A horizontal wire sawing apparatus

Abstract

The application discloses a horizontal wire cutting equipment, which comprises a rack, a wire cutting structure arranged above the inside of the rack, the upper part of the wire cutting structure penetrating through the top of the rack and being connected with a gear and rack transmission mechanism, so that the wire cutting structure can move back and forth along the gear and rack transmission mechanism under the drive of external power, a crystal bar supporting mechanism arranged below the inside of the rack, the crystal bar supporting mechanism comprising a tail end supporting mechanism arranged on one side of the rack and at least one liftable supporting pile arranged at the bottom of the rack, a wire collecting and releasing chamber arranged on one side of the outside of the rack, the wire collecting and releasing chamber being provided with a wire winding and tensioning mechanism, and the wire cutting structure and the wire winding and tensioning mechanism being indirectly connected through a cutting wire. The horizontal wire cutting equipment has high cutting efficiency and high cutting precision, improves the crystal bar cutting and forming processing efficiency, and reduces the labor intensity of workers.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of diamond wire cutting equipment, in particular to a horizontal wire cutting equipment. BACKGROUND

[0002] The cutting principle of the diamond wire cutting machine is similar to that of the bow saw. The wire reel rotates at high speed and reciprocates to drive the diamond wire to reciprocate, so that the relative grinding motion is formed between the diamond wire and the cutting object, thereby achieving the purpose of cutting. Multi-wire cutting technology is a relatively advanced silicon wafer processing technology in the world. Its principle is to rub the cutting blade attached to the steel wire through a high-speed moving steel wire to cut hard and brittle materials such as semiconductors. In the whole process, the gold wire is guided through multiple guide wheels to form a wire net on the main line roller. Compared with other technologies, multi-wire cutting technology has the advantages of high efficiency, high productivity and high precision. However, the conventional diamond wire cutting device has obvious defects. During diamond wire cutting, cutting waste falls and causes wire breakage; the wire winding wheel replacement process is complex, and the wire winding mechanism needs to be disassembled during replacement, which greatly wastes time.

[0003] The wire winding wheel is an important part of the wire cutting machine tool. The wire winding wheel changes the direction of the gold wire. A general mouth-shaped wire cutting head is composed of four pairs of wire winding wheel mechanisms. In the production process, the gold wire frequently contacts the wire winding wheel, which is easy to wear out and needs to be replaced after a period of use, and also increases the consumption of cutting steel wire. The existing wire winding wheel installation method is generally installed on the same driving shaft. When maintaining and replacing, all parts on the wire winding wheel mechanism need to be disassembled for replacement, which is difficult to disassemble and maintain, greatly increasing the production cost.

[0004] The existing three-net horizontal strip cutting machine has the problem that the gold wire needs to pass through the backshaped wheel frame when threading, which makes it difficult to wind the wire.

[0005] After a long period of use, the wire groove on the roller wheel will be worn, affecting the cutting precision. When the wire groove slot of the roller wheel needs to be replaced, the moving distance of the roller wheel needs to be calibrated, and the moving distance is usually measured and determined by the operator manually, which is not only low in efficiency, but also has the risk of mechanical injury in operation.

[0006] During the last change of the wire cutting, the crystal bar will appear a slight droop phenomenon due to its own gravity and fewer supporting points, which directly affects the straightness of the product cutting. Therefore, there is an urgent need for a crystal bar tail end supporting mechanism for a cutting machine, which can correct the slight droop problem of the crystal bar according to the actual cutting situation.

[0007] In the diamond wire cutting device, the winding and winding process of the diamond wire is a difficulty that restricts the working efficiency of the wire cutting device. If the winding on the winding and winding mechanism is not good, it will cause the tension of the diamond wire to fluctuate unstably during high-speed cutting, and even cause the wire to break, which not only affects the cutting accuracy, but also wastes a lot of manpower, material resources and time.

[0008] Based on the above situation, the present application provides a horizontal wire cutting equipment which can effectively solve the above problems. SUMMARY

[0009] The present application aims to provide a horizontal wire cutting equipment. The horizontal wire cutting equipment of the present application is simple in structure and easy to use. The crystal bar supporting mechanism can accurately position and fix the crystal bar to be cut, ensuring the accuracy of cutting. The anti-cutting edge skin falling device is arranged on the bottom part of the wire cutting structure of the split winding wheel mechanism, which prevents the edge skin from falling and hitting the diamond wire during cutting, causing the wire to break, improves the stability of the equipment during operation, and improves the working efficiency. The slot correction mechanism is arranged on the cutting head, the slot changing operation is simple and the slot changing positioning accuracy is high, which improves the working efficiency and reduces the risk of mechanical injury. The split winding wheel mechanism is installed by end face teeth, which is convenient to install and light in weight. The split roller wheel is composed of two groups of roller wheels with opposite rotating directions, which can offset the cutting chip force during cutting of the crystal bar, thereby minimizing the vibration of the processed object. The crystal bar supporting mechanism, the wire cutting structure and the winding tensioning mechanism are electrically connected with the integrated control box, so that the horizontal wire cutting equipment of the present application has high cutting efficiency and high cutting precision, improves the crystal bar cutting and forming processing efficiency, and reduces the labor intensity of workers.

[0010] The present application is realized by the following technical solutions:

[0011] A horizontal wire cutting equipment, comprising a rack, the rack comprising at least 4 gantry columns distributed at four corners of the rack and a plurality of bottom frame cross beams and top frame cross beams respectively connected to two different gantry columns at both ends; a gear and rack transmission mechanism is arranged on the top of the rack; a wire cutting structure is arranged inside and above the rack; the upper part of the wire cutting structure passes through the top of the rack and is connected with the gear and rack transmission mechanism, so that the wire cutting structure can move back and forth along the gear and rack transmission mechanism under the drive of external power; a crystal bar supporting mechanism is arranged inside and below the rack; the crystal bar supporting mechanism comprises a tail end supporting mechanism arranged on one side of the rack and at least one liftable supporting pile arranged at the bottom of the rack; a take-up reel room is arranged on one side of the outside of the rack, and the take-up reel room is provided with a winding tensioning mechanism; the wire cutting structure and the winding tensioning mechanism are indirectly connected through cutting wire.

[0012] Preferably, the wire cutting structure comprises a cutting head skeleton, a split winding wheel mechanism and a reversing winding mechanism; the split winding wheel mechanism is provided with four groups, and the four groups of split winding wheel mechanisms are arranged in a "mouth" shape at the front end of the cutting head skeleton; the reversing winding mechanism is arranged at the rear end of the cutting head skeleton; the upper end of the cutting head skeleton is further provided with a slot changing and correcting mechanism;

[0013] Preferably, the tail end supporting mechanism comprises a supporting base, a first supporting plate and a second supporting plate, the first supporting plate is fixed on the supporting base, the tail end of the first supporting plate is provided with a bolt through hole, the bolt through hole is provided with two groups, the tail end of the second supporting plate is provided with a bolt slot, the bolt slot can be placed between the two groups of bolt through holes and connected by a bolt, the second supporting plate can rotate clockwise or counterclockwise around it, so that the angle between the second supporting plate and the first supporting plate changes, and the front end of the second supporting plate is provided with a U-shaped supporting plate.

[0014] Preferably, the second supporting plate is further provided with up and down adjusting device, the up and down adjusting device comprises locking bolt, adjusting bolt and adjusting threaded hole, the locking bolt is inserted into the first supporting plate, the adjusting bolt passes through the adjusting threaded hole and the upper end surface of the first supporting plate to contact;

[0015] Preferably, the second supporting plate is further provided with left and right adjusting device, the left and right adjusting device comprises a fixed block, the fixed block is connected to the front end of the second supporting plate through a lead screw, and an adjusting nut is further arranged on the lead screw, the adjusting nut can move axially along the lead screw to drive the fixed block to move;

[0016] Preferably, the left and right adjusting device is provided with two groups, and the two groups of left and right adjusting devices are respectively arranged on the left and right sides of the front end of the second supporting plate;

[0017] Preferably, the left and right adjusting device is provided with a synchronous belt clamping groove, the synchronous belt clamping groove is provided with a toothed connecting groove at the lower end, a synchronous belt is inserted into the synchronous belt clamping groove, and the synchronous belt and the toothed connecting groove are matched with each other;

[0018] Preferably, the synchronous belt clamping groove is provided with a pressing mechanism above, the pressing mechanism comprises a pressing block, a pressing handle and a pressing buckle, the pressing block is arranged above the synchronous belt clamping groove through a bolt and can rotate clockwise or counterclockwise around it, the upper side of the pressing block is provided with a semicircular groove, the pressing handle is provided with a fixed through hole and a connecting through hole, the pressing handle is connected to one side of the pressing block through the fixed through hole, the pressing buckle is inverted "U" shape and the upper side is buckled with the semicircular groove, and the pressing buckle is rotatably connected in the connecting through hole through a bolt;

[0019] Preferably, the wire winding tensioning mechanism comprises a wire storage bin, a wire feeding mechanism and a wire collecting mechanism, wherein the wire feeding mechanism is located at the left end of the wire storage bin, the wire collecting mechanism is located at the right end of the wire storage bin, the wire feeding mechanism comprises a wire feeding wheel, a wire feeding servo motor, a wire feeding wire arranging module and a wire feeding tensioning module, the wire collecting mechanism comprises a wire collecting wheel, a wire collecting servo motor, a wire collecting wire arranging module and a wire collecting tensioning module, the diamond wire passes through the wire feeding wheel, the wire feeding wire arranging module and the wire feeding tensioning module in sequence to enter the cutting chamber for cutting, and after the cutting is completed, the diamond wire returns to the wire collecting wheel through the wire collecting tensioning module and the wire collecting wire arranging module.

[0020] Preferably, the wire feeding wire arranging module and the wire collecting wire arranging module both comprise a lifting cylinder, a fixed seat and a wire arranging guide wheel, the lifting cylinder is fixed at the left and right ends of the wire storage bin and is horizontal to the wire feeding wheel and the wire collecting wheel, the fixed seat is slidably sleeved on the lifting cylinder and can vertically ascend and descend on the lifting cylinder, and the wire arranging guide wheel is fixed inside the fixed seat.

[0021] Preferably, the wire feeding tensioning module is provided with a wire feeding turning guide wheel above, and the direction of the wire feeding turning guide wheel is perpendicular to that of the wire arranging guide wheel.

[0022] Preferably, the wire collecting tensioning module is provided with a wire collecting turning guide wheel above, and the direction of the wire collecting turning guide wheel is perpendicular to that of the wire arranging guide wheel.

[0023] Preferably, a deviation rectifying device is arranged between the wire feeding wheel and the wire feeding wire arranging module.

[0024] Preferably, the wire feeding tensioning module and the wire collecting tensioning module both comprise a tensioning motor, a tensioning arm and a tensioning guide wheel, the tensioning arm is connected with the output end of the tensioning motor and can rotate in a predetermined direction along the output end, and the tensioning guide wheel is arranged at the distal end of the tensioning arm.

[0025] Preferably, the two groups of split wire winding wheel mechanisms located at the bottom are provided with a crystal bar edge skin anti-falling device.

[0026] Preferably, the split wire winding wheel mechanism comprises a driving shaft, a driven shaft, an elastic coupling, a servo drive motor, a driving roller and a driven roller, shaft sleeve boxes are mounted on the driving shaft and the driven shaft, one end of the elastic coupling is sleeved on the driving shaft and the other end is sleeved on the servo drive motor, the driving roller is connected to the driving shaft through right end face teeth, the driven roller is connected to the driven shaft through left end face teeth, and the right end face teeth and the left end face teeth comprise a working tooth surface and a non-working end surface.

[0027] Preferably, the right end face teeth and the left end face teeth are both provided with a locking device, and the locking device comprises a locking bolt and a threaded hole.

[0028] Preferably, the shaft sleeve box is internally provided with a bearing cavity, and an angular contact bearing is arranged in the bearing cavity, and an inner ring of the angular contact bearing is tightly fitted with the driving shaft, and an outer ring of the angular contact bearing is tightly fitted with the bearing cavity;

[0029] Preferably, the angular contact bearing is provided with two groups, including an inner angular contact bearing and an outer angular contact bearing;

[0030] Preferably, a bushing is arranged between the two groups of angular contact bearings;

[0031] Preferably, a locking nut is fixedly arranged outside the outer angular contact bearing;

[0032] Preferably, the reversing winding mechanism comprises a connecting plate, a reversing support column is arranged at the rear of the connecting plate, and a reversing support is arranged on the reversing support column, characterized in that the reversing support is provided with a stepped mounting surface, a fixing frame is hingedly arranged on the stepped mounting surface, a reversing guide wheel is arranged on the fixing frame, the reversing guide wheel comprises an aluminum disc and a fixing shaft, the aluminum disc is arranged on the fixing shaft, a deep groove ball bearing is arranged between the aluminum disc and the fixing shaft, and the fixing shaft penetrates through the fixing frame and is provided with an angle adjusting device at the tail end;

[0033] Preferably, a plurality of stepped mounting surfaces are arranged on the reversing support, and a reversing guide wheel is arranged on each stepped mounting surface, the direction of the reversing guide wheel is perpendicular to the tangent direction of the cutting line wheel, and each reversing guide wheel in each group is different by two degrees;

[0034] Preferably, the rear end of the connecting plate is further provided with an in-out wire device, the in-out wire device comprises an in-wire frame, a mounting frame and an in-wire guide wheel, the in-wire frame is hingedly arranged at the rear end of the connecting plate, and the in-out wire guide wheel is arranged at the tail end of the in-wire frame through the mounting frame;

[0035] Preferably, the slot-reversing correction mechanism comprises a sliding device and an adjusting device, the cutting head skeleton is slidably arranged at the lower end of the connecting plate through the sliding device, and the adjusting device is fixedly connected to one side of the cutting head skeleton and the connecting plate, the adjusting device comprises an adjusting shaft seat, an adjusting screw, an adjusting gasket and a fixing block, the adjusting shaft seat is fixedly arranged on one side of the cutting head skeleton, one end of the adjusting screw is fixed on the fixing block, the other end of the adjusting screw is fixed with an adjusting column, the adjusting gasket can be inserted between the adjusting column and the fixing block, and the adjusting column and the adjusting screw can lock the adjusting shaft seat and the fixing block;

[0036] Preferably, the sliding device 3 comprises a linear rail and a linear bearing, the linear rail is arranged on the upper end of the cutting head skeleton, the linear bearing is slidably arranged on the linear rail, and the upper end of the linear bearing is fixedly connected with the connecting plate.

[0037] Preferably, the upper end of the adjusting shaft seat 41 is provided with a "U"-shaped groove, and the adjusting screw is arranged in the "U"-shaped groove.

[0038] Preferably, the adjusting gasket is inverted "U"-shaped, and the thickness of the adjusting gasket is the distance between the upper line grooves of the roller.

[0039] Preferably, the outer surface of the aluminum disc is sleeved with a rubber wheel, the rubber wheel is closely attached to the aluminum disc, and the material of the rubber wheel is polyurethane.

[0040] Preferably, the reversing support column is provided with four groups, and each group of reversing support columns is provided with two groups of reversing supports.

[0041] Preferably, the adjusting gasket is provided with five groups.

[0042] Preferably, a waterproof concertina cover is connected between the cutting head skeleton and the connecting plate.

[0043] Preferably, the shaft sleeve box is provided with a threaded hole, the outer side of the shaft sleeve box is provided with a bearing gland, and the bearing gland and the threaded hole can be fixedly connected by a bolt.

[0044] Preferably, the inner side of the shaft sleeve box is further provided with a waterproof sealing ring.

[0045] Preferably, the upper end of the reversing winding mechanism is further provided with an adjusting tensioning mechanism.

[0046] Preferably, the front end of the cutting head skeleton is further provided with a lubricating and cooling device, the lubricating and cooling device is arranged in the inner side of the split winding wheel mechanism in a "mouth" type, and a plurality of spray openings are arranged on the lubricating and cooling device at equal intervals.

[0047] The application also provides a horizontal wire cutting method, which comprises the following steps:

[0048] 1) placing a crystal bar into a horizontal wire cutting device, fixing one end of the crystal bar by using a tail end supporting mechanism, and then fixing the remaining part of the crystal bar by using at least one liftable supporting stake according to needs;

[0049] 2) presetting wire cutting parameters by using an integrated control box;

[0050] 3) driving the wire cutting structure to move to a position to be cut of the crystal bar along the gear and rack transmission mechanism by external power and through the gear and rack transmission mechanism;

[0051] 4) starting the wire cutting structure and the winding tensioning mechanism to cut the crystal bar;

[0052] 5) repeating steps 2) to 4) at least once to complete the cutting of the crystal bar; or repeating steps 3) to 4) at least once to complete the cutting of the crystal bar.

[0053] The horizontal wire cutting method has the advantages that the special horizontal wire cutting equipment makes the steps simple, the operation convenient, the cutting efficiency and precision high, the crystal bar cutting forming processing efficiency improved, and the labor intensity of workers reduced.

[0054] Compared with the prior art, the present application has the following advantages and beneficial effects:

[0055] The horizontal wire cutting equipment has the advantages that the crystal bar supporting mechanism can accurately position and fix the crystal bar to be cut, the precision of cutting is ensured, the cutting edge falling prevention device is arranged on the bottom part of the wire cutting structure, the falling of the cutting edge during cutting is prevented, the stability during equipment operation is improved, the working efficiency is improved, the slot deviation correction mechanism is arranged on the cutting head, the slot changing operation is simple, the slot changing positioning precision is high, the working efficiency is improved, and the risk of mechanical injury is reduced, the split type winding wheel mechanism is installed through the end face teeth, the installation is convenient, the weight is light, the split type roller wheel is composed of two groups of roller wheels with opposite rotating directions, the cutting chip forces are offset during cutting of the crystal bar, the shaking of the machining object can be reduced to the maximum extent, the crystal bar supporting mechanism, the wire cutting structure and the winding tensioning mechanism are electrically connected with the integrated control box, the cutting efficiency and precision of the horizontal wire cutting equipment are high, the crystal bar cutting forming processing efficiency is improved, and the labor intensity of workers is reduced.

[0056] The cutting edge falling prevention device is arranged on the bottom part of the wire cutting structure, the falling of the cutting edge during cutting is prevented, the stability during equipment operation is improved, the working efficiency is improved, the slot deviation correction mechanism is arranged on the cutting head, the slot changing operation is simple, the slot changing positioning precision is high, the working efficiency is improved, and the risk of mechanical injury is reduced, the split type winding wheel mechanism is installed through the end face teeth, the installation is convenient, the weight is light, the split type roller wheel is composed of two groups of roller wheels with opposite rotating directions, the cutting chip forces are offset during cutting of the crystal bar, and the shaking of the machining object can be reduced to the maximum extent.

[0057] The roller wheel of the split winding wheel mechanism is installed on the rotating shaft through the end face teeth, and only needs to be rotated to be separated during disassembly and maintenance, thereby improving the work efficiency during maintenance; two roller wheels with opposite rotating directions are arranged in the same group of split winding wheel mechanisms, so that the number of roller wheels can be significantly reduced, the cost is reduced, the movement is stable, and the purpose of single wire cutting steel wire to achieve multi-wire cutting is achieved; the driving roller wheel and the driven roller wheel of the split winding wheel mechanism are opposite in rotating direction, and the cutting force is offset, so that the vibration of the machining object can be reduced to the maximum extent.

[0058] The single diamond wire of the reversing winding mechanism is wound on the cutting mechanism to form a "mouth" type cutting wire net, so that the purpose of multi-wire cutting by single diamond wire is achieved; the reversing winding mechanism realizes the staggered installation of the reversing guide wheels on the reversing support through different step surfaces, so that the mutual interference between the reversing guide wheels during winding of the diamond wire does not occur, and the threading is directly realized without winding around the guide wheel support, thereby improving the work efficiency of threading.

[0059] The slot changing and correcting mechanism can realize the function of moving the diamond wire from the original wire slot to other wire slots by only rotating the adjusting column and inserting or pulling out the corresponding adjusting gasket through the adjusting device, and the operation is simple and the slot changing and positioning precision is high, thereby improving the work efficiency and reducing the risk of mechanical injury.

[0060] The adjusting device is arranged at the end of the supporting arm in the crystal bar supporting mechanism, a synchronous belt is installed on the device to drag the crystal bar, and the mutual friction between the adjusting device and the crystal bar during online cutting is reduced; the crystal bar supporting mechanism can control the second supporting plate by rotating the adjusting bolt according to the change of the levelness of the crystal bar in the actual machining process, so that the relative height of the tail end of the crystal bar is raised or lowered, and the purpose that the crystal bar is always in the required horizontal position during the machining process is achieved.

[0061] The diamond wire in the winding tensioning mechanism realizes stability and rigidity when entering and leaving the warehouse through the take-up and arrangement module and the take-up and tensioning module, and the cutting efficiency is improved; the arrangement guide wheel in the winding tensioning mechanism is provided with a correcting device, and the cutting wire position can be corrected according to the arrangement condition; the winding tensioning mechanism balances the internal tension of the diamond wire net through the tensioning mechanism, reduces the additional tension, reduces the wire breaking rate, and can improve the maximum cutting tension and cutting speed of the diamond wire. BRIEF DESCRIPTION OF DRAWINGS

[0062] Figure 1 It is a structural schematic view of the present application;

[0063] Figure 2 It is a structural schematic view of the crystal bar supporting mechanism of the present application;

[0064] Figure 3 This is a schematic diagram (a) of the wire cutting structure described in this invention;

[0065] Figure 4 This is a schematic diagram of the split-type winding wheel mechanism described in this invention;

[0066] Figure 5 This is a cross-sectional view of the split-type winding wheel mechanism described in this invention;

[0067] Figure 6 For the present invention Figure 5 A magnified view of part C;

[0068] Figure 7 This is a schematic diagram of the end face tooth meshing structure of the split-type winding wheel mechanism described in this invention;

[0069] Figure 8 This is a schematic diagram of the open end face teeth structure of the split-type winding wheel mechanism described in this invention;

[0070] Figure 9 This is a schematic diagram (II) of the wire cutting structure described in this invention;

[0071] Figure 10 For the present invention Figure 9 Enlarged view of section A in the image;

[0072] Figure 11 For the present invention Figure 9 Enlarged view of section B in the image;

[0073] Figure 12 This is a front view of the wire cutting structure described in this invention;

[0074] Figure 13 This is a schematic diagram (III) of the wire cutting structure described in this invention (some parts / structures omitted);

[0075] Figure 14 This is a schematic diagram of the wire cutting structure described in this invention (IV) (mainly illustrating the structure of the slot changing and correction mechanism);

[0076] Figure 15 For the present invention Figure 14 A magnified view of part E in the middle;

[0077] Figure 16 This is a schematic diagram of the tail end support mechanism described in this invention;

[0078] Figure 17 This is a left view of the tail support mechanism described in this invention;

[0079] Figure 18 This is a front view of the tail support mechanism described in this invention;

[0080] Figure 19 Structure diagram of the pressing mechanism in the tail end support mechanism of the application;

[0081] Figure 20 Structure diagram of the winding tensioning mechanism of the application;

[0082] Figure 21 Front view of the winding tensioning mechanism of the application;

[0083] Figure 22 Right view of the winding tensioning mechanism of the application;

[0084] Figure 23 Top view of the winding tensioning mechanism of the application.

[0085] In the figure: A, rack; A1, gantry upright; A2, bottom frame crossbeam; A3, top frame crossbeam; B, gear and rack transmission mechanism; D, wire cutting structure; E, crystal bar support mechanism; E1, tail end support mechanism; E2, liftable support pile; F1, wire winding and releasing chamber; F, winding tensioning mechanism; G, crystal bar; H, integrated control box;

[0086] D1, cutting head skeleton; D2, split winding wheel mechanism; 201, driving shaft; 202, driven shaft; 203, elastic coupling; 204, servo drive motor; 205, driving roller wheel; 2051, right end surface tooth; 20511, working tooth surface; 20512, non-working end surface; 206, driven roller wheel 2061, left end surface tooth; 207, shaft sleeve box; 2071, bearing cavity; 2072, angular contact bearing; 20721, inner angular contact bearing; 20722, outer angular contact bearing; 2073, bushing; 2074, locking nut; 2075, threaded hole; 2076, bearing gland; 2077, waterproof sealing ring; 208, locking device; 2081, locking bolt; 2082, threaded through hole 2082; D3, reversing winding mechanism; in the figure, 301, connecting plate; 302, reversing support upright; 303, reversing support; 3031, stepped mounting surface; 3032, fixed frame; 304, reversing guide wheel; 3041, aluminum disc; 3042, fixed shaft; 30421, angle adjusting device; 3043, rubber wheel; 305, wire feeding and discharging device; 3051, wire feeding frame; 3052, mounting frame; 3053, wire feeding and discharging guide wheel; D4, slot changing and deviation correcting mechanism; 403, sliding device; 4031, linear rail; 4032, linear bearing; 404, adjusting device; 4041, adjusting shaft seat; 40411, "U" type groove; 4042, adjusting screw; 4043, adjusting gasket; 4044, fixed block; 4045, adjusting column; 405, waterproof concertina cover; D5, tension adjusting mechanism; D6, lubrication and cooling device.

[0087] 501, support base; 502, first support plate; 5021, bolt through hole; 5022, bolt; 503, second support plate; 5031, bolt slot; 5032, U-shaped supporting plate; 5033, up-down adjusting device; 50331, locking bolt; 50332, adjusting bolt; 50333, adjusting threaded hole; 5034, left-right adjusting device; 50341, fixed block; 50342, lead screw; 50343, adjusting nut; 50344, synchronous belt clamping groove; 503441, toothed connecting groove; 503442, synchronous belt; 5035, pressing mechanism; 50351, pressing block; 503511, semicircular groove; 50352, pressing handle; 503521, fixed through hole; 503522, connecting through hole; 50353, pressing buckle; 504, crystal bar;

[0088] 601, take-up and pay-off bin; 602, pay-off mechanism; 6021, pay-off wheel; 6022, pay-off servo motor; 6023, pay-off wire arranging module; 6024, pay-off tensioning module; 6025, wire inlet turning guide wheel; 6026, deviation rectifying device; 603, take-up mechanism; 6031, take-up wheel; 6032, take-up servo motor; 6033, take-up wire arranging module; 6034, take-up tensioning module; 6035, take-up turning guide wheel; 6041, lifting air cylinder; 6042, fixed seat; 6043, wire arranging guide wheel; 6051, tensioning motor; 6052, tensioning arm; 6053, tensioning guide wheel. DETAILED DESCRIPTION

[0089] In order for those skilled in the art to better understand the technical solutions of the present application, the preferred embodiments of the present application are described below in combination with specific examples, but it should be understood that the drawings are only used for illustrative description and cannot be understood as a limitation of the present patent.

[0090] Embodiment:

[0091] As Figures 1 to 23As shown, a horizontal wire cutting equipment includes a rack, the rack includes at least 4 gantry columns distributed on four corners of the rack and a plurality of bottom frame cross beams and top frame cross beams respectively connected to two different gantry columns; the top of the rack is provided with a gear and rack transmission mechanism; the inside of the rack is provided with a wire cutting structure; the upper part of the wire cutting structure passes through the top of the rack and is connected with the gear and rack transmission mechanism, so that the wire cutting structure can move back and forth along the gear and rack transmission mechanism under the drive of external power; the lower part of the inside of the rack is provided with a crystal bar supporting mechanism; the crystal bar supporting mechanism includes a tail end supporting mechanism arranged on one side of the rack and at least one liftable supporting pile arranged at the bottom of the rack, specifically a plurality of liftable supporting piles, such as 3, 4, 5…… liftable supporting piles, it should be noted that if 5 liftable supporting piles are arranged, the non-sticking rod can be replaced by alternating lifting piles (including aligning the front and rear centers of the rod, and aligning the position before lifting the rod according to the irregular rod), and the tail supporting device can also not be used in actual operation, the height of the adjusting device and the control of the pile are adjusted to ensure the horizontal cutting of the silicon rod and realize the replacement of the non-sticking rod; one side of the outside of the rack is provided with a take-up room, the take-up room is provided with a wire winding and tensioning mechanism; the wire cutting structure and the wire winding and tensioning mechanism are indirectly connected through cutting wire.

[0092] The horizontal wire cutting equipment has the advantages that the structure is simple, the use is convenient, the crystal bar supporting mechanism can accurately position and fix the crystal bar to be cut, and the cutting accuracy is guaranteed; the anti-cutting edge skin falling device is arranged on the bottom of the split type wire winding wheel mechanism of the wire cutting structure, which prevents the edge skin from falling and hitting the diamond wire during cutting to cause wire breakage, improves the stability of the equipment during operation, and improves the work efficiency; the slot correction mechanism is arranged on the cutting head, the slot replacement operation is simple and the slot replacement positioning accuracy is high, the work efficiency is improved, and the risk of mechanical injury is reduced; the split type wire winding wheel mechanism is installed through end face teeth, the installation is convenient, the weight is light, and the split type roller wheel is composed of two groups of roller wheels with opposite rotating directions, the cutting chip force is offset during cutting of the crystal bar, and the vibration of the machining object can be reduced to the greatest extent; the crystal bar supporting mechanism, the wire cutting structure and the wire winding and tensioning mechanism are matched with each other, and the crystal bar supporting mechanism, the wire cutting structure and the wire winding and tensioning mechanism are electrically connected with the integrated control box, so that the cutting efficiency and cutting precision of the horizontal wire cutting equipment are high, the crystal bar cutting forming machining efficiency is improved, and the labor intensity of workers is reduced.

[0093] As a further preferred embodiment, the wire cutting structure comprises: a cutting head skeleton (in actual application, a (wire) cutting head is installed in the cutting head skeleton), a split winding wheel mechanism and a reversing winding mechanism, the split winding wheel mechanism is provided with four groups, and the four groups of split winding wheel mechanisms are arranged in a "mouth" shape at the front end of the cutting head skeleton, and the reversing winding mechanism is arranged at the rear end of the cutting head skeleton. A single cutting diamond wire is wound on the roller V-shaped groove, and the reversing winding mechanism is used to realize reversing to finally wind a 45° front and back layer cross wire net with a width of 15mmx15mm, so that single-wire cutting is converted into multi-wire cutting, and the production efficiency is improved. The cutting head skeleton is further provided with a slot changing and correcting mechanism at the upper end.

[0094] As a further preferred embodiment, the split winding wheel mechanism comprises: a driving shaft, a driven shaft, an elastic coupling, a servo drive motor, a driving roller and a driven roller, the driving shaft and the driven shaft are both provided with a shaft sleeve box, one end of the elastic coupling is sleeved on the driving shaft, the other end is sleeved on the servo drive motor, the driving roller is connected to the driving shaft through right end face teeth, the driven roller is connected to the driven shaft through left end face teeth, and the right end face teeth and the left end face teeth comprise working tooth surfaces and non-working end surfaces. In actual use, the servo drive motor drives the driving shaft to rotate through the elastic coupling, the driving shaft drives the driving roller to rotate through the right end face teeth, and the driving roller drives the diamond wire to cut in a predetermined direction when rotating, and the driven roller rotates in the opposite direction of the driving roller under the driving of the diamond wire. Since the driving roller and the driven roller rotate in opposite directions, the cutting force is offset, and the vibration of the machining object can be reduced to the maximum extent. Two roller wheels rotating in opposite directions are arranged in the same group of split winding wheel mechanisms, the number of roller wheels is significantly reduced, the cost is reduced, the movement is stable, and the purpose of single-wire cutting steel wire achieving multi-wire cutting is achieved.

[0095] In the installation process of the split winding wheel mechanism, as shown in Figure 7 , the driving roller is installed on the driving shaft through the right end face teeth, the working tooth surfaces and the non-working end surfaces of the right end face teeth are meshed, and then the driven roller is installed. After both are installed, as shown in Figure 8 , the end face teeth are rotated, the working tooth surfaces of the end face teeth are locked relative to each other, and only the end face teeth need to be rotated during disassembly and maintenance, so that the working efficiency during maintenance is improved.

[0096] As a further preferred embodiment, the right end face teeth and the left end face teeth are both provided with a locking device, the locking device comprises a locking bolt and a threaded hole, and after installation is completed, the end face teeth are locked through the locking device to prevent displacement due to centrifugal force during operation of the equipment.

[0097] As a further preferred embodiment, the shaft sleeve box is internally provided with a bearing cavity, and an angular contact bearing is mounted in the bearing cavity, the inner ring of the angular contact bearing is tightly fitted with the driving shaft, and the outer ring of the angular contact bearing is tightly fitted with the bearing cavity, and the friction is reduced through the angular contact bearing.

[0098] As a further preferred embodiment, the angular contact bearing is provided with two groups, including an inner angular contact bearing and an outer angular contact bearing, and the two groups of bearings reduce the friction and prolong the service life of the equipment.

[0099] As a further preferred embodiment, a bushing is arranged between the two groups of angular contact bearings.

[0100] As a further preferred embodiment, the outer angular contact bearing is externally screwed with a locking nut.

[0101] As a further preferred embodiment, the shaft sleeve box is provided with a threaded hole, the shaft sleeve box is externally provided with a bearing gland, and the bearing gland and the threaded hole are fixedly connected through a bolt.

[0102] In combination with the above technical solutions, the bearing can be fixed in the shaft sleeve box, and when the bearing is replaced, the bearing gland can be removed directly by only taking out the bolt from the threaded hole, thereby simplifying the steps of equipment maintenance.

[0103] As a further preferred embodiment, the shaft sleeve box is internally provided with a waterproof sealing ring. Since wire cutting needs cutting fluid for cooling and lubrication, there is splashing of cutting fluid and profiled material debris into the shaft sleeve box during the cutting process, which reduces the service life of the bearing or transmission shaft. The waterproof sealing ring can effectively prevent the above-mentioned situation from occurring.

[0104] As a further preferred embodiment, the reversing winding mechanism comprises a connecting plate, a reversing support column is arranged at the back of the connecting plate, and a reversing support is mounted on the reversing support column, characterized in that the reversing support is provided with a stepped mounting surface, a fixing frame is hingedly connected to the stepped mounting surface, a reversing guide roller is mounted on the fixing frame, and the reversing guide roller comprises an aluminum disc and a fixed shaft, the aluminum disc is mounted on the fixed shaft, the fixed shaft penetrates through the fixing frame and is provided at the tail end with an angle adjusting device.

[0105] In this invention, the guide wheel for wire direction change is installed on the stepped mounting surface of the wire direction change support. By means of different stepped surfaces, the guide wheels for wire direction change are misaligned on the wire direction change support, so that there will be no mutual interference between the guide wheels for wire direction change during the winding of the diamond wire. At the same time, when threading the wire, it is not necessary to bypass the guide wheel support and the wire threading can be directly achieved, which improves the working efficiency of wire threading; the aluminum disc is installed on the fixed shaft through a deep groove ball bearing, converting the rolling friction between the aluminum disc and the fixed shaft into the friction between both of them and the deep groove ball bearing, prolonging the service life of the guide wheel for wire direction change. At the same time, the angle adjustment device at the tail end can be finely adjusted according to the actual winding angle of the diamond wire, reducing the jitter phenomenon between the diamond wire direction change and winding mechanism and the cutting mechanism, prolonging the service life of the direction change and winding mechanism and the cutting mechanism, and improving the cutting accuracy.

[0106] As a further preferred embodiment, a rubber wheel is sleeved on the outer surface of the aluminum disc. The rubber wheel is closely fitted with the aluminum disc, and the material of the rubber wheel is polyurethane. The rubber wheel made of polyurethane is wear-resistant, which can effectively prolong the service life of the equipment. When it is worn to a certain extent, it can be directly and quickly replaced.

[0107] As a further preferred embodiment, there are four groups of the vertical columns of the wire direction change support, and two groups of wire direction change supports are arranged on each group of the vertical columns of the wire direction change support.

[0108] As a further preferred embodiment, a plurality of stepped mounting surfaces are arranged on a group of wire direction change supports. Each stepped mounting surface is correspondingly provided with a guide wheel for wire direction change. The direction of the guide wheel for wire direction change is perpendicular to the tangent direction of the diamond wire, and there is a two-degree difference between each pair of guide wheels for wire direction change in each group.

[0109] As a further preferred embodiment, an inlet and outlet wire device is further arranged at the rear end of the connecting plate. The inlet and outlet wire device includes an inlet wire frame, a mounting frame and an inlet and outlet wire guide wheel. The inlet wire frame is hinged at the rear end of the connecting plate, and the inlet and outlet wire guide wheel is installed at the tail end of the inlet wire frame through the mounting frame.

[0110] Combined with the above technical solutions, the diamond wire exits from the wire pay-off and take-up bin, passes through the inlet and outlet wire device arranged at the rear end of the connecting plate, and then is repeatedly wound around the cutting mechanism through the wire direction change and winding mechanism to form a "mouth"-shaped cutting wire net, achieving the purpose of multi-wire cutting with a single diamond wire. The inlet and outlet wire device changes the inlet direction of the diamond wire, making the inlet of the diamond wire more stable.

[0111] As a further preferred embodiment, the slot-changing deviation correction mechanism comprises a sliding device and an adjusting device, the cutting head frame is slidably arranged at the lower end of the connecting plate through the sliding device, and the cutting head frame and the connecting plate are fixedly connected with the adjusting device on one side. The adjusting device comprises an adjusting shaft seat, an adjusting screw, an adjusting washer and a fixing block. The adjusting shaft seat is fixedly installed on one side of the cutting head frame. One end of the adjusting screw is fixed on the fixing block, and the other end is fixed with an adjusting column. The adjusting washer can be inserted between the adjusting column and the fixing block, and the adjusting column and the adjusting screw can lock the adjusting shaft seat and the fixing block. In actual use, the center of the diamond wire net will deviate each time the slot is changed. During adjustment, the adjusting column is rotated to separate the adjusting shaft seat and the fixing block, the adjusting washer is inserted or removed, the diamond wire is kept in a horizontal state in the slot, and the center of the wire net is prevented from deviating to cause damage to the equipment. The adjusting column is rotated to lock the adjusting shaft seat and the fixing block. By rotating the adjusting column and inserting or removing the corresponding adjusting washer, the diamond wire can be moved from the original slot to other slots. The operation is simple, and the function of correcting the center of the wire net during slot changing is realized.

[0112] As a further preferred embodiment, the sliding device comprises a linear rail and a linear bearing. The linear rail is arranged at the upper end of the cutting head frame, the linear bearing is slidably arranged on the linear rail, and the upper end of the linear bearing is fixedly connected with the connecting plate. By using the linear rail and the linear bearing, the friction between the cutting head frame and the connecting plate is converted into rolling friction between the linear rail and the linear bearing, the friction coefficient is reduced, and the service life of the equipment is prolonged.

[0113] As a further preferred embodiment, a "U"-shaped groove is arranged at the upper end of the adjusting shaft seat, and the adjusting screw is arranged in the "U"-shaped groove. The adjusting screw is further fixed by the "U"-shaped groove.

[0114] As a further preferred embodiment, the adjusting washer is in the shape of an inverted "U", and the thickness of the adjusting washer is equal to the distance between one slot on the roller and the next slot. The thickness of the adjusting washer is equal to the distance between one slot on the roller and the next slot. During slot changing, the corresponding number of adjusting washers are inserted or removed according to the actual slot changing position. The slot changing positioning accuracy is high, the diamond wire is always in a relatively horizontal position with the slot, and the step of manually correcting the center of the wire net after each slot changing is avoided, thereby improving the work efficiency.

[0115] As a further preferred embodiment, there are five groups of adjusting washers.

[0116] As a further preferred embodiment, a waterproof bellows is connected between the cutting head skeleton and the connecting plate. Through the waterproof bellows, the cutting coolant and the waste generated in the cutting process are effectively prevented from being thrown into the cutting head by the high-speed moving wire net to cause structural damage.

[0117] When the slot changing process is performed, the adjusting device is adjusted so that the cutting head skeleton is displaced relative to the connecting plate, and the distance of each displacement is the width of one or more wire slots. The operation is simple, the slot changing positioning accuracy is high, the work efficiency is improved, and the risk of mechanical injury is reduced.

[0118] As a further preferred embodiment, the two groups of split wire winding mechanism located at the bottom are provided with a crystal rod edge skin anti-falling device. By adding the crystal rod edge skin anti-falling device, the edge skin falling during cutting is prevented from causing wire breakage, the stability of the equipment during operation is improved, and the work efficiency is improved.

[0119] As a further preferred embodiment, the reversing wire winding mechanism is further provided with an adjusting tension mechanism at the upper end. By adjusting the tension mechanism, the internal tension of the diamond wire net is balanced, the additional tension is reduced, the maximum cutting tension and cutting speed of the diamond wire are improved, and the wire breakage rate is reduced.

[0120] As a further preferred embodiment, the cutting head skeleton is further provided with a lubricating and cooling device, the lubricating and cooling device is arranged in a "mouth" shape inside the split wire winding mechanism, and spray openings are arranged at equal intervals on the lubricating and cooling device. Through the lubricating and cooling device, the temperature of the diamond wire net is effectively reduced, the waste generated by the cutting chips is washed away, the service life of the diamond wire is prolonged, and the cutting accuracy is improved.

[0121] As a further preferred embodiment, the tail end support mechanism comprises a support base, a first support plate and a second support plate, the first support plate is fixed on the support base, the first support plate is provided with a latch through hole at the tail end, the latch through hole is provided with two groups, the second support plate is provided with a latch slot at the tail end, the latch slot can be placed between the two groups of latch through holes and connected by a latch, the second support plate can rotate clockwise or counterclockwise around it, so that the angle between the second support plate and the first support plate changes, and the second support plate is provided with a U-shaped supporting plate at the front end. In actual use, the tail end of the processed crystal rod is placed in the U-shaped supporting plate, according to the change of the horizontal degree of the crystal rod in the actual processing process, the second support plate is rotated, the relative height of the tail end of the crystal rod is raised or lowered, and the purpose that the crystal rod is always in the required horizontal position during processing is achieved.

[0122] As a further preferred embodiment, the second support plate is further provided with up-down adjusting device, the up-down adjusting device comprises: locking bolt, adjusting bolt and adjusting threaded hole, the locking bolt is inserted into the first support plate, the adjusting bolt is contacted with the upper end surface of the first support plate through the adjusting threaded hole, rotating the adjusting bolt to move up and down in the adjusting threaded hole, during the rotation, the second support plate rotates clockwise or counterclockwise around the bolt slot, the relative height of the tail end of the crystal bar is lifted or lowered, the locking bolt can limit the maximum angle of adjustment to prevent excessive adjustment, through the up-down adjusting device, the adjustment process is more convenient and the adjustment accuracy is improved.

[0123] As a further preferred embodiment, the second support plate is further provided with left-right adjusting device, the left-right adjusting device comprises fixed block, the fixed block is connected to the front end of the second support plate through the lead screw, the lead screw is further provided with adjusting nut, the adjusting nut can move axially along the lead screw to drive the fixed block to move, according to the different sizes of the processed crystal bar, rotating the adjusting nut to drive the fixed block to move axially on the lead screw until the processed crystal bar is locked, the versatility is strong and can be compatible with different sizes of crystal bars.

[0124] As a further preferred embodiment, the left-right adjusting device is provided with two groups, the two groups of left-right adjusting devices are respectively arranged on the left and right sides of the front end of the second support plate, and the double-side support prevents loosening during processing.

[0125] As a further preferred embodiment, the left-right adjusting device is provided with synchronous belt clamping groove, the lower end of the synchronous belt clamping groove is provided with tooth-shaped connecting groove, the synchronous belt clamping groove is inserted with a synchronous belt, the synchronous belt and the tooth-shaped connecting groove are matched with each other, the crystal bar is fixed through the synchronous belt to reduce the friction between the crystal bar and the fixed structure.

[0126] As a further preferred embodiment, the synchronous belt clamping groove is provided with pressing mechanism above, the pressing mechanism comprises: pressing block, pressing handle and pressing buckle, the pressing block is arranged above the synchronous belt clamping groove through the bolt and can rotate clockwise or counterclockwise, the upper side of the pressing block is provided with semicircular groove, the pressing handle is provided with fixed through hole and connecting through hole, the pressing handle is connected to one side of the pressing block through the fixed through hole, the pressing buckle is inverted "U" shape and the upper side is buckled with the semicircular groove, the pressing buckle is rotatably connected in the connecting through hole through the bolt, during use, the pressing handle is pulled upward, the pressing handle moves upward to drive the pressing buckle to separate from the semicircular groove, the pressing block and the synchronous belt clamping groove are unlocked, when locking is needed, the pressing handle is pulled downward, the pressing handle drives the pressing buckle to press downward and buckle with the semicircular groove, the replacement and maintenance steps of the synchronous belt are simplified, and the structure is simple.

[0127] As a further preferred embodiment, the wire winding tensioning mechanism comprises a wire storage bin, a wire feeding mechanism and a wire collecting mechanism, the wire feeding mechanism is located at the left end of the wire storage bin, the wire collecting mechanism is located at the right end of the wire storage bin, the wire feeding mechanism comprises a wire feeding wheel, a wire feeding servo motor, a wire feeding wire arranging module, a wire feeding tensioning module and a wire feeding steering guide wheel, the wire collecting mechanism comprises a wire collecting wheel, a wire collecting servo motor, a wire collecting wire arranging module, a wire collecting tensioning module and a wire collecting steering guide wheel, the diamond wire passes through the wire feeding wheel, the wire feeding wire arranging module and the wire feeding tensioning module in sequence to enter the cutting chamber for cutting, and after the cutting is completed, the diamond wire returns to the wire collecting wheel through the wire collecting tensioning module and the wire collecting wire arranging module. The diamond wire realizes stability and rigidity when entering and leaving the bin through the wire collecting wire arranging module and the wire collecting tensioning module, and the cutting efficiency is improved.

[0128] As a further preferred embodiment, the wire feeding wire arranging module and the wire collecting wire arranging module both comprise a lifting cylinder, a fixed seat and a wire arranging guide wheel, the lifting cylinder is fixed at the left and right ends of the wire storage bin and is horizontal to the wire feeding wheel and the wire collecting wheel, the fixed seat is slidably sleeved on the lifting cylinder and can vertically ascend and descend on the lifting cylinder, and the wire arranging guide wheel is fixed inside the fixed seat. When the wire feeding and collecting operation is performed, the wire feeding wheel rotates according to the predetermined parameters to release the diamond wire on the wire wheel, and the wire arranging guide wheel is driven by the lifting cylinder to make a cyclic reciprocating linear motion, so that the diamond wire enters the cutting wire bin in a single-layer wire feeding mode. Similarly, the wire collecting wheel rotates according to the predetermined parameters, and the wire arranging guide wheel is driven by the lifting cylinder to make a cyclic reciprocating linear motion, so as to ensure that the diamond wire returning from the cutting chamber is tightly wound on the wire collecting wheel in a single-layer wire arranging mode.

[0129] As a further preferred embodiment, the wire feeding tensioning module is provided with a wire feeding steering guide wheel above, and the direction of the wire feeding steering guide wheel is perpendicular to that of the wire arranging guide wheel.

[0130] As a further preferred embodiment, the wire collecting tensioning module is provided with a wire collecting steering guide wheel above, and the direction of the wire collecting steering guide wheel is perpendicular to that of the wire arranging guide wheel.

[0131] In combination with the above technical solutions, the diamond wire realizes automatic bending through the guide wheel when entering or leaving the wire storage bin, forms a good wire entering or leaving angle, and avoids the risk of accidental falling.

[0132] As a further preferred embodiment, a deviation correcting device is arranged between the wire feeding wheel and the wire feeding wire arranging module. When the wire feeding wheel feeds the wire, if the wire feeding direction of the wire feeding wheel is opposite to the wire arranging direction of the wire feeding wire arranging module, the deviation correcting device receives pressure change and sends an electric signal, so that the wire arranging direction of the wire feeding wire arranging module is adjusted, deviation is corrected, the wire feeding process is smooth, and the diamond wire is prevented from being broken.

[0133] As a further preferred embodiment, the wire paying-off tensioning module and the wire paying-off tensioning module both comprise a tensioning motor, a tensioning arm and a tensioning guide wheel, the tensioning arm is connected with the output end of the tensioning motor and can rotate in a predetermined direction along the output end, and the tensioning guide wheel is arranged at the distal end of the tensioning arm. The internal tension of the diamond wire net is balanced through the tensioning mechanism, the additional tension is reduced, the maximum cutting tension and cutting speed of the diamond wire are improved while the wire breakage rate is reduced.

[0134] The application further provides a horizontal wire cutting method, comprising the following steps:

[0135] 1) placing a crystal bar into a horizontal wire cutting device, fixing one end of the crystal bar by using a tail end supporting mechanism, and then fixing the remaining part of the crystal bar in sections by using at least one liftable supporting stake according to needs;

[0136] 2) presetting wire cutting parameters through an integrated control box;

[0137] 3) driving the wire cutting structure to move to a to-be-cut position of the crystal bar along the rack and pinion transmission mechanism through external power and the rack and pinion transmission mechanism;

[0138] 4) starting the wire cutting structure and the wire paying-off tensioning mechanism to cut the crystal bar;

[0139] 5) repeating steps 2) to 4) at least once to complete the cutting of the crystal bar, or repeating steps 3) to 4) at least once to complete the cutting of the crystal bar.

[0140] The horizontal wire cutting method of the application adopts a special horizontal wire cutting device, so that the horizontal wire cutting method of the application is simple in steps, easy to operate, high in cutting efficiency and cutting precision, improves the crystal bar cutting and forming processing efficiency, and reduces the labor intensity of workers.

[0141] The wire cutting structure of the application comprises a cutting framework, four groups of split wire winding wheel mechanisms and a reversing mechanism, the four groups of split wire winding wheel mechanisms are arranged in a "mouth" type layout at the front end of the cutting framework, and the reversing mechanism is arranged at the rear end of the cutting framework. The cutting edge skin falling prevention device arranged on the bottom split wire winding wheel mechanism prevents the cutting edge skin from falling and hitting the diamond wire during the cutting process, thereby causing wire breakage, improves the stability of the device during operation, and improves the work efficiency; the slot deviation rectifying mechanism arranged on the cutting head is simple in slot changing operation and high in slot changing positioning precision, improves the work efficiency, and reduces the risk of mechanical injury.

[0142] The split winding wheel mechanism of the present application comprises: a driving shaft, a driven shaft, an elastic coupling, a servo drive motor, a driving roller and a driven roller, the driving shaft and the driven shaft are both provided with a shaft sleeve box, one end of the elastic coupling is sleeved on the driving shaft, the other end is sleeved on the servo drive motor, the driving roller is connected to the driving shaft through right end face teeth, the driven roller is connected to the driven shaft through left end face teeth, and the right end face teeth and the left end face teeth both comprise a working tooth surface and a non-working end surface. The roller is installed on the rotating shaft through the end face teeth, and only needs to be rotated to separate during disassembly and maintenance, thereby improving the work efficiency during maintenance; the driving roller and the driven roller are opposite in rotation direction, and the cutting force is offset, so that the vibration of the machining object can be reduced to the maximum extent.

[0143] The reversing winding mechanism of the present application comprises a cutting head skeleton, a reversing support column arranged behind the cutting head skeleton, a reversing support installed on the reversing support column, a stepped mounting surface provided on the reversing support, a fixing frame hingedly connected to the stepped mounting surface, and a reversing guide wheel installed on the fixing frame. The reversing guide wheel comprises an aluminum disc fixing shaft, the aluminum disc is installed on the fixing shaft, and the fixing shaft is installed through the fixing frame and provided with an angle adjusting device at the tail end. The general single diamond wire is wound on the cutting mechanism to form a "mouth" type cutting wire net, so that the purpose of multi-wire cutting is achieved; the winding mechanism realizes the dislocation installation of the reversing guide wheels on the reversing support through different stepped surfaces, the reversing guide wheels do not interfere with each other during winding of the diamond wire, and threading is directly realized without winding around the guide wheel support, so that the working efficiency of threading is improved.

[0144] The slot changing and correcting mechanism of the present application comprises a cutting head skeleton, a connecting plate and a sliding device, the cutting head skeleton is slidably arranged at the lower end of the connecting plate through the sliding device, and an adjusting device is fixedly connected to one side of the cutting head skeleton and the connecting plate. The adjusting device comprises an adjusting shaft seat, an adjusting screw, an adjusting washer and a fixing block, the adjusting shaft seat is fixedly installed on one side of the cutting head skeleton, one end of the adjusting screw is fixed on the fixing block, the other end is fixed with an adjusting column, and the adjusting nut and the fixing block can be inserted with the adjusting washer. The adjusting device only needs to rotate the adjusting column and insert or pull out the corresponding adjusting washer, so that the function of moving the diamond wire from the original wire slot to other wire slots is realized, the operation is simple, the slot changing and correcting precision is high, the working efficiency is improved, and the risk of mechanical injury is reduced.

[0145] The tail end supporting mechanism of the present application changes the relative height of the profile tail end according to the change of the profile tail end levelness in the actual machining process, so that the profile always has the required levelness during the machining process.

[0146] The winding tension mechanism of the application realizes the stability and rigidity of the diamond wire when entering and leaving the warehouse through the take-up and tension module, and improves the cutting efficiency; the deviation correction device is arranged on the wire arranging guide wheel to correct the cutting wire position according to the wire arranging condition.

[0147] The above is only the preferred embodiment of the application, and does not limit the application in any form. Any simple modification or equivalent change of the above embodiment according to the technical essence of the application falls within the protection scope of the application.

Claims

1. A horizontal wire cutting machine, comprising a frame (A), characterized in that: The frame (A) includes at least four gantry columns (A1) distributed at the four corners of the frame (A) and several bottom frame beams (A2) and top frame beams (A3) that are respectively connected to two different gantry columns (A1) at both ends; The top of the frame (A) is provided with a gear and rack transmission mechanism (B); A wire cutting structure (D) is provided inside the upper part of the frame (A); the upper part of the wire cutting structure (D) passes through the top of the frame (A) and is connected to the gear and rack transmission mechanism (B), so that the wire cutting structure (D) can move back and forth along the gear and rack transmission mechanism (B) under the drive of external power. A crystal rod support mechanism (E) is provided inside the lower part of the frame (A); the crystal rod support mechanism (E) includes a tail end support mechanism (E1) provided on one side of the frame (A) and at least one liftable support pile (E2) provided at the bottom of the frame (A); The tail end support mechanism (E1) includes: a support base (501), a first support plate (502), and a second support plate (503). The second support plate (503) is also provided with a vertical adjustment device (5033). The vertical adjustment device (5033) includes: a locking bolt (50331), an adjusting bolt (50332), and an adjusting threaded hole (50333). The locking bolt (50331) is inserted into the first support plate (502), and the adjusting bolt (50332) passes through the adjusting threaded hole (50333) and contacts the upper surface of the first support plate (502). The frame (A) is provided with a take-up and release chamber (F1) on one side of the outside, and the take-up and release chamber (F1) is provided with a winding tensioning mechanism (F); The wire winding and tensioning mechanism (F) includes a wire pay-off and take-up bin (601), a wire pay-off mechanism (602) and a wire take-up mechanism (603). The wire pay-off mechanism (602) is located at the left end of the wire pay-off and take-up bin (601), and the wire take-up mechanism (603) is located at the right end of the wire pay-off and take-up bin (601). The wire pay-off mechanism (602) includes a wire pay-off wheel (6021), a wire pay-off servo motor (6022), a wire pay-off wire arranging module (6023) and a wire pay-off tensioning module (6024). The wire take-up mechanism (603) includes a wire take-up wheel (6031), a wire take-up servo motor (6032), a wire take-up wire arranging module (6033) and a wire take-up tensioning module (6034). The diamond wire sequentially passes through the wire pay-off wheel (6021), the wire pay-off wire arranging module (6023) and the wire pay-off tensioning module (6024) and enters the cutting chamber for cutting. After cutting, it returns to the wire take-up wheel (6031) via the wire take-up tensioning module (6034) and the wire take-up wire arranging module (6033). Both the wire pay-off wire arranging module (6023) and the wire take-up wire arranging module (6033) include a lifting cylinder (6041), a fixed seat (6042) and a wire arranging guide wheel (6043). The lifting cylinder (6041) is fixed at the left and right ends of the wire pay-off and take-up bin (601) and is horizontal with the wire pay-off wheel (6021) and the wire take-up wheel (6031). The fixed seat (6042) is slidably sleeved on the lifting cylinder (6041) and can vertically lift on the lifting cylinder (6041). The wire arranging guide wheel (6043) is fixed inside the fixed seat (6042). An incoming wire turning guide wheel (6025) is arranged above the wire pay-off tensioning module (6024), and the direction of the incoming wire turning guide wheel (6025) is perpendicular to that of the wire arranging guide wheel (6043). A wire take-up turning guide wheel (6035) is arranged above the wire take-up tensioning module (6034), and the direction of the wire take-up turning guide wheel (6035) is perpendicular to that of the wire arranging guide wheel (6043). A deviation rectifying device (6026) is arranged between the wire pay-off wheel (6021) and the wire pay-off wire arranging module (6023). Both the wire pay-off wire arranging module (6023) and the wire pay-off tensioning module (6024) include a tensioning motor (6051), a tensioning arm (6052) and a tensioning guide wheel (6053). The tensioning arm (6052) is connected to the output end of the tensioning motor (6051) and can rotate in a predetermined direction along the output end. The tensioning guide wheel (6053) is arranged at the distal end of the tensioning arm (6052). The wire cutting structure (D) and the wire winding and tensioning mechanism (F) are indirectly connected through a cutting wire.

2. The horizontal wire cutting equipment according to claim 1, wherein: The wire cutting structure (D) includes a cutting head skeleton (D1), a split wire winding wheel mechanism (D2) and a wire turning and winding mechanism (D3). There are four groups of the split wire winding wheel mechanisms (D2) in total, and the four groups of split wire winding wheel mechanisms (D2) are arranged in a "mouth" - shaped layout at the front end of the cutting head skeleton (D1). The reversing winding mechanism (D3) is located at the rear end of the cutting head frame (D1); The upper end of the cutting head frame (D1) is also provided with a slot changing and correction mechanism (D4); The first support plate (502) is fixed on the support base (501). The tail end of the first support plate (502) is provided with a pin through hole (5021). There are two sets of pin through holes (5021). The tail end of the second support plate (503) is provided with a pin groove (5031). The pin groove (5031) can be placed between the two sets of pin through holes (5021) and connected by a pin (5022). The second support plate (503) can rotate clockwise or counterclockwise around it, so that the angle between itself and the first support plate (502) changes. The front end of the second support plate (503) is provided with a U-shaped support plate (5032). The second support plate (503) is also provided with a left and right adjustment device (5034). The left and right adjustment device (5034) includes a fixing block (50341). The fixing block (50341) is connected to the front end of the second support plate (503) through a lead screw (50342). An adjusting nut (50343) is also provided on the lead screw (50342). The adjusting nut (50343) can move axially along the lead screw (50342) to drive the fixing block (50341) to move. Two sets of the left and right adjustment devices (5034) are provided, and the two sets of left and right adjustment devices (5034) are respectively provided on the left and right sides of the front end of the second support plate (503); The left and right adjustment device (5034) is provided with a timing belt slot (50344) above it, and a toothed connecting groove (503441) is provided at the lower end of the timing belt slot (50344). A timing belt (503442) is inserted into the timing belt slot (50344), and the timing belt (503442) and the toothed connecting groove (503441) fit together. A clamping mechanism (5035) is provided above the timing belt slot (50344). The clamping mechanism (5035) includes: a clamping block (50351), a clamping handle (50352), and a clamping buckle (50353). The clamping block (50351) is disposed above the timing belt slot (50344) by a pin and can rotate clockwise or counterclockwise around it. A semi-circular groove (503511) is provided above the clamping block (50351). The handle (50352) is provided with a fixing through hole (503521) and a connecting through hole (503522). The clamping handle (50352) is connected to one side of the pressure block (50351) through the fixing through hole (503521). The clamping buckle (50353) is inverted "U" shape and its upper part is engaged with the semi-circular groove (503511). The clamping buckle (50353) is rotatably connected in the connecting through hole (503522) by a pin.

3. The horizontal wire cutting equipment according to claim 2, characterized in that: The two sets of split winding wheel mechanisms (D2) located at the bottom are equipped with a crystal rod edge skin anti-drop device (D24).

4. The horizontal wire cutting equipment according to claim 2, characterized in that: The split-type winding wheel mechanism (D2) includes: a drive shaft (201), a driven shaft (202), a flexible coupling (203), a servo drive motor (204), a drive roller (205), and a driven roller (206). Both the drive shaft (201) and the driven shaft (202) are equipped with bushing housings (207). One end of the flexible coupling (203) is fitted onto the drive shaft (201), and the other end... The end sleeve is mounted on the servo drive motor (204). The driving roller (205) is connected to the driving shaft (201) through the right end face tooth (2051). The driven roller (206) is connected to the driven shaft (202) through the left end face tooth (2061). The right end face tooth (2051) and the left end face tooth (2061) include a working tooth surface (20511) and a non-working end face (20512). Both the right end face tooth (2051) and the left end face tooth (2061) are provided with locking devices (208), and the locking devices (208) include locking bolts (2081) and threaded through holes (2082); The bushing housing (207) is provided with a bearing cavity (2071) inside, and an angular contact bearing (2072) is installed in the bearing cavity (2071). The inner ring of the angular contact bearing (2072) is in close contact with the drive shaft (201), and the outer ring of the angular contact bearing (2072) is in close contact with the bearing cavity (2071). The angular contact bearing (2072) is provided in two sets, including an inner angular contact bearing (20721) and an outer angular contact bearing (20722); A bushing (2073) is provided between the two sets of angular contact bearings (2072); The outer angular contact bearing (20722) is threaded with a locking nut (2074) on its outer side; The reversing winding mechanism (D3) includes a connecting plate (301), a reversing bracket column (302) is provided behind the connecting plate (301), a reversing bracket (303) is installed on the reversing bracket column (302), the reversing bracket (303) is provided with a stepped mounting surface (3031), a fixed frame (3032) is hinged on the stepped mounting surface (3031), a reversing guide wheel (304) is installed on the fixed frame, the reversing guide wheel (304) includes an aluminum disc (3041) and a fixed shaft (3042), the aluminum disc (3041) is installed on the fixed shaft (3042), a deep groove ball bearing is installed between the aluminum disc (3041) and the fixed shaft (3042), the fixed shaft (3042) is installed through the fixed frame (3032) and an angle adjustment device (30421) is provided at its tail end; The set of reversing brackets (303) is provided with multiple stepped mounting surfaces (3031), and each stepped mounting surface (303) is correspondingly equipped with a reversing guide wheel (304). The direction of the reversing guide wheel (304) is perpendicular to the tangential direction of the cutting wheel, and the reversing guide wheel (304) in each set differs from each other by two degrees. The connecting plate (301) is also provided with a cable entry / exit device (305) at its rear end. The cable entry / exit device (305) includes a cable entry frame (3051), a mounting frame (3052), and a cable entry guide wheel (3053). The cable entry frame (3051) is hinged to the rear end of the connecting plate (301), and the cable entry guide wheel (3053) is mounted on the tail end of the cable entry frame (3051) through the mounting frame (3052). The slot-changing and correction mechanism (D4) includes a sliding device (403) and an adjusting device (404); the cutting head frame (D1) is slidably disposed at the lower end of the connecting plate (301) via the sliding device (403), and the adjusting device (404) is fixedly connected to one side of the cutting head frame (D1) and the connecting plate (301). The adjusting device includes: an adjusting shaft seat (4041), an adjusting screw (4042), an adjusting shim (4043), and a fixing block (4044). The adjusting shaft seat (4041) is fixedly installed on one side of the cutting head frame (D1). One end of the adjusting screw (4042) is fixed on the fixing block (4044), and the other end is fixed with an adjusting column (4045). The adjusting shim (4043) can be inserted between the adjusting column (4045) and the fixing block (4044). The adjusting column (4045) and the adjusting screw (4042) can lock the adjusting shaft seat (4041) and the fixing block (4044). The sliding device (403) includes a linear track (4031) and a linear bearing (4032). The linear track (4031) is disposed on the upper end of the cutting head frame (D1), and the linear bearing (4032) is slidably disposed on the linear track (4031). The upper end of the linear bearing is fixedly connected to the connecting plate (301). The upper end of the adjusting shaft seat (4041) is provided with a "U" shaped groove (40411), and the adjusting screw (4042) is disposed in the "U" shaped groove (40411); The adjusting shim (4043) is inverted "U" shaped, and the thickness of the adjusting shim (4043) is the distance of one groove interval on the roller.

5. The horizontal wire cutting equipment according to claim 4, characterized in that: A rubber wheel (3043) is fitted on the outer surface of the aluminum disc (3041). The rubber wheel (3043) and the aluminum disc (3041) are in close contact. The rubber wheel (3043) is made of polyurethane.

6. The horizontal wire cutting equipment according to claim 4, characterized in that: The reversing support column (302) is provided in four sets, and each set of reversing support column (302) is provided with two sets of reversing supports (303).

7. The horizontal wire cutting equipment according to claim 4, characterized in that: The adjusting shims (4043) are provided in five sets; A waterproof accordion cover (405) is connected between the cutting head frame (D1) and the connecting plate (301).

8. The horizontal wire cutting equipment according to claim 4, characterized in that: The bushing box (207) is provided with a threaded hole (2075). A bearing gland (2076) is arranged outside the bushing box (207). The bearing gland (2076) and the threaded hole (2075) can be fixedly connected by a bolt.

9. The horizontal wire cutting equipment according to claim 4, characterized in that: A waterproof sealing ring (2077) is further arranged inside the bushing box (207).

10. The horizontal wire cutting equipment according to claim 4, characterized in that: An adjusting tension mechanism (D5) is further arranged at the upper end of the commutation winding mechanism (D3); A lubricating and cooling device (D6) is further arranged at the front end of the cutting head skeleton (D1). The lubricating and cooling device (D6) is arranged in a "mouth" - shaped layout inside the split - type winding wheel mechanism (D2). Spray nozzles are equidistantly arranged on the lubricating and cooling device (D6).

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