Aluminum alloy honeycomb panel and wood panel composite device
By designing a composite device for aluminum alloy honeycomb panels and wood panels, and utilizing flipping clamping components, support components, conveying components, and cleaning components, the composite wood door can be automatically flipped, sanded, and glued. This solves the problems of increased labor and low efficiency caused by manual collaborative operations in traditional production, and improves production efficiency.
Patent Information
- Application Number
- CN202311038213.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-08-17
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2043-08-17
AI Technical Summary
Traditional aluminum alloy honeycomb wood composite door production requires two workers to work together, resulting in increased labor costs and reduced production efficiency.
A composite device for aluminum alloy honeycomb panels and wood panels was designed, including a flipping and clamping assembly, a support assembly, a conveying assembly, a cleaning assembly, and an adsorption assembly. The device enables automated flipping, sanding, and gluing of composite wood doors through mechanized assembly line operation.
It has enabled automated production of composite wood doors, reduced manual intervention, and improved production efficiency and automation.
Smart Images

Figure CN117001803B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of aluminum alloy honeycomb panel and wood panel composite technology, and more specifically to an aluminum alloy honeycomb panel and wood panel composite device. Background Technology
[0002] Aluminum alloy honeycomb wood composite doors are a type of composite wood door that combines aluminum alloy and wood. The door frame and composite wood door panel are made of wood, while the filling material in the door frame is aluminum alloy honeycomb panel. This type of composite wood door offers the following advantages: 1. Sound absorption and heat insulation: Wood itself has good sound absorption properties, reducing noise interference from inside and outside the room. In addition, wood also has good heat insulation properties, helping to maintain a stable indoor temperature; 2. Natural wood grain appearance: The composite wood door panel adds a natural beauty and warmth to the appearance of the composite wood door. Different colors, textures, and finishes of wood can be selected according to personal preference to meet various decorating styles; 3. Excellent sound and heat insulation performance: The honeycomb aluminum alloy core material inside the composite wood door acts as sound and heat insulation, effectively preventing the conduction of sound and heat, providing better indoor comfort.
[0003] Currently, in the production of traditional aluminum alloy honeycomb composite wood doors, workers first determine the dimensions of the door frame based on the dimensions, then cut the dimensions of the side panels according to the dimensions of the door frame, and finally cut the dimensions of the aluminum alloy honeycomb panels with the same dimensions as the inside of the door frame. After all this is completed, one worker begins to sand both sides of the door frame and both sides of the cut aluminum alloy honeycomb panels. After sanding, the debris generated during sanding is cleaned up, while another worker begins to apply adhesive to one side of each of the two panels. After the adhesive is applied, the panels are then adhered to both sides of the door frame using the adhesive, and at the same time, the panels are also bonded and fixed to both sides of the aluminum alloy honeycomb panels. After fixing, the composite wood door, which has been bonded and shaped, is placed under a cold press to be pressed and wait for the adhesive to dry.
[0004] Because the production of the aforementioned aluminum alloy honeycomb wood composite doors requires two workers to work together to assemble them, this not only increases the labor force but also reduces the overall production efficiency.
[0005] Therefore, there is a need for a composite device for aluminum alloy honeycomb panels and wood panels to improve production efficiency. Summary of the Invention
[0006] To address the shortcomings of existing technologies, this invention provides a composite device for aluminum alloy honeycomb panels and wood panels, which solves the problems mentioned in the background art.
[0007] To achieve the above objectives, the present invention provides the following technical solution:
[0008] A composite device for aluminum alloy honeycomb panels and wood panels includes a frame; a first support assembly is installed on one side of the inner wall of the frame, and flip-clamping assemblies are respectively installed on the middle of both sides of the inner cavity of the frame. Second support assemblies are respectively installed on both sides of the flip-clamping assemblies. Composite wood doors are placed on the first and second support assemblies. A conveying assembly is installed on the top surface of the frame, a cleaning assembly is installed at one end of the conveying assembly, and an adsorption assembly is installed above the conveying assembly. The flip-clamping assembly includes a flip motor, and flip motors are respectively fixedly connected to both sides of the outer surface of the frame. The output shaft of the flip motor is rotatably connected to a flip rod via a gear set. One end of the flip rod passes through the frame and is rotatably connected to the frame. A rotating disk is fixedly connected, and a clamping component is installed on one side of the rotating disk. The clamping component includes a clamping pneumatic rod and a connecting rod. The clamping pneumatic rod is fixedly connected to one side of the rotating disk, and connecting rods are fixedly connected to one side of the rotating disk and around the clamping pneumatic rod. A first U-shaped block is fixedly connected to one end of the connecting rod. The two ends of the inner cavity of the first U-shaped block are respectively rotatably connected to grippers via pins. A second U-shaped block is fixedly connected to the output shaft end of the clamping pneumatic rod. The two ends of the inner cavity of the second U-shaped block are respectively rotatably connected to arc-shaped rods via pins. One end of the arc-shaped rod is rotatably connected to grippers via pins. A bearing ring is slidably connected to the outer surface of the connecting rod. The two sides of the second U-shaped block are fixedly connected to the inner wall of the bearing ring via fixing rods.
[0009] Furthermore, the second support assembly includes a first rack, a gear rod, and a first telescopic rod. The first rack is symmetrically fixedly connected to the outer surface of the bearing ring. Gear rods are fixedly connected to the two side walls of the inner cavity of the platform. A directional gear is rotatably connected to one end of the top surface of the gear rod. The directional gear is symmetrically and staggeredly meshed with the first rack and the second rack. The first telescopic rod is fixedly connected to the two side walls of the inner cavity of the platform. A first L-shaped plate is fixedly connected to one end of the first telescopic rod. A second rack is fixedly connected to one side of the first L-shaped plate. A first damping rod is fixedly connected to one side of the first L-shaped plate. A square plate is fixedly connected to one end of the first damping rod. The bottom surface of the square plate is fixedly connected to one end of the top surface of the first telescopic rod. A dovetail groove is provided on the top surface of the first rack. Dovetail rods are fixedly connected to both sides of the inner cavity of the platform, and the dovetail rods slide within the dovetail grooves.
[0010] Furthermore, the second support component includes a wedge, wherein one of the first L-shaped plates is fixedly connected to one side of the wedge, and the wedge is located on one side of the first support component.
[0011] Furthermore, the first support assembly includes a second telescopic rod. The second telescopic rod is fixedly connected at equal intervals to one side of the inner wall of the platform. A crossbar is fixedly connected to one end of the second telescopic rod. A second L-shaped plate is fixedly connected at equal intervals to one side of the crossbar. A second damping rod is fixedly connected to one side of the second L-shaped plate. A fixing plate is fixedly connected to one side of the second damping rod. A fixing plate is fixedly connected to the top surface of the second telescopic rod. Trapezoidal blocks are fixedly connected to both ends of the crossbar. The inclined surfaces of the trapezoidal blocks are in contact with the inclined surfaces of the inclined blocks.
[0012] Furthermore, the composite wood door includes a door frame, a first door panel, and a second door panel. The first door panel and the second door panel are respectively installed on both sides of the door frame. Metal strips are respectively fixedly connected to both sides of the inner cavity of the door frame. A first aluminum alloy honeycomb panel and a second aluminum alloy honeycomb panel are respectively installed at both ends of the inner cavity of the door frame.
[0013] Furthermore, the conveying assembly includes a vertical plate, the top surface of the platform is fixedly connected to the vertical plate, a conveying pneumatic rod is fixedly connected to the middle of one side of the vertical plate, the output end of the conveying pneumatic rod passes through the vertical plate and is fixedly connected to a first slide rail, a first sliding block is slidably connected to the inner cavity of the first slide rail, square rods are slidably connected to the inner sides of the vertical plate respectively, a second slide rail is fixedly connected to one end of the square rod, a second sliding block is slidably connected to the inner cavity of the second slide rail, and a cleaning assembly is installed on one side of the first sliding block and the second sliding block.
[0014] Furthermore, the cleaning assembly includes columns, a horizontal moving component, and a cleaning component. Columns are fixedly connected to both ends of the top surface of the platform, and a straight plate is fixedly connected to the top surface of the columns. A lifting groove is provided on one side of the straight plate. A horizontal moving component is installed on one side of the first sliding block and the second sliding block. The two ends of the horizontal moving component slide within the lifting groove, and a cleaning component is installed on one side of the horizontal moving component. The lifting groove includes an upper groove, an inclined groove, and a lower groove. An upper groove is provided on the upper part of one side of the straight plate, and a lower groove is provided on the lower part of one side of the straight plate. The upper groove is connected to the lower groove through the inclined groove.
[0015] Furthermore, the transverse component includes a transverse track, with the first and second sliding blocks fixedly connected to one side of the transverse track. A transverse threaded rod is rotatably connected to the middle of the inner cavity of the transverse track. A transverse motor is fixedly connected to one side of the transverse track. The output shaft end of the transverse motor is rotatably connected to the transverse threaded rod via a gear set. A transverse block is threadedly connected to the outer surface of the transverse threaded rod. Cylindrical rods are fixedly connected to both ends of the top surface of the transverse track, and the cylindrical rods slide within the lifting groove.
[0016] Furthermore, the cleaning component includes a U-shaped frame, with the U-shaped frame fixedly connected to one side of the transverse block. A hollow roller is rotatably connected to the center of the inner cavity of the U-shaped frame. Permeation holes are evenly spaced on the outer surface of the hollow roller. Brushes are fixedly connected to the outer surface of the hollow roller at equal intervals. A feed pipe is fixedly connected to one side of the hollow roller and is rotatably connected to the U-shaped frame. A T-shaped rod is fixedly connected to the bottom surface of the U-shaped frame. A cleaning motor is fixedly connected to the bottom surface of the T-shaped rod. A cleaning disc is fixedly connected to the output shaft end of the cleaning motor. An air distribution box is fixedly connected to one side of the T-shaped rod. Air guns are fixedly connected to both ends of the bottom surface of the air distribution box.
[0017] Furthermore, the adsorption assembly includes a U-shaped frame, with the U-shaped frame fixedly connected to the area between the top surfaces of the two straight plates. A lifting hydraulic rod is fixedly connected to the center of the bottom surface of the U-shaped frame, and a lifting plate is fixedly connected to the bottom surface of the lifting hydraulic rod. Adsorption rods are fixedly connected to the bottom surface of the lifting plate at equal intervals, and adsorption holes are provided at equal intervals on the bottom surface of the adsorption rods.
[0018] This invention provides a composite device for aluminum alloy honeycomb panels and wood panels. Compared with the prior art, it has the following advantages:
[0019] 1. When the composite wood door needs to be flipped, the flip clamping assembly uses the grippers in the assembly to clamp the door and, in conjunction with the flip motor, flips the door. When flipping is not required, the two grippers are at 180 degrees, which does not affect the loading and unloading of the composite wood door by the operator. At the same time, the grippers, in conjunction with the first U-shaped block, can also limit the movement of the composite wood door.
[0020] 2. When the flip-clamping assembly is used in conjunction with the second and first support assemblies, clamping is required. The interaction of the clamping pneumatic rod, the second U-shaped block, the fixing rod, and the bearing ring drives the first rack to move. When the first rack moves, the first L-shaped plate is pulled out of the composite wood door through the directional gear and the second rack, thus no longer supporting the composite wood door. At the same time, the second L-shaped plate is pulled out from the bottom of the composite wood door through the inclined block on one side of the first L-shaped plate and the trapezoidal block. This achieves the flipping of the composite wood door, which is convenient for sanding the other side of the composite wood door later. When clamping is not required, the first and second L-shaped plates are reset and put back into the bottom of the composite wood door to support the composite wood door and facilitate processing of the composite wood door.
[0021] 3. The first or second door panel is lifted by the adsorption component to facilitate the cooperation between the conveying component and the cleaning component 7. When it is necessary to apply glue and sand the composite wood door, the cleaning component is moved between the first door panel and the door frame or between the second door panel and the door frame for later processing. Attached Figure Description
[0022] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0023] Figure 1 A schematic diagram of the overall structure of the present invention is shown;
[0024] Figure 2 This shows a schematic diagram of the overall structure of the invention from another perspective;
[0025] Figure 3 A schematic diagram of the adsorption component structure of the present invention is shown;
[0026] Figure 4 This shows a schematic diagram of the overall partial cross-section of the present invention from another perspective;
[0027] Figure 5 A schematic diagram of the cleaning component structure of the present invention is shown;
[0028] Figure 6 This diagram shows another perspective of the cleaning component of the present invention.
[0029] Figure 7 A schematic diagram of the cleaning component structure of the present invention is shown;
[0030] Figure 8 A schematic diagram of the disassembled structure of the composite wooden door of the present invention is shown;
[0031] Figure 9 A schematic diagram of the straight plate structure of the present invention is shown;
[0032] Figure 10 A schematic diagram of the overall partial structure of the present invention is shown;
[0033] Figure 11 A schematic diagram of the structure of the flip-gripping assembly and the second support assembly of the present invention is shown;
[0034] Figure 12 A schematic diagram of the flip-grip assembly structure of the present invention is shown;
[0035] The diagram shows: 1. Platform; 2. First support assembly; 21. Second telescopic rod; 22. Crossbar; 23. Second L-shaped plate; 24. Second damping rod; 25. Fixing plate; 26. Trapezoidal block; 3. Tilting clamping assembly; 31. Tilting motor; 32. Tilting rod; 33. Tilting disk; 34. Clamping component; 341. Clamping pneumatic rod; 342. Connecting rod; 343. First U-shaped block; 344. Gripper; 345. Second U-shaped block; 346. Arc-shaped... 347. Rod; 348. Bearing ring; 4. Fixing rod; 4. Second support assembly; 41. First rack; 42. Gear rod; 43. First telescopic rod; 44. Directional gear; 45. Second rack; 46. First L-shaped plate; 47. First damping rod; 48. Square plate; 49. Wedge block; 410. Dovetail groove; 411. Dovetail rod; 5. Composite wood door; 51. Door frame; 52. First door panel; 53. Second door panel; 54. Metal strip; 55. First aluminum 56. Alloy honeycomb panel; 6. Second aluminum alloy honeycomb panel; 6. Conveying assembly; 61. Vertical plate; 62. Conveying pneumatic rod; 63. First slide rail; 64. First sliding block; 65. Square rod; 66. Second slide rail; 67. Second sliding block; 7. Cleaning assembly; 71. Column; 72. Lateral movement component; 721. Lateral movement track; 722. Lateral movement threaded rod; 723. Lateral movement motor; 724. Lateral movement block; 725. Cylindrical rod; 73. Cleaning component; 73 1. U-shaped frame; 732. Hollow roller; 733. Permeation hole; 734. Brush; 735. Feed pipe; 736. T-shaped rod; 737. Cleaning motor; 738. Cleaning disc; 739. Air distribution box; 7310. Air gun; 74. Straight plate; 75. Lifting trough; 751. Upper trough; 752. Inclined trough; 753. Lower trough; 8. Adsorption assembly; 81. U-shaped frame; 82. Lifting hydraulic rod; 83. Lifting plate; 84. Adsorption rod; 85. Adsorption hole. Detailed Implementation
[0036] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention are described clearly and completely. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0037] Example 1
[0038] To address the technical problems in the background section, the following composite device of aluminum alloy honeycomb panel and wood panel is provided:
[0039] Combination Figures 1-12As shown, the aluminum alloy honeycomb panel and wood composite device provided by the present invention includes a frame 1; a first support component 2 is installed on one side of the inner wall of the frame 1, and flipping clamping components 3 are respectively installed in the middle of both sides of the inner cavity of the frame 1. Second support components 4 are respectively installed on both sides of the flipping clamping components 3. Composite wood doors 5 are placed on the first support component 2 and the second support component 4. A conveying component 6 is installed on the top surface of the frame 1. A cleaning component 7 is installed at one end of the conveying component 6, and an adsorption component 8 is installed on the upper part of the conveying component 6. The flipping clamping component 3 includes a flipping motor 31. The flipping motor 31 is fixedly connected to both sides of the outer surface of the frame 1. The output shaft end of the flipping motor 31 is rotatably connected to a flipping rod 32 through a gear set. One end of the flipping rod 32 passes through the frame 1 and is rotatably connected to the frame 1. A flipping disk 33 is fixedly connected to one end of the flipping rod 32. A clamping component 34 is installed on one side; the clamping component 34 includes a clamping pneumatic rod 341 and a connecting rod 342. The clamping pneumatic rod 341 is fixedly connected to one side of the flipping disk 33, and the connecting rod 342 is fixedly connected to one side of the flipping disk 33 and around the clamping pneumatic rod 341. One end of the connecting rod 342 is fixedly connected to a first U-shaped block 343. The two ends of the inner cavity of the first U-shaped block 343 are respectively rotatably connected to a gripper 344 by a pin. The output shaft end of the clamping pneumatic rod 341 is fixedly connected to a second U-shaped block 345. The two ends of the inner cavity of the second U-shaped block 345 are respectively rotatably connected to an arc-shaped rod 346 by a pin. One end of the arc-shaped rod 346 is rotatably connected to a gripper 344 by a pin. The outer surface of the connecting rod 342 is slidably connected to a bearing ring 347. The two sides of the second U-shaped block 345 are fixedly connected to the inner wall of the bearing ring 347 by a fixing rod 348.
[0040] The above structure can achieve the following effects:
[0041] 1. When the composite wood door 5 needs to be flipped, the flipping clamping assembly 3 uses the gripper 344 in the flipping clamping assembly 3 to clamp the composite wood door 5, and works with the flipping motor 31 to flip the composite wood door 5. When flipping is not required, the two grippers 344 are at 180 degrees, which does not affect the operator's loading and unloading of the composite wood door. At the same time, the gripper 344, together with the first U-shaped block 343, can also limit the composite wood door 5.
[0042] 2. When the flip-clamping assembly 3 is used in conjunction with the second support assembly 4 and the first support assembly 2, when clamping is required, the first rack 41 is moved by the mutual cooperation of the clamping pneumatic rod 341, the second U-shaped block 345, the fixing rod 348, and the bearing ring 347. When the first rack 41 moves, the first L-shaped plate 46 is pulled out from the composite wood door through the cooperation of the directional gear 44 and the second rack 45, and no longer supports the composite wood door 5. At the same time, the second L-shaped plate 23 is pulled out from the lower part of the composite wood door 5 by the cooperation of the inclined block 49 on one side of the first L-shaped plate 46 and the trapezoidal block 26. This realizes the flipping of the composite wood door 5, which is convenient for the other side of the composite wood door 5 to be sanded later. When clamping is not required, the first L-shaped plate 46 and the second L-shaped plate 23 are reset and put back into the lower part of the composite wood door 5 to support the composite wood door and facilitate the processing of the composite wood door 5.
[0043] 3. The first door panel 52 or the second door panel 53 is lifted by the adsorption component 8 to facilitate the cooperation between the conveying component 6 and the cleaning component 7. When it is necessary to apply glue and sand the composite wood door 5, the cleaning component 7 is moved between the first door panel 52 and the door frame 51 or between the second door panel 53 and the door frame 51 for later processing.
[0044] In order for the second support component 4 to support and position the composite wood door 5, this embodiment will provide the following technical solution:
[0045] In this embodiment, the second support assembly 4 includes a first rack 41, a gear rod 42, and a first telescopic rod 43. The first rack 41 is symmetrically and fixedly connected to the outer surface of the bearing ring 347. Gear rods 42 are fixedly connected to the two side walls of the inner cavity of the platform 1, respectively. A directional gear 44 is rotatably connected to one end of the top surface of the gear rod 42. The directional gear 44 is symmetrically and staggeredly meshed with the first rack 41 and the second rack 45. The first telescopic rod 43 is fixedly connected to the two side walls of the inner cavity of the platform 1, respectively. One end of the first support assembly 41 is fixedly connected to a first L-shaped plate 46. A second rack 45 is fixedly connected to one side of the first L-shaped plate 46. A first damping rod 47 is fixedly connected to one side of the first L-shaped plate 46. A square plate 48 is fixedly connected to one end of the first damping rod 47. The bottom surface of the square plate 48 is fixedly connected to one end of the top surface of the first telescopic rod 43. A dovetail groove 410 is provided on the top surface of the first rack 41. Dovetail rods 411 are fixedly connected to both sides of the inner cavity of the frame 1, and the dovetail rods 411 slide within the dovetail grooves 410. The second support assembly 4 includes a wedge block 49, one of which is fixedly connected to one side of the first L-shaped plate 46. The wedge block 49 is located on one side of the first support assembly 2.
[0046] The first L-shaped plate 46, which is symmetrically arranged, not only supports both ends of the composite wood door 5, but also positions both ends of the composite wood door 5, so as to facilitate the subsequent processing of the composite wood door 5.
[0047] Example 2
[0048] like Figures 1-12 As shown, based on the above embodiments, this embodiment further provides the following:
[0049] In order for the first support component 2 to support one side of the lower part of the composite wood door 5, this embodiment will provide the following technical solution:
[0050] The first support assembly 2 includes a second telescopic rod 21. The second telescopic rod 21 is fixedly connected at equal intervals to one side of the inner wall of the platform 1. A crossbar 22 is fixedly connected to one end of the second telescopic rod 21. A second L-shaped plate 23 is fixedly connected at equal intervals to one side of the crossbar 22. A second damping rod 24 is fixedly connected to one side of the second L-shaped plate 23. A fixing plate 25 is fixedly connected to one side of the second damping rod 24. A fixing plate 25 is fixedly connected to the top surface of the second telescopic rod 21. Trapezoidal blocks 26 are fixedly connected to both ends of the crossbar 22. The inclined surface of the trapezoidal block 26 is in contact with the inclined surface of the inclined block 49.
[0051] The second L-shaped plate 23 serves two purposes: it blocks one side of the composite wood door 5 to achieve positioning, and it also provides support for the composite wood door 5.
[0052] In order to enable the composite wood door 5 to achieve the above-mentioned technical effects, this embodiment will provide the following technical solution:
[0053] In this embodiment, the composite wood door 5 includes a door frame 51, a first door panel 52 and a second door panel 53. The first door panel 52 and the second door panel 53 are respectively installed on both sides of the door frame 51. Metal strips 54 are respectively fixedly connected to both sides of the inner cavity of the door frame 51. The first aluminum alloy honeycomb panel 55 and the second aluminum alloy honeycomb panel 56 are respectively installed at both ends of the inner cavity of the door frame 51.
[0054] The combination of metal strip 54, first aluminum alloy honeycomb panel 55 and second aluminum alloy honeycomb panel 56 not only increases the sturdiness of composite wood door 5, but also makes composite wood door 5 more soundproof and heat-insulating.
[0055] Example 3
[0056] like Figures 1-12 As shown, based on the above embodiments, this embodiment further provides the following:
[0057] In order to enable the conveying component 6 to achieve the above-mentioned technical effects, this embodiment will provide the following technical solution:
[0058] The conveying assembly 6 includes a vertical plate 61. The vertical plate 61 is fixedly connected to the top surface of the frame 1. A conveying pneumatic rod 62 is fixedly connected to the middle of one side of the vertical plate 61. The output end of the conveying pneumatic rod 62 passes through the vertical plate 61 and is fixedly connected to a first slide rail 63. A first sliding block 64 is slidably connected to the inner cavity of the first slide rail 63. Square rods 65 are slidably connected to the inner sides of the vertical plate 61 respectively. A second slide rail 66 is fixedly connected to one end of the square rod 65. A second sliding block 67 is slidably connected to the inner cavity of the second slide rail 66. A cleaning assembly 7 is installed on one side of the first sliding block 64 and the second sliding block 67.
[0059] The movement of the cleaning component 7 is achieved through the cooperation of the conveying pneumatic rod 62, the first slide rail 63 and the first sliding block 64 in the conveying component 6, which facilitates the subsequent processing of the composite wood door by the cleaning component 7.
[0060] In order to enable the cleaning component 7 to apply adhesive to the first door panel 52 or the second door panel 53, and to also polish and clean the door frame 51, metal strip 54, first aluminum alloy honeycomb panel 55 and second aluminum alloy honeycomb panel 56, this embodiment will provide the following technical solution:
[0061] In this embodiment, the cleaning component 7 includes a column 71, a horizontal moving component 72, and a cleaning component 73. The two ends of the top surface of the platform 1 are fixedly connected to the column 71, and the top surface of the column 71 is fixedly connected to the straight plate 74. A lifting groove 75 is provided on one side of the straight plate 74. The horizontal moving component 72 is installed on one side of the first sliding block 64 and the second sliding block 67. The two ends of the horizontal moving component 72 slide in the lifting groove 75, and the cleaning component 73 is installed on one side of the horizontal moving component 72. The lifting groove 75 includes an upper groove 751, an inclined groove 752, and a lower groove 753. The upper groove 751 is provided on the upper part of one side of the straight plate 74, and the lower groove 753 is provided on the lower part of one side of the straight plate 74. The upper groove 751 is connected to the lower groove 753 through the inclined groove 752. The transverse movement component 72 includes a transverse movement track 721. The first sliding block 64 and the second sliding block 67 are fixedly connected to one side of the transverse movement track 721. A transverse movement threaded rod 722 is rotatably connected to the middle of the inner cavity of the transverse movement track 721. A transverse movement motor 723 is fixedly connected to one side of the transverse movement track 721. The output shaft end of the transverse movement motor 723 is rotatably connected to the transverse movement threaded rod 722 through a gear set. A transverse movement block 724 is threadedly connected to the outer surface of the transverse movement threaded rod 722. A cylindrical rod 725 is fixedly connected to both ends of the top surface of the transverse movement track 721. The cylindrical rod 725 slides within the lifting groove 75. The cleaning component 73 includes a U-shaped frame 731. The U-shaped frame 731 is fixedly connected to one side of the transverse block 724. A hollow roller 732 is rotatably connected to the middle of the inner cavity of the U-shaped frame 731. The outer surface of the hollow roller 732 is provided with penetration holes 733 at equal intervals. Brushes 734 are fixedly connected to the outer surface of the hollow roller 732 at equal intervals. A feed pipe 735 is fixedly connected to one side of the hollow roller 732. The feed pipe 735 is rotatably connected to the U-shaped frame 731. A T-shaped rod 736 is fixedly connected to the bottom surface of the U-shaped frame 731. A cleaning motor 737 is fixedly connected to the bottom surface of the T-shaped rod 736. A cleaning disc 738 is fixedly connected to the output shaft end of the cleaning motor 737. An air distribution box 739 is fixedly connected to one side of the T-shaped rod 736. Air guns 7310 are fixedly connected to both ends of the bottom surface of the air distribution box 739.
[0062] By cooperating with the hollow roller 732, the brush 734 and the penetration hole 733, the adhesive can be evenly applied to one side of the first door panel 52 and the second door panel 53. By cooperating with the cleaning motor 737, the cleaning disc 738 and the air gun 7310, both sides of the door frame 51, the metal strip 54, the first aluminum alloy honeycomb panel 55 and the second aluminum alloy honeycomb panel 56 can be polished and cleaned.
[0063] Using the lifting groove 75 on the straight plate 74, the cleaning component 73 is moved into the lower groove 753 when sanding and gluing are required, and when cleaning is not needed, the cleaning component 73 is moved into the upper groove 751, which facilitates the later flipping of the composite wood door 5 and avoids obstruction.
[0064] In order for the adsorption component 8 to adsorb and lift the first door panel 52 and the second door panel 53, this embodiment will provide the following technical solution:
[0065] In this embodiment, the adsorption component 8 includes a U-shaped frame 81. The area between the top surfaces of the two straight plates 74 is fixedly connected to the U-shaped frame 81. A lifting hydraulic rod 82 is fixedly connected to the middle of the bottom surface of the U-shaped frame 81. A lifting plate 83 is fixedly connected to the bottom surface of the lifting hydraulic rod 82. Adsorption rods 84 are fixedly connected to the bottom surface of the lifting plate 83 at equal intervals. Adsorption holes 85 are provided at equal intervals on the bottom surface of the adsorption rods 84.
[0066] By combining the adsorption holes 85 at the bottom of the adsorption rod 84 with the external negative pressure suction pump, the first door panel 52 and the second door panel 53 are adsorbed onto the bottom of the adsorption rod 84. Then, under the action of the lifting hydraulic rod 82, they are lifted up, which facilitates the subsequent application of adhesive to the first door panel 52 or the second door panel 53.
[0067] Working principle and usage process of this invention:
[0068] In use:
[0069] First, connect the adsorption rod 84 to the external negative pressure pump through a hose. After connection, connect the feed pipe 735 to the external glue pump through a hose. After connection, connect the gas distribution box 739 to the external air pump. After complete connection.
[0070] At this point, the composite wood door 5 is placed entirely on the first L-shaped plate 46 and the second L-shaped plate 23. After placement, the first L-shaped plate 46 and the second L-shaped plate 23 together limit and fix the composite wood door 5. After the composite wood door 5 is placed, the second door panel 53 of the composite wood door 5 is in contact with one side of the first L-shaped plate 46 and the second L-shaped plate 23, while the first door panel 52 is located at the top. Then, the lifting hydraulic rod 82 is activated. As the lifting hydraulic rod 82 works, it will drive the lifting plate 83 to move downward. As the lifting plate 83 moves downward, it will drive the suction rod 84 to move downward. During movement, the adsorption hole 85 can come into contact with the top surface of the first door panel 52. After contact, the external negative pressure pump is started to create a vacuum inside the adsorption rod 84, so that the first door panel 52 is adsorbed onto the bottom surface of the adsorption rod 84. When the first door panel 52 is adsorbed by the adsorption rod 84, the lifting hydraulic rod 82 is started again. The lifting hydraulic rod 82 will drive the lifting plate 83, the adsorption rod 84 and the first door panel 52 to move upward as a whole. As the first door panel 52 moves upward, it can be raised to a certain height. When the first door panel 52 rises to the designated height, the lifting hydraulic rod 82 stops working.
[0071] The pneumatic conveyor 62 is activated. As the pneumatic conveyor 62 operates, it moves the first slide rail 63. This movement in turn moves the first sliding block 64, which in turn moves the transverse component 72. This movement in turn moves the cleaning component 73 forward. During this movement, the transverse track 721 within the transverse component 72 slides first within the upper groove 751 via the cylindrical rod 725, and then slides from the inclined groove 752 into the lower groove 753. As the cylindrical rod 725 moves from the upper groove 751 into the lower groove 753, [the process continues]. The cleaning component 73 can be moved between the first door panel 52 and the door frame 51. When the cleaning component 73 moves between the first door panel 52 and the door frame 51, the bottom surface of the cleaning disc 738 in the cleaning component 73 will contact the top surfaces of the door frame 51, the metal strip 54, and the first aluminum alloy honeycomb panel 55 or the second aluminum alloy honeycomb panel 56, respectively. This facilitates the subsequent grinding and removal of impurities from the surfaces of the door frame 51, the metal strip 54, and the first aluminum alloy honeycomb panel 55 or the second aluminum alloy honeycomb panel 56. At the same time, the brush 734 in the cleaning component 73 contacts the bottom surface of the first door panel 52. After contact, it facilitates the even application of adhesive to the bottom surface of the first door panel 52. When entering the space between the first door panel 52 and the door frame 51, the horizontal movement motor 723 is activated. As the horizontal movement motor 723 operates, it drives the horizontal movement threaded rod 722 to rotate via the gear assembly. This rotation of the threaded rod 722 drives the cleaning component 73 to move horizontally. As the cleaning component 73 moves horizontally, the hollow roller 732, which is attached to the bottom surface of the first door panel 52, rotates in reverse. This rotation, in conjunction with an external glue pump, evenly discharges glue from the penetration hole 733. Then, under the action of the brush 734, it is evenly applied to the bottom surface of the first door panel 52. When the cleaning component 73 moves horizontally, the cleaning motor 73 is activated. 7. When the cleaning motor 737 is working, it will drive the cleaning disc 738 to rotate. As the cleaning disc 738 rotates, it will start to polish and remove impurities from the surface of the door frame 51, metal strip 54, first aluminum alloy honeycomb panel 55 or second aluminum alloy honeycomb panel 56. During cleaning, an external air pump, in conjunction with the air distribution box 739 and air gun 7310, blows away the dust and debris generated during polishing to prevent the debris and dust from affecting the subsequent adhesion. At the same time, under the action of the transverse component 72, polishing of composite wood doors of different lengths is realized. Then, under the action of the conveying pneumatic rod 62, polishing of composite wood doors of different widths is realized.
[0072] After the first door panel 52 is coated with adhesive, and one side of the door frame 51, metal strip 54, first aluminum alloy honeycomb panel 55, and second aluminum alloy honeycomb panel 56 is polished, the cleaning component 7 is reset by the conveying component 6. After reset, the lifting hydraulic rod 82 is activated, which will drive the first door panel 52 to move downward. When the adhesive-coated bottom surface of the first door panel 52 is in contact with the polished side of the door frame, it is pressed for a period of time to make the first door panel 52 adhere better to the door frame 51. At the same time, it also makes the first door panel 52 adhere better to the first aluminum alloy honeycomb panel 55 and second aluminum alloy honeycomb panel 56. After adhesion, the adsorption rod 84 is separated from the first door panel 52. After separation, the adsorption rod 84 is reset by the lifting hydraulic rod 82.
[0073] After resetting, the clamping pneumatic rod 341 is activated. As the clamping pneumatic rod 341 operates, it moves the second U-shaped block 345. This movement in turn moves the arc-shaped rod 346, which in turn rotates, causing the gripper 344 to rotate. This rotation of the gripper 344 begins to clamp and fix the composite wood door 5. As the second U-shaped block 345 moves, it moves the fixing rod 348. This movement of the fixing rod 348 causes the bearing ring 347 to slide on the surface of the connecting rod 342. When ring 347 moves, it drives the first rack 41 to move. As the first rack 41 moves, it drives the direction gear 44 to rotate. As the direction gear 44 rotates, it drives the second rack 45 to move in the opposite direction to the first rack 41. As the second rack 45 moves, it drives the first L-shaped plate 46 to move. When the first L-shaped plate 46 moves, it can be pulled out from the lower part of the second door panel 53 for easier rotation later. When the first L-shaped plate 46 moves, it drives the inclined block 49 to move. When the inclined block 49 moves, it begins to compress the trapezoidal block 26. As the trapezoidal block 26 is... During the compression movement, the trapezoidal block 26 will drive the crossbar 22 to move. When the crossbar 22 moves, the second telescopic rod 21 will retract, the second damping rod 24 will be compressed and stored, and the second L-shaped plate 23 will be pulled out from the bottom of the second door panel 53. After the second L-shaped plate 23 is pulled out, the flip motor 31 can be started. When the flip motor 31 works, it will drive the flip rod 32 and the flip plate 33 to rotate. When the flip plate 33 rotates, it will drive the inner ring of the bearing ring 347 to rotate, while the outer ring does not rotate in the opposite direction. At the same time, it will also drive the entire composite wooden door 5 to rotate 180 degrees. After rotation, the clamping pneumatic rod 341 will be started, so that the gripper 344 will no longer clamp the door. The composite wood door 5 is clamped and fixed. When the clamp 344 is opened, the two clamps 344 are at 180 degrees, which does not affect the subsequent cutting of the composite wood door 5. When the clamp 344 is opened, the first L-shaped plate 46 and the second L-shaped plate 23 will also be reset to support and position the composite wood door. At the same time, the adsorption component 8 is restarted to start adsorbing and lifting the second door panel 53. Then, through the conveying component 6 and the cleaning component 7, one side of the second door panel 53 and the other side of the door frame 51, metal strip 54, first aluminum alloy honeycomb plate 55 and second aluminum alloy honeycomb plate 56 are polished and glued to facilitate the assembly of the other side. The specific assembly steps are as above, thus realizing the assembly and production of the composite wood door.
[0074] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0075] The above embodiments are only used to illustrate the technical solutions of the present invention, and are not intended to limit it. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A composite device for aluminum alloy honeycomb panels and wood panels, characterized in that: The device includes a frame; a first support assembly is installed on one side of the inner wall of the frame, a flipping clamping assembly is installed in the middle of both sides of the inner cavity of the frame, a second support assembly is installed on both sides of the flipping clamping assembly, a composite wooden door is placed on the first support assembly and the second support assembly, a conveying assembly is installed on the top surface of the frame, a cleaning assembly is installed at one end of the conveying assembly, and an adsorption assembly is installed on the upper part of the conveying assembly. The flip clamping assembly includes a flip motor. The flip motor is fixedly connected to both sides of the outer surface of the frame. The output shaft of the flip motor is rotatably connected to a flip rod through a gear set. One end of the flip rod passes through the frame and is rotatably connected to the frame. A flip disk is fixedly connected to one end of the flip rod. A clamping component is installed on one side of the flip disk. The clamping component includes a clamping pneumatic rod and connecting rods. The clamping pneumatic rod is fixedly connected to one side of the flipping disk. Connecting rods are fixedly connected to one side of the flipping disk and around the clamping pneumatic rod. A first U-shaped block is fixedly connected to one end of the connecting rod. The two ends of the inner cavity of the first U-shaped block are rotatably connected to grippers via pins. A second U-shaped block is fixedly connected to the output shaft end of the clamping pneumatic rod. An arc-shaped rod is rotatably connected to one end of the arc-shaped rod via a pin. A gripper is rotatably connected to one end of the arc-shaped rod via a pin. A bearing ring is slidably connected to the outer surface of the connecting rod. The two sides of the second U-shaped block are fixedly connected to the inner wall of the bearing ring via fixing rods. The second support assembly includes a first rack, a gear rod, and a first telescopic rod. The first rack is symmetrically fixedly connected to the outer surface of the bearing ring. Gear rods are fixedly connected to the two side walls of the inner cavity of the frame. A directional gear is rotatably connected to one end of the top surface of the gear rod. The directional gear is symmetrically and staggeredly meshed with the first rack and the second rack. The first telescopic rod is fixedly connected to the two side walls of the inner cavity of the frame. A first L-shaped plate is fixedly connected to one end of the first telescopic rod. A second rack is fixedly connected to one side of the first L-shaped plate. A first damping rod is fixedly connected to one side of the first L-shaped plate. A square plate is fixedly connected to one end of the first damping rod. The bottom surface of the square plate is fixedly connected to one end of the top surface of the first telescopic rod. A dovetail groove is provided on the top surface of the first rack. Dovetail rods are fixedly connected to both sides of the inner cavity of the frame. The dovetail rods slide within the dovetail grooves.
2. The aluminum alloy honeycomb panel and wood panel composite device according to claim 1, characterized in that: The second support component includes a wedge, wherein one of the first L-shaped plates is fixedly connected to one side of the wedge, and the wedge is located on one side of the first support component.
3. The aluminum alloy honeycomb panel and wood panel composite device according to claim 2, characterized in that: The first support assembly includes a second telescopic rod. The second telescopic rod is fixedly connected at equal intervals to one side of the inner wall of the platform. A crossbar is fixedly connected to one end of the second telescopic rod. A second L-shaped plate is fixedly connected at equal intervals to one side of the crossbar. A second damping rod is fixedly connected to one side of the second L-shaped plate. A fixing plate is fixedly connected to one side of the second damping rod. A fixing plate is fixedly connected to the top surface of the second telescopic rod. Trapezoidal blocks are fixedly connected to both ends of the crossbar. The inclined surfaces of the trapezoidal blocks are in contact with the inclined surfaces of the inclined blocks.
4. The aluminum alloy honeycomb panel and wood panel composite device according to claim 1, characterized in that: The composite wood door includes a door frame, a first door panel, and a second door panel. The first door panel and the second door panel are respectively installed on both sides of the door frame. Metal strips are fixedly connected to both sides of the inner cavity of the door frame. A first aluminum alloy honeycomb panel and a second aluminum alloy honeycomb panel are respectively installed at both ends of the inner cavity of the door frame.
5. The aluminum alloy honeycomb panel and wood panel composite device according to claim 4, characterized in that: The conveying assembly includes a vertical plate. The vertical plate is fixedly connected to the top surface of the platform. A conveying pneumatic rod is fixedly connected to the middle of one side of the vertical plate. The output end of the conveying pneumatic rod passes through the vertical plate and is fixedly connected to a first slide rail. A first sliding block is slidably connected to the inner cavity of the first slide rail. Square rods are slidably connected to the inner sides of the vertical plate respectively. A second slide rail is fixedly connected to one end of the square rod. A second sliding block is slidably connected to the inner cavity of the second slide rail. A cleaning assembly is installed on one side of the first and second sliding blocks.
6. The aluminum alloy honeycomb panel and wood panel composite device according to claim 5, characterized in that: The cleaning assembly includes a column, a horizontal moving component, and a cleaning component. The top surface of the platform is fixedly connected to both ends of the column, and a straight plate is fixedly connected to the top surface of the column. A lifting groove is provided on one side of the straight plate. A horizontal moving component is installed on one side of the first sliding block and the second sliding block. The two ends of the horizontal moving component slide within the lifting groove, and a cleaning component is installed on one side of the horizontal moving component. The lifting groove includes an upper groove, an inclined groove, and a lower groove. The upper groove is provided on the upper part of one side of the straight plate, and the lower groove is provided on the lower part of one side of the straight plate. The upper groove is connected to the lower groove through the inclined groove.
7. The aluminum alloy honeycomb panel and wood panel composite device according to claim 6, characterized in that: The lateral movement component includes a lateral movement track. The first sliding block and the second sliding block are fixedly connected to one side of the lateral movement track. A lateral movement threaded rod is rotatably connected to the middle of the inner cavity of the lateral movement track. A lateral movement motor is fixedly connected to one side of the lateral movement track. The output shaft end of the lateral movement motor is rotatably connected to the lateral movement threaded rod through a gear set. A lateral movement block is threadedly connected to the outer surface of the lateral movement threaded rod. Cylindrical rods are fixedly connected to both ends of the top surface of the lateral movement track. The cylindrical rods slide within the lifting groove.
8. The aluminum alloy honeycomb panel and wood panel composite device according to claim 7, characterized in that: The cleaning component includes a U-shaped frame. A U-shaped frame is fixedly connected to one side of the transverse block. A hollow roller is rotatably connected to the center of the inner cavity of the U-shaped frame. Permeation holes are evenly spaced on the outer surface of the hollow roller. Brushes are fixedly connected to the outer surface of the hollow roller at equal intervals. A feed pipe is fixedly connected to one side of the hollow roller. The feed pipe is rotatably connected to the U-shaped frame. A T-shaped rod is fixedly connected to the bottom surface of the U-shaped frame. A cleaning motor is fixedly connected to the bottom surface of the T-shaped rod. A cleaning disc is fixedly connected to the output shaft end of the cleaning motor. An air distribution box is fixedly connected to one side of the T-shaped rod. Air guns are fixedly connected to both ends of the bottom surface of the air distribution box.
9. The aluminum alloy honeycomb panel and wood panel composite device according to claim 8, characterized in that: The adsorption assembly includes a U-shaped frame. The U-shaped frame is fixedly connected to the area between the top surfaces of the two straight plates. A lifting hydraulic rod is fixedly connected to the middle of the bottom surface of the U-shaped frame. A lifting plate is fixedly connected to the bottom surface of the lifting hydraulic rod. Adsorption rods are fixedly connected to the bottom surface of the lifting plate at equal intervals. Adsorption holes are provided at equal intervals on the bottom surface of the adsorption rods.
Citation Information
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