beads 200 is sewn after the first transmission mechanism 1 moves. During sewing, the needle 2212 drives the top thread 2211 to penetrate the fabric 100, and then the shuttle hook 2214 hooks 212 the top thread 2211 and wraps it around the bottom thread 2213. With the transmission of the first transmission mechanism 1, the needle 2212 resets, and the top thread 2211 and the bottom thread 2213 sew the crystal thread 400 to the fabric 100.
[0095] Example 2
[0096] like Figure 6 As shown, the components identical or corresponding to those in the first embodiment are designated by the corresponding reference numerals in the first embodiment. For simplicity, only the differences from the first embodiment are described below. The second embodiment differs from the first embodiment in that:
[0097] Further, if Figure 10-13 、 Figure 15-17 As shown, the wire transmission mechanism 7 includes a rotating assembly 71 for driving the reflective beads 200 to rotate and cooperate with the circumferential filling mechanism 6 for filling, a wire feeding assembly 72 for transmitting the crystal wire 400, a fixing assembly 73 for fixing one end of the crystal wire 400, and a cutting assembly 74 for cutting the crystal wire 400;
[0098] The rotating assembly 71 includes a second driving cylinder 713 connected to the arc-shaped slide 712 via a connecting seat 711, a second tension spring 714 connected between the connecting seat 711 and the arc-shaped slide 712, a connecting plate 716 connected to the output end of the second driving cylinder 713 and having a transmission pipe 715 connected to one side thereof, a third gear 717 connected to the transmission pipe 715 and meshing with the second gear 618 for transmission, and an avoidance block 718 connected to one side of the support plate 311;
[0099] The wire feeding assembly 72 includes a winding roller 721 connected to the connecting plate 716, two sets of wire feeding rollers 723 connected to the connecting plate 716 and each having a fourth gear 722 connected to its bottom, a third motor 724 connected to the bottom of the connecting plate 716 and connected to the bottom of one of the wire feeding rollers 723, and a wire tie 725 connected to the connecting plate 716.
[0100] The fixing assembly 73 includes a mounting base 732 connected to the support plate 311 and having a wire pressing groove 731, a wire pressing block 734 connected to the wire pressing groove 731 and connected to the mounting base 732 via a second spring 733, and a trigger rod 735 connected to the horizontal plate 321 and cooperating with the wire pressing block 734 to press and release the brake on the crystal wire 400.
[0101] The tangent assembly 74 includes two blades 743 connected to the column 742 through a rotating shaft 741, an arc-shaped rack 744 connected to the tail of the two blades 743 respectively, a fourth motor 745 connected to the column 742, a fifth gear 746 connected to the output end of the fourth motor 745 and meshing with the two arc-shaped racks 744 for transmission, and a tangent groove 747 opened on the wire conveying pipe 715.
[0102] In this embodiment, by providing the wire conveying tube 715 in the rotating component 71, on the one hand, the crystal wire 400 can be conveyed. On the other hand, the friction between the outer wall of the wire conveying tube 715 and the inner wall of the through hole 500 at the axial position of the reflective bead 200 is relatively large, thereby driving the reflective bead 200 to rotate to perform the filling of the antibacterial graphite carbon powder 300 at the circumferential position; the cooperation between the wire feeding component 72 and the fixing component 73 enables one end of the crystal wire 400 to be fixed after conveyance, facilitating the work of the connecting component 32 to press the crystal wire 400 into a U shape, reserving a certain length for subsequent suturing; the cutting component 74 can cut the crystal wire 400 at a specified position.
[0103] In detail, when the reflective beads 200 arrive at the circumferential filling mechanism 6, the second driving cylinder 713 in the rotating assembly 71 is first started and drives the connecting plate 716 and the transmission tube 715 to move, and then the transmission tube 715 is inserted into the through holes 500 of multiple reflective beads 200 in sequence. When the transmission tube 715 reaches the specified position, the third gear 717 is engaged with the second gear 618 and the feeding assembly 61 starts to work synchronously to drive the multiple reflective beads 200 to rotate and load and compact; after the circular axis position is filled, the second driving cylinder 713 is started again and pushes the third gear 717 to move forward. At this time, the third gear 717 is disengaged from the second gear 618, and the connecting plate 716 pushes the avoidance block 718 to avoid Block 718 drives the circumferential filling mechanism 6 to move to one side. When the carrying mechanism 3 drives the reflective beads 200 to rotate to the next workstation, the circumferential filling mechanism 6 is reset under the action of the compression spring 611. During the rotation of the carrying mechanism 3, the rotating component 71 is driven to move together. The rotating component 71 drives the connecting seat 711 to move in the arc-shaped slide groove 712 and stretches the second tension spring 714. When the carrying component rotates to the specified position, one end of the wire conveying tube 715 is squeezed with the wire pressing block 734 so that the wire pressing groove 731 is opened. Then the wire conveying component is started, and the crystal wire 400 on the winding roller 721 is conveyed forward through the synchronous transmission of the third motor 724 and the wire conveying roller 723 connected to the fourth gear 722. The wire buckle 725 can assist the crystal wire The position of the crystal line 400 conveying will not deviate significantly. When one end of the crystal line 400 exceeds a part of the line conveying tube 715, the conveying stops. At this time, the second driving cylinder 713 drives the rotating assembly 71 and the line conveying assembly to retract. When the end of the line conveying tube 715 cancels the squeezing of the line pressing block 734, the line pressing block 734 clamps one end of the crystal line 400 under the action of the second spring 733. After fixing one end of the crystal line 400, the rotating assembly 71 continues to retract under the drive of the second driving cylinder 713. At the same time, the line feeding assembly 72 synchronously conveys a certain length of crystal line 400 to reserve a certain length for the connecting assembly 32 to squeeze the crystal line 400. When the rotating assembly 71 moves to the specified position and stops, the blade 7 on the cutting assembly 74 43 corresponds to the cutting groove 747 on the wire transmission tube 715, and then the fourth motor 745 is started, which drives the two arc-shaped racks 744 to rotate through the fifth gear 746, thereby driving the two blades 743 to close and cut the crystal line 400 and then reset. After completing the cutting work, the rotating component 71 continues to shrink until the wire transmission tube 715 is completely moved out and separated from the rubber base 315, and then begins to reset under the action of the second tension spring 714. Subsequently, under the work of the connecting component 32, the reserved crystal line 400 is first squeezed between two adjacent reflective beads 200, and then the trigger rod 735 releases the fixation of the fixing component 73 on one end of the crystal line 400, so that both ends of the crystal line 400 are freely hanging, and the middle is set in a U-shaped interval.
[0104] It should be noted that after the cutting component 74 completes the cutting work, a part of the crystal wire 400 remains in the wire conveying tube 715 to facilitate the next transportation, while the other end after being cut off hangs down under the action of its own gravity.
[0105] Working process:
[0106] First, the reflective beads 200 are adjusted in position through the second transmission mechanism 4 as the belt transmission member 43 engages with the gear ring 45 and the driving gear 46, so that the reflective beads 200 are all in a horizontal state. Then, driven by the embedding mechanism 5, the reflective beads 200 are installed in the rubber base 315 of the receiving component 31 and fixed. Then, under the rotation of the receiving component 31, they reach the position of the circumferential filling mechanism 6. Then, the rotating component 71 in the wire transmission mechanism 7 starts to work and inserts the wire transmission tube 715 into the axial position of multiple reflective beads 200, and drives it to rotate and cooperate with the circumferential filling mechanism 6 to perform filling work. Next, the rotating component 71 rotates together with the receiving component 31 to the position of the axial filling mechanism 8, and the wire feeding component 72 works The crystal line 400 is transmitted and one end thereof is fixed by the fixing component 73, and then the crystal line 400 is cut and a certain length is reserved in conjunction with the cutting component 74. Afterwards, the reserved crystal line 400 is dispersed between two adjacent reflective beads 200 under the downward pressure of the connecting component 32, forming a U-shaped arrangement, thereby playing a certain buffering role for subsequent suturing and reducing the squeezing of the antibacterial graphite powder 300 by the crystal line 400. After the connecting component 32 is in place, the axial filling mechanism 8 starts working to supplement and compact the antibacterial graphite powder 300 at the axial position of the reflective beads 200. Finally, under the action of the connecting component 32, the reflective beads 200 are pushed out and the two ends and the middle part of the crystal line 400 are sutured under the action of the suturing mechanism 2.
[0107] In the description of the present invention, it should be understood that the terms "front and back", "left and right", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the equipment or components referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the invention.
[0108] Of course, in this technical solution, those skilled in the art should understand that the term "one" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of an element may be one, while in another embodiment, the number of the element may be multiple, and the term "one" should not be understood as a limitation on the quantity.
[0109] The above description is merely a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any changes or substitutions that can be easily conceived by a person skilled in the art based on the technical guidance of the present invention should be included within the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be based on the scope of protection of the claims.
Claims
1. A fabric post-processing device for producing reflective warning school uniforms, characterized in that: include: A first transmission mechanism for transmitting fabric, a sewing mechanism provided on both sides of the first transmission mechanism and used to fix the reflective beads on the fabric, a carrying mechanism provided above the first transmission mechanism and used to drive the reflective beads for processing, and a second transmission mechanism, an embedding mechanism, a circumferential filling mechanism, a line conveying mechanism, and an axial filling mechanism provided in sequence along the transmission direction of the carrying mechanism; The carrying mechanism includes a receiving component for storing reflective beads and a connecting component arranged inside the receiving component and used to cooperate with the axial filling mechanism to fill the antibacterial graphite carbon powder; The receiving assembly includes a rotating roller connected to the support plate and driven by a first motor, a mounting groove provided on the rotating roller, a rubber base connected to the mounting groove, and a plurality of sets of fixed grooves and connecting grooves provided on the top of the rubber base and alternately connected. The connecting component includes a first driving cylinder connected to the inner wall of the rotating roller and connected to a horizontal plate at the output end, a plurality of connecting pipes connected to the horizontal plate and arranged corresponding to the connecting grooves, a plurality of push rods connected to the horizontal plate through a first telescopic member and arranged corresponding to the fixed grooves, a restraining groove opened on the connecting pipe, and a baffle connected to the horizontal plate through a second telescopic member.
2. The fabric post-processing equipment for producing reflective warning school uniforms according to claim 1 is characterized in that: The second transmission mechanism is used to adjust the position state of the reflective beads and transmit the reflective beads to the embedding mechanism. It includes a storage box connected to the support plate and used to store the reflective beads, a belt transmission member arranged below the outlet of the storage box and connected to multiple rotating rods, multiple hourglass-shaped blocks connected to the rotating rods and arranged at intervals, a gear ring connected to the support plate and arranged on one side of the belt transmission member, and a driving gear connected to the rotating rod and meshing with the gear ring for transmission.
3. The fabric post-processing equipment for producing reflective warning school uniforms according to claim 2 is characterized in that: The embedding mechanism includes a pressing component for driving the reflective beads to be inserted into the fixing groove and an auxiliary component for expanding the fixing groove.
4. The fabric post-processing equipment for producing reflective warning school uniforms according to claim 3 is characterized in that: The pressing assembly includes an electric push rod connected to the support plate and having its output end connected to the mounting frame and the mounting plate respectively through a third telescopic member, a plurality of pressing rods connected to the mounting plate and arranged corresponding to the fixing grooves, a transfer plate connected to both sides of the mounting frame through a round rod, a plurality of placement grooves provided on the transfer plate, and a plurality of first tension springs connected between the mounting frame and the transfer plate; The auxiliary component includes two groups of trigger blocks connected to the support plate and symmetrically arranged on both sides of the rotating roller for driving the two transfer plates to separate, a plurality of sockets opened on the rubber base, and a plurality of plug rods connected to the transfer plate and arranged corresponding to the sockets.
5. The fabric post-processing equipment for producing reflective warning school uniforms according to claim 1 is characterized in that: The circumferential filling mechanism includes a feeding component for conveying antibacterial graphite carbon powder into the groove in the circumferential direction of the reflective beads and a compacting component for compacting and fixing the antibacterial graphite carbon powder into the groove in the circumferential direction of the reflective beads.
6. The fabric post-processing equipment for producing reflective warning school uniforms according to claim 5 is characterized in that: The feeding assembly includes a first powder box connected to the support plate by a compression spring, a plurality of first discharge pipes connected to the bottom of the first powder box, a cross bar passing through the plurality of first discharge pipes, a plurality of discharge wheels connected to the cross bar and arranged corresponding to the first discharge pipes, a first gear connected to one end of the cross bar, a second motor connected to the first powder box, and a second gear connected to the output end of the second motor and meshing with the first gear for transmission; The compacting assembly includes a plurality of swing rods connected to the bottom of the first powder box, a first spring connected between the swing rods and the first powder box, and a roller connected to the end of the swing rod.
7. The fabric post-processing equipment for producing reflective warning school uniforms according to claim 6 is characterized in that: The wire transmission mechanism includes a rotating assembly for driving the reflective beads to rotate and cooperate with the circumferential filling mechanism to fill, a wire feeding assembly for transmitting the crystal wire, a fixing assembly for fixing one end of the crystal wire, and a cutting assembly for cutting the crystal wire; The rotating assembly includes a second driving cylinder connected to the arc-shaped slide through a connecting seat, a second tension spring connected between the connecting seat and the arc-shaped slide, a connecting plate connected to the output end of the second driving cylinder and connected to a wire transmission pipe on one side, a third gear connected to the wire transmission pipe and meshing with the second gear for transmission, and an avoidance block connected to one side of the support plate; The wire feeding assembly includes a winding roller connected to the connecting plate, two sets of wire conveying rollers connected to the connecting plate and each having a fourth gear connected to its bottom, a third motor connected to the bottom of the connecting plate and connected to the bottom of one of the wire conveying rollers, and a wire tie buckle connected to the connecting plate; The fixing assembly includes a mounting base connected to the support plate and having a wire pressing groove, a wire pressing block connected to the wire pressing groove and connected to the mounting base via a second spring, and a trigger rod connected to the horizontal plate and cooperating with the wire pressing block to squeeze and release the brake on the crystal wire; The tangent assembly includes two blades connected to the column through a rotating shaft, arc-shaped racks connected to the tails of the two blades respectively, a fourth motor connected to the column, a fifth gear connected to the output end of the fourth motor and meshing with the two arc-shaped racks for transmission, and a tangent groove opened on the wire conveying pipe.
8. The fabric post-processing equipment for producing reflective warning school uniforms according to claim 1 is characterized in that: The axial filling mechanism is used to fill the antibacterial graphite carbon powder into the through hole at the axial position of the reflective beads. It includes a third driving cylinder connected to the support plate through a third spring, an L-shaped seat connected to the output end of the third driving cylinder, a second powder box connected to the L-shaped seat, a second discharge pipe connected to the L-shaped seat and connected to the second powder box, a stopper connected to the second discharge pipe, and a dragon conveying member arranged inside the second discharge pipe.
9. The fabric post-processing equipment for producing reflective warning school uniforms according to claim 1 is characterized in that: The sewing mechanism includes two sets of hooking components arranged on both sides of the first transmission mechanism and used to grab the two ends of the crystal thread, and two sets of sewing components arranged in front and behind the hooking components along the transmission direction of the first transmission mechanism and used to sew the crystal thread to the fabric to fix the position of the reflective beads.
10. The fabric post-processing equipment for producing reflective warning school uniforms according to claim 9, characterized in that: The wire hook assembly includes two sets of sprocket chain transmission members arranged on both sides of the first transmission mechanism and a wire hook connected to the sprocket chain transmission members; The sewing assembly includes two groups of first sewing units arranged on both sides of the first transmission mechanism and multiple groups of second sewing units arranged above the first transmission mechanism; The first sewing unit and the second sewing unit both include a needle for driving the top thread and a shuttle hook arranged below the first transmission mechanism and cooperating with the needle to complete winding between the top thread and the bottom thread.
Citation Information
Patent Citations
High-moisture-absorption air-permeability polyester fiber woven polyester-viscose spandex fabric
CN213227898U
One-step forming sewing device for protective suit reflection strips
CN204112016U
Warning vest reflective stripe sewing system
CN215051173U