An apparatus and method for square to round tube conversion fastener design
By designing an auxiliary device for converting square tubes to round tubes, the problem of molded parts adhesion was solved by using a rotating mold clearing device and an air suction device, thus achieving efficient demolding and high-quality casting production.
Patent Information
- Application Number
- CN202311024098.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-08-15
- Publication Date
- 2026-01-16
- Estimated Expiration
- 2043-08-15
AI Technical Summary
During the casting and molding process of square tube and round tube connectors, the molded parts are prone to sticking to the side wall of the mold, affecting the processing quality.
An auxiliary device was designed, including a rotating mold cleaning mechanism, an upward heating and cooling mechanism, a dust extraction mechanism, and a rotation mechanism. The rotating shaft is driven by a motor to rotate the support plate and the mold box. Combined with the principle of thermal expansion and contraction and the air extraction device, the continuous operation of the mold and the effective removal of impurities are achieved.
It improves the demolding efficiency of molds and the quality of castings, ensuring efficient production and high-quality molding of molded parts.
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Figure CN117001905B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to square round pipe production equipment technical field, specifically for a kind of for square round pipe conversion fastener design auxiliary device and method. BACKGROUND
[0002] Connector is a component of software architecture, which realizes the link between components by modeling the interaction rules between components.
[0003] In real life, the process of reconnection of square pipe and round pipe needs corresponding connector, and in the production process of connector, it needs to be cast into shape, so as to produce the required connecting fastener, but in the demolding process of cast into shape production process, the shaped part is easy to adhere to the side wall of mold, thereby affecting the processing quality of shaped part. SUMMARY
[0004] To achieve the above object, the present application is realized by the following technical scheme: an auxiliary device for square round pipe conversion fastener design, comprising a bottom plate, the bottom plate is fixedly connected with a table leg around the bottom, a sliding slot is formed in the top of the bottom plate, the inner wall of the sliding slot is slidably connected with a sliding block around, a vertical plate is fixedly connected with the top outside of the bottom plate, further comprising, rotating mold cleaning mechanism, the rotating mold cleaning mechanism includes a motor fixedly connected to the top of the bottom plate, when pouring, start the motor, the motor drives the rotating shaft to rotate, the rotating shaft drives the carrier plate to rotate, the carrier plate drives the mold box to rotate, so that the mold can be worked continuously, the efficiency of work is improved, the position of the top of the bottom plate outside the motor is fixedly connected with a shell, the output end of the motor is fixedly connected with a rotating shaft, the outer wall of the rotating shaft is fixedly connected with a disc, the temperature rising and falling mechanism, the temperature rising and falling mechanism includes a support column fixedly connected to the top of the rotating shaft, a cold air warehouse is fixedly connected to the top of the support column, a telescopic rod is fixedly connected to the inner wall top of the cold air warehouse around, start the motor, the motor drives the rotating shaft to rotate, the rotating shaft drives the carrier plate to rotate, the carrier plate drives the mold box to rotate, the inclined block inside the elbow pipe is absorbed, the inclined block compresses the return spring, so that the elbow pipe can absorb the impurities in the mold box, when passing through the circular bucket, because of the small hole and the conical shell, the impurities can fall into the inside of the impurity collecting shell from the small hole, and are collected, because the top of the conical shell is cut off, so it will not affect the operation of the device, so that the impurities in the device are treated twice, so that the casting effect of the device is better.
[0005] Preferably, the top of the disc is provided with a storage mechanism, the storage mechanism comprises a bent rod fixedly connected around the top of the disc, and the end of the bent rod away from the disc is fixedly connected with a square shell, and the bottom of the square shell is fixedly connected with the top of the sliding block.
[0006] Preferably, the inner wall of the square shell is fixedly connected with a sundry shell, the inner wall bottom of the sundry shell is fixedly connected with a round bucket, a small hole is arranged on the outer wall of the round bucket inside the sundry shell, and the inner wall of the round bucket is fixedly connected with a conical shell on one side.
[0007] Preferably, the top of the bottom plate is provided with a dust collection mechanism, the dust collection mechanism comprises a fixed rod fixedly connected around the top of the bottom plate, and the top end of the fixed rod is fixedly connected with an elastic rod on one side of the outer wall, which is arranged to extrude the air bag, and the outer wall of the elastic rod is sleeved and fixedly connected with a rubber sleeve, which is arranged to protect the air bag and prevent damage during extrusion.
[0008] Preferably, the outer wall of the square shell is provided with a square hole on one side, the inner wall bottom of the square shell is fixedly connected with an air bag, the motor is started before pouring, the rubber sleeve extrudes the air bag, the air bag inhales, the connected air suction pipe moves, the air suction pipe moves the round bucket, the round bucket moves the bent pipe, because of the arrangement of the square groove, because only three rubber sleeves are arranged, one can inhale without being extruded, so that the bent pipe inhales the air in the mold box, and the pouring process is carried out at the same time, so as to avoid adverse effects on the casting, improve the quality of the casting, the top of the air bag is communicated with an air suction pipe, and one end of the air suction pipe penetrates the sundry shell and extends into the interior of the sundry shell.
[0009] Preferably, the top end of the rotating shaft is provided with a rotation mechanism, the rotation mechanism comprises a bearing plate fixedly connected with the top end of the rotating shaft, the bottom of the bearing plate is fixedly connected with the top of the round bucket, and the bottom of the bearing plate is communicated with a bent pipe inside the round bucket.
[0010] Preferably, the end of the bent pipe away from the bearing plate is movably connected with a mold box, the interior of the mold box is provided with a square groove, one side of the inner wall of the square groove is fixedly connected with a return spring, one end of the return spring is fixedly connected with an inclined block, which is arranged to prevent the mold liquid from damaging the bent pipe, the outer wall of the mold box is provided with a circular hole on one side, and the bent pipe is movably connected with the circular hole at the position of the mold box.
[0011] Preferably, the inner wall bottom of the cold warehouse is provided with a blocking mechanism, the blocking mechanism comprises a blocking hole opened around the inner wall bottom of the cold warehouse, the inner wall side of the blocking hole is fixedly connected with a thin rod at both ends, the outer wall of the thin rod is sleeved and rotationally connected with a card door, and the bottom of the outer wall of the cold warehouse is fixedly connected with a baffle at the position of the thin rod.
[0012] Preferably, the outer wall bottom of the cold warehouse is provided with a control mechanism, the control mechanism comprises a control piece fixedly connected around the outer wall bottom of the cold warehouse, the outer wall of one end of the mold box is fixedly connected with a circular tube on both sides, the bottom of the circular tube is fixedly connected with the top of the bearing plate, and the inner wall of the circular tube is slidingly connected with a piston.
[0013] An auxiliary method for square-to-round pipe conversion buckle design, comprising the following steps:
[0014] Step one: when taking out, the piston moves upward in the circular tube, the piston contacts the control piece, the telescopic rod moves upward, the mold box moves upward, the mold box extrudes the card door, and the mold box enters the inside of the cold warehouse, thereby solving the problem of adhesion of the mold during taking out;
[0015] Step two: when pouring liquid, the motor is started, the motor drives the rotating shaft to rotate, the rotating shaft drives the bearing plate to rotate, and the bearing plate drives the mold box to rotate, thereby solving the problem that the mold can only work on one during work;
[0016] Step three: after taking out, the telescopic rod drives the mold box to descend, when the mold box falls above the bearing plate, the circular hole provided at the mold box is connected with the elbow pipe, the rotating shaft drives the disc to rotate, the disc drives the bent rod to rotate, the bent rod drives the square shell to rotate, and the square shell drives the air bag to rotate, thereby solving the problem that impurities are still left after the mold is taken out;
[0017] Step four: before pouring liquid, the motor is started, the rubber sleeve contacts the air bag, the air bag moves, the connected air suction pipe moves, the air suction pipe moves the circular bucket, the circular bucket moves the elbow pipe, and because of the square groove, the problem that the quality is low due to the presence of air in the mold is solved.
[0018] Beneficial effects
[0019] The application provides an auxiliary device for square-to-round pipe conversion fastener design.
[0020] (1) The auxiliary device for square-to-round pipe conversion fastener design is provided with a piston. When the taking-out work is performed, the high temperature of the mold box causes the thermal expansion medium in the round pipe to expand, the piston moves upward in the round pipe, the piston extrudes the control piece, so that the connected telescopic rod moves upward, drives the mold box to move upward, the mold box pushes away the card door, and the mold box enters the cold air storage, so that the mold box can be cooled, according to the principle of thermal expansion and cold contraction, the casting in the mold is quickly demolded, and the quality of the casting is improved.
[0021] (2) The auxiliary device for square-to-round pipe conversion fastener design is provided with a motor. When the pouring work is performed, the motor is started, the motor drives the rotating shaft to rotate, the rotating shaft drives the bearing plate to rotate, and the bearing plate drives the mold box to rotate, so that the mold can be continuously worked, and the working efficiency is improved.
[0022] (3) The auxiliary device for square-to-round pipe conversion fastener design is provided with a telescopic rod. The motor is started, the motor drives the rotating shaft to rotate, the rotating shaft drives the bearing plate to rotate, the bearing plate drives the mold box to rotate, the elbow pipe absorbs the inclined block in the side slot, the inclined block compresses the return spring, so that the elbow pipe can absorb the impurities in the mold box. When passing through the round bucket, because the small hole and the conical shell are arranged, the impurities can fall into the collecting shell through the small hole, and are collected. Because the top of the conical shell is cut off, the operation of the device is not affected, so that the impurities are treated twice, and the casting effect of the device is better.
[0023] (4) The auxiliary device for square-to-round pipe conversion fastener design is provided with an air bag. Before pouring starts, the motor is started, the rubber sleeve extrudes the air bag, the air bag inhales air, the connected air suction pipe moves, the air suction pipe moves the round bucket, the round bucket moves the elbow pipe. Because the side slot is arranged, only three rubber sleeves are arranged, so one can inhale air without being extruded, so that the elbow pipe inhales the air in the mold box, and the pouring treatment is performed at the same time, so that the casting is not affected, and the casting quality is improved. BRIEF DESCRIPTION OF DRAWINGS
[0024] Figure 1 It is a whole side structure schematic view of the application;
[0025] Figure 2 It is a whole cross-sectional structure schematic view of the application;
[0026] Figure 3 It is the whole internal section structure schematic view of the present application;
[0027] Figure 4 It is the partial internal plan structure schematic view of the present application;
[0028] Figure 5 It is the partial structure section structure schematic view of the present application;
[0029] Figure 6 It is the temperature rising and falling mechanism section structure schematic view of the present application;
[0030] Figure 7 It is the rotation mechanism section structure schematic view of the present application;
[0031] Figure 8 It is the temperature rising and falling mechanism bottom section structure schematic view of the present application.
[0032] In the figure: 1, bottom plate; 2, table leg; 3, vertical plate; 5, sliding groove; 6, sliding block; 7, rotating die cleaning mechanism; 71, motor; 72, shell; 73, disc; 74, rotating shaft; 8, temperature rising and falling mechanism; 81, support column; 82, cold air library; 83, telescopic rod; 75, containing mechanism; 751, bent rod; 758, square shell; 753, miscellaneous shell; 754, round bucket; 755, small hole; 756, conical shell; 76, dust suction mechanism; 761, fixed rod; 763, elastic rod; 762, rubber sleeve; 765, square hole; 764, air bag; 766, air suction pipe; 84, rotation mechanism; 847, bearing plate; 848, elbow; 841, die box; 842, square groove; 843, reset spring; 845, inclined block; 846, round hole; 86, blocking mechanism; 861, blocking hole; 862, thin rod; 863, card door; 864, baffle; 85, control mechanism; 853, control piece; 851, round pipe; 852, piston. DETAILED DESCRIPTION
[0033] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative work are within the protection scope of the present application.
[0034] Embodiment 1
[0035] Please refer to Figures 1-8As shown, the system includes a base plate 1, with table legs 2 fixedly connected to all four sides of the bottom of the base plate 1. A groove 5 is formed on the top of the base plate 1, and sliders 6 are slidably connected to the inner walls of the groove 5. A vertical plate 3 is fixedly connected to the outer top of the base plate 1. The system also includes:
[0036] The rotating mold clearing mechanism 7 includes a motor 71 fixedly connected to the top of the base plate 1. A housing 72 is fixedly connected to the top of the base plate 1 at a position outside the motor 71. A rotating shaft 74 is fixedly connected to the output end of the motor 71. A disc 73 is fixedly connected to the outer wall of the rotating shaft 74.
[0037] The upper heating and cooling mechanism 8 includes a support column 81 fixedly connected to the top of the rotating shaft 74. A cold air chamber 82 is fixedly connected to the top of the support column 81. Telescopic rods 83 are fixedly connected to the top of the inner wall of the cold air chamber 82.
[0038] The top of the disk 73 is provided with a receiving mechanism 75. The receiving mechanism 75 includes a bent rod 751 fixedly connected to the periphery of the top of the disk 73. A square shell 758 is fixedly connected to the end of the bent rod 751 away from the disk 73. The bottom of the square shell 758 is fixedly connected to the top of the slider 6.
[0039] A collection shell 753 is fixedly connected to the inner wall of the square shell 758. A round hopper 754 is fixedly connected to the bottom of the inner wall of the collection shell 753. A small hole 755 is opened on the outer wall of the round hopper 754 at the position inside the collection shell 753. A conical shell 756 is fixedly connected to one side of the inner wall of the round hopper 754.
[0040] A dust collection mechanism 76 is provided on the top of the base plate 1. The dust collection mechanism 76 includes a fixed rod 761 fixedly connected to the top periphery of the base plate 1. An elastic rod 763 is fixedly connected to one side of the outer wall of the top of the fixed rod 761. A rubber sleeve 762 is sleeved and fixedly connected to the outer wall of the elastic rod 763.
[0041] A square hole 765 is provided on one side of the outer wall of the square shell 758. An air bladder 764 is fixedly connected to the bottom of the inner wall of the square shell 758. An air suction pipe 766 is connected to the top of the air bladder 764. One end of the air suction pipe 766 passes through the debris collection shell 753 and extends into the interior of the debris collection shell 753.
[0042] A rotation mechanism 84 is provided on the outer wall of the top end of the rotating shaft 74. The rotation mechanism 84 includes a bearing plate 847 fixedly connected to the outer wall of the top end of the rotating shaft 74. The bottom of the bearing plate 847 is fixedly connected to the top of the circular bucket 754. A bent pipe 848 is connected to the bottom of the bearing plate 847 inside the circular bucket 754.
[0043] The one end of the elbow pipe 848 is movably connected with the die box 841 away from the bearing plate 847, the inside of the die box 841 is provided with a square groove 842, one side of the inner wall of the square groove 842 is fixedly connected with a return spring 843, one end of the return spring 843 is fixedly connected with an inclined block 845, one side of the outer wall of the die box 841 is provided with a circular hole 846, and the position of the elbow pipe 848 in the die box 841 is movably connected with the circular hole 846.
[0044] The inner wall bottom of the cold storage 82 is provided with a blocking mechanism 86, the blocking mechanism 86 comprises a blocking hole 861 provided around the inner wall bottom of the cold storage 82, both ends of one side of the inner wall of the blocking hole 861 are fixedly connected with a thin rod 862, the outer wall of the thin rod 862 is sleeved and rotationally connected with a door stop 863, and the position of the outer wall bottom of the cold storage 82 at the thin rod 862 is fixedly connected with a baffle 864.
[0045] The outer wall bottom of the cold storage 82 is provided with a control mechanism 85, the control mechanism 85 comprises a control sheet 853 fixedly connected around the outer wall bottom of the cold storage 82, both sides of the outer wall of one end of the die box 841 are fixedly connected with a circular tube 851, the bottom of the circular tube 851 is fixedly connected with the top of the bearing plate 847, and the inner wall of the circular tube 851 is slidably connected with a piston 852.
[0046] Embodiment 2
[0047] The difference feature from embodiment 1 is a method for assisting in designing a square-to-round pipe conversion fastener;
[0048] A method and device for assisting in designing a square-to-round pipe conversion fastener, comprising the following steps:
[0049] Step one: when taking out the work, the piston 852 moves upward in the circular tube 521, the piston 852 contacts the control sheet 853, the telescopic rod 83 moves upward, the die box 841 moves upward, the die box 841 extrudes the door stop 863, and the die box 841 enters the inside of the cold storage 82, thereby solving the problem that the mold will be adhered during the taking-out process;
[0050] Step two: when pouring liquid, start the motor 71, the motor 71 drives the rotating shaft 74 to rotate, the rotating shaft 74 drives the bearing plate 847 to rotate, and the bearing plate 847 drives the die box 841 to rotate, thereby solving the problem that the mold can only work on one during the working process;
[0051] Step three: when the removal is completed, the telescopic rod 83 drives the mold box 841 to descend, when the mold box 841 falls above the bearing plate 847, the round hole 846 arranged at the mold box 841 is connected with the elbow pipe 848, the rotating shaft 74 drives the disc 73 to rotate, the disc 73 drives the bent rod 751 to rotate, the bent rod 751 drives the square shell 758 to rotate, and the square shell 758 drives the air bag 764 to rotate, so that the problem that impurities are still left after the mold is removed is solved;
[0052] Step four: before the liquid pouring starts, the motor 71 is started, the rubber sleeve 762 contacts the air bag 764, the air bag 764 moves, the connected air suction pipe 766 moves, the air suction pipe 766 moves the round bucket 754, the round bucket 754 moves the elbow pipe 848, and because the square groove 842 is arranged, the problem that the quality is low due to the existence of air in the mold is solved.
[0053] Obviously, the described embodiments are only a part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art and related fields without creative labor should belong to the protection scope of the present application. The structures, devices and operation methods not specifically described and explained in the present application, if not specially described and limited, are implemented according to the conventional means in the art.
Claims
1. An auxiliary device for square-to-round pipe conversion fastener design, comprising a bottom plate (1), the bottom of the bottom plate (1) is fixedly connected with table legs (2) on all sides, a sliding groove (5) is formed in the top of the bottom plate (1), sliding blocks (6) are slidably connected on the inner walls of the sliding groove (5) on all sides, and vertical plates (3) are fixedly connected to the top outer side of the bottom plate (1), characterized in that, Also include: Rotary cleaning mechanism (7), the rotary cleaning mechanism (7) includes the motor (71) fixedly connected at the top of the bottom plate (1), the bottom plate (1) top is fixedly connected with the shell (72) at the position outside the motor (71), the output end of the motor (71) is fixedly connected with the rotating shaft (74), the outer wall of the rotating shaft (74) is fixedly connected with the disc (73); The temperature rising and falling mechanism (8), the temperature rising and falling mechanism (8) includes a support column (81) fixedly connected at the top of the rotating shaft (74), the top of the support column (81) is fixedly connected with the cold gas library (82), the inner wall of the cold gas library (82) is fixedly connected with the telescopic rod (83) around the top; The top of the disc (73) is provided with a containing mechanism (75), the containing mechanism (75) includes a bent rod (751) fixedly connected around the top of the disc (73), the end of the bent rod (751) away from the disc (73) is fixedly connected with the square shell (758), the bottom of the square shell (758) is fixedly connected with the top of the sliding block (6); The inner wall of the square shell (758) is fixedly connected with the collecting shell (753), the inner wall bottom of the collecting shell (753) is fixedly connected with the round bucket (754), the outer wall of the round bucket (754) is provided with a small hole (755) at the position inside the collecting shell (753), the inner wall of the round bucket (754) is fixedly connected with the conical shell (756) on one side; The top of the bottom plate (1) is provided with a dust collection mechanism (76), the dust collection mechanism (76) includes a fixed rod (761) fixedly connected around the top of the bottom plate (1), the top end of the fixed rod (761) is fixedly connected with the elastic rod (763) on one side of the outer wall, the outer wall of the elastic rod (763) is sleeved and fixedly connected with the rubber sleeve (762); The outer wall of the square shell (758) is provided with a square hole (765) on one side, the inner wall bottom of the square shell (758) is fixedly connected with the air bag (764), the top of the air bag (764) is communicated with the air suction pipe (766), one end of the air suction pipe (766) penetrates through the collecting shell (753) and extends to the inside of the collecting shell (753).
2. An auxiliary device for square to round tube conversion fastener design as claimed in claim 1 wherein: The top end of the rotating shaft (74) is provided with a wheel changing mechanism (84), the wheel changing mechanism (84) includes a bearing plate (847) fixedly connected around the top end of the rotating shaft (74), the bottom of the bearing plate (847) is fixedly connected with the top of the round bucket (754), the bottom of the bearing plate (847) is communicated with the elbow pipe (848) at the position inside the round bucket (754).
3. An auxiliary device for square to round tube conversion fastener design as claimed in claim 2 wherein: The one end of the elbow pipe (848) is movably connected with a mold box (841) away from the bearing plate (847), the inside of the mold box (841) is provided with a square groove (842), the inner wall of the square groove (842) is fixedly connected with a return spring (843), one end of the return spring (843) is fixedly connected with an inclined block (845), the outer wall of the mold box (841) is provided with a round hole (846), and the position of the elbow pipe (848) in the mold box (841) is movably connected with the round hole (846).
4. An auxiliary device for square to round tube conversion fastener design as claimed in claim 3 wherein: The inner wall bottom of the cold air storehouse (82) is provided with a blocking mechanism (86), the blocking mechanism (86) comprises a blocking hole (861) formed in the inner wall bottom of the cold air storehouse (82), the inner wall of the blocking hole (861) is fixedly connected with a thin rod (862) at both ends, the outer wall of the thin rod (862) is sleeved and rotationally connected with a card door (863), and the outer wall bottom of the cold air storehouse (82) is fixedly connected with a baffle (864) at the position of the thin rod (862).
5. An auxiliary device for square to round tube conversion fastener design as claimed in claim 4 wherein: The outer wall bottom of the cold air storehouse (82) is provided with a control mechanism (85), the control mechanism (85) comprises a control piece (853) fixedly connected to the outer wall bottom of the cold air storehouse (82), the outer wall of one end of the mold box (841) is fixedly connected with a circular tube (851) on both sides, the bottom of the circular tube (851) is fixedly connected with the top of the bearing plate (847), and the inner wall of the circular tube (851) is slidably connected with a piston (852).
6. A method of using an auxiliary device for square to round pipe conversion fastener design, adapted for use with an auxiliary device for square to round pipe conversion fastener design as claimed in claim 5, characterized in that, The method comprises the following steps: Step one: when the taking-out work is carried out, the piston (852) moves upward in the circular tube (851), the piston (852) contacts with the control piece (853), the telescopic rod (83) moves upward, the mold box (841) moves upward, the mold box (841) extrudes the card door (863), and the mold box (841) enters the inside of the cold air storehouse (82), so that the problem that the mold is adhered during the taking-out process is solved; Step two: when the liquid pouring work is carried out, the motor (71) is started, the motor (71) drives the rotating shaft (74) to rotate, the rotating shaft (74) drives the bearing plate (847) to rotate, and the bearing plate (847) drives the mold box (841) to rotate, so that the problem that the mold can only work on one during the working process is solved; Step three: after the taking-out is completed, the telescopic rod (83) drives the mold box (841) to descend, when the mold box (841) lands above the bearing plate (847), the round hole (846) provided at the position of the mold box (841) is connected with the elbow pipe (848), the rotating shaft (74) drives the disc (73) to rotate, the disc (73) drives the bent rod (751) to rotate, the bent rod (751) drives the square shell (758) to rotate, and the square shell (758) drives the air bag (764) to rotate, so that the problem that impurities are still left after the mold is taken out is solved; Step four: when the liquid begins to pour, start the motor (71), the rubber sleeve (762) contacts the air bag (764), the air bag (764) moves, the connected suction pipe (766) moves, the suction pipe (766) moves the round bucket (754), the round bucket (754) moves the elbow pipe (848), because of the setting of the square groove (842), thereby solving the problem that the quality will be low due to the existence of air in the mold.
Citation Information
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