Design positioning device and positioning method for an operating platform used in welding
By designing a welding operation platform driven by servo motors, automatic flip and all-round welding of pipe fittings are achieved using clamping devices and bevel ring meshing transmission, the problem of low welding efficiency of pipe fittings in the prior art is solved, the welding efficiency is improved and the labor intensity of workers is reduced.
Patent Information
- Application Number
- CN202310741452.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-06-21
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2043-06-21
AI Technical Summary
In the prior art, pipe fittings need to be flipped multiple times during butt welding to achieve comprehensive welding of the joint position, resulting in low welding efficiency and increasing labor intensity for workers.
An operating platform for welding is designed, including a load plate and a clamping device driven by a servo motor. Automatic flip and all-round welding of the pipe fittings are achieved through a clamping mechanism and a bevel ring meshing drive. The clamping device includes a first and a second clamping mechanism, and the clamping force and position are controlled by a driving assembly and a cylinder, simplifying the flip process.
It improves welding efficiency, reduces workers' labor intensity, is simple in structure, is easy to inspect and repair, is suitable for pipe fittings of different pipe diameters, and realizes continuous welding operation of pipe fittings.
Smart Images

Figure CN116984782B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of welding equipment, and specifically to a design positioning device and positioning method for a welding operation platform. Background Art
[0002] In the prior art, when butt-welding pipe fittings, it is necessary to manually butt and place the two pipe fittings, and then weld the butt position. After welding one side of the pipe fitting, it is necessary to repeatedly flip the pipe fitting multiple times to achieve full welding of the butt joint position. During the process of flipping the pipe fitting, it is necessary to repeatedly perform the operation steps of releasing positioning - flipping - positioning - welding on the pipe fitting, which not only results in low welding efficiency but also increases the labor intensity of the welding workers. Therefore, the present invention proposes a design positioning device and positioning method for a welding operation platform to solve the above problems. Summary of the Invention
[0003] Aiming at the deficiencies of the prior art, the present invention provides a design positioning device and positioning method for a welding operation platform, which solves the problem that when butt-welding pipe fittings, after welding one side of the pipe fitting, it is necessary to repeatedly flip the pipe fitting multiple times to achieve full welding of the butt joint position. During the process of flipping the pipe fitting, it is necessary to repeatedly perform the operation steps of releasing positioning - flipping - positioning - welding on the pipe fitting, which not only results in low welding efficiency but also increases the labor intensity of the welding workers.
[0004] To achieve the above objectives, the present invention is realized through the following technical solutions: A design positioning device for a welding operation platform includes a base and a welding operation table fixedly arranged on the top of the base. A servo motor is fixedly connected to the bottom of the welding operation table. The output shaft of the servo motor rotates through the welding operation table and is fixedly connected to a bearing plate. A clamping device for steel pipe positioning is fixedly connected to the top of the bearing plate. The clamping device includes a first clamping mechanism and a second clamping mechanism respectively fixedly connected to the left and right sides of the top of the bearing plate. A welding mechanism for welding metal pipe fittings is fixedly connected to the top of the second clamping mechanism. A plurality of arc-shaped through grooves are evenly formed on the top of the welding operation table. A driving component for controlling the clamping force of the first clamping mechanism and the second clamping mechanism is slidably arranged inside the plurality of arc-shaped through grooves. Cylinders for controlling the height of the driving component are fixedly connected to the outer walls on both sides of the welding operation table. A power mechanism for driving the rotation of the first clamping mechanism is arranged on the top of the base. The power mechanism includes a support arm and a second bevel gear ring. The two support arms are respectively fixedly connected to both sides of the top of the base. The second bevel gear ring is fixedly connected between the opposite side walls of the two support arms.
[0005] The first clamping mechanism includes a first clamping component and a first clamping control component, and the first clamping control component is used to control the clamping of the first clamping component on the metal pipe fitting.
[0006] The second clamping mechanism includes a second clamping component and a second clamping control component, and the second clamping control component is used to control the second clamping component to clamp the metal pipe fitting.
[0007] Preferably, the first clamping component includes a first bearing ring, a first bevel gear ring fixedly connected to one end of the first bearing ring, and first through holes uniformly formed in the outer wall of the first bearing ring. A first clamping arm component for clamping the metal pipe fitting is slidably connected inside the first through hole. An annular groove is formed in the outer wall of the first bearing ring between the first through hole and the first bevel gear ring. A first limiting ring is slidably connected inside the annular groove. The bottom of the first limiting ring is fixedly connected to the top of the bearing plate through a bracket, and the second bevel gear ring is meshed with the first bevel gear ring.
[0008] Preferably, the first clamping control component includes a first control box and a first T-shaped groove formed in the top of the first control box. A first T-shaped slider is slidably connected inside the first T-shaped groove. The top of the first T-shaped slider is fixedly connected to a first driving ring. A first inclined surface is arranged inside the first driving ring. A third spring is fixedly connected between the first T-shaped slider and the inner wall of the first T-shaped groove. One end of the first T-shaped slider away from the third spring is fixedly connected to a first push rod. One end of the first push rod away from the first T-shaped slider slidably penetrates through the first T-shaped groove and is fixedly connected to a first wedge-shaped block.
[0009] Preferably, the first clamping arm component includes a cylinder body and a transverse support arm fixedly connected to the top of the cylinder body. A ball is rotatably connected to one side of the top of the transverse support arm away from the cylinder body. A lifting rod is slidably connected inside the cylinder body. An arc-shaped clamping piece is fixedly connected to the bottom end of the lifting rod. A first spring is sleeved between the top of the arc-shaped clamping piece and the bottom end of the cylinder body on the outer wall of the lifting rod. A second spring is sleeved between the outer wall of the cylinder body and the opposite side wall of the first bearing ring.
[0010] Preferably, the second clamping component includes a second bearing ring and an annular groove formed in the outer wall of the second bearing ring. Second through holes are uniformly formed in the outer wall of the second bearing ring. A second clamping arm component having the same structure as the first clamping arm component is slidably connected inside the second through hole. A second limiting ring is rotatably connected inside the annular groove. The bottom of the second limiting ring is fixedly connected to the top of the bearing plate through a mounting bracket.
[0011] Preferably, the second clamping and regulating assembly includes a second regulating box and a second T-shaped groove formed in the top of the second regulating box. A second T-shaped slider is slidably connected inside the second T-shaped groove. The top of the second T-shaped slider is fixedly connected with a second driving ring. A second inclined surface is arranged on the inner wall of the second driving ring. A fourth spring is fixedly connected between the second T-shaped slider and the inner wall of the second T-shaped groove. And a second push rod is fixedly connected to the outer wall of the second T-shaped slider away from the fourth spring. One end of the second push rod away from the second T-shaped slider slidably penetrates through the second T-shaped groove and is fixedly connected with a second wedge-shaped block.
[0012] Preferably, the welding mechanism includes a welding arm and a welding torch arranged at the bottom of the welding arm. The top of the welding arm is fixedly connected with an electric telescopic rod for controlling the height of the welding torch. The output end of the electric telescopic rod is connected with the welding torch. A lithium battery is fixedly arranged on the top of the welding arm for providing power to the electric telescopic rod.
[0013] Preferably, the driving assembly includes a circular ring. A third inclined surface is arranged on the inner wall of the circular ring. And guide blocks are uniformly and fixedly arranged at the bottom of the circular ring. The guide blocks are slidably connected inside the arc-shaped through groove.
[0014] The present invention also provides a positioning method for a positioning device of a welding operation platform, and the specific method includes the following steps:
[0015] Step 1, clamping the pipe fittings: First, pass one of the metal pipe fittings through the inner cavity of the first clamping and regulating assembly and insert it into the inside of the first clamping assembly. The other metal pipe fitting passes through the second clamping and regulating assembly and is inserted into the inside of the second clamping assembly. Then start the cylinder to pull the driving assembly downward. The driving assembly simultaneously drives the first clamping mechanism and the second clamping mechanism to work, and stably clamps the two metal pipes.
[0016] Step 2, welding the pipe fittings: First, start the welding mechanism to weld one side of the two metal pipe fittings. Then start the servo motor to drive the bearing plate to rotate. The two metal pipe fittings inside the first clamping mechanism and the second clamping mechanism rotate around their own axes. The welding mechanism simultaneously welds the joint position during the rotation of the metal pipe fittings. After the bearing plate rotates 360 degrees, the all-round welding of the joint position of the two metal pipe fittings is completed.
[0017] Step 3, taking out the pipe fittings: After welding is completed, start the cylinder again to push the driving assembly upward, release the clamping of the metal pipe fittings by the first clamping mechanism and the second clamping mechanism, and then pull out the metal pipe fittings.
[0018] Preferably, the servo motor rotates at a low speed and uniformly. A controller for controlling the cylinder is fixedly arranged on the outer wall of the welding operation table. The controller and the cylinder are electrically connected through a wire.
[0019] Beneficial effects
[0020] The present invention provides a design positioning device and a positioning method for a welding operation platform. Compared with the prior art, the following beneficial effects are achieved:
[0021] 1. A design positioning device and a positioning method for a welding operation platform. A servo motor is fixedly connected to the bottom of the welding operation table. The output shaft of the servo motor rotates through the welding operation table and is fixedly connected to a bearing plate. A clamping device for steel pipe positioning is fixedly connected to the top of the bearing plate. The clamping device includes a first clamping mechanism and a second clamping mechanism respectively fixedly connected to the left and right sides of the top of the bearing plate. A welding mechanism for welding metal pipe fittings is fixedly connected to the top of the second clamping mechanism. A plurality of arc-shaped through grooves are evenly formed in the top of the welding operation table. A driving component for controlling the clamping force of the first clamping mechanism and the second clamping mechanism is slidably arranged inside the plurality of arc-shaped through grooves. Cylinders for controlling the height of the driving component are fixedly connected to the outer walls on both sides of the welding operation table. A power mechanism for driving the first clamping mechanism to rotate is arranged on the top of the base. The power mechanism includes a support arm and a second bevel gear ring. The two support arms are respectively fixedly connected to both sides of the top of the base. The second bevel gear ring is fixedly connected between the opposite side walls of the two support arms, solving the problem that after welding one side of the pipe fitting, it is necessary to repeatedly flip the pipe fitting multiple times to achieve full welding of the butt joint position. During the process of flipping the pipe fitting, it is necessary to repeatedly perform the operation steps of releasing positioning - flipping - positioning - welding on the pipe fitting, which not only results in low welding efficiency but also increases the labor intensity of the welding workers.
[0022] 2. A design positioning device and a positioning method for a welding operation platform. By setting a clamping device and a driving component for driving the clamping device to clamp, the third inclined surface on the ring can be used to push the first wedge block and the second wedge block to move, so that the first driving ring and the second driving ring respectively push the first clamping arm assembly and the second clamping arm assembly at the same time, realizing quick clamping and positioning of the metal pipe fitting. Compared with the traditional clamping and positioning method using a clamping and positioning device, the positioning process of this design positioning device for the welding operation platform is more convenient and fast, which is beneficial to improving the welding speed of the metal pipe fitting and the welding efficiency.
[0023] 3. A design positioning device and a positioning method for a welding operation platform. The rotation of the first bearing ring in the first clamping mechanism is realized by the meshing transmission of the first bevel gear ring and the second bevel gear ring. It can be linked with the second bevel gear ring while the first clamping mechanism rotates, so that the metal pipe fitting in the welding state can be flipped 360 degrees. Without repeatedly disassembling and clamping the metal pipe fitting, continuous welding operation of the metal pipe fitting can be realized. At the same time, there is no need to separately set a driving device for the rotation of the first bearing ring, saving the cost of setting the driving device, and making the structure of this design positioning device for the welding operation platform simpler, facilitating subsequent maintenance and repair work.
[0024] 4. A design positioning device and positioning method for a welding operation platform. By setting the first clamping arm assembly and the second clamping arm assembly with the same structure, the characteristic that the lifting rod can freely lift within a certain range inside the cylinder is utilized, enabling the clamping arm assembly to have the ability to clamp metal pipe fittings with different outer diameters. When clamping a metal pipe fitting with a larger outer diameter, the lifting rod retracts into the inside of the cylinder, thereby increasing the distance between multiple arc-shaped clamping pieces to be suitable for clamping metal pipe fittings with a larger outer diameter. When clamping a metal pipe fitting with a smaller outer diameter, the first spring pushes the lifting rod away from the cylinder, causing multiple arc-shaped clamping pieces to approach each other, so as to be able to clamp metal pipe fittings with a smaller outer diameter. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a three-dimensional schematic diagram of the whole of the present invention;
[0026] Figure 2 It is an exploded three-dimensional structure schematic diagram of the present invention;
[0027] Figure 3 It is an enlarged structure schematic diagram of part A of the present invention;
[0028] Figure 4 It is an enlarged structure schematic diagram of part B of the present invention;
[0029] Figure 5 It is an enlarged structure schematic diagram of part C of the present invention;
[0030] Figure 6 It is a schematic diagram of the bottom structure of the welding operation table of the present invention;
[0031] Figure 7 It is an exploded structure schematic diagram of the first clamping mechanism of the present invention;
[0032] Figure 8 It is a sectional structure schematic diagram of the first clamping regulation component of the present invention;
[0033] Figure 9 It is an exploded structure schematic diagram of the first clamping arm assembly of the present invention;
[0034] Figure 10 It is an exploded structure schematic diagram of the second clamping mechanism of the present invention;
[0035] Figure 11 It is a sectional structure schematic diagram of the second clamping regulation component of the present invention;
[0036] Figure 12 It is a three-dimensional structure schematic diagram of the welding mechanism of the present invention.
[0037] In the figure: 1. Base; 2. Welding operation table; 3. Servo motor; 4. Carrier plate; 5. First clamping mechanism; 51. First clamping component; 511. First bearing ring; 512. First bevel gear ring; 513. First through hole; 514. First clamping arm component; 5141. Cylinder body; 5142. Transverse support arm; 5143. Ball; 5144. Lifting rod; 5145. Arc-shaped clamping piece; 5146. First spring; 5147. Second spring; 515. First limiting ring; 52. First clamping control component; 521. First control box; 522. First T-shaped slider; 523. First driving ring; 524. First inclined surface; 525. Third spring; 526. First push rod; 527. First wedge block; 6. Second clamping mechanism; 61. Second clamping component; 611. Second bearing ring; 612. Second through hole; 613. Second clamping arm component; 614. Second limiting ring; 62. Second clamping control component; 621. Second control box; 622. Second T-shaped slider; 623. Second driving ring; 624. Second inclined surface; 625. Fourth spring; 626. Second push rod; 627. Second wedge block; 7. Welding mechanism; 71. Welding arm; 72. Welding torch; 73. Electric telescopic rod; 8. Arc-shaped through groove; 9. Driving component; 91. Ring; 92. Third inclined surface; 93. Guide block; 10. Cylinder; 11. Support arm; 12. Second bevel gear ring. Detailed implementation manners
[0038] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0039] The present invention provides two technical solutions:
[0040] Such as Figures 1-6The first embodiment is shown: a design positioning device for a welding operation platform, including a base 1 and a welding operation table 2 fixedly arranged on the top of the base 1. A servo motor 3 is fixedly connected to the bottom of the welding operation table 2. The servo motor 3 rotates at a low speed and uniformly. A controller for controlling a cylinder 10 is fixedly arranged on the outer wall of the welding operation table 2. The controller and the cylinder 10 are electrically connected through a wire. The output shaft of the servo motor 3 rotates through the welding operation table 2 and is fixedly connected to a bearing plate 4. A clamping device for steel pipe positioning is fixedly connected to the top of the bearing plate 4. The clamping device includes a first clamping mechanism 5 and a second clamping mechanism 6 respectively fixedly connected to the left and right sides of the top of the bearing plate 4. A welding mechanism 7 for welding metal pipe fittings is fixedly connected to the top of the second clamping mechanism 6. A plurality of arc-shaped through grooves 8 are evenly arranged on the top of the welding operation table 2. A driving component 9 for controlling the clamping force of the first clamping mechanism 5 and the second clamping mechanism 6 is slidably arranged inside the plurality of arc-shaped through grooves 8. Cylinders 10 for controlling the height of the driving component 9 are fixedly connected to the outer walls on both sides of the welding operation table 2. The output shafts of the two cylinders 10 are respectively fixedly connected to both sides of the outer wall of the driving component 9. A power mechanism for driving the first clamping mechanism 5 to rotate is arranged on the top of the base 1. The power mechanism includes a support arm 11 and a second bevel gear ring 12. The two support arms 11 are respectively fixedly connected to both sides of the top of the base 1. The second bevel gear ring 12 is fixedly connected between the opposite side walls of the two support arms 11.
[0041] The first clamping mechanism 5 includes a first clamping component 51 and a first clamping regulation component 52. The first clamping regulation component 52 is used to control the clamping of the first clamping component 51 on the metal pipe fitting.
[0042] The second clamping mechanism 6 includes a second clamping component 61 and a second clamping regulation component 62. The second clamping regulation component 62 is used to control the clamping of the second clamping component 61 on the metal pipe fitting.
[0043] Such as Figures 7-12The second embodiment is shown. The main difference from the first embodiment lies in: a design positioning device of an operating platform for welding. The first clamping assembly 51 includes a first bearing ring 511, a first bevel gear ring 512 fixedly connected to one end of the first bearing ring 511, and first through holes 513 uniformly formed on the outer wall of the first bearing ring 511. A first clamping arm assembly 514 for clamping a metal pipe fitting is slidably connected inside the first through holes 513. An annular groove is formed on the outer wall of the first bearing ring 511 between the first through holes 513 and the first bevel gear ring 512. A first limiting ring 515 is slidably connected inside the annular groove. The bottom of the first limiting ring 515 is fixedly connected to the top of the bearing plate 4 through a bracket. The second bevel gear ring 12 is meshed with the first bevel gear ring 512. The first clamping control assembly 52 includes a first control box 521 and a first T-shaped groove formed on the top of the first control box 521. A first T-shaped slider 522 is slidably connected inside the first T-shaped groove. The top of the first T-shaped slider 522 is fixedly connected to a first driving ring 523. A first inclined surface 524 is arranged inside the first driving ring 523. A third spring 525 is fixedly connected between the first T-shaped slider 522 and the inner wall of the first T-shaped groove. And one end of the first T-shaped slider 522 far away from the third spring 525 is fixedly connected to a first push rod 526. One end of the first push rod 526 far away from the first T-shaped slider 522 slidably penetrates through the first T-shaped groove and is fixedly connected to a first wedge-shaped block 527. The first clamping arm assembly 514 includes a cylinder body 5141 and a transverse support arm 5142 fixedly connected to the top of the cylinder body 5141. A ball 5143 is rotatably connected to one side of the top of the transverse support arm 5142 far away from the cylinder body 5141. A lifting rod 5144 is slidably connected inside the cylinder body 5141. An arc-shaped clamping piece 5145 is fixedly connected to the bottom end of the lifting rod 5144. A first spring 5146 is sleeved between the outer wall of the lifting rod 5144 and the top of the arc-shaped clamping piece 5145 and the bottom end of the cylinder body 5141. A second spring 5147 is sleeved between the outer wall of the cylinder body 5141 and the relative side walls of the transverse support arm 5142 and the first bearing ring 511. The second clamping assembly 61 includes a second bearing ring 611 and an annular groove formed on the outer wall of the second bearing ring 611. Second through holes 612 are uniformly formed on the outer wall of the second bearing ring 611. A second clamping arm assembly 613 having the same structure as the first clamping arm assembly 514 is slidably connected inside the second through holes 612. A second limiting ring 614 is rotatably connected inside the annular groove. The bottom of the second limiting ring 614 is fixedly connected to the top of the bearing plate 4 through a mounting frame. The second clamping control assembly 62 includes a second control box 621 and a second T-shaped groove formed on the top of the second control box 621. A second T-shaped slider 622 is slidably connected inside the second T-shaped groove. The top of the second T-shaped slider 622 is fixedly connected to a second driving ring 623. A second inclined surface 624 is arranged on the inner wall of the second driving ring 623. A fourth spring 625 is fixedly connected between the second T-shaped slider 622 and the inner wall of the second T-shaped groove.Moreover, a second push rod 626 is fixedly connected to the outer wall of the second T-shaped slider 622 away from the fourth spring 625. One end of the second push rod 626 away from the second T-shaped slider 622 slidably penetrates through the second T-shaped groove and is fixedly connected to a second wedge-shaped block 627. The welding mechanism 7 includes a welding arm 71 and a welding torch 72 arranged at the bottom of the welding arm 71. A power-driven telescopic rod 73 for controlling the height of the welding torch 72 is fixedly connected to the top of the welding arm 71. The output end of the power-driven telescopic rod 73 is connected to the welding torch 72. A lithium battery is fixedly arranged at the top of the welding arm 71 for supplying power to the power-driven telescopic rod 73. The driving assembly 9 includes a circular ring 91. A third inclined surface 92 is arranged on the inner wall of the circular ring 91. Moreover, guide blocks 93 are uniformly and fixedly arranged at the bottom of the circular ring 91. The guide blocks 93 are slidably connected to the inside of the arc-shaped through groove 8. The first wedge-shaped block 527 abuts against the third inclined surface 92. The ball 5143 is slidably connected to the inner wall of the first driving ring 523.,
[0044] The embodiment of the present invention also provides a positioning method for a positioning device of a welding operation platform, and the specific method includes the following steps:
[0045] Step 1. Clamp the pipe fittings: First, pass one of the metal pipe fittings through the inner cavity of the first clamping and regulating component 52 and insert it into the first clamping component 51, that is, the metal pipe fitting passes through the first driving ring 523 and the first bearing ring 511 and extends to the outside of the first bearing ring 511. The other metal pipe fitting passes through the second clamping and regulating component 62 and is inserted into the second clamping component 61, that is, the metal pipe fitting passes through the second driving ring 623 and the second bearing ring 611 and extends to the outside. The ends of the two metal pipe fittings to be welded approach each other, and the welding position is directly below the welding mechanism 7. Then, start the cylinder 10 to pull the driving component 9 downward. The guiding block 93 slides downward along the inner wall of the arc-shaped through groove 8, and the third inclined surface 92 pushes the first wedge block 527 towards the first regulating box 521. The driving component 9 simultaneously drives the first clamping mechanism 5 and the second clamping mechanism 6 to work. The first push rod 526 then pushes the first T-shaped slider 522 and the first driving ring 523 to move synchronously towards the first bearing ring 511. Multiple first clamping arm assemblies 514 are pushed by the first inclined surface 524 and simultaneously approach the center position of the first bearing ring 511 along the inner wall of the first through hole 513. The metal pipe fitting is fixed in position by a plurality of arc-shaped clamping pieces 5145 evenly distributed. For metal pipe fittings with a larger diameter, when the driving component 9 moves downward, due to the larger size of the metal pipe fitting and the same downward movement distance of the driving component 9, the lifting rod 5144 is pushed by the metal pipe fitting and slides upward along the inner wall of the cylinder body 5141, and the first spring 5146 is compressed. Similarly, the third inclined surface 92 moves downward and pushes the second wedge block 627 towards the second regulating box 621, so that the second push rod 626 pushes the second T-shaped slider 622 to slide along the second T-shaped groove against the elastic force of the fourth spring 625. The second inclined surface 624 simultaneously pushes a plurality of second clamping arm assemblies 613 to clamp the metal pipe fitting, and the two metal pipes are stably clamped;
[0046] Step 2. Weld the pipe fittings: First, start the welding mechanism 7 to weld one side of the two metal pipe fittings. By using the electric telescopic rod 73 to lift or push down the electric telescopic rod 73, the welding torch 72 is made to fit the joint position of the two metal pipe fittings to meet the welding requirements. Then, start the servo motor 3 to drive the bearing plate 4 to rotate. Since the first clamping mechanism 5 is driven by the second bevel gear ring 12, that is, the first bevel gear ring 512 and the second bevel gear ring 12 are meshed and connected, the first clamping mechanism 5 can rotate around its own axis while revolving around the welding operation table 2. While the first clamping mechanism 5 rotates around the top of the welding operation table 2, and since the two metal pipe fittings have been welded and fixed in Step 1, therefore, the two metal pipe fittings inside the first clamping mechanism 5 and the second clamping mechanism 6 rotate around their own axes, and the welding mechanism 7 simultaneously welds the joint position during the rotation of the metal pipe fittings. After the bearing plate 4 rotates 360 degrees, the all-round welding of the joint position of the two metal pipe fittings is completed;
[0047] Step 3. Remove the pipe fitting: After welding is completed, start the cylinder 10 again to push the driving assembly 9 upward, release the clamping of the metal pipe fitting by the first clamping mechanism 5 and the second clamping mechanism 6. The second wedge block 627 and the first wedge block 527 lose the push of the driving assembly 9. The first push rod 526 and the second push rod 626 are respectively pushed by the third spring 525 and the fourth spring 625 to move towards each other. The second clamping arm assembly 613 and the first clamping arm assembly 514 lose the driving force and release the clamping of the metal pipe fitting, and then the metal pipe fitting can be taken out.
[0048] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device.
[0049] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A design positioning device for a welding operation platform, comprising a base and a welding operation table fixedly arranged on the top of the base, characterized in that: A servo motor is fixedly connected to the bottom of the welding operation table. The output shaft of the servo motor rotates through the welding operation table and is fixedly connected to a bearing plate. A clamping device for positioning steel pipes is fixedly connected to the top of the bearing plate. The clamping device includes a first clamping mechanism and a second clamping mechanism respectively fixedly connected to the left and right sides of the top of the bearing plate. A welding mechanism for welding metal pipe fittings is fixedly connected to the top of the second clamping mechanism. A plurality of arc-shaped through grooves are evenly formed in the top of the welding operation table. A driving component for controlling the clamping force of the first clamping mechanism and the second clamping mechanism is slidably arranged inside the plurality of arc-shaped through grooves. Cylinders for controlling the height of the driving component are fixedly connected to the outer walls on both sides of the welding operation table. A power mechanism for driving the rotation of the first clamping mechanism is arranged on the top of the base. The power mechanism includes a support arm and a second bevel gear ring. The two support arms are respectively fixedly connected to both sides of the top of the base. The second bevel gear ring is fixedly connected between the opposite side walls of the two support arms; The first clamping mechanism includes a first clamping component and a first clamping regulation component. The first clamping regulation component is used to control the clamping of the metal pipe fitting by the first clamping component; The second clamping mechanism includes a second clamping component and a second clamping regulation component. The second clamping regulation component is used to control the clamping of the metal pipe fitting by the second clamping component; The first clamping component includes a first bearing ring, a first bevel gear ring fixedly connected to one end of the first bearing ring, and a first through hole evenly formed in the outer wall of the first bearing ring. A first clamping arm component for clamping the metal pipe fitting is slidably connected inside the first through hole. An annular groove is formed in the outer wall of the first bearing ring between the first through hole and the first bevel gear ring. A first limiting ring is slidably connected inside the annular groove. The bottom of the first limiting ring is fixedly connected to the top of the bearing plate through a bracket. The second bevel gear ring is meshed with the first bevel gear ring; The first clamping regulation component includes a first regulation box and a first T-shaped groove formed in the top of the first regulation box. A first T-shaped slider is slidably connected inside the first T-shaped groove. A first driving ring is fixedly connected to the top of the first T-shaped slider. A first inclined surface is arranged inside the first driving ring. A third spring is fixedly connected between the first T-shaped slider and the inner wall of the first T-shaped groove. And a first push rod is fixedly connected to the end of the first T-shaped slider away from the third spring. The first push rod slides through the first T-shaped groove at the end away from the first T-shaped slider and is fixedly connected to a first wedge block; The first clamping arm component includes a cylinder body and a transverse support arm fixedly connected to the top of the cylinder body. A ball is rotatably connected to the side of the transverse support arm away from the cylinder body at the top. The ball is slidably connected to the inner wall of the first driving ring. A lifting rod is slidably connected inside the cylinder body. An arc-shaped clamping piece is fixedly connected to the bottom end of the lifting rod. A first spring is sleeved between the top of the arc-shaped clamping piece and the bottom end of the cylinder body on the outer wall of the lifting rod. A second spring is sleeved between the outer wall of the cylinder body and the opposite side wall of the first bearing ring.
2. The design positioning device of an operating platform for welding according to claim 1, characterized in that: The second clamping assembly includes a second bearing ring and an annular groove formed on the outer wall of the second bearing ring. The outer wall of the second bearing ring is evenly provided with second through holes. A second clamping arm assembly with the same structure as the first clamping arm assembly is slidably connected inside the second through holes. A second limiting ring is rotatably connected inside the annular groove, and the bottom of the second limiting ring is fixedly connected to the top of the bearing plate through a mounting bracket.
3. The design positioning device of an operating platform for welding according to claim 1, characterized in that: The second clamping and regulating assembly includes a second regulating box and a second T-shaped groove formed on the top of the second regulating box. A second T-shaped slider is slidably connected inside the second T-shaped groove. The top of the second T-shaped slider is fixedly connected to a second driving ring. A second inclined surface is provided on the inner wall of the second driving ring. A fourth spring is fixedly connected between the second T-shaped slider and the inner wall of the second T-shaped groove. And a second push rod is fixedly connected to the outer wall of the second T-shaped slider away from the fourth spring. One end of the second push rod away from the second T-shaped slider slidably penetrates through the second T-shaped groove and is fixedly connected to a second wedge-shaped block.
4. The design positioning device of an operating platform for welding according to claim 1, characterized in that: The welding mechanism includes a welding arm and a welding torch arranged at the bottom of the welding arm. The top of the welding arm is fixedly connected to an electric telescopic rod for controlling the height of the welding torch. The output end of the electric telescopic rod is connected to the welding torch. A lithium battery is fixedly arranged on the top of the welding arm for providing power to the electric telescopic rod.
5. The design positioning device of an operating platform for welding according to claim 1, characterized in that: The driving assembly includes a circular ring. A third inclined surface is provided on the inner wall of the circular ring. And guide blocks are evenly and fixedly arranged at the bottom of the circular ring. The guide blocks are slidably connected inside the arc-shaped through grooves.
6. A positioning method for a design positioning device of an operating platform for welding according to claim 1, characterized in that: The method includes the following steps: Step 1: Clamp the pipe fittings. First, pass one of the metal pipe fittings through the inner cavity of the first clamping and regulating assembly and insert it into the first clamping assembly. The other metal pipe fitting passes through the second clamping and regulating assembly and is inserted into the second clamping assembly. Then start the cylinder to pull the driving assembly downward. The driving assembly simultaneously drives the first clamping mechanism and the second clamping mechanism to work, and stably clamps the two metal pipes. Step 2: Weld the pipe fittings. First, start the welding mechanism to weld one side of the two metal pipe fittings. Then start the servo motor to drive the bearing plate to rotate. The two metal pipe fittings inside the first clamping mechanism and the second clamping mechanism rotate around their own axes. The welding mechanism simultaneously welds the joint position during the rotation of the metal pipe fittings. After the bearing plate rotates 360 degrees, the all-round welding of the joint position of the two metal pipe fittings is completed. Step 3: Take out the pipe fittings. After welding is completed, start the cylinder again to push the driving assembly upward to release the clamping of the metal pipe fittings by the first clamping mechanism and the second clamping mechanism. Then the metal pipe fittings can be pulled out.
7. The positioning method of the positioning device for the operation platform for welding according to claim 6, characterized in that: The servo motor rotates at a low speed and evenly. A controller for controlling the cylinder is fixedly arranged on the outer wall of the welding operation table. The controller and the cylinder are electrically connected through a wire.
Citation Information
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