High-precision automatic adjusting control tool for verticality of aluminum mold wall column and construction method

The automatic verticality adjustment and control tool for aluminum formwork walls and columns uses laser ranging components and adjustment components to adjust the verticality of the aluminum formwork in real time, solving the problem of verticality monitoring and adjustment in existing technologies, achieving high-precision verticality control of walls and columns and simplifying operation.

CN116927490BActive Publication Date: 2026-04-10CHINA MCC17 GRP CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-07-26
Publication Date
2026-04-10

AI Technical Summary

Technical Problem

The current formwork construction lacks automatic adjustment hydraulic verticality control tools, making it impossible to monitor changes in the verticality of walls and columns during construction. This results in inaccurate verticality, complicated formwork installation, and a tendency for longitudinal offset.

Method used

The system employs a high-precision automatic adjustment and control tool for the verticality of aluminum formwork wall columns, including aluminum formwork, double-sided back bracing, tie bolts, connecting vertical and horizontal plates, laser ranging components, and a control system. The laser ranging components detect the distance to the sign in real time and control the adjustment components to adjust the verticality and longitudinal offset of the aluminum formwork.

Benefits of technology

It achieves high-precision verticality control of walls and columns, simplifies the operation process, reduces labor intensity, avoids longitudinal deviation caused by human factors, and ensures that the verticality of wall corners and walls meets design requirements.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses an aluminum mold wall column verticality high-precision automatic adjusting control tool and a construction method, and the verticality and longitudinal offset of the aluminum mold plate are precisely controlled by distance detection of the label part on the connecting vertical plate and the connecting horizontal plate on the detection label through a laser detection assembly, and according to the data of the distance detection, the piston end of a hydraulic rod one and a hydraulic rod two of an adjusting assembly is controlled to extend outward and retract inward by a controller, wherein the detection label one and the detection label two are combined in a mode of a reference seat, a self-adapting adjusting rod and a connecting seat, a label part, a longitudinal rotation of a laser distance measuring assembly is driven by a stepping motor two, the distance from each detection label two is detected, the piston end of the hydraulic rod two is controlled to extend outward or retract inward by the controller, and the wall corner angle is ensured.
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Description

Technical Field

[0001] This invention relates to aluminum formwork verticality control technology, specifically to a high-precision automatic adjustment and control tool and construction method for the verticality of aluminum formwork walls and columns. Background Technology

[0002] Wall columns are a common structural form in buildings, mainly used to bear the vertical load of the building. Therefore, the verticality of the wall column directly affects its ability to bear vertical loads. Moreover, even a slight deviation in the verticality of the wall column will increase the lateral load it bears, which can easily lead to cracking and unsightly damage to the plastered wall surface.

[0003] Currently, walls and columns are constructed using formwork. The verticality of the formwork directly affects the verticality of the walls and columns. However, existing formwork construction systems lack an automatic hydraulic verticality control tool, making it impossible to monitor changes in wall and column verticality during construction or automatically adjust it, thus failing to achieve accurate verticality. Furthermore, previously, before formwork installation, manual marking of wall control lines on the ground or floor slab using a total station was required. Formwork installation was then carried out based on these control lines to eliminate longitudinal offset and stability. This process was complex and prone to longitudinal offset. Summary of the Invention

[0004] The technical problem to be solved by the present invention is that the existing templates lack the ability to monitor changes in the verticality of walls and columns during construction and to automatically adjust the verticality, thus failing to achieve the accuracy of the verticality of walls and columns. Before the templates are installed, control lines need to be manually laid out in advance, which is labor-intensive, complicated to operate, and prone to longitudinal deviation.

[0005] To solve the above-mentioned technical problems, the inventors, through practice and summarization, derived the technical solution of this invention, which adopts the following technical solution:

[0006] A high-precision automatic adjustment and control tool for the verticality of aluminum formwork wall columns, including:

[0007] Aluminum formwork, with two sets of aluminum formwork located on both sides of the poured wall;

[0008] Double-sided back bracing is suitable for fixing two aluminum formwork panels for wall columns.

[0009] Tie bolts, the tie bolts are arranged with multiple sets suitable for left and right tie bolts on two sets of aluminum templates;

[0010] The connecting vertical plate is suitable for installation on the back of the aluminum template, and multiple inspection signs are vertically installed on one side of the connecting vertical plate;

[0011] A connecting horizontal plate is installed between two adjacent connecting vertical plates, and inspection labels are evenly installed on the connecting horizontal plate along its length.

[0012] The laser ranging assembly is installed on the floor or ground and arranged parallel to the wall, and the laser range finder is suitable for detecting the distance on the detection sign one and the detection sign two;

[0013] The adjusting assembly is suitable for adjusting the verticality of the aluminum formwork and the verticality of the aluminum formwork in front and back directions;

[0014] The control system is suitable for controlling the adjusting assembly to adjust the aluminum formwork in front and back directions and the aluminum formwork in vertical directions in real time according to the distance detected by the laser ranging assembly on the corresponding detection sign.

[0015] In the above scheme, the detection sign one and the detection sign two each include a connecting seat, the connecting seat is installed on the connecting horizontal plate or the connecting vertical plate through bolts, three groups of self-adapting adjusting rod members are installed on the connecting seat in a circumferential equidistant manner, universal joints are respectively installed at two ends of the self-adapting adjusting rod members, a reference seat is installed at free ends of the self-adapting adjusting rod members, and a sign part is installed on the reference seat.

[0016] In the above scheme, the self-adapting adjusting rod members are arranged in an inclined manner, and the free ends of the self-adapting adjusting rod members are close to the middle part of the reference seat.

[0017] In the above scheme, the reference seat on the detection sign one and the detection sign two are connected through two groups of connecting rod members arranged in parallel, a connecting head is installed on the reference seat, a connecting groove is arranged on the connecting head, a U-shaped structure is installed on one side of the connecting groove, a stop body is installed inside the U-shaped structure, a clamping seat is installed on the outside of the U-shaped structure, the clamping seat is suitable for limiting the rotation angle of the stop body outside, and the stop body is suitable for rigidly clamping and fixing the connecting rod member under the action of the clamping seat.

[0018] In the above scheme, the stop body includes a body and a sliding block, a guide groove is formed in the body, a spring is installed in the guide groove and is suitable for flexibly installing the sliding block, the sliding block is installed on the U-shaped structure through a rotating shaft and a torsional spring is installed at the rotating joint, a driving body is installed on the inside of the U-shaped structure, a pressing body is installed on the side of the body and is suitable for pressing the driving body, and the pressing body is suitable for moving the body outward and compressing the spring when the driving body is pressed.

[0019] The laser ranging assembly comprises a reference table, a stepper motor one and a stepper motor two are installed on the reference table, a limit plate one is installed on the output end of the stepper motor one, a limit plate two is installed on the output end of the stepper motor two, the limit plate one and the limit plate two are both rotationally installed on the reference table and are arranged in a cross-shaped structure, a guide head is rotationally installed on the middle part of the reference table, a spherical guide body is movably installed on the guide head, a sliding groove one and a sliding groove two are arranged on the spherical guide body, the sliding groove one and the sliding groove two are arranged in a cross-shaped structure, a driving block and a guide head are slidably installed in the sliding groove one and the sliding groove two, and the free end of the driving block is adapted to freely penetrate through the limit plate one and the limit plate two and is provided with a laser range finder.

[0020] In the above scheme, the middle part of the limit plate one and the limit plate two is provided with a sliding groove three for sliding arrangement of the driving block.

[0021] In the above scheme, the number of the adjusting assembly and the connecting vertical plate is consistent, the adjusting assembly comprises a hydraulic rod one and a hydraulic rod two, the piston end of the hydraulic rod one and the hydraulic rod two is rotationally installed on the same group of connecting vertical plates, the other end of the hydraulic rod one and the hydraulic rod two is rotationally installed with a fixed seat, and the fixed seat is installed on the floor slab or the ground through anchor bolts.

[0022] The construction method of the high-precision automatic adjustment and control tool for the verticality of the aluminum formwork wall column is as follows:

[0023] Step one: template installation

[0024] The fixed seat is installed on the floor slab or the ground through anchor bolts, the position of the fixed seat is determined by the total station instrument, the distance between the fixed seat and the aluminum formwork is ensured, the aluminum formwork is hoisted and connected through the top ear plate on the connecting vertical plate through the top of the piston rod of the hydraulic rod one and the connecting vertical plate, the end of the piston rod of the hydraulic rod two is connected through the top ear plate on the connecting vertical plate, the hydraulic rod one and the hydraulic rod two are installed on the fixed seat through the pin shaft, the floor slab formwork support rod is installed on the connecting vertical plate, the bottom of the floor slab formwork support rod and the top ear plate of the connecting vertical plate are connected through the pin shaft, the connecting horizontal plate is installed between the adjacent two connecting vertical plates, the two ends of the connecting horizontal plate are connected with the connecting vertical plate through bolts, and it is necessary to ensure that the connecting horizontal plate is parallel to the aluminum formwork.

[0025] Step two: installation of detection signs

[0026] The detection sign one is installed on the connecting vertical plate along the vertical direction at equal intervals, the detection sign two is installed on the connecting horizontal plate along the longitudinal direction at equal intervals, and the laser ranging assembly is installed on the detection ground or the floor slab, the laser range finder is adjusted to vertically rotate to capture all the sign parts on the detection sign one and longitudinally rotate to capture all the sign parts on the detection sign two.

[0027] Step three: adjust the perpendicularity of the wall and the wall corner:

[0028] The step motor two drives the laser range finder to rotate horizontally, the laser range finder detects the distance of each label part on the detection label two, and the controller controls the extension or retraction of the piston end of the hydraulic rod one to adjust the longitudinal offset of the aluminum template to ensure the perpendicularity of the wall corner, the step motor one and the step motor two are adjusted to make the laser range finder in a horizontal state to detect the horizontal distance of the label part on the detection label one connected to the bottom of the vertical plate, the step motor two drives the laser range finder to rotate vertically, the laser range finder detects the distance of each label part on the detection label one, and the controller controls the extension or retraction of the piston end of the hydraulic rod two to adjust the vertical front and back inclination of the aluminum template to ensure the perpendicularity of the wall;

[0029] Step four: install the floor template:

[0030] The floor template is supported on the lower side of the floor slab, the floor template support rod is installed on the bottom of the floor template through the pin shaft to complete the support, and the steel bar net is bound on it, and the anti-seepage structure is installed between the floor and the template for leak-proof treatment;

[0031] Step five: pouring concrete:

[0032] Pouring concrete, after the concrete reaches the design strength, the template is removed in turn according to the construction scheme, and the aluminum template is delivered to the upper layer through the material conveying port.

[0033] Compared with the prior art, the present application has the following advantages:

[0034] The laser detection assembly detects the distance of the label part on the detection label on the connecting vertical plate and the connecting horizontal plate, and controls the extension and retraction of the piston end of the hydraulic rod one and the hydraulic rod two through the controller to accurately control the perpendicularity and longitudinal offset of the aluminum template, wherein the detection label one and the detection label two are combined through the reference seat, the self-adaptive adjusting rod and the connecting seat, and the label part, according to the longitudinal rotation of the step motor two driving the laser ranging assembly, the distance from each detection label two is detected, and then the extension or retraction of the piston end of the hydraulic rod two is controlled through the controller, so as to ensure the angle of the wall corner and judge whether it meets the perpendicularity requirement, the horizontal distance between the label part between the laser ranging assembly and the detection label one connected to the bottom of the vertical plate is determined first, according to the distance, the vertical distance between each detection label one is measured by rotating the laser ranging instrument vertically, and then the perpendicularity of the connecting vertical plate is controlled, wherein the controller is electrically connected with the step motor one and the step motor two, and controls the rotation angle and the forward and reverse direction of the step motor one and the step motor two. It is simple to operate, low in labor intensity, can accurately control the perpendicularity and longitudinal offset, can ensure that the wall corner meets the design requirement, and can prevent the problem of longitudinal offset caused by human factors.

[0035] The detection sign one and the detection sign two adopt the reference structure of the redefined sign part, so that the sign part is redefined as horizontal arrangement, avoids the installation error to influence the verticality precision control, realizes the series connection of the reference seat through the connecting rod and the connecting head, ensures that the reference seat is on the unified platform, and the connecting head and the reference seat adopt the rotary structure arrangement.

[0036] The step motor one and the step motor two drive the rotation of the limiting plate one and the limiting plate two respectively, and then force the driving block to drive the laser range finder to rotate along the sliding groove three on the corresponding limiting plate, and at the same time, the spherical guide body is adaptively adjusted in angle along the guide block, and then the distance detection of the vertical sign part and the horizontal sign part is suitable, and the longitudinal offset is suitable for precise control to ensure the wall corner angle and the verticality of the template. BRIEF DESCRIPTION OF DRAWINGS

[0037] Figure 1 It is the overall structure schematic view of the present application;

[0038] Figure 2 It is the connection relationship diagram of the connecting horizontal plate and the connecting vertical plate of the present application;

[0039] Figure 3 It is the side view of the detection sign one and the detection sign two;

[0040] Figure 4 It is the section view of the connecting head on the detection sign one and the detection sign two;

[0041] Figure 5 It is the overall structure schematic view of the laser ranging assembly;

[0042] Figure 6 It is the connection relationship diagram of the spherical guide body and the guide head, the driving block in the laser ranging assembly;

[0043] Figure 7 It is the section view of the anti-seepage structure between the aluminum template and the floor template. DETAILED DESCRIPTION

[0044] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all the embodiments.

[0045] In the description of the present application, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.

[0046] As shown in Embodiment 1, Figures 1 to 6 The aluminum formwork wall column verticality high-precision automatic adjustment control tool comprises: an aluminum formwork 1, which is provided with two groups and is located on both sides of the cast wall; a double-spliced back lath 2, which is suitable for fixing two wall column aluminum formworks 1; a tension bolt 3, which is provided with multiple groups and is suitable for pulling two groups of aluminum formworks 1 left and right; a connecting vertical plate 4, which is suitable for being installed on the back of the aluminum formwork 1, and one side of the connecting vertical plate 4 is vertically installed with multiple detection tags one 6; and a connecting horizontal plate 5, which is installed between two adjacent connecting vertical plates 4, and is uniformly installed with detection tags two 7 along the length direction.

[0047] A laser ranging assembly is installed on the floor or the ground and is arranged parallel to the wall, and a laser range finder 21 is suitable for detecting the distance between the detection tags one 6 and the detection tags two 7.

[0048] An adjustment assembly is suitable for adjusting the verticality of the aluminum formwork 1 forward and backward and vertically.

[0049] A control system is suitable for controlling the adjustment assembly to adjust the aluminum formwork 1 forward and backward and vertically according to the distance between the detection tags detected by the laser ranging assembly.

[0050] According to the distance between the detection tags one on the connecting vertical plate and the detection tags two on the connecting horizontal plate measured by the laser ranging assembly, the control system controller adjusts the adjustment assembly to adjust the aluminum formwork 1 forward and backward and vertically, so that the wall corner angle and the wall verticality are satisfied. Finally, the two groups of aluminum formworks are fixed by the tension bolt 3 and the double-spliced back lath.

[0051] The detection tags one 6 and the detection tags two 7 each comprise a connecting seat 8, which is installed on the connecting horizontal plate 5 or the connecting vertical plate 4 by a bolt, three groups of self-adaptive adjusting rod members 9 are installed on the connecting seat 8 in a circumferential and equidistant manner, universal joints are respectively installed at both ends of the self-adaptive adjusting rod members 9, a reference seat 10 is jointly installed at the free ends of the self-adaptive adjusting rod members 9, a tag part 11 is installed on the reference seat 10, and the self-adaptive adjusting rod members 9 are obliquely arranged and the free ends thereof are close to the middle part of the reference seat 10.

[0052] The horizontal arrangement of the signboard part 11 is completed by the connecting seat 8, the reference seat 10 and the self-adaptive adjusting rod 9 and the signboard part 11, and the influence of installation error on detection accuracy is ignored.

[0053] The laser ranging assembly comprises a reference table 14, a stepper motor one 15 and a stepper motor two 16 are installed on the reference table 14, a limiting plate one 17 is installed at the output end of the stepper motor one 15, a limiting plate two 18 is installed at the output end of the stepper motor two 16, the limiting plate one 17 and the limiting plate two 18 are both rotationally installed on the reference table 14 and are arranged in a cross-shaped structure, a guide head 20 is rotationally installed at the middle part of the reference table 14, a spherical guide body 19 is movably installed on the guide head 20, a sliding groove one 191 and a sliding groove two 192 are arranged on the spherical guide body 19, the sliding groove one 191 and the sliding groove two 192 are arranged in a cross-shaped structure, a driving block 22 and the guide head 20 are slidably installed in the sliding groove one 191 and the sliding groove two 192, the free end of the driving block 22 is adapted to freely penetrate through the limiting plate one 17 and the limiting plate two 18 and is installed with a laser range finder 21, and the middle part of the limiting plate one 17 and the limiting plate two 18 is arranged with a sliding groove three for sliding arrangement of the driving block 22.

[0054] The limiting plate one 17 and the limiting plate two 18 are driven to rotate by the stepper motor one 15 and the stepper motor two 16 by a proper angle, so that the spherical guide body 19 is rotated relative to the guide head 20, and the driving block 22 and the laser range finder 21 are vertically or longitudinally rotated by cooperating with the sliding groove three on the limiting plate, so that the distance detection of the vertical detection signboard one 6 and the longitudinal detection signboard two 7 is realized.

[0055] The number of the adjusting assembly and the connecting vertical plate 4 is arranged uniformly, the adjusting assembly comprises a hydraulic rod one 23 and a hydraulic rod two 24, the piston end of the hydraulic rod one 23 and the hydraulic rod two 24 is rotationally installed on the same group of connecting vertical plates 4, the other end of the hydraulic rod one 23 and the hydraulic rod two 24 is rotationally installed with a fixed seat 25, and the fixed seat 25 is installed on the floor slab or the ground through anchor bolts.

[0056] The control system realizes the extension or retraction of the hydraulic rod one 23 and the hydraulic rod two 24 by supplying hydraulic oil through the oil pump matched with the hydraulic rod one 23 and the hydraulic rod two 24, so that the aluminum formwork is accurately adjusted, and the wall corner angle and the perpendicularity of the formwork (wall body) are ensured.

[0057] On the basis of the above embodiment, the following improvements are made: Figure 2 and Figure 4As shown, the reference seat 10 on the detection label one 6 and detection label two 7 is connected through two groups of parallel connection rod 12, the reference seat 10 is installed with connecting head 13, the connecting head 13 is provided with connecting slot 131, one side of the connecting slot 131 is installed with U-shaped structure 132 and the inside of the U-shaped structure 132 is installed with stop body 133, the outside of the U-shaped structure 132 is installed with clamping seat 134, the clamping seat 134 is suitable for limiting the rotation angle of the stop body 133, and the stop body 133 is suitable for rigidly clamping and fixing the connection rod 12 under the action of the clamping seat 134.

[0058] The stop body 133 includes a body 1331 and a sliding block 1332, a guide groove 1333 is formed in the body 1331, a spring 1337 is installed in the guide groove 1333 to flexibly install the sliding block 1332, the sliding block 1332 is installed on the U-shaped structure 132 through a rotating shaft and a torsional spring 1334 is installed at the rotating joint, a driving body 1335 is installed on the inside of the U-shaped structure 132, a pressing body 1336 is installed on the side of the body 1331 and is suitable for pressing the driving body 1335, and the pressing body 1336 is suitable for moving the body 1331 outward and compressing the spring 1337 when pressing the driving body 1335.

[0059] The connection rod 12 and the connecting head 13 are connected to realize the series connection of multiple reference seats 10, the reference seat 10 and the connecting head 13 are rotatably connected, the connection rod 12 moves into the connecting slot 131 and extrudes the stop body 133, so that the stop body 133 rotates inward and compresses the torsional spring, when the pressing body 1336 and the driving body 1335 contact, the pressing body 1336 extrudes the body 1331 of the stop body 133 and compresses the spring 1337, when the connection rod 12 completely enters the connecting slot 131, the body 1331 of the stop body 133 is reset in the opposite direction under the action of the compressed spring 1337 and the torsional spring 1334, the body 1331 is tangent to the outside of the connection rod 12 under the action of the clamping seat 133 and is rigidly pressed and fixed, and when disassembled, the body 1331 is pulled outward to the outside of the connection rod 12 to be separated from the connecting slot 131.

[0060] The construction method of the aluminum mold wall column verticality high-precision automatic adjustment control tool is as follows:

[0061] Step one: template installation:

[0062] The fixing base 25 is installed on the floor or ground by anchor bolt, the position of the fixing base 25 is determined by total station, the distance between the fixing base 25 and the aluminum formwork 1 is ensured, the aluminum formwork 1 is hoisted and connected by the top of the piston rod of the hydraulic rod one 23 through the pin shaft and the top ear plate on the connecting vertical plate 4, the end of the piston rod of the hydraulic rod two 24 is connected by the pin shaft and the top ear plate on the connecting vertical plate 4, the hydraulic rod one 23 and the hydraulic rod two 24 are installed on the fixing base 25 through the pin shaft, the floor formwork support rod is installed on the connecting vertical plate 4, the bottom of the floor formwork support rod is connected with the top ear plate of the connecting vertical plate 4 through the pin shaft, the connecting horizontal plate 5 is installed between the adjacent two connecting vertical plates 4, the two ends of the connecting horizontal plate 5 are connected with the connecting vertical plate 4 through the bolt, and it is required to ensure that the connecting horizontal plate 5 is parallel to the aluminum formwork 1;

[0063] Step two: install detection signs:

[0064] The detection sign one 6 is installed on the connecting vertical plate 4 in vertical equal intervals, the detection sign two 7 is installed on the connecting horizontal plate 5 in longitudinal equal intervals, and the laser ranging assembly is installed on the detection ground or floor panel, the vertical rotation of the laser ranging instrument 21 can capture all the sign parts 11 on the detection sign one 6, and the longitudinal rotation can capture all the sign parts 11 on the detection sign two 7;

[0065] Step three: adjust the perpendicularity of the wall and the perpendicularity of the wall corner:

[0066] The step motor two 16 drives the laser ranging instrument 21 to rotate horizontally, the laser ranging instrument 21 detects the distance of each sign part 11 on the detection sign two 7, the piston end of the hydraulic rod one 23 is extended or retracted through the controller, the longitudinal offset of the aluminum formwork 1 is adjusted to ensure the perpendicularity of the wall corner, the step motor one 15 and the step motor two 16 are adjusted to make the laser ranging instrument 21 in a horizontal state to detect the horizontal distance of the sign part 11 on the detection sign one 6 at the bottom of the connecting vertical plate 4, the step motor one 15 drives the laser ranging instrument 21 to rotate vertically, the laser ranging instrument 21 detects the distance of each sign part 11 on the detection sign one 6, the piston end of the hydraulic rod two 24 is extended or retracted through the controller, the vertical front and back inclination of the aluminum formwork 1 is adjusted to ensure the perpendicularity of the wall;

[0067] Step four: install the floor formwork:

[0068] The floor formwork is supported on the lower side of the floor slab, the support is completed by the floor formwork support rod installed on the bottom of the floor formwork through a pin shaft, the reinforcement mesh is bound on the support, the anti-seepage structure is installed between the floor and the formwork, the anti-seepage structure is suitable for leak-proof treatment, the anti-seepage structure comprises a connecting plate 26 fixed between the aluminum formwork 1 and the floor formwork through bolts, an adjusting screw rod 27 arranged towards the corner joint is installed on the connecting plate 26, a sleeve 28 is threadedly connected on the adjusting screw rod 27, two rod members 29 are rotatably installed on the left and right sides of the sleeve 28, a pressing roller 30 is rotatably installed on the free ends of the two rod members 29, and the two rod members 29 are connected through a connecting spring 33, rubber skins 31 are arranged on the outer sides of the pressing roller 30, and the free ends of the rubber skins 31 are fixed on one side of the connecting plate 26 towards the corner joint through pressing strips 32;

[0069] Step five: pouring concrete:

[0070] The concrete is poured, after pouring, the sleeve 28 on the adjusting screw rod 27 is moved close to the corner joint through adjustment, the two rod members 29 are gradually unfolded, the rod member 29 close to the corner joint position extrudes the concrete on the outer side of the rubber skin 31 towards the corner joint, and the concrete is reconnected into the corner joint, so that honeycomb and pitted surfaces are prevented, after the concrete reaches the design strength, the formwork is dismantled in sequence according to the construction scheme, and the aluminum formwork 1 is delivered to the upper layer through the material conveying port.

[0071] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited thereto. The alternatives can be partial structure, device, method step alternatives, or complete technical solutions. According to the technical solutions and inventive concepts of the present application, equivalent replacement or change is covered within the protection scope of the present application.

Claims

1. A high-precision automatic adjustment and control tool for the verticality of aluminum formwork wall columns, characterized in that: include: Aluminum formwork (1), two sets of aluminum formwork (1) are set up and located on both sides of the poured wall; Double-sided back bracing (2) is used to fix two aluminum formwork panels (1) for wall columns. Tie bolts (3) are provided with multiple sets for left and right tie bolts to the two sets of aluminum templates (1); Connecting vertical plate (4), the connecting vertical plate (4) is used to install on the back of aluminum template (1), and multiple inspection signs (6) are vertically installed on one side of the connecting vertical plate (4); A connecting horizontal plate (5) is installed between two adjacent connecting vertical plates (4). Inspection signs (7) are evenly installed on the connecting horizontal plate (5) along the length direction. Laser ranging component, the laser ranging component is installed on the floor or ground and arranged parallel to the wall, the laser rangefinder (21) is used to detect the distance on the first detection sign (6) and the second detection sign (7); Adjustment assembly, the adjustment assembly is used to adjust the verticality of the aluminum template (1) front and back and vertically; The control system is used to control the front and rear distance adjustment aluminum template (1) and the vertical angle adjustment aluminum template (1) in real time based on the distance detected by the laser ranging component to the corresponding detection sign. Both the first test label (6) and the second test label (7) include a connecting seat (8). The connecting seat (8) is installed on the connecting horizontal plate (5) or the connecting vertical plate (4) by bolts. Three sets of adaptive adjustment rods (9) are installed on the connecting seat (8) at equal intervals in the circumference. Universal joints are installed at both ends of the adaptive adjustment rods (9). A reference seat (10) is installed on the free end of the adaptive adjustment rods (9). The label part (11) is installed on the reference seat (10).

2. The high-precision automatic adjustment and control tool for the verticality of aluminum formwork wall columns according to claim 1, characterized in that, The adaptive adjustment rod (9) is inclined and its free end is close to the middle of the reference seat (10).

3. The high-precision automatic adjustment and control tool for the verticality of aluminum formwork wall columns according to claim 2, characterized in that, The reference bases (10) on the first test mark (6) and the second test mark (7) are connected by two sets of parallel connecting rods (12). A connector (13) is installed on the reference base (10), and a connecting groove (131) is provided on the connector (13). A U-shaped structure (132) is installed on one side of the connecting groove (131), and a stop (133) is installed inside the U-shaped structure (132). A card seat (134) is installed on the outside of the U-shaped structure (132). The card seat (134) is used to limit the outward rotation angle of the stop (133), and the stop (133) is used to rigidly clamp and fix the connecting rod (12) under the action of the card seat (134).

4. The high-precision automatic adjustment and control tool for the verticality of aluminum formwork wall columns according to claim 3, characterized in that, The stop (133) includes a body (1331) and a slider (1332). A guide groove (1333) is provided on the body (1331). A spring (1337) is installed in the guide groove (1333) for flexibly installing the slider (1332). The slider (1332) is installed on the U-shaped structure (132) through a rotating shaft and a torsion spring (1334) is installed at the rotation node. A drive body (1335) is installed on the inner side of the U-shaped structure (132). A pressure body (1336) for pressing the drive body (1335) is installed on the side of the body (1331). When the pressure body (1336) is used to press the drive body (1335), it drives the body (1331) to move outward and compresses the spring (1337).

5. The high-precision automatic adjustment and control tool for the verticality of aluminum formwork wall columns according to claim 4, characterized in that, The laser ranging assembly includes a reference platform (14), on which a first stepper motor (15) and a second stepper motor (16) are mounted. A first limit plate (17) is mounted on the output end of the first stepper motor (15), and a second limit plate (18) is mounted on the output end of the second stepper motor (16). Both the first limit plate (17) and the second limit plate (18) are rotatably mounted on the reference platform (14) and arranged in a cross-shaped structure. A guide head (20) is rotatably mounted in the center of the reference platform (14). A spherical guide (19) is movably installed on the head (20). The spherical guide (19) is provided with a first slide groove (191) and a second slide groove (192). The first slide groove (191) and the second slide groove (192) are arranged in a cross shape. A drive block (22) and a guide head (20) are slidably installed in the first slide groove (191) and the second slide groove (192). The free end of the drive block (22) is used to freely pass through the first limit plate (17) and the second limit plate (18) and is equipped with a laser rangefinder (21).

6. The high-precision automatic adjustment and control tool for the verticality of aluminum formwork wall columns according to claim 5, characterized in that, The middle of the limiting plate one (17) and the limiting plate two (18) are evenly provided with sliding grooves three for the driving block (22) to slide.

7. The high-precision automatic adjustment and control tool for the verticality of aluminum formwork wall columns according to claim 6, characterized in that, The number of the adjustment components and the connecting vertical plates (4) are the same. The adjustment components include hydraulic rod one (23) and hydraulic rod two (24). The piston ends of hydraulic rod one (23) and hydraulic rod two (24) are rotatably installed on the same set of connecting vertical plates (4). The other ends of hydraulic rod one (23) and hydraulic rod two (24) are rotatably installed with fixed seats (25). The fixed seats (25) are installed on the floor slab or ground by anchor bolts.

8. The construction method of the high-precision automatic adjustment and control tool for the verticality of aluminum formwork wall columns according to claim 6, characterized in that, The steps are as follows: Step 1: Template Installation Install a fixed seat (25) on the floor slab or ground using anchor bolts. The position of the fixed seat (25) is determined by a total station to ensure the distance between the fixed seat (25) and the aluminum template (1). Hoist the aluminum template (1) and connect the top of the piston rod of hydraulic rod one (23) to the top ear plate on the connecting vertical plate (4) through a pin shaft. Connect the end of the piston rod of hydraulic rod two (24) to the top ear plate on the connecting vertical plate (4) through a pin shaft. Install hydraulic rod one (23) and hydraulic rod two (24) on the fixed seat (25) through pin shafts. Install floor slab template support rods on the connecting vertical plate (4). Connect the bottom of the floor slab template support rods and the top ear plate of the connecting vertical plate (4) through pin shafts. Install a connecting horizontal plate (5) between two adjacent connecting vertical plates (4). Connect the two ends of the connecting horizontal plate (5) to the connecting vertical plate (4) through bolts. It is necessary to ensure that the connecting horizontal plate (5) is parallel to the aluminum template (1). Step 2: Install the inspection sign: Install the first detection sign (6) at equal intervals along the vertical direction on the connecting vertical plate (4), and install the second detection sign (7) at equal intervals along the longitudinal direction on the connecting horizontal plate (5). Install a laser rangefinder assembly on the ground or floor slab. Adjust the laser rangefinder (21) to rotate vertically so that it can capture the entire sign portion (11) on the first detection sign (6) and rotate longitudinally so that it can capture the entire sign portion (11) on the second detection sign. Step 3: Adjust the verticality of the wall and the corners: Stepper motor 2 (16) first drives laser rangefinder (21) to rotate horizontally. Laser rangefinder (21) detects the distance of each sign part (11) on sign 2 (7). The controller extends or retracts the piston end of hydraulic rod 1 (23) to adjust the longitudinal offset of aluminum template (1) to ensure the verticality of the wall corner. Stepper motor 1 (15) and stepper motor 2 (16) are adjusted so that laser rangefinder (21) is in a horizontal state to detect the horizontal distance of the sign part (11) on sign 1 (6) at the bottom of the connecting vertical plate (4). Stepper motor 1 (15) then drives laser rangefinder (21) to rotate vertically. Laser rangefinder (21) detects the distance of each sign part (11) on sign 1 (6). The controller extends or retracts the piston end of hydraulic rod 2 (24) to adjust the vertical tilt of aluminum template (1) to ensure the verticality of the wall. Step 4: Floor Slab Formwork Installation: The floor slab formwork is supported on the underside of the floor slab. The floor slab formwork support rod is installed at the bottom of the floor slab formwork by means of pins to complete the support. Steel mesh is tied on it. A seepage-proof structure is installed between the floor slab and the formwork for leakage prevention. Step 5: Pouring concrete: After pouring concrete and waiting for it to reach the designed strength, demolding is carried out in sequence according to the construction plan, and the aluminum formwork (1) is delivered to the upper layer through the material transfer port.

Citation Information

Patent Citations

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