Mixing and stirring device for phosphorus-free grey water dispersing agent
By designing a mixing and stirring device with an inclined structure and an inner wall cleaning unit, the problem of the mixture adhering to the inner wall and being difficult to clean was solved, achieving effective mixing and discharge.
Patent Information
- Application Number
- CN202511525958.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-24
- Publication Date
- 2025-12-26
AI Technical Summary
In existing mixing devices, the mixture tends to adhere to the inner wall during the mixing process, making it difficult to clean and inconvenient to discharge.
A mixing and stirring device for a phosphate-free water dispersant was designed. It adopts an inclined structure and an inner wall cleaning unit. The inclined discharge of the mixing drum is controlled by an electric push rod, and the mixing is carried out by a spiral blade and a stirrer. At the same time, the inner wall is cleaned by an inner wall cleaning rod.
It achieves effective mixing and discharge of the mixture, avoids the mixture adhering to the inner wall, improves cleaning efficiency, and ensures the mixing effect.
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Figure CN121198136A_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of mixing and stirring technology of phosphate-free water dispersants, specifically, it relates to a mixing and stirring device for phosphate-free water dispersants. Background Technology
[0002] The function of dispersants is to reduce the time and energy required to complete the dispersion process, stabilize the dispersed pigment dispersion, modify the surface properties of pigment particles, and adjust the mobility of pigment particles. Specifically, this is reflected in the following aspects: shortening dispersion time, improving gloss, improving tinting strength and hiding power, improving color development and toning properties, preventing floating color and blooming, preventing flocculation, and preventing sedimentation. The production process of dispersants is relatively complex, requiring the raw materials to be hot-melted and stirred together.
[0003] Publication No. CN216964330U discloses a multi-stage stirring production device for low-phosphorus ash water dispersible agents. The device includes a housing, a motor fixedly mounted on the upper right side of the housing via bolts, and an adjusting wheel fixedly mounted on the motor's output end. A support rod is fixedly mounted on the upper inner wall of the middle part of the housing. A connecting block is connected to the outside of the support rod, with a connecting wheel fixedly mounted on the upper outer side and a receiving block fixedly mounted on the lower outer side. A transmission mechanism is provided at the lower end of the connecting block. A bearing block is fixedly mounted on the outside of the receiving block. The adjusting wheel and the connecting wheel are connected by meshing, and the connecting block inside the connecting wheel is rotatably connected to the support rod. This multi-stage stirring production device for low-phosphorus ash water dispersible agents facilitates multi-stage stirring of raw materials, avoids insufficient stirring, and improves the mixing effect between raw materials.
[0004] Existing mixing devices cannot clean the inner wall when mixing materials, and the mixture adheres to the side or bottom wall, making it inconvenient to clean later.
[0005] To address the aforementioned issues, this application proposes a mixing and stirring device for a phosphate-free water dispersant. Summary of the Invention
[0006] In view of the problems in the related technologies, the present invention proposes a mixing and stirring device without phosphorus ash water dispersant to overcome the above-mentioned technical problems existing in the existing related technologies.
[0007] To achieve the above objectives, the present invention adopts the following technical solution: A mixing and stirring device for a phosphate-free water dispersible agent includes a mixing drum, a support leg mechanism at the bottom of the mixing drum, a discharge port connected to the bottom side of the mixing drum, a sealing cover installed at the top of the mixing drum, a feeding port at the top of the sealing cover, a power stirring mechanism on the sealing cover, and the bottom of the power stirring mechanism located inside the mixing drum.
[0008] Preferably, the support leg mechanism includes two hollow legs and two solid legs. The bottom of the two hollow legs is open and an electric push rod is provided inside. The bottom of the two electric push rods is provided with an anti-slip pad.
[0009] Two electric push rods push the anti-slip pad downwards, and the two hollow legs support and extend the length. The two solid legs serve as fulcrums, causing the mixing drum to tilt as a whole, with the discharge port facing downwards, making it easy to discharge the mixture inside the mixing drum.
[0010] Preferably, the power stirring mechanism includes an outer tube and a central shaft. The outer tube is vertically rotatably installed at the center of the sealing cover, and the central shaft is rotatably installed inside the outer tube. Spiral blades are installed on the outer side of the central shaft inside the mixing drum, and an inner wall cleaning unit is installed on the outer side of the outer tube.
[0011] The central shaft drives the spiral blades to rotate, which can lift the sediment mixture at the bottom of the mixing drum upwards.
[0012] Preferably, multiple agitators are installed on the outside of the central shaft inside the mixing drum, and the multiple agitators are spaced apart from the spiral blades.
[0013] The central shaft rotates, driving multiple agitators to stir the mixture inside the mixing drum.
[0014] Preferably, the inner wall cleaning unit includes a horizontal rod, which is fixedly installed on the outside of the outer tube. A side wall cleaning rod is fixedly installed at the outer end of the horizontal rod. The outer side of the side wall cleaning rod is arc-shaped and fits against the side wall of the mixing drum. A bottom wall cleaning rod is fixedly installed at the bottom of the side wall cleaning rod and contacts the bottom wall of the mixing drum.
[0015] The side wall cleaning rod is rotated by the horizontal rod through the outer tube to clean the side wall of the mixing drum. The side wall cleaning rod drives the bottom wall cleaning rod to clean the bottom wall of the mixing drum, thus preventing the mixture from adhering to the inner wall of the mixing drum and making it difficult to clean.
[0016] Preferably, an n-shaped frame is fixedly installed on the top of the sealing cover, a servo motor is installed on the outside of the n-shaped frame, a power shaft is installed on the output shaft of the servo motor, a first bevel gear is installed at the end of the power shaft, the top of the central shaft is rotatably installed with the n-shaped frame through a bearing, and a second bevel gear is sleeved on the outside of the central shaft, with the first bevel gear meshing with the second bevel gear.
[0017] A servo motor drives the power shaft to rotate, which in turn drives the first bevel gear to rotate, which in turn drives the second bevel gear to rotate, and the second bevel gear drives the central shaft to rotate.
[0018] Preferably, a first reduction gear is sleeved on the outer side of the power shaft, and a second reduction gear is sleeved on the outer side of the outer tube. The first reduction gear meshes with the second reduction gear, and the diameter of the first reduction gear is smaller than the diameter of the second reduction gear.
[0019] The power shaft drives the second reduction gear to rotate slowly via the first reduction gear, which in turn drives the outer tube to rotate slowly. The rotational speed of the central shaft is greater than that of the outer tube.
[0020] In summary, the technical effects and advantages of this invention are as follows: A servo motor drives the power shaft to rotate, which in turn drives the central shaft to rotate via the first and second bevel gears. The central shaft then drives the spiral blades to rotate, which lifts the sedimented mixture at the bottom of the mixing drum upwards. The rotation of the central shaft also drives multiple agitators to stir the mixture inside the mixing drum. The power shaft drives the second reduction gear to rotate slowly via the first reduction gear, which in turn drives the outer tube to rotate slowly. The rotation speed of the central shaft is greater than that of the outer tube. The outer tube drives the side wall cleaning rod to rotate via the horizontal rod to clean the side wall of the mixing drum. The side wall cleaning rod drives the bottom wall cleaning rod to clean the bottom wall of the mixing drum, thus preventing the mixture from adhering to the inner wall of the mixing drum and making it difficult to clean. Two electric push rods push the anti-slip pad downwards, and two hollow legs support and extend the length. The two solid legs are used as fulcrums to tilt the mixing drum as a whole, with the discharge port facing downwards, so that the mixture inside the mixing drum can be easily discharged. This invention can stir and tilt the mixture upwards to avoid sedimentation and improve the mixing effect. It can also clean the inner wall of the mixing drum, preventing the mixture from adhering to the inner wall and making it difficult to clean. The pouring method controls the overall tilt of the mixing drum with the discharge port facing downwards, making it easy to export the mixture inside the mixing drum. Attached Figure Description
[0021] Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2 In this invention Figure 1 A schematic diagram of the structure viewed from below; Figure 3 This is a schematic diagram of the power stirring mechanism and its related parts in this invention; Figure 4 This is a bottom view of the dynamic stirring mechanism and its related parts in this invention. Figure 5 This is a front view schematic diagram of the power stirring mechanism and its related parts in this invention.
[0022] In the picture: 1. Mixing drum; 11. Discharge port; 2. Sealing cap; 21. Feed port; 3. Support leg mechanism; 31. Anti-slip pad; 32. Electric push rod; 33. Solid leg; 34. Hollow leg; 4. Power mixing mechanism; 41. N-shaped frame; 42. Central shaft; 43. Spiral blade; 44. Agitator; 45. Inner wall cleaning unit; 451. Horizontal rod; 452. Side wall cleaning rod; 453. Bottom wall cleaning rod; 46. Servo motor; 461. Power shaft; 47. First reduction gear; 48. Second reduction gear; 49. First bevel gear; 410. Second bevel gear; 411. Outer tube. Detailed Implementation
[0023] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.
[0024] Reference Figure 1-5 A mixing and stirring device for a phosphate-free water dispersible agent includes a mixing drum 1, a support leg mechanism 3 at the bottom of the mixing drum 1, a discharge port 11 connected to the bottom side of the mixing drum 1, a sealing cover 2 installed on the top of the mixing drum 1, a feeding port 21 at the top of the sealing cover 2, a power stirring mechanism 4 on the sealing cover 2, and the bottom of the power stirring mechanism 4 located inside the mixing drum 1.
[0025] Reference Figures 3-5 In this embodiment, the power stirring mechanism 4 includes an outer tube 411 and a central shaft 42. The outer tube 411 is vertically rotatably installed at the center of the sealing cover 2. The central shaft 42 is rotatably installed inside the outer tube 411. A spiral blade 43 is installed on the outside of the central shaft 42 inside the mixing drum 1. An inner wall cleaning unit 45 is installed on the outside of the outer tube 411. Multiple stirrers 44 are installed on the outside of the central shaft 42 inside the mixing drum 1. The multiple stirrers 44 are spaced apart from the spiral blade 43.
[0026] The central shaft 42 drives the spiral blade 43 to rotate, which can lift the sediment mixture at the bottom of the mixing drum 1 upward. The rotation of the central shaft 42 drives multiple agitators 44 to stir the mixture inside the mixing drum 1.
[0027] Reference Figures 3-5 In this embodiment, the inner wall cleaning unit 45 includes a transverse rod 451, which is fixedly installed on the outside of the outer tube 411. A side wall cleaning rod 452 is fixedly installed at the outer end of the transverse rod 451. The outer side of the side wall cleaning rod 452 is arc-shaped and fits against the side wall of the mixing drum 1. A bottom wall cleaning rod 453 is fixedly installed at the bottom of the side wall cleaning rod 452 and contacts the bottom wall of the mixing drum 1.
[0028] The side wall of the mixing drum 1 is cleaned by rotating the side wall cleaning rod 452 via the outer tube 411 and the horizontal rod 451. The side wall cleaning rod 452 drives the bottom wall cleaning rod 453 to clean the bottom wall of the mixing drum 1, thus preventing the mixture from adhering to the inner wall of the mixing drum 1 and making it difficult to clean.
[0029] Reference Figure 5 In this embodiment, an n-shaped frame 41 is fixedly installed on the top of the sealing cover 2. A servo motor 46 is installed on the outside of the n-shaped frame 41. A power shaft 461 is installed on the output shaft of the servo motor 46. A first bevel gear 49 is installed at the end of the power shaft 461. The top of the central shaft 42 is rotatably installed with the n-shaped frame 41 through a bearing. A second bevel gear 410 is sleeved on the outside of the central shaft 42. The first bevel gear 49 and the second bevel gear 410 mesh with each other.
[0030] The servo motor 46 drives the power shaft 461 to rotate, the power shaft 461 drives the first bevel gear 49 to rotate, the first bevel gear 49 drives the second bevel gear 410 to rotate, and the second bevel gear 410 drives the central shaft 42 to rotate.
[0031] Reference Figure 5 In this embodiment, a first reduction gear 47 is sleeved on the outer side of the power shaft 461, and a second reduction gear 48 is sleeved on the outer side of the outer tube 411. The first reduction gear 47 and the second reduction gear 48 mesh with each other, and the diameter of the first reduction gear 47 is smaller than the diameter of the second reduction gear 48.
[0032] The power shaft 461 drives the second reduction gear 48 to rotate slowly via the first reduction gear 47. The second reduction gear 48 drives the outer tube 411 to rotate slowly. The rotation speed of the central shaft 42 is greater than the rotation speed of the outer tube 411.
[0033] Reference Figure 1 and Figure 2In this embodiment, the support leg mechanism 3 includes two hollow legs 34 and two solid legs 33. The bottom of the two hollow legs 34 is open and an electric push rod 32 is provided inside. The bottom of the two electric push rods 32 is provided with an anti-slip pad 31.
[0034] Two electric push rods 32 push the anti-slip pad 31 downward, and the two hollow legs 34 support and extend the length. The two solid legs 33 serve as fulcrums, so that the mixing drum 1 is tilted as a whole, and the discharge port 11 faces downward, which facilitates the discharge of the mixture inside the mixing drum 1.
[0035] Working principle: During use, the power supply and controller are connected, and the mixture is added into the mixing drum 1 through the feeding port 21. The servo motor 46 drives the power shaft 461 to rotate, which in turn drives the first bevel gear 49 to rotate. The first bevel gear 49 drives the second bevel gear 410 to rotate, which in turn drives the central shaft 42 to rotate. The central shaft 42 drives the spiral blades 43 to rotate, which lifts the sedimented mixture at the bottom of the mixing drum 1 upwards. The rotation of the central shaft 42 drives multiple agitators 44 to stir the mixture inside the mixing drum 1. The power shaft 461 drives the second reduction gear 48 to rotate slowly through the first reduction gear 47. The second reduction gear 48 drives... The outer tube 411 rotates slowly, while the rotation speed of the central shaft 42 is greater than that of the outer tube 411. The outer tube 411 drives the side wall cleaning rod 452 to rotate via the transverse rod 451 to clean the side wall of the mixing drum 1. The side wall cleaning rod 452 drives the bottom wall cleaning rod 453 to clean the bottom wall of the mixing drum 1, thus preventing the mixture from adhering to the inner wall of the mixing drum 1 and making it difficult to clean. After the mixing is completed, the servo motor 46 is stopped, and the anti-slip pad 31 is pushed downward by the two electric push rods 32. The two hollow legs 34 are used for support and extension, and the two solid legs 33 are used as fulcrums to tilt the mixing drum 1 as a whole, with the discharge port 11 facing downward, so as to facilitate the discharge of the mixture inside the mixing drum 1.
[0036] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A mixing and stirring device for a phosphate-free water dispersant, comprising a mixing and stirring drum (1), characterized in that, The bottom of the mixing drum (1) is provided with a support leg mechanism (3), the bottom side of the mixing drum (1) is connected to a discharge port (11), the top of the mixing drum (1) is provided with a sealing cover (2), the top of the sealing cover (2) is provided with a feeding port (21), the sealing cover (2) is provided with a power stirring mechanism (4), and the bottom of the power stirring mechanism (4) is located inside the mixing drum (1).
2. The mixing and stirring device for a phosphate-free water-dispersant according to claim 1, characterized in that, The outrigger mechanism (3) includes two hollow legs (34) and two solid legs (33). The bottom of the two hollow legs (34) is open and an electric push rod (32) is provided inside. The bottom of the two electric push rods (32) is provided with an anti-slip pad (31).
3. The mixing and stirring device for a phosphate-free water-dispersant according to claim 1, characterized in that, The power stirring mechanism (4) includes an outer tube (411) and a central shaft (42). The outer tube (411) is vertically rotatably installed at the center of the sealing cover (2). The central shaft (42) is rotatably installed inside the outer tube (411). Spiral blades (43) are installed on the outside of the central shaft (42) inside the mixing drum (1). An inner wall cleaning unit (45) is installed on the outside of the outer tube (411).
4. The mixing and stirring device for a phosphate-free water dispersant according to claim 3, characterized in that, Multiple stirrers (44) are installed on the outside of the central shaft (42) inside the mixing drum (1), and the multiple stirrers (44) are spaced apart from the spiral blades (43).
5. The mixing and stirring device for a phosphate-free water-dispersant according to claim 3, characterized in that, The inner wall cleaning unit (45) includes a horizontal rod (451), which is fixedly installed on the outside of the outer tube (411). A side wall cleaning rod (452) is fixedly installed at the outer end of the horizontal rod (451). The outer side of the side wall cleaning rod (452) is arc-shaped and fits against the side wall of the mixing drum (1). A bottom wall cleaning rod (453) is fixedly installed at the bottom of the side wall cleaning rod (452). The bottom wall cleaning rod (453) contacts the bottom wall of the mixing drum (1).
6. The mixing and stirring device for a phosphate-free water-dispersant according to claim 3, characterized in that, An n-shaped frame (41) is fixedly installed on the top of the sealing cover (2). A servo motor (46) is installed on the outside of the n-shaped frame (41). A power shaft (461) is installed on the output shaft of the servo motor (46). A first bevel gear (49) is installed at the end of the power shaft (461). The top of the central shaft (42) is rotatably installed with the n-shaped frame (41) through a bearing. A second bevel gear (410) is sleeved on the outside of the central shaft (42). The first bevel gear (49) meshes with the second bevel gear (410).
7. The mixing and stirring device for a phosphate-free water dispersant according to claim 6, characterized in that, A first reduction gear (47) is sleeved on the outside of the power shaft (461), and a second reduction gear (48) is sleeved on the outside of the outer tube (411). The first reduction gear (47) meshes with the second reduction gear (48), and the diameter of the first reduction gear (47) is smaller than the diameter of the second reduction gear (48).
Citation Information
Patent Citations
Low-phosphorus grey water dispersing agent stirring production device capable of realizing multi-stage stirring
CN216964330U