A quick-mounting device for separating light and heavy mixed materials with high efficiency
By incorporating a baffle assembly and staggered guide plates in the separation equipment, the problems of unstable separation and low efficiency in existing equipment are solved, achieving efficient separation of heavy and light materials, and making it suitable for waste recycling.
Patent Information
- Application Number
- CN202311135092.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-09-05
- Publication Date
- 2025-12-12
- Estimated Expiration
- 2043-09-05
AI Technical Summary
Existing separation equipment suffers from unstable separation, low effectiveness and efficiency when processing waste, especially in the incomplete separation of heavy and light materials.
The device employs a quick-assembly, high-efficiency separation mechanism for light and heavy mixtures. It divides the main body into a mixture separation chamber and a light material collection chamber by setting a partition assembly inside the main body. The mixture separation chamber is equipped with staggered guide plates and channels. Combined with the design of air inlet and outlet channels, it achieves efficient separation of materials.
It achieves efficient separation of heavy and light materials, with excellent separation effect and high efficiency. The structure is detachable for easy maintenance, has a wide range of applications, and meets the requirements of modern assembly.
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Figure CN116944047B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of waste recycling, in particular to a quick-assembly high-efficiency device for separating light and heavy mixed materials. BACKGROUND
[0002] With the continuous strengthening of environmental awareness, people pay more and more attention to the environment and protection of the whole earth, and vigorously encourage and promote the recycling of waste materials and other materials to protect and protect the common living environment of the earth. At present, the recycling of waste materials is to carry out primary selection, crushing, cleaning, drying treatment, and then regeneration processing. Before regeneration processing, separation equipment is usually used to separate heavy materials and light materials, and light impurities and dust are separated out to improve the purity of the recycled materials and realize high-value recycling of waste materials.
[0003] The existing separation equipment, in the process of treatment, part of the heavy materials will be discharged together with the light materials, or the light materials cannot be completely separated, and the separation effect and efficiency are low. SUMMARY
[0004] The purpose of the present application is to provide a quick-assembly high-efficiency device for separating light and heavy mixed materials to solve the problem of unstable separation, low effect and low efficiency in the prior art. The specific scheme is as follows:
[0005] A quick-assembly high-efficiency device for separating light and heavy mixed materials, the quick-assembly high-efficiency device for separating light and heavy mixed materials comprises a main body, front and rear sides of the main body are respectively provided with a front cover plate assembly and a rear sealing plate, vertical sides of the front cover plate assembly and the rear sealing plate are quickly detachably connected, a partition plate assembly is vertically installed in the main body, the main body is divided into a mixed material separation chamber and a light material collection chamber by the partition plate assembly, the mixed material separation chamber and the light material collection chamber are respectively connected with a mixed material inlet and a light material outlet on the top of the main body, and the bottom of the main body is provided with a heavy material outlet connected with the mixed material separation chamber.
[0006] The side walls of the front cover plate assembly and the partition plate assembly located in the mixed material separation chamber are provided with a plurality of guide plates staggered and inclined downward in the vertical direction, the front cover plate assembly is provided with an air inlet channel, and the partition plate assembly is provided with an air outlet channel communicating the mixed material separation chamber and the light material collection chamber.
[0007] Further, vertical sides of the main body are provided with side plates, front and rear sides of the side plates are connected with the front cover plate assembly and the rear sealing plate through bolts, outer edges of the front and rear sides of the side plates are bent to form turned edges, and a plurality of bolt holes are arranged on the turned edges.
[0008] Further, the side plates are provided with side windows at equal intervals in the vertical direction.
[0009] Further, the front cover plate assembly comprises a plurality of cover plates spaced from top to bottom, and the air inlet channels are left between adjacent cover plates in the form of slits.
[0010] The baffle assembly comprises a plurality of baffles spaced from top to bottom, and the air outlet channels are left between adjacent baffles in the form of slits.
[0011] The air inlet channels and the air outlet channels are staggered in the vertical direction.
[0012] Further, the front cover plate assembly further comprises:
[0013] Handles mounted on each cover plate, air supplementing devices provided on at least part of the cover plates, and front windows.
[0014] Further, the lower edge and the upper edge of each cover plate are provided with a first guide plate and a second guide plate inclined downward in the mixture separation chamber, the first guide plate and the second guide plate form the air inlet channel inclined downward between them, the length of the first guide plate above the air inlet channel is less than the length of the second guide plate below the air inlet channel.
[0015] The lower edge and the upper edge of each baffle are provided with a third guide plate and a fourth guide plate inclined downward in the mixture separation chamber, the third guide plate and the fourth guide plate form the air outlet channel inclined upward between them, the length of the third guide plate above the air outlet channel is greater than the length of the fourth guide plate below the air outlet channel.
[0016] Further, the first guide plate and the second guide plate are arranged parallel to each other, and the third guide plate and the fourth guide plate are arranged parallel to each other.
[0017] Further, the lower edge and the upper edge of each cover plate are integrally bent and formed with the first guide plate and the second guide plate.
[0018] The lower edge and the upper edge of each baffle are integrally bent and formed with the third guide plate and the fourth guide plate.
[0019] Further, the fourth guide plate is a comb-shaped tooth plate.
[0020] The advantages of the present application are:
[0021] 1. The main body adopts a quick assembly form, the overall structure is detachable, efficient assembly can be realized, the occupied space is small, maintenance is convenient, and it meets the modernization assembly of high-end manufacturing industry.
[0022] 2. The main body is divided into a mixture separation chamber and a light material collection chamber by the partition plate assembly, and a plurality of guide plates are arranged in the mixture separation chamber in a vertical direction and staggered and inclined downward, and through the special design of the Z-shaped flow channel, the residence time of the material in the mixture separation chamber is prolonged, and the material is continuously beaten during falling, facilitating material separation, and through the ingenious cooperation of the downward inclined air inlet channel and the upward inclined air outlet channel, the heavy material and the light material are efficiently separated, the separation is more thorough, the separation effect is good, and the efficiency is high.
[0023] 3. The air inlet amount can be set according to different materials, and multiple main bodies can be combined for use according to actual production requirements, the number of main bodies can be flexibly adjusted, and the application range is wide. BRIEF DESCRIPTION OF DRAWINGS
[0024] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed to be used in the embodiments or prior art description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor under the premise of the drawings.
[0025] Figure 1 For an embodiment, the overall structure diagram of two sets of the device for quickly and efficiently separating light and heavy mixed materials is assembled together.
[0026] Figure 2 The front cover plate assembly of the present application is shown in the schematic diagram.
[0027] Figure 3 The partition plate assembly of the present application is shown in the schematic diagram.
[0028] Figure 4 The internal structure of the device for quickly and efficiently separating light and heavy mixed materials is shown in the sectional view.
[0029] Figure 5 The partition plate is shown in the perspective view, and the third guide plate and the fourth guide plate are inclined downward along the upper and lower edges.
[0030] BRIEF DESCRIPTION OF DRAWINGS
[0031] 1 - main body; 2 - side plate; 21 - side window; 3 - front cover plate assembly; 31 - inlet cover plate; 32 - middle cover plate; 33 - outlet cover plate; 34 - first guide plate; 35 - second guide plate; 36 - handle; 37 - air supplement device; 38 - front window; 4 - partition plate assembly; 41 - inlet partition plate; 42 - middle partition plate; 43 - outlet partition plate; 44 - third guide plate; 45 - fourth guide plate; 5 - rear seal plate; 6 - mixture inlet; 7 - light material outlet; 8 - heavy material outlet; 9 - air inlet channel; 10 - air outlet channel; 11 - mixture separation chamber; 12 - light material collection chamber. DETAILED DESCRIPTION
[0032] In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present application. However, it will be apparent to one skilled in the art that the present application can be practiced without one or more of these specific details. In other instances, well-known features have not been described in detail to avoid obscuring aspects of the present application.
[0033] In order to thoroughly understand the present application, detailed steps and detailed structures will be presented in the following description in order to explain the technical solutions of the present application. The preferred embodiments of the present application are described in detail as follows, however, the present application can have other embodiments in addition to these detailed descriptions.
[0034] As shown in Figure 1 and Figure 4 , the present application provides a fast-assembly type device for separating light and heavy mixed materials, the main body 1 of the fast-assembly type device is divided into a mixture separation chamber 11 and a light material collection chamber 12 by a partition plate assembly 4, the mixture separation chamber 11 and the light material collection chamber 12 are respectively connected to a mixture inlet 6 and a light material outlet 7 at the top of the main body 1, and the main body 1 is provided with a heavy material outlet 8 connected to the mixture separation chamber 11 at the bottom.
[0035] As shown in Figure 2 , the front cover plate assembly 3 and the side wall of the partition plate assembly 4 located in the mixture separation chamber 11 are provided with a plurality of guide plates staggered and inclined downward in the vertical direction, so as to form a vertical Z-shaped channel in the mixture separation chamber 11. The front side of the main body 1 is provided with a plurality of air inlet channels 9 connected to the mixture separation chamber 11, the front cover plate assembly 3 is provided with the air inlet channels 9, the partition plate assembly 4 is provided with air outlet channels 10 connected to the mixture separation chamber 11 and the light material collection chamber 12, and the air inlet channels 9 and the air outlet channels 10 are vertically staggered.
[0036] As shown in Figures 1-3As shown, the main body 1 is of quick-mounting structure, comprising two side plates 2, a cover plate assembly 3, a partition plate assembly 4 and a rear cover plate 5. The outer edges of the two side plates 2 are respectively bent to form outward-turned edges, and a plurality of bolt holes for connection are arranged on the outward-turned edges. The cover plate assembly and the rear cover plate 5 are fixedly connected with the two side plates by bolts. The outer surface of the two side plates 2 is provided with equidistant side windows 21 for facilitating manual observation and operation. Such structure design is high in assembly efficiency, precision and stability. In actual application, two main bodies 1 can be assembled together for combined use, which is high in working efficiency and small in occupied space.
[0037] The upper edge and the lower edge of each cover plate are provided with a first guide plate 34 and a second guide plate 35 which are downwardly inclined within the mixture separation chamber 11, as shown in Figure 2 and Figure 4 As shown, the cover plate assembly 3 comprises, from top to bottom, an inlet cover plate 31, a plurality of intermediate cover plates 32 and an outlet cover plate 33, and the left and right sides of the three are provided with bolt holes for connection with the side plates 2. The lower edge of each of the inlet cover plate 31, the intermediate cover plates 32 and the outlet cover plate 33 is provided with a first guide plate 34 which is integrally formed by bending and downwardly inclined, and the upper edge of each of the inlet cover plate 31, the intermediate cover plates 32 and the outlet cover plate 33 is further provided with a second guide plate 35 which is integrally formed by bending and downwardly inclined. The length of the second guide plate 35 is greater than that of the first guide plate 34, and the second guide plate 35 and the first guide plate 34 are arranged in the same direction. A certain gap is left between adjacent cover plates, so that a gap exists between the first guide plate 34 and the second guide plate 35 to form a downwardly inclined air inlet channel 9. The length of the first guide plate 34 above the air inlet channel 9 is less than that of the second guide plate 35. In addition, the cover plate assembly further comprises at least one air supplementing device 37 arranged on the cover plate for adjusting the air inlet amount, at least one front window 38 for facilitating manual observation and operation, and a handle 36 mounted on the outer side surface of each cover plate for facilitating installation and maintenance.
[0038] The upper edge and the lower edge of each partition plate are provided with a third guide plate 44 and a fourth guide plate 45 which are downwardly inclined within the mixture separation chamber 11, as shown in Figures 3-5As shown, the baffle assembly 4 includes an inlet baffle 41, a plurality of intermediate baffles 42 and an outlet baffle 43 arranged in sequence from top to bottom, which are integrally formed by bending. The lower edge of the inlet baffle 41, the plurality of intermediate baffles 42 and the outlet baffle 43 are provided with a third guide plate 44 integrally formed by bending and inclined downward, and the upper edge of the inlet baffle 41, the plurality of intermediate baffles 42 and the outlet baffle 43 are provided with a fourth guide plate 45 integrally formed by bending and inclined downward. The length of the third guide plate 44 is greater than the length of the fourth guide plate 45, and the third guide plate 44 and the fourth guide plate 45 are arranged in the same direction; a certain gap is left between adjacent baffles, so that there is a gap between the third guide plate 44 and the fourth guide plate 45 to form an upward inclined air outlet channel 10, and the length of the third guide plate 44 above the air outlet channel 10 is greater than the length of the fourth guide plate 45. Preferably, the fourth guide plate 45 adopts a comb-shaped structure.
[0039] Preferably, the lower edge and the upper edge of each cover plate are integrally bent and formed into the first guide plate 34 and the second guide plate 35, and the lower edge and the upper edge of each baffle are integrally bent and formed into the third guide plate 44 and the fourth guide plate 45, which simplifies the structure and improves the assembly efficiency.
[0040] As shown in the drawings, Figure 4 The inlet cover plate 31 and the inlet baffle 41 match the two side plates 2 to form the mixture inlet 6; the outlet cover plate 33 and the outlet baffle 43 match the two side plates 2 to form the heavy material outlet 8. A certain gap is left between the front cover plate assembly 3 and the baffle assembly 4 to form a mixture separation chamber 11, and the inside of the mixture separation chamber 11 is distributed by the first guide plate 34, the second guide plate 35 and the third guide plate 44, the fourth guide plate 45, forming a longitudinal Z-shaped channel in the mixture separation chamber 11. Such a structure design prolongs the time of the material staying in the mixture separation chamber 11, and the material continuously falls and hits during the falling process, which is convenient for material separation. In addition, through the clever cooperation of the air inlet channel 9 and the air outlet channel 10, the heavy material and the light material are separated efficiently, the separation is more thorough, the separation effect is good and the efficiency is high. In addition, the length of the first guide plate 34 above each air inlet channel 9 is less than the length of the second guide plate 35, so that the sweeping gas directly acts on the material falling on the second guide plate 35, which further facilitates the efficient separation of heavy material and light material, and can effectively prevent the heavy material from blocking the air inlet channel 9; and because the length of the third guide plate 44 above the air outlet channel 10 is greater than the length of the fourth guide plate 45, the light material raised by the mixture separation chamber 11 can be more easily blown out of the air outlet channel 10. In addition, the fourth guide plate 45 adopts a comb-shaped structure, which can make the light material more easily pass through the gap between the combs under the action of the sweeping gas and enter the light material collection chamber 12 from the air outlet channel 10.
[0041] AsFigure 1 and Figure 4 As shown in the figure, the rear sealing plate 5 is integrally formed by bending, and the two side edges are respectively bent to form everted edges, and a plurality of bolt holes corresponding to the two side plates are arranged on the everted edges. The rear sealing plate 5 and the partition plate assembly 4 form a light material collecting chamber 12, and the rear sealing plate 5 is matched with the inlet partition plate 41 to form a light material outlet 7. In this embodiment, the light material is discharged into the light material collecting chamber 12 from the air outlet channel 10, and the light material collecting chamber 12 is connected to the wind power device through the light material outlet 7 to form a negative pressure inside to extract the light material to the next process.
[0042] Working method:
[0043] The light and heavy mixed materials enter the mixed material separation chamber 11 through the mixed material inlet 6, and under the action of gravity or inertia, the light and heavy mixed materials perform Z-shaped sedimentation movement through the flow guide of the Z-shaped channel. In the sedimentation process, the heavy materials are continuously beaten to make the heavy materials and the light materials efficiently separated, and at the same time, air enters the mixed material separation chamber 11 from the air inlet channel 9 and acts on the light and heavy mixed materials. The heavy materials fall to the heavy material outlet 8 due to their gravity being greater than the sum of the air flow thrust and air resistance, while the light materials rise with the air flow due to their gravity and air resistance being less than the air flow thrust, and are driven to the air outlet channel 10, and then enter the light material collecting chamber 12 from the air outlet channel 10. The light material collecting chamber 12 is connected to the wind power device through the light material outlet 7 to form a negative pressure inside to extract the light material to the next process.
[0044] The above describes the preferred embodiments of the present application. It should be understood that the present application is not limited to the above specific embodiments, and the devices and structures not described in detail should be understood as being implemented in the ordinary way in the art; any person skilled in the art can make many possible changes and modifications to the technical solutions of the present application, or modify them into equivalent embodiments with equivalent changes, without departing from the scope of the technical solutions of the present application, which does not affect the essential content of the present application. Therefore, any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present application, without departing from the technical solutions of the present application, still belongs to the scope of protection of the technical solutions of the present application.
Claims
1. A quick-assembly, high-efficiency device for separating mixtures of light and heavy materials, characterized in that, The quick-assembly high-efficiency separation device for light and heavy mixtures includes a main body (1). The front and rear sides of the main body (1) are respectively provided with a front cover plate assembly (3) and a rear sealing plate (5). The vertical sides of the front cover plate assembly (3) and the rear sealing plate (5) are quickly and sealed. A partition assembly (4) is vertically installed inside the main body (1). The partition assembly (4) divides the interior of the main body (1) into a mixture separation chamber (11) and a light material collection chamber (12). The mixture separation chamber (11) and the light material collection chamber (12) are respectively connected to the mixture inlet (6) and the light material outlet (7) at the top of the main body (1). The bottom of the main body (1) is provided with a heavy material outlet (8) connected to the mixture separation chamber (11). The front cover assembly (3) and the partition assembly (4) located in the mixture separation chamber (11) have several guide plates that are staggered and inclined downward in the vertical direction. The front cover assembly (3) is provided with an air inlet channel (9), and the partition assembly (4) is provided with an air outlet channel (10) that connects the mixture separation chamber (11) and the light material collection chamber (12). The front cover assembly (3) includes a plurality of cover plates spaced apart from top to bottom, with a slit-shaped air inlet channel (9) between adjacent cover plates; the partition assembly (4) includes a plurality of partition plates spaced apart from top to bottom, with a slit-shaped air outlet channel (10) between adjacent partition plates; the air inlet channel (9) and the air outlet channel (10) are staggered in the vertical direction; Each of the cover plates has a first guide plate (34) and a second guide plate (35) that are inclined downwards in the mixture separation chamber (11) and form an inclined air inlet channel (9) between the first guide plate (34) and the second guide plate (35). The length of the first guide plate (34) above the air inlet channel (9) is less than the length of the second guide plate (35) below the air inlet channel (9). Each of the partition plates has a third guide plate (44) and a fourth guide plate (45) that are inclined downwards in the mixture separation chamber (11) and form an inclined air outlet channel (10) between the third guide plate (44) and the fourth guide plate (45). The length of the third guide plate (44) above the air outlet channel (10) is greater than the length of the fourth guide plate (45) below the air outlet channel (10). The main body (1) has side plates (2) on both vertical sides. The front and rear sides of the side plates (2) are connected to the front cover plate assembly (3) and the rear cover plate (5) by bolts. The outer edges of the front and rear sides of the side plates (2) are bent to form outward flanges, and several bolt holes are provided on the outward flanges.
2. The device for quick-assembly and high-efficiency separation of light and heavy mixtures as described in claim 1, characterized in that, The side panel (2) has side windows (21) at equal intervals in the vertical direction.
3. The device for quick-assembly and high-efficiency separation of light and heavy mixtures as described in claim 1, characterized in that, The front cover assembly (3) also includes: A handle (36) is mounted on each of the aforementioned covers, and an air supply device (37) and a front window (38) are provided on at least a portion of the aforementioned covers.
4. The device for quick-assembly and high-efficiency separation of light and heavy mixtures as described in claim 1, characterized in that, The first guide plate (34) and the second guide plate (35) are arranged in parallel to each other, and the third guide plate (44) and the fourth guide plate (45) are arranged in parallel to each other.
5. The device for quick-assembly and high-efficiency separation of light and heavy mixtures as described in claim 1, characterized in that, The lower and upper edges of each of the cover plates are integrally bent and formed into the first guide plate (34) and the second guide plate (35). The lower and upper edges of each of the partitions are integrally bent to form the third guide plate (44) and the fourth guide plate (45).
6. The device for quick-assembly and high-efficiency separation of light and heavy mixtures as described in claim 1, characterized in that, The fourth guide plate (45) is a comb-shaped toothed plate.
Citation Information
Patent Citations
Comprehensive sorting equipment based on multi-feature difference of materials and application of comprehensive sorting equipment
CN115591774A
Winnowing machine with double air ducts
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Fast-assembly type device for efficiently separating light and heavy mixed materials
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