A simulation testing device and method for a traversing blow and suction controller of a bobbin winder

Abstract

The application discloses a winding machine walking blowing and sucking controller simulation test device, comprising a bottom plate, a first flashing relay, a second flashing relay, a travel switch and a walking blowing and sucking controller, the walking blowing and sucking controller has multiple, is respectively replaceable installed on the bottom plate, and can drive the first flashing relay and the second flashing relay to alternate flashing, and a winding machine walking blowing and sucking controller simulation test method, comprising the following steps: S1, connecting each wire in sequence, S2, opening the air switch, S3, intermittently dialing the travel switch, and whether the first flashing relay and the second flashing relay have regular alternation flashing, the application guarantees the first-time qualification rate, reduces the workload of maintenance workers, improves the maintenance work efficiency, and avoids damage caused by repeated start and stop of equipment.

Description

TECHNICAL FIELD

[0001] The present application relates to the winding machine walk blowing and sucking controller overhauling technical field, specifically relates to a winding machine walk blowing and sucking controller simulation testing device and method. BACKGROUND

[0002] The winding machine is the special equipment of the textile industry, and the winding is as the last process of spinning and the first process of weaving, plays the "bridge" function of upper and lower, thus occupies the important position in the textile field. The main task of the winding machine is: 1, change the package, increase the yarn capacity of the yarn package;2, remove the defects on the yarn, improve the yarn quality.

[0003] When the winding machine fails, cannot normally reciprocating walk blowing and sucking, need to overhaul the walk blowing and sucking controller of the winding machine. In the prior art, when the walk blowing and sucking controller is disassembled and installed on the test equipment, the walk blowing and sucking power supply needs to be closed first, then the original controller is disassembled for repair, then the repaired controller is installed back to the original position, finally the power is sent to run to determine whether it is repaired normally, if it is still not normal, the above steps need to be repeated again until the walk blowing and sucking controller is repaired normally. It can be seen that the above-mentioned method of overhauling has the problems of complicated installation and disassembly steps, increasing the workload of workers, not only the overhauling work efficiency is low, but also the repeated start and stop of the equipment will cause damage. SUMMARY

[0004] The winding machine walk blowing and sucking controller simulation testing device and method provided by the present application are simple and efficient, and can at least solve one of the above technical problems.

[0005] In order to solve the above technical problems, the present application adopts the following technical scheme: a winding machine walk blowing and sucking controller simulation testing device, comprising a bottom plate, a first flash relay, a second flash relay, a travel switch and a walk blowing and sucking controller;

[0006] The travel switch is installed on the bottom plate and is electrically connected to the walk blowing and sucking controller via a wire, for inputting an instruction signal to the walk blowing and sucking controller;

[0007] The first flash relay and the second flash relay are installed adjacent to each other on the bottom plate, and are electrically connected to the walk blowing and sucking controller via a wire, respectively for indicating the headlight and the tail light;

[0008] The walk blowing and sucking controller has a plurality of, respectively replaceable installed on the bottom plate, and can drive the first flash relay and the second flash relay to alternate flashing.

[0009] Further, an air switch and a switching mode power supply are also included, the air switch is electrically connected with the switching mode power supply via a wire, and both are installed on the bottom plate, the air switch is electrically connected with an external power supply via a wire, for delivering working voltage to the switching mode power supply, and the switching mode power supply is electrically connected with the walking blowing and sucking controller via a wire, for converting working voltage into stable voltage and delivering to the walking blowing and sucking controller.

[0010] Further, a wire slot assembly is also included, which comprises a U-shaped slot, a linear slot, a first magnetic strip, a cover plate and a second magnetic strip;

[0011] The U-shaped slot and the linear slot are both fixed on the bottom plate, and the linear slot is fixed transversely and communicated in the middle of the U-shaped slot, a plurality of wires can be stored in the U-shaped slot or the linear slot, the single side of the top of the U-shaped slot and the single side of the top of the linear slot are both attached with the first magnetic strip, the other side of the top of the U-shaped slot and the other side of the top of the linear slot are both hinged with a plurality of or a single cover plate, and the inward side of the cover plate is attached with the second magnetic strip matched with the first magnetic strip.

[0012] Further, the wire slot assembly further comprises a plurality of wire management fixing strips, each of which is installed in each side of the U-shaped slot and the linear slot in parallel, and the sides of the U-shaped slot and the linear slot are both provided with a plurality of through holes for passing wires.

[0013] Further, a gap is left between one end of the linear slot and the U-shaped slot, and the switching mode power supply is installed in the gap and fitted with the inner wall of the U-shaped slot.

[0014] Further, an installation port is provided at a corner position of the U-shaped slot, and the travel switch passes through the U-shaped slot and is fixedly matched with the installation port.

[0015] Further, the air switch, the first flash relay and the second flash relay are located on one side of the linear slot, and a plurality of the walking blowing and sucking controllers are replaceably installed on the other side of the linear slot.

[0016] Further, an installation assembly is also included, which comprises a first side plate, a second side plate and a cover shell;

[0017] The first side plate and the second side plate are respectively fixed on both sides of the cover shell, the cover shell is in a C shape and protrudes from the first side plate or the second side plate, the first side plate is hingedly installed on the bottom plate via a hinge shaft, the second side plate is detachably installed on the bottom plate via a buckle, and the cover shell covers the walking blowing and sucking controller.

[0018] Further, the installation assembly further comprises a pressing frame in a rectangular frame structure, which is horizontally installed at the bottom of the shell via a plurality of elastic members, and the terminal rows for connecting wires at both ends of the walking blowing and sucking controller are respectively outwardly extended from the shell, and the pressing frame has a movement stroke of pressing down or loosening the top surface of the walking blowing and sucking controller.

[0019] A winding machine walking blowing and sucking controller simulation test method comprises a winding machine walking blowing and sucking controller simulation test device, and further comprises the following steps:

[0020] S1: sequentially connect each wire between the air switch and the external power supply device, the air switch and the switching mode power supply, the switching mode power supply and the walking blowing and sucking controller, the walking blowing and sucking controller and the travel switch, and the first flash relay, the second flash relay and the walking blowing and sucking controller;

[0021] S2: turn on the air switch, and check whether the indicator light of the walking blowing and sucking controller is normally turned on;

[0022] S3: intermittently press the travel switch, if the first flash relay and the second flash relay regularly and alternately flicker, the walking blowing and sucking controller is normal;

[0023] S4: intermittently press the travel switch, if the first flash relay and the second flash relay do not regularly and alternately flicker, the walking blowing and sucking controller is damaged.

[0024] The beneficial effects of the present application are embodied in:

[0025] In the present application, a simplified peripheral circuit of the walking blowing and sucking controller is constructed, and a plurality of walking blowing and sucking controllers to be detected are sequentially replaced and electrically connected, so as to simulate the working state of each walking blowing and sucking controller, the first flash relay and the second flash relay are respectively used to refer to the headlight and the tail light, and the reciprocating running state of the walking blowing and sucking is clearly displayed through the regular and alternate flickering of the two lights, so as to observe whether the current controller is completely repaired, thereby ensuring the first-time qualification rate, reducing the workload of maintenance workers, improving the repair work efficiency, and avoiding damage caused by repeated start and stop of the equipment. BRIEF DESCRIPTION OF DRAWINGS

[0026] Figure 1 is the overall structure of the embodiment of the present application.

[0027] Figure 2 is the top view of the embodiment of the present application when the slot assembly cover plate is opened.

[0028] Figure 3 is a front view of a base plate and trunking assembly of an embodiment of the present application.

[0029] Figure 4 is a front view of a mounting assembly of an embodiment of the present application.

[0030] The reference signs of the components in the drawings are as follows: 1, base plate; 2, trunking assembly; 3, air switch; 4, first flash relay; 5, second flash relay; 6, switch mode power supply; 7, travel switch; 8, travel blowing and sucking controller; 9, mounting assembly; 901, first side plate; 902, second side plate; 903, cover; 904, pressing frame; 905, elastic member; 906, buckle; 10, back-shaped groove; 1001, mounting port; 11, linear slot; 12, first magnetic attraction strip; 13, cover plate; 14, second magnetic attraction strip; 15, wire arranging fixing strip. DETAILED DESCRIPTION

[0031] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, but not all the embodiments of the present application. It should be noted that if there is a description of “first”, “second” and the like in the embodiments of the present application, the description of “first”, “second” and the like is only for the purpose of description, and cannot be understood as indicating or implying the relative importance of the indicated technical features or implicitly indicating the number of the indicated technical features. Therefore, the features with “first”, “second” can explicitly or implicitly include at least one of the features. In addition, “multiple” refers to two or more. In addition, the electrical elements involved in the present application, such as air switch, flash relay, switch mode power supply, travel switch and travel blowing and sucking controller, are standard parts that can be obtained through purchase in the prior art.

[0032] Referring to Figure 1 , the embodiment of the present application provides a bobbin travel blowing and sucking controller simulation test device, which comprises a base plate 1, a first flash relay 4, a second flash relay 5, a travel switch 7 and a travel blowing and sucking controller 8.

[0033] The travel switch 7 is installed on the base plate 1 and electrically connected to the travel blowing and sucking controller 8 via a wire, for inputting an instruction signal to the travel blowing and sucking controller 8.

[0034] The first flash relay 4 and the second flash relay 5 are installed adjacently on the base plate 1 and are electrically connected to the travel blowing and sucking controller 8 via a wire, respectively, for indicating the headlight and the tail light.

[0035] The travel blowing and sucking controller 8 has multiple, which are respectively replaceably installed on the base plate 1 and can drive the first flash relay 4 and the second flash relay 5 to alternate flashing.

[0036] In the present application, the peripheral circuit of the simplified walking blowing and sucking controller is constructed, and a plurality of walking blowing and sucking controllers to be detected are installed and electrically connected in turn to simulate the working state of each walking blowing and sucking controller. The first and second flash relays are used to indicate the headlight and taillight respectively, and the regular and alternating flashing of the two lights clearly shows the reciprocating running state of the walking blowing and sucking, so as to observe whether the current controller is completely repaired, ensure the first-time pass rate, reduce the workload of maintenance workers, improve the maintenance work efficiency, and avoid damage caused by repeated start and stop of the equipment.

[0037] Referring to Figure 1 In the present embodiment, an air switch 3 and a switching mode power supply 6 are further included, the air switch 3 is electrically connected with the switching mode power supply 6 via wires, and both are installed on the bottom plate 1. The air switch 3 is electrically connected to external power supply equipment via wires to deliver working voltage to the switching mode power supply 6. The switching mode power supply 6 is electrically connected to the walking blowing and sucking controller 8 via wires to convert working voltage into stable voltage and deliver it to the walking blowing and sucking controller 8. In this way, in general cases, the air switch 3 introduces 110V alternating current, which is the required voltage for the entire winding machine equipment to work. During testing, the walking blowing and sucking controller 8 is a microcontroller, and the chips and electrical components welded on the circuit board cannot bear excessive working voltage. Therefore, the switching mode power supply 6 is needed to convert 110V alternating current into 24V direct current to ensure the normal voltage requirement of the walking blowing and sucking controller 8. It should be noted that in the present application, the specific models of the air switch 3 and the switching mode power supply 6 are not limited specifically, as long as they can meet the functional requirements.

[0038] Referring to Figures 1-3 In the present embodiment, a wire slot assembly 2 is further included, which comprises a meandering slot 10, a linear slot 11, a first magnetic strip 12, a cover plate 13 and a second magnetic strip 14.

[0039] The meandering slot 10 and the linear slot 11 are both fixed on the bottom plate 1, and the linear slot 11 is fixed transversely and communicated in the middle of the meandering slot 10. A plurality of wires can be accommodated in the meandering slot 10 or the linear slot 11. The single side of the top of the meandering slot 10 and the single side of the top of the linear slot 11 are both attached with the first magnetic strip 12. The other side of the top of the meandering slot 10 and the other side of the top of the linear slot 11 are both hinged with a plurality of or a single cover plate 13. The inward side of the cover plate 13 is attached with the second magnetic strip 14 matched with the first magnetic strip 12.

[0040] The line groove assembly 2 is used to accommodate and connect multiple wires, which improves the structure and operation of the test device. The cover plate 13 is magnetically attached, which is convenient for the tester to open the cover plate 13 to adjust the wires in the U-shaped groove 10 or the linear groove 11, and also plays a dustproof role.

[0041] Referring to Figure 2 In this embodiment, the line groove assembly 2 further comprises a plurality of wire management fixing strips 15, each of which is installed in parallel in each side of the U-shaped groove 10 and in the linear groove 11, and the U-shaped groove 10 and the linear groove 11 are provided with a plurality of through holes for passing wires. In this way, the wire management fixing strips 15 use each bayonet to distinguish and arrange multiple wires passing through the U-shaped groove 10 and the linear groove 11, and then pass out from the corresponding through holes for wiring, avoiding the entanglement of multiple wires and causing work burden.

[0042] Referring to Figures 1-2 In this embodiment, the linear groove 11 has a gap between one end and the U-shaped groove 10, and the switch mode power supply 6 is placed in the gap and attached to the inner wall of the U-shaped groove 10. In this way, the switch mode power supply 6, as a transformer of the analog peripheral circuit in the device, is used to convert a higher working voltage into a lower stable voltage to be delivered to the wandering blowing and sucking controller 8, ensuring the stable operation of the wandering blowing and sucking controller 8. The switch mode power supply 6 is assembled with the line groove assembly 2 to form the test device with simple structure and reasonable layout.

[0043] Referring to Figures 1-3 In this embodiment, the U-shaped groove 10 is provided with a mounting port 1001 at a corner position, and the travel switch 7 passes through the U-shaped groove 10 and is fixedly connected with the mounting port 1001. In this way, the travel switch 7 is used to input an instruction signal to the wandering blowing and sucking controller 8 to simulate the position or travel limit of the wandering blowing and sucking module mechanical movement, so that it automatically stops, reverses, changes speed or automatically moves back and forth at a certain position or travel. The travel switch 7 is externally connected to the U-shaped groove 10, which is convenient for the maintenance personnel to repeatedly test.

[0044] Referring to Figure 1In the embodiment, the air switch 3, the first flash relay 4 and the second flash relay 5 are located on one side of the linear slot 11, and a plurality of the walking blowing and sucking controllers 8 are respectively replaceably installed on the other side of the linear slot 11. In this way, since the walking blowing and sucking controllers 8 have to be tested, repeated replacement and installation are required on the bottom plate 1, and the air switch 3, the first flash relay 4 and the second flash relay 5 are installed separately, so as to avoid affecting other devices on the side during the dismounting process of the walking blowing and sucking controllers 8.

[0045] Referring to Figure 1 and 4 In the embodiment, the installation assembly 9 is further included, and the installation assembly 9 includes a first side plate 901, a second side plate 902 and a cover 903.

[0046] The first side plate 901 and the second side plate 902 are respectively fixed on both sides of the cover 903, the cover 903 is in a C-shaped type and protrudes from the first side plate 901 or the second side plate 902, the first side plate 901 is hingedly installed on the bottom plate 1 via a hinge shaft, the second side plate 902 is detachably installed on the bottom plate 1 via a buckle 906, and the cover 903 covers the walking blowing and sucking controllers 8.

[0047] In this way, the rotation of the hinge shaft, the buckling of the buckle 906 and the buckling and limiting of the cover 903 to the walking blowing and sucking controllers 8 enable the walking blowing and sucking controllers 8 to be stably and tightly installed on the bottom plate 1, instead of the screw bolt assembly mode, so as to realize the quick replacement and installation and testing of the plurality of walking blowing and sucking controllers 8 and make the operation more convenient and simple.

[0048] Referring to Figure 1 and 4 In the embodiment, the installation assembly 9 further includes a pressing frame 904, the pressing frame 904 is in a rectangular frame structure, is horizontally installed at the bottom of the cover 903 via a plurality of elastic members 905, and the terminal rows for connecting wires at both ends of the walking blowing and sucking controllers 8 respectively extend outward from the cover 903, and the pressing frame 904 has a movement stroke of pressing down or releasing the top surface of the walking blowing and sucking controllers 8. In this way, the pressing frame 904 can be elastically pressed on the top surface of the walking blowing and sucking controllers 8 along with the buckling of the cover 903, so as to improve the stability and protection effect of the buckling and limiting of the walking blowing and sucking controllers 8.

[0049] Referring to Figure 1 The embodiment of the application further provides a winding machine walking blowing and sucking controller simulation test method, which includes the winding machine walking blowing and sucking controller simulation test device and further includes the following steps:

[0050] S1: sequentially connecting each wire between the air switch 3 and the external power supply device, the air switch 3 and the switching mode power supply 6, the switching mode power supply 6 and the wandering blowing and sucking controller 8, the wandering blowing and sucking controller 8 and the travel switch 7, and the first flash relay 4, the second flash relay 5 and the wandering blowing and sucking controller 8;

[0051] S2: turning on the air switch 3, and checking whether the indicator light of the wandering blowing and sucking controller 8 is normally lighted up;

[0052] S3: intermittently actuating the travel switch 7, if the first flash relay 4 and the second flash relay 5 regularly and alternately flash, the wandering blowing and sucking controller 8 is normal;

[0053] S4: intermittently actuating the travel switch 7, if the first flash relay 4 and the second flash relay 5 do not regularly and alternately flash, the wandering blowing and sucking controller 8 is damaged.

[0054] In the application, the peripheral circuit of the simplified wandering blowing and sucking controller is constructed, and a plurality of wandering blowing and sucking controllers to be detected are sequentially replaced and electrically connected, so as to simulate the working state of each wandering blowing and sucking controller; the first flash relay and the second flash relay are respectively used to refer to the headlight and the tail light, and the regular and alternate flashing of the two lights is used to clearly show the reciprocating running state of the wandering blowing and sucking, so as to observe whether the current controller is completely repaired, thereby ensuring the first-time qualified rate, reducing the workload of maintenance workers, improving the maintenance work efficiency, and avoiding damage caused by repeated start and stop of the equipment.

[0055] It should be understood that the examples and embodiments described herein are only for illustration and are not intended to limit the present application, and those skilled in the art can make various modifications or changes according to it, any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. A simulation test device for a winder's traveling blowing and suction controller, characterized by: It includes a base plate (1), a first flash relay (4), a second flash relay (5), a travel switch (7) and a wandering blowing and suction controller (8); The travel switch (7) is mounted on the base plate (1) and is electrically connected to the wandering blowing and suction controller (8) via a wire, and is used to input a command signal to the wandering blowing and suction controller (8); The first flash relay (4) and the second flash relay (5) are installed adjacent to each other on the base plate (1), and are both electrically connected to the wandering blowing and suction controller (8) via wires, and are used to indicate the headlights and taillights of the vehicle respectively; The wandering blowing and suction controller (8) has a plurality of controllers, which are replaceably mounted on the base plate (1) and can drive the first flashing relay (4) and the second flashing relay (5) to flash alternately; It also includes an air switch (3) and a switch mode power supply (6), wherein the air switch (3) and the switch mode power supply (6) are electrically connected via a wire, and both are mounted on the base plate (1), wherein the air switch (3) is electrically connected to an external power supply device via a wire, and is used to transmit an operating voltage to the switch mode power supply (6), and the switch mode power supply (6) is electrically connected to the wandering blowing and suction controller (8) via a wire, and is used to convert the operating voltage into a stable voltage and transmit it to the wandering blowing and suction controller (8); It also includes a wire trough assembly (2), wherein the wire trough assembly (2) includes a circular trough (10), a straight partition groove (11), a first magnetic strip (12), a cover plate (13) and a second magnetic strip (14); The circular groove (10) and the straight partition groove (11) are both fixed on the bottom plate (1), and the straight partition groove (11) is transversely fixed and connected to the middle of the circular groove (10), and multiple wires can be accommodated in the circular groove (10) or the straight partition groove (11), and the single side of the top of the circular groove (10) and the single side of the top of the straight partition groove (11) are both attached with a first magnetic strip (12), and the other side of the top of the circular groove (10) and the other side of the top of the straight partition groove (11) are both hinged with multiple or single cover plates (13), and the inner side of the cover plate (13) is attached with a second magnetic strip (14) that is adsorbed and matched with the first magnetic strip (12); Also included is a mounting assembly (9), the mounting assembly (9) comprising a first side panel (901), a second side panel (902) and a cover (903); The first side panel (901) and the second side panel (902) are respectively fixed on both sides of the cover shell (903); the cover shell (903) is C-shaped and protrudes from the first side panel (901) or the second side panel (902); the first side panel (901) is hingedly mounted on the bottom plate (1) via a hinge shaft; the second side panel (902) is detachably mounted on the bottom plate (1) via a buckle (906); the cover shell (903) is arranged above the wandering blowing and suction controller (8).

2. The winder travel blowing and suction controller simulation test device according to claim 1, characterized in that: The wire trough assembly (2) further comprises a plurality of wire management fixing bars (15), each of the wire management fixing bars (15) being respectively and parallelly mounted in each side of the circular trough (10) and in the straight partition groove (11), and the sides of the circular trough (10) and the straight partition groove (11) are provided with a plurality of through holes for passing wires.

3. The winder travel blowing and suction controller simulation test device according to claim 1, characterized in that: A gap is left between one end of the straight partition groove (11) and the circular groove (10), and the switch mode power supply (6) is placed in the gap and installed in contact with the inner wall of the circular groove (10).

4. The winder travel blowing and suction controller simulation test device according to claim 1, characterized in that: A mounting opening (1001) is provided at a corner of the circular groove (10), and the travel switch (7) passes through the circular groove (10) and is fixedly engaged with the mounting opening (1001).

5. The winder travel blowing and suction controller simulation test device according to claim 1, characterized in that: The air switch (3), the first flash relay (4) and the second flash relay (5) are located on one side of the inline partition (11), and the plurality of wandering blowing and suction controllers (8) are replaceably installed on the other side of the inline partition (11).

6. The winder travel blowing and suction controller simulation test device according to claim 1, characterized in that: The mounting assembly (9) further includes a pressing frame (904), which is a rectangular frame structure and is horizontally mounted on the bottom of the housing (903) via a plurality of elastic members (905). Terminal blocks for connecting wires at both ends of the wandering blowing and suction controller (8) extend outward from the housing (903), and the pressing frame (904) has a motion stroke for pressing down or releasing the top surface of the wandering blowing and suction controller (8).

7. A method for simulating and testing a traveling blowing and suction controller of a winding machine, comprising the device for simulating and testing a traveling blowing and suction controller of a winding machine as claimed in claim 1, characterized in that: The following steps are also included: S1: connecting the wires between the air switch (3) and the external power supply device, between the air switch (3) and the switch mode power supply (6), between the switch mode power supply (6) and the wandering blowing and suction controller (8), between the wandering blowing and suction controller (8) and the travel switch (7), and between the first flash relay (4), the second flash relay (5) and the wandering blowing and suction controller (8); S2: Turn on the air switch (3) and check whether the indicator light of the wandering blowing and suction controller (8) is normally lit; S3: intermittently toggle the travel switch (7). If the first flash relay (4) and the second flash relay (5) flash regularly and alternately, the wandering blowing and suction controller (8) is normal. S4: The travel switch (7) is toggled intermittently. If the first flash relay (4) and the second flash relay (5) flash irregularly and non-alternatingly, the wandering blowing and suction controller (8) is damaged.

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