Nut mounting tool
By designing a nut installation tool that uses a central shaft and drive rod to simultaneously install nuts, spring washers, and flat plates, the problem of low installation efficiency in existing technologies is solved, realizing a rapid and automated installation process suitable for nut installation in shipbuilding.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-08-30
- Publication Date
- 2026-03-27
AI Technical Summary
During shipbuilding, the installation of nuts, flat washers, and elastic washers is a complicated process, especially when the seat plate is installed upside down, resulting in low installation efficiency.
A nut installation tool was designed, comprising a device chassis, a transmission fixed plate, an isolation fixed plate, a spring washer turntable, a flat plate turntable, and a fixed plate. The tool enables the synchronous installation of nuts, spring washers, and flat plates via a central shaft and a drive rod. Combined with power tools and an automatic feeding system, it achieves a fast and automated installation process.
It enables rapid, automatic feeding and synchronous installation of nuts, spring washers, and flat plates, improving installation efficiency, simplifying the construction process, and is suitable for pre-tightening a large number of bolts.
Smart Images

Figure CN117001342B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of installation tools in mechanical manufacturing, and in particular to a nut installation tool. Background Technology
[0002] During shipbuilding, stud plates for louvers, manhole covers, and other components require a large number of nuts. During installation, it is necessary to manually sort out the flat washers, elastic washers, and nuts and insert them one by one into the studs. When the plate is inverted, completing these three steps is even more difficult, requiring one hand to hold down the inserted flat washers and elastic washers to prevent them from falling off due to gravity, which seriously restricts installation efficiency. Summary of the Invention
[0003] In view of the above-mentioned problems existing in the prior art, the present invention provides a nut installation tool that can simultaneously engage and pre-tighten the flat plate, spring washer and nut with the seat plate bolt block, which can effectively improve the installation efficiency and is suitable for a large number of bolt installation pre-tightening operations.
[0004] This invention provides a nut installation tool, comprising:
[0005] The device chassis has a nut feeding channel, a spring washer feeding channel, and a flat plate feeding channel for feeding materials. All three feeding channels are connected to corresponding conveying hoses. The device chassis also has through holes for the central shaft and drive rod to pass through, and blind holes for the shaft for mounting the driven gear.
[0006] The transmission fixed plate has a nut feeding channel and a spring washer feeding channel that correspond to the nut feeding channel and spring washer feeding channel on the device chassis, an interference fit shaft hole with the central shaft, and a gear meshing cavity for the drive gear on the drive rod and the driven gear on the rotating shaft to mesh with the driven gear and the output sprocket gear located in the nut feeding channel. The thickness of the transmission fixed plate is the same as the thickness of the nut, and the output sprocket gear has a built-in sprocket wrench cavity.
[0007] The first isolation fixing plate is used to limit and fix the drive gear and the driven gear, and is provided with a shaft hole that is interference fit with the central shaft, as well as a nut feeding channel and a spring washer feeding channel that are corresponding to the nut feeding channel and the spring washer feeding channel on the device chassis.
[0008] A spring washer turntable has a spring washer cavity with a thickness the same as the maximum thickness of the spring washer in its natural state. The spring washer turntable has a shaft hole that fits with the central shaft with a clearance. The spring washer turntable is equipped with a manual push-pull device that can pull it to rotate around the central shaft between 0 degrees and 180 degrees, as well as a flat channel hole.
[0009] The second isolation fixing plate is provided with a flat channel and a first integral channel, as well as a shaft hole that is interference-fitted with the central shaft. After the spring washer turntable is pulled and rotated 180 degrees, the spring washer cavity is connected to the nut feeding channel.
[0010] A flat turntable has a flat cavity with the same thickness as the flat surface and a shaft hole that fits with the central shaft with a clearance. The flat turntable is equipped with a linkage pushing device that can pull it to rotate around the central shaft between 0 degrees and 90 degrees.
[0011] A fixed plate with a second integral channel on it;
[0012] The device chassis, the transmission fixing plate, the first isolation fixing plate, the spring washer turntable, the second isolation fixing plate, the flat turntable, and the fixing plate are connected in series via the central shaft, and the drive rod can transmit the torque output by the drive device to the nut installation tool;
[0013] During operation, the manual push-pull device pulls the spring washer turntable to rotate 90 degrees around the central axis. While pulling the spring washer turntable to rotate 180 degrees around the central axis, the linkage push device drives the flat plate turntable to rotate 90 degrees around the central axis, so that the nut, spring washer and flat plate to be installed are on the same axis. The screw to be connected is then inserted through the second integral channel on the fixed plate, and the simultaneous installation of the nut, spring washer and flat plate is completed by driving the drive rod.
[0014] In some embodiments of the present invention, the nut feeding channel, the spring washer feeding channel, and the flat plate feeding channel are respectively connected to the feeding and supply ends of the nuts, spring washers, and flat plates via nut feeding hoses, spring washer feeding hoses, and flat plate feeding hoses.
[0015] In some embodiments of the present invention, the conveying supply end includes:
[0016] The backpack contains a nut sorting and pushing device for sorting nuts, a spring washer sorting and pushing device for sorting spring washers, and a flat plate sorting and pushing device for sorting flat plates.
[0017] In some embodiments of the invention, the backpack is also provided with a battery for powering the sorting and propulsion device.
[0018] In some embodiments of the present invention, the conveying supply end includes:
[0019] The nut push tube, spring washer push tube, and flat plate push tube are respectively connected to the nut feeding channel, the spring washer feeding channel, and the flat plate feeding channel and can realize immediate feeding. Each of the nut push tube, spring washer push tube, and flat plate push tube is provided with an elastic pusher.
[0020] In some embodiments of the present invention, the drive rod can be equipped with an adapter to enable connection with drive devices of different sizes.
[0021] In some embodiments of the present invention, the driving device is an electric wrench.
[0022] Compared with the prior art, the beneficial effects of the nut installation tool provided in this embodiment of the invention are as follows: it can achieve rapid automatic feeding without manual sorting; at the same time, it can also achieve automatic sequential arrangement of flat washers, elastic washers and nuts; furthermore, it can also achieve electric pre-tightening of nuts upon insertion without the need for a wrench; in addition, the above-mentioned installation tool is also convenient to use, easy to manufacture and convenient for construction. Attached Figure Description
[0023] Figure 1 A three-dimensional structural schematic diagram of the nut installation tool provided in an embodiment of the present invention;
[0024] Figure 2 This is a schematic diagram of the structure of the device chassis for the nut installation tool provided in an embodiment of the present invention;
[0025] Figure 3 This is a schematic diagram of the transmission fixing disc of the nut installation tool provided in an embodiment of the present invention;
[0026] Figure 4 This is a schematic diagram of the structure of the first isolation fixing plate of the nut installation tool provided in an embodiment of the present invention;
[0027] Figure 5 This is a schematic diagram of the structure of the spring washer turntable of the nut installation tool provided in an embodiment of the present invention;
[0028] Figure 6 This is a schematic diagram of the structure of the second isolation fixing plate of the nut installation tool provided in an embodiment of the present invention;
[0029] Figure 7 This is a schematic diagram of the structure of the flat rotating disc of the nut installation tool provided in an embodiment of the present invention;
[0030] Figure 8 This is a schematic diagram of the structure of the fixing disc of the nut installation tool provided in an embodiment of the present invention;
[0031] Figure 9A schematic diagram of the drive rod and drive gear of the nut installation tool provided in an embodiment of the present invention;
[0032] Figure 10 A schematic diagram of the driven gear of the nut installation tool provided in an embodiment of the present invention;
[0033] Figure 11 A schematic diagram of the output spline gear of the nut installation tool provided in an embodiment of the present invention;
[0034] Figure 12 This is a schematic diagram of the nut installation tool provided in this embodiment of the invention being used in conjunction with a backpack;
[0035] Figure 13 A schematic diagram of the flat-section push tube of the nut installation tool provided in an embodiment of the present invention;
[0036] Figure 14 A schematic diagram of the spring washer push tube of the nut installation tool provided in an embodiment of the present invention;
[0037] Figure 15 This is a schematic diagram of the nut push tube of the nut installation tool provided in an embodiment of the present invention.
[0038] Figure Labels
[0039] 1. Device chassis; 2. Transmission fixed plate; 3. First isolation fixed plate; 4. Spring washer turntable; 5. Second isolation fixed plate; 6. Flat plate turntable; 7. Fixed plate; 8. Central shaft; 9. Drive rod; 10. Drive gear; 11. Driven gear; 12. Output spline gear; 13. Nut feeding channel; 14. Spring washer feeding channel; 15. Flat plate feeding channel; 16. Manual push-pull device; 17. Linkage push device; 18. Nut sorting and pushing device; 19. Spring washer sorting and pushing device; 20. Flat plate sorting and pushing device; 21. Backpack; 22. Nut conveying hose; 23. Spring washer conveying hose; 24. Flat plate conveying hose; 25. Battery; 26. Flat plate pushing tube; 27. Spring washer pushing tube; 28. Nut pushing tube. Detailed Implementation
[0040] To enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.
[0041] Various embodiments and features of this application are described herein with reference to the accompanying drawings.
[0042] These and other features of this application will become apparent from the following description of preferred forms of embodiments given as non-limiting examples, with reference to the accompanying drawings.
[0043] It should also be understood that although this application has been described with reference to some specific examples, those skilled in the art can certainly implement many other equivalent forms of this application, which have the features described in the claims and are therefore all within the scope of protection defined herein.
[0044] The above and other aspects, features and advantages of this application will become more apparent when taken in conjunction with the accompanying drawings and in view of the following detailed description.
[0045] Specific embodiments of this application are described below with reference to the accompanying drawings; however, it should be understood that the claimed embodiments are merely examples of this application, which can be implemented in various ways. Well-known and / or repeated functions and structures are not described in detail to ascertain the true intent based on the user's historical operations, and to avoid unnecessary or redundant details that would obscure this application. Therefore, the specific structural and functional details claimed herein are not intended to be limiting, but merely serve as the basis and representative basis for the claims to teach those skilled in the art to use this application in various ways with substantially any suitable detailed structure.
[0046] This specification may use the phrases “in one embodiment,” “in another embodiment,” “in yet another embodiment,” or “in other embodiments,” all of which may refer to one or more of the same or different embodiments according to this application.
[0047] This invention provides a nut installation tool, such as... Figures 1 to 15 As shown, it includes:
[0048] The device chassis 1 is provided with a nut feeding channel 13, a spring washer feeding channel 14, and a flat plate feeding channel 15 for feeding materials. All three feeding channels are connected to corresponding conveying hoses. The device chassis 1 is also provided with a through hole for the central shaft 8 and the drive rod 9 to pass through, and a blind hole for the shaft of the driven gear 11 to be installed. Specifically, the nut feeding channel 13, the spring washer feeding channel 14, and the flat plate feeding channel 15 are all provided with internal threads and are threadedly connected to the corresponding nut conveying pipe, spring washer conveying pipe, and flat plate conveying pipe.
[0049] The transmission fixed plate 2 has a nut feeding channel 13 and a spring washer feeding channel 14 corresponding to those on the device chassis 1. It also has an interference fit shaft hole with the central shaft 8, and a gear meshing cavity for the drive gear 10 on the drive rod 9 and the driven gear 11 on the rotating shaft to mesh with the driven gear 11 and the output hexagonal gear 12 located in the nut feeding channel 13. The plate is filled with grease. The thickness of the transmission fixed plate 2 is the same as the thickness of the nut. The output hexagonal gear 12 has a built-in hexagonal wrench cavity. The driven gear 11 can increase the torque and transmit it to the built-in hexagonal wrench cavity, enabling the nut to be rotated and tightened.
[0050] The first isolation fixing plate 3 is used to limit and fix the drive gear 10 and the driven gear 11, and is provided with a shaft hole that is interference fit with the central shaft 8, and a nut feeding channel 13 and a spring washer feeding channel 14 that are corresponding to the nut feeding channel 13 and the spring washer feeding channel 14 on the device chassis 1.
[0051] The spring washer turntable 4 has a spring washer cavity with a thickness that is the same as the maximum thickness of the spring washer in its natural state, ensuring that only one spring washer enters at a time. The spring washer turntable 4 has a shaft hole that is clearance-fitted with the central shaft 8. The spring washer turntable 4 is equipped with a manual push-pull device 16 that can pull it to rotate around the central shaft 8 between 0 degrees and 180 degrees, as well as a flat channel hole.
[0052] The second isolation fixing plate 5 is provided with a flat channel and a first integral channel, as well as a shaft hole that is interference-fitted with the central shaft 8. After the spring washer turntable 4 is pulled and rotated 180 degrees, the spring washer cavity is connected with the nut feeding channel. The second isolation fixing plate 5 has no thickness requirement.
[0053] The flat plate turntable 6 has a flat plate cavity with the same thickness as the flat plate to ensure that only one washer passes through at a time. At the same time, the flat plate turntable 6 also has a shaft hole that is clearance-fitted with the central shaft 8. The flat plate turntable 6 is equipped with a linkage push device 17 that can pull it to rotate around the central shaft 8 between 0 degrees and 90 degrees.
[0054] Fixed plate 7, on which a second integral channel is provided;
[0055] The device chassis 1, the transmission fixed plate 2, the first isolation fixed plate 3, the spring washer turntable 4, the second isolation fixed plate 5, the flat turntable 6, and the fixed plate are connected in series via the central shaft 8 to ensure the stability of the overall structure. The drive rod 9 can transmit the torque output by the drive device to the nut installation tool. The drive rod 9 is connected to the drive gear 10. Different sizes of drive rod 9 can be made according to the actual power tool used. The drive rod 9 can transmit the torque output by the power tool (drive device) to the entire device.
[0056] During operation, the manual push-pull device 16 pulls the spring washer turntable 4 to rotate around the central axis 8 to 90 degrees. While pulling the spring washer turntable 4 to rotate around the central axis 8 to 180 degrees, the linkage push device 17 drives the flat plate turntable 6 to rotate around the central axis 8 to 90 degrees, so that the nut, spring washer and flat plate to be installed are on the same axis. The screw to be connected is inserted through the second integral channel on the fixed plate 7, and then the drive rod 9 is used to complete the simultaneous installation of the nut, spring washer and flat plate.
[0057] In this embodiment, the nut feeding channel 13, the spring washer feeding channel 14, and the flat plate feeding channel 15 are respectively connected to the feeding and supply ends of the nuts, spring washers, and flat plates through the nut feeding hose 22, the spring washer feeding hose 23, and the flat plate feeding hose 24.
[0058] In some embodiments of the present invention, the conveying supply end includes:
[0059] Backpack 20 is equipped with a nut sorting and pushing device 18 for sorting nuts, a spring washer sorting and pushing device 19 for sorting spring washers, and a flat plate sorting and pushing device 20 for sorting flat plates. The sorting and pushing devices can automatically push the corresponding materials into the conveying hose in a fixed state. Backpack 20 can be configured as a 3-compartment backpack, and each compartment can hold nuts, spring washers, and flat plates respectively. Backpack 20 can be used to store a large number of materials.
[0060] In this embodiment, the backpack 20 is also equipped with a battery 25 for powering the sorting and propulsion device.
[0061] In some embodiments of the present invention, the conveying supply end includes:
[0062] Nut push tube 28, spring washer push tube 27, and flat plate push tube 26 are respectively connected to the nut feeding channel 13, the spring washer feeding channel 14, and the flat plate feeding channel 15 and can realize immediate feeding. Each of the nut push tube 28, spring washer push tube 27, and flat plate push tube 26 is provided with an elastic pusher. They are used for the installation of a small number of nuts, can be directly connected to the device, and can realize immediate feeding.
[0063] In some embodiments of the present invention, the drive rod 9 can be equipped with an adapter to connect to drive devices of different sizes. As an example, the drive device is an electric wrench.
[0064] To facilitate understanding of the above technical solutions, specific examples are provided below:
[0065] First, the device chassis 1, transmission fixed plate 2, first isolation fixed plate 3, drive rod 9, drive gear 10, driven gear 11, and output plum blossom gear 12 are assembled into a whole, which is the main power unit and conveying channel of this device.
[0066] Furthermore, the spring washer turntable 4 is positioned above the first isolation fixing plate 3, with a range limit of 0 to 180 degrees. The spring washer cavity is aligned with the first isolation fixing plate 3. A flat cavity is set at a position where the line connecting the spring washer and the shaft hole is 180 degrees apart. When the manual push-pull device 16 pulls the spring washer turntable 4 to rotate 180 degrees at the zero position, the flat channel hole of the spring washer turntable 4 opens with the flat channel on the second isolation fixing plate 5.
[0067] Furthermore, under the propulsion action, the flat plate turnstable 6 is installed above the second isolation fixing plate 5. The flat plate turnstable 6 is set with a range limit from 0 degrees to 90 degrees. When 0 degrees is taken as the reference in the range of 0 degrees to 180 degrees of rotation of the spring washer turnstable 4, the corresponding range limit of the flat plate turnstable 6 is 90 degrees to 180 degrees. Specifically, it can be pulled by the linkage push device 17 to rotate 90 degrees. The linkage push device 17 is linked with the manual push-pull device 16. When the manual push-pull device 16 pulls the spring washer turnstable 4 to rotate to 90 degrees, the linkage push device 17 pulls the flat plate turnstable 6 to start rotating together with the spring washer turnstable 4, and finally rotates to the position corresponding to 180 degrees.
[0068] At this point, all channels of the nut installation tool are connected, and the nut, spring washer, and flat plate are on the same axis.
[0069] At this point, the second integral channel (the only channel) on the fixing plate 7 at the top of the nut installation tool can be inserted into the screw to be connected (which can be a base plate screw).
[0070] Furthermore, the power tool connected to the drive rod 9 is activated, driving the drive gear 10 so that the nut inside the cavity rotates clockwise and is pre-tightened with the base plate screw.
[0071] After a single installation is completed, the manual push-pull device 16 is pulled back to the zero position, the spring washer turntable 4 channel is opened to complete the spring washer replenishment, and during the process, the linkage push device 17 is driven back to the 90° zero position, thus completing one installation cycle.
[0072] Depending on the number of units to be installed, choose either the backpack type 20 or the propulsion tube.
[0073] As can be seen from the above technical solution, the nut installation tool cleverly places the flat plate, elastic washer, and nut on the same axis and in the same channel through a multi-layer stacking and rotation scheme, enabling the seat plate bolt to smoothly pass through the two washers and engage with the nut; through the built-in gear transmission, it can be quickly connected to the power tool via the drive rod 9, and the rotational power of the power tool drives the output box gear 12 through the driven gear 11, realizing the pre-tightening or untightening of the nut in the cavity (internal hexagonal socket gear) of the box wrench, and the pre-tightening force can be set by the torque of the power tool; furthermore, through the backpack storage device (backpack 20) and the internal equipment's sorting and pushing device (automatic rolling and pushing device), the flat plate, elastic washer, and nut are respectively transmitted to the tool's inner cavity through pipes, completing one installation and spring After the washer turntable 4 and the flat plate turntable 6 return to the 0 position, the elastic washer and flat plate are automatically replenished, realizing automatic feeding. Both the transmission hose and the rigid pipe are within the scope of protection of this patent. In addition, the thickness of the spring washer turntable 4 and the flat plate turntable 6 are the same as the thickness of the elastic washer and the flat plate, respectively, to ensure that only one elastic washer and one flat plate can be accommodated at a time, and to ensure that there is no jamming after each rotation. The elastic washer turntable is rotated 180 degrees by the manual push-pull device 16, and the flat plate turntable 6 is rotated 90 degrees by the linkage push device 17. After pulling back, the spring washer turntable 4 and the flat plate turntable 6 are returned to the zero position at the same time. This invention is manual, but the protection point is not limited to manual. The same principle of electric operation is also within the scope of protection of this patent. The existing shape is cylindrical. Other irregular shapes that adopt the same rotation and overlap principle are also within the scope of protection of this patent.
[0074] In addition, the aforementioned nut installation tool simplifies the tedious installation process, especially when a large number of nuts are pre-tightened, enabling rapid installation.
[0075] The above embodiments are merely exemplary embodiments of the present invention and are not intended to limit the present invention. The scope of protection of the present invention is defined by the claims. Those skilled in the art can make various modifications or equivalent substitutions to the present invention within its spirit and scope of protection, and such modifications or equivalent substitutions should also be considered to fall within the scope of protection of the present invention.
Claims
1. A nut installation tool, characterized in that, include: The device chassis has a nut feeding channel, a spring washer feeding channel, and a flat plate feeding channel for feeding materials. All three feeding channels are connected to corresponding conveying hoses. The device chassis also has through holes for the central shaft and drive rod to pass through, and blind holes for the shaft for mounting the driven gear. The transmission fixed plate has a nut feeding channel and a spring washer feeding channel that correspond to the nut feeding channel and spring washer feeding channel on the device chassis, an interference fit shaft hole with the central shaft, and a gear meshing cavity for the drive gear on the drive rod and the driven gear on the rotating shaft to mesh with the driven gear and the output sprocket gear located in the nut feeding channel. The thickness of the transmission fixed plate is the same as the thickness of the nut, and the output sprocket gear has a built-in sprocket wrench cavity. The first isolation fixing plate is used to limit and fix the drive gear and the driven gear, and is provided with a shaft hole that is interference fit with the central shaft, as well as a nut feeding channel and a spring washer feeding channel that are corresponding to the nut feeding channel and the spring washer feeding channel on the device chassis. A spring washer turntable has a spring washer cavity with a thickness the same as the maximum thickness of the spring washer in its natural state. The spring washer turntable has a shaft hole that fits with the central shaft with a clearance. The spring washer turntable is equipped with a manual push-pull device that can pull it to rotate around the central shaft between 0 degrees and 180 degrees, as well as a flat channel hole. The second isolation fixing plate is provided with a flat channel and a first integral channel, as well as a shaft hole that is interference-fitted with the central shaft. After the spring washer turntable is pulled and rotated 180 degrees, the spring washer cavity is connected to the nut feeding channel. A flat turntable has a flat cavity with the same thickness as the flat surface and a shaft hole that fits with the central shaft with a clearance. The flat turntable is equipped with a linkage pushing device that can pull it to rotate around the central shaft between 0 degrees and 90 degrees. A fixed plate with a second integral channel on it; The device chassis, the transmission fixing plate, the first isolation fixing plate, the spring washer turntable, the second isolation fixing plate, the flat turntable, and the fixing plate are connected in series via the central shaft, and the drive rod can transmit the torque output by the drive device to the nut installation tool; During operation, the manual push-pull device pulls the spring washer turntable to rotate 90 degrees around the central axis. While pulling the spring washer turntable to rotate 180 degrees around the central axis, the linkage push device drives the flat plate turntable to rotate 90 degrees around the central axis, so that the nut, spring washer and flat plate to be installed are on the same axis. The screw to be connected is then inserted through the second integral channel on the fixed plate, and the simultaneous installation of the nut, spring washer and flat plate is completed by driving the drive rod.
2. The nut installation tool according to claim 1, characterized in that, The nut feeding channel, the spring washer feeding channel, and the flat plate feeding channel are respectively connected to the feeding and supply ends of the nuts, spring washers, and flat plates via nut feeding hoses, spring washer feeding hoses, and flat plate feeding hoses.
3. The nut installation tool according to claim 2, characterized in that, The supply end includes: The backpack contains a nut sorting and pushing device for sorting nuts, a spring washer sorting and pushing device for sorting spring washers, and a flat plate sorting and pushing device for sorting flat plates.
4. The nut installation tool according to claim 3, characterized in that, The backpack also contains a battery to power the sorting and propulsion device.
5. The nut installation tool according to claim 2, characterized in that, The supply end includes: The nut push tube, spring washer push tube, and flat plate push tube are respectively connected to the nut feeding channel, the spring washer feeding channel, and the flat plate feeding channel and can realize immediate feeding. Each of the nut push tube, spring washer push tube, and flat plate push tube is provided with an elastic pusher.
6. The nut installation tool according to claim 1, characterized in that, The drive rod can be equipped with an adapter to connect to drive devices of different sizes.
7. The nut installation tool according to claim 1, characterized in that, The driving device is an electric wrench.
Citation Information
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