Miniature bearing inner ring brush cleaning machine

By designing a miniature bearing inner ring brush cleaning machine, the machine achieves isolated and separate cleaning of multiple bearing inner rings and efficient cleaning, solving the problems of easy collision and low cleaning efficiency of bearing inner rings during the cleaning process, and improving the cleaning effect and protection effect.

CN117019717BActive Publication Date: 2025-10-21ZHEJIANG YINCHI BEARING TECH CO LTD
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Patent Information

Application Number
CN202311028633.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-08-16
Publication Date
2025-10-21
Estimated Expiration
2043-08-16

AI Technical Summary

Technical Problem

Existing bearing inner ring cleaning equipment is prone to collisions that cause surface scratches and dents when cleaning multiple bearing inner rings at once, and the cleaning efficiency is low.

Method used

A miniature bearing inner ring brush cleaning machine was designed, which uses components such as a plate, drive motor, drive gear, transmission gear, gear ring, ring body and brush plate to achieve isolated cleaning of multiple bearing inner rings, and to carry out key cleaning of the raceway through the brush plate. At the same time, a submersible pump, flexible pipe and flushing pipe are used for high-pressure jet cleaning.

Benefits of technology

This reduces mutual collisions between the inner rings of the bearing during the cleaning process, improves the cleaning effect, reduces the impact of iron filings in the raceway on the balls, and enhances cleaning efficiency and protection of the inner rings of the bearing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application belongs to the field of bearing cleaning machines, in particular to a micro bearing inner ring brush cleaning machine, which comprises a tank body; a plate body is slidably connected in the tank body; two groups of through grooves are formed in the plate body; an annular support is fixedly connected to the bottom side of the plate body at the corresponding position of the through grooves; a fixed column is slidably connected to the middle part of the annular support; the fixed column is inserted into the through groove, and the fixed column is located at the center position of the through groove; a group of limiting blocks are fixedly connected to the bottom surface of the fixed column, so as to reduce the mutual knocking of the bearing inner rings during cleaning, thereby reducing the damage to the surface of the bearing inner rings, and at the same time, the outer side of the raceway of the bearing inner ring is cleaned by the brush plate, so as to improve the cleaning effect of the raceway of the bearing inner ring and reduce the influence of the iron filings adhered in the raceway on the rolling of the bearing ball.
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Description

Technical Field

[0001] The invention relates to the field of bearing cleaning machines, in particular to a micro bearing inner ring brush cleaning machine. Background Art

[0002] Bearings are an important part of mechanical equipment. They are mainly used to support the rotation of mechanical parts, reduce friction during rotation, and improve stability and rotation accuracy during rotation.

[0003] In the current existing technology, during the production of bearings, the inner ring of the bearing needs to be cleaned, especially the raceway on the inner ring of the bearing for rolling balls. The cleaning is generally carried out using a brush cleaning machine, and the inner ring of the bearing is cleaned by the oscillation of the brush to remove stains and iron filings on the inner ring of the bearing, thereby reducing the friction accumulated during the working process of the bearing. At the same time, in order to improve the cleaning efficiency, multiple bearing inner rings are generally placed in the cleaning machine for cleaning at one time.

[0004] However, during cleaning, multiple bearing inner rings are placed in the cleaning equipment, and collisions are likely to occur between the bearing inner rings, which in turn may cause scratches and dents on the surface of the bearing inner rings. Therefore, a micro bearing inner ring brush cleaning machine is proposed to address the above problem. Summary of the Invention

[0005] In order to make up for the deficiencies of the prior art, at least one technical problem raised in the background technology is solved.

[0006] The technical solution adopted by the present invention to solve its technical problems is: a micro bearing inner ring brush cleaning machine described in the present invention comprises a tank body; a plate body is slidably connected to the tank body; two groups of through grooves are opened on the plate body; an annular bracket is fixedly connected to the bottom side of the plate body at the corresponding positions of the through grooves; a fixing column is slidably connected to the middle of the annular bracket; the fixing column is inserted into the through groove, and the fixing column is located at the center position of the through groove; a group of limit blocks are fixedly connected to the bottom surface of the fixing column; a ring body is rotatably connected to the bottom side of the plate body at the corresponding position of the through groove; the ring body is located in the middle of the annular bracket, and the fixing column is located in the middle of the ring body; a plurality of brush plates are provided on the ring body; the installation position of the brush plate is adapted to the position of the bearing inner ring raceway to be cleaned; the surface of the ring body is fixedly connected to a transmission gear; the bottom side of the plate body is rotatably connected to Gear ring; the transmission gear and the gear ring are meshed with each other; the two groups of through grooves are respectively located on both sides of the gear ring; the through grooves are arranged in a circular array; the bottom side of the plate body is fixedly connected to a drive motor; the output end of the drive motor is fixedly connected to a drive gear; the drive gear and the gear ring are meshed with each other; a fixing component is provided on the fixing column; the fixing component is used to fix the inner ring of the bearing. Relying on the above-mentioned arrangement, multiple bearing inner rings can be cleaned at one time, and multiple bearing inner rings can be isolated and cleaned separately, thereby reducing the situation where the bearing inner rings collide with each other during the cleaning process, and further reducing the situation where the bearing inner ring surface is damaged. At the same time, the raceway outside the bearing inner ring is cleaned in a focused manner by the brush plate, thereby improving the cleaning effect of the bearing inner ring raceway and reducing the impact of iron filings adhering to the raceway on the rolling of the bearing balls.

[0007] Preferably, the fixing assembly includes a block; a sliding hole is provided in the middle of the fixing column; a plurality of sliding grooves are provided on the side of the sliding hole; the block is slidably connected in the sliding groove; a first spring is fixedly connected between the block and the sliding groove; an arc-shaped inclined groove is provided on the side of the block close to the sliding hole; a downward pressure rod is slidably connected in the sliding hole; a push rod is fixedly connected to the bottom end of the downward pressure rod; a support plate is fixedly connected to the bottom side of the plate body; an electric push cylinder is fixedly connected between the fixing frame and the support plate, so that the block is pressed against the inner wall of the inner ring of the bearing, thereby fixing the inner ring of the bearing, thereby reducing the rotation of the brush plate and causing the inner ring of the bearing to rotate under the action of friction, so that the brush plate can easily clean the inner ring of the bearing.

[0008] Preferably, a cavity is provided inside the ring body; a plurality of sliding grooves are provided on the side of the cavity close to the fixed column; the brush plate is slidably connected inside the sliding groove and is slidably connected thereto; a reset spring is fixed between the side wall of the cavity and the brush plate; a fixing plate is rotatably connected to the inner wall of the cavity at a position corresponding to the brush plate; the end of the fixing plate is in contact with the brush plate; a counterweight is fixed on the side of the fixing plate away from the brush plate, and the brush plate is kept away from the inner ring of the bearing, so that the inner ring of the bearing can be easily removed and the inner ring of the bearing can be sleeved on the fixed column and slid onto the bottom of the fixed column.

[0009] Preferably, a submersible pump is fixedly connected to the inner wall of the bottom of the tank body; a flexible tube is fixedly connected to the output end of the submersible pump; a connecting tube is fixedly connected to the top of the flexible tube; a support plate is fixedly connected to the top of the connecting tube; a plurality of flushing tubes are fixedly connected to the upper part of the fixed column; a hose is fixedly connected to the bottom end of the flushing tube; the bottom end of the hose is fixedly connected to the connecting tube; a flushing groove is provided on the flushing tube; the flushing groove is a trapezoidal groove, and during the cleaning process, the electric push rod is controlled to release the fixation of the inner ring of the bearing, and then the rotation of the brush plate can drive the inner ring of the bearing to rotate under the action of friction, so as to facilitate the sprayed cleaning liquid to fully clean the inner ring of the bearing.

[0010] Preferably, a plurality of lifting cylinders are fixedly connected to the bottom side of the fixing frame; the lifting cylinders are fixedly connected to the bottom of the tank body; a telescopic slot is provided on the side of the block away from the sliding hole; a pulley is slidably connected in the telescopic slot; a second spring is fixedly connected between the pulley and the telescopic slot, and the fixing frame is lifted up by controlling the lifting cylinder, so that the plate body and the inner ring of the bearing move upward to above the liquid level of the cleaning liquid, and then the driving motor is controlled to make the brush plate drive the inner ring of the bearing to rotate, so as to facilitate the removal of the cleaning liquid on the inner ring of the bearing, thereby reducing the waste of resources caused by a large amount of cleaning liquid remaining on the inner ring of the bearing.

[0011] Preferably, the top side of the plate body is fixedly connected to the first guide seat and the second guide seat; the cross-sections of the first guide seat and the second guide seat are both trapezoidal in design; the first guide seat is located in the middle of the second guide seat; the two groups of through grooves are located between the first guide seat and the second guide seat; the middle of the first guide seat is fixedly connected to a reduction motor; the output end of the reduction motor is fixedly connected to a push plate; the side of the push plate is fixedly connected to a first arc rod and a second arc rod, so that the inner ring of the bearing can be pushed to the through grooves on both sides, so that it falls onto the fixed column, which is convenient for the staff to use.

[0012] Preferably, a guide cover is fixedly connected to the inner wall of the tank body; the guide cover is designed in a truncated cone shape; a filter cartridge is fixedly connected to the middle of the guide cover; the guide cover is located at the top of the submersible pump; the guide cover is located at the bottom of the fixed frame, so that these iron filings and foreign matter are gathered to the filter cartridge in the center of the guide cover under the action of the guide cover, so that these iron filings and foreign matter can be collected and filtered centrally, reducing the foreign matter and iron filings in the cleaning liquid from clogging the pipeline, and reducing the iron filings from scratching the raceway of the inner ring of the bearing.

[0013] Preferably, the middle part of the filter cartridge is rotatably connected to a screw barrel; a cleaning brush is fixed on the surface of the screw barrel; the middle part of the screw barrel is connected to a screw rod through a ball screw nut pair; the top end of the screw rod is fixed to the bottom side of the fixing frame, so that impurities and iron filings adhering to the inner wall of the filter cartridge can be cleaned, thereby reducing the situation where the filter cartridge is completely blocked.

[0014] Preferably, a plurality of guide rods are fixedly connected to the bottom side of the limit block; a plurality of sliding sleeves are fixedly connected to the annular bracket; the guide rod passes through the sliding sleeve and is slidably connected thereto; a connecting piece is fixedly connected to the bottom end of the guide rod; a fastening spring is fixedly connected between the connecting piece and the bottom side of the annular bracket. By setting the fastening spring to pull the guide rod, the fixed column can be stably fitted on the annular bracket when the lower pressure rod is in the initial state, thereby maintaining the stability of the fixed column and facilitating the inner ring of the bearing to fall and be sleeved on the fixed column.

[0015] Preferably, a rubber ring is fixedly connected to the side of the block away from the sliding hole; the pulley is located in the middle of the rubber ring; and a buffer rubber pad is fixedly connected to the top side of the plate body. By providing the annular rubber pad, the inner ring of the bearing can be protected, reducing the possibility of dents and scratches caused by collision between the inner ring of the bearing and the plate body when the inner ring of the bearing is placed or removed from the fixing column.

[0016] The present invention is beneficial in that:

[0017] 1. The present invention comprises a plate body, a drive motor, a drive gear, a transmission gear, a gear ring, a ring body, a brush plate, a limit block and a ring body. By virtue of the above arrangement, multiple bearing inner rings can be cleaned at one time, and the multiple bearing inner rings can be isolated and cleaned separately, thereby reducing the possibility of the bearing inner rings bumping against each other during the cleaning process, thereby reducing the possibility of damage to the bearing inner ring surface. At the same time, the brush plate focuses on cleaning the raceway outside the bearing inner ring, thereby improving the cleaning effect of the bearing inner ring raceway and reducing the impact of iron filings adhering to the raceway on the rolling of the bearing balls.

[0018] 2. The present invention sets a submersible pump, a flexible pipe, a connecting pipe, a hose and a flushing pipe. During the cleaning process, the submersible pump is started, and then the submersible pump draws the cleaning liquid in the tank body, and then the cleaning liquid is injected into each flushing pipe through the flexible pipe, the connecting pipe and the hose, and then sprayed out from the flushing groove of the flushing pipe. The flushing groove is trapezoidal, and the top and bottom of the flushing groove are inclined, so that the sprayed cleaning liquid can wash the top and bottom sides of the inner ring of the bearing at an angle, and at the same time wash the inner wall of the inner ring of the bearing. Relying on the high-pressure sprayed flushing liquid, the cleaning effect of the inner ring of the bearing can be improved. During the cleaning process, the electric push rod is controlled to release the fixation of the inner ring of the bearing, and then the brush plate rotates to drive the inner ring of the bearing to rotate under the action of friction, so that the sprayed cleaning liquid can fully clean the inner ring of the bearing. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0020] Figure 1 It is a structural schematic diagram of the present invention;

[0021] Figure 2 It is a schematic diagram of the tank structure of the present invention;

[0022] Figure 3 This is a schematic diagram of the cross-sectional structure of the filter cartridge of the present invention;

[0023] Figure 4 It is a schematic diagram of a partial cross-sectional structure of a plate body of the present invention;

[0024] Figure 5 for Figure 4 A partial enlarged view of point A in the middle;

[0025] Figure 6 Schematic diagram of the cross-sectional structure of the ring body of the present invention;

[0026] Figure 7 Based Figure 6 A partial enlarged view of point B in the middle;

[0027] Figure 8 Schematic diagram of the structure of the ring body of the present invention.

[0028] In the figure: 11, tank body; 12, plate body; 13, annular bracket; 14, ring body; 15, transmission gear; 16, gear ring; 17, drive motor; 18, brush plate; 19, fixed column; 191, limit block; 21, electric push cylinder; 22, support plate; 23, push rod; 24, lower pressure rod; 25, clamping block; 26, fixed frame; 31, cavity; 32, fixed plate; 33, counterweight; 34, return spring; 41, submersible pump; 42, flexible pipe; 43, connecting Connecting pipe; 44. Hose; 45. Flushing pipe; 51. Lifting cylinder; 52. Pulley; 53. Telescopic slot; 61. First guide seat; 62. Second guide seat; 63. Reducer motor; 64. Push plate; 65. First arc rod; 66. Second arc rod; 71. Air guide cover; 72. Filter cartridge; 81. Screw barrel; 82. Screw rod; 83. Cleaning brush; 91. Sleeve; 92. Guide rod; 93. Fastening spring; 101. Rubber ring; 102. Buffer rubber pad. DETAILED DESCRIPTION

[0029] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0030] Specific examples are given below.

[0031] See also Figure 1-8As shown, a brush cleaning machine for the inner ring of a micro bearing comprises a tank body 11; a plate body 12 is slidably connected to the tank body 11; two groups of through grooves are provided on the plate body 12; an annular bracket 13 is fixedly connected to the bottom side of the plate body 12 at positions corresponding to the through grooves; a fixing column 19 is slidably connected to the middle part of the annular bracket 13; the fixing column 19 is inserted into the through groove, and the fixing column 19 is located at the center of the through groove; a group of limit blocks 191 are fixedly connected to the bottom surface of the fixing column 19; a ring body 14 is rotatably connected to the bottom side of the plate body 12 at positions corresponding to the through grooves; the ring body 14 is located in the middle of the annular bracket 13, and the fixing column 19 is located in the middle of the ring body 14; the ring body 14 There are multiple brush plates 18 on it; the installation position of the brush plates 18 is adapted to the position of the raceway of the inner ring of the bearing to be cleaned; the surface of the ring body 14 is fixedly connected to a transmission gear 15; the bottom side of the plate body 12 is rotatably connected to a gear ring 16; the transmission gear 15 and the gear ring 16 are meshed with each other; the two groups of through grooves are respectively located on both sides of the gear ring 16; the through grooves are arranged in a circumferential array; the bottom side of the plate body 12 is fixedly connected to a drive motor 17; the output end of the drive motor 17 is fixedly connected to a drive gear; the drive gear and the gear ring 16 are meshed with each other; a fixing component is provided on the fixing column 19; the fixing component is used to fix the inner ring of the bearing; when in use, the staff will The inner ring of the bearing is placed on the top of the plate body 12, and then the inner ring of the bearing is lowered from the through groove and sleeved on the fixed column 19. The inner ring of the bearing contacts the top side of the limit block 191, and then the inner ring of the bearing is fixed by the fixing assembly. Cleaning liquid is injected into the tank body 11, and the cleaning liquid submerges the plate body 12. Then the drive motor 17 is started. The drive motor 17 is a waterproof servo motor. Then the drive motor 17 drives the drive gear to rotate the gear ring 16. Then the gear ring 16 rotates to drive the transmission gear 15, the ring body 14 and the brush plate 18 to rotate. Then the brush plate 18 rotates to clean the groove of the bearing inner ring. At the same time, the bearing inner ring is immersed in the cleaning liquid, and the rotating brush plate 18 disturbs the cleaning liquid. The surface of the inner ring of the bearing is cleaned to complete the cleaning of the inner ring of the bearing. The raceway of the inner ring of the bearing to be cleaned shall not exceed the cleaning range of 18, otherwise it means that the machine and the bearing are not matched, and a different model of machine needs to be replaced. Relying on the above setting, multiple inner rings of the bearing can be cleaned at one time, and multiple inner rings of the bearing can be isolated and cleaned separately, thereby reducing the situation where the inner rings of the bearing collide with each other during the cleaning process, and further reducing the situation where the surface of the inner ring of the bearing is damaged. At the same time, the raceway outside the inner ring of the bearing is cleaned in a focused manner through the brush plate 18, thereby improving the cleaning effect of the raceway of the inner ring of the bearing and reducing the impact of iron filings adhering to the raceway on the rolling of the bearing balls.

[0032] Further, such as Figure 3 and Figure 5-8As shown, the fixing assembly includes a block 25; a sliding hole is opened in the middle of the fixing column 19; a plurality of sliding grooves are opened on the side of the sliding hole; the block 25 is slidably connected in the sliding groove; a first spring is fixed between the block 25 and the sliding groove; an arc-shaped inclined groove is opened on the side of the block 25 close to the sliding hole; a lower pressure rod 24 is slidably connected in the sliding hole; a push rod 23 is fixed to the bottom end of the push rod 23; a support plate 22 is fixed to the bottom side of the plate body 12 ; An electric push cylinder 21 is fixedly connected between the fixing frame 26 and the support plate 22; the top of the pressing rod 24 is designed in an inverted truncated cone shape; when in use, the inner ring of the bearing is sleeved on the fixing column 19, and then the electric push cylinder 21 is started; the electric push cylinder 21 is a waterproof electric push cylinder 21, and the electric push cylinder 21 is initially in an extended state but not fully extended. The electric push cylinder 21 will contract and drive the support plate 22, the push rod 23 and the pressing rod 24 to move downward, and the bottom of the limit block 191 on the fixing column 19 contacts the annular bracket 13, thereby The downward movement of the lower pressure rod 24 cooperates with the arc-shaped inclined groove to allow the block 25 to extend from the slide groove, so that the block 25 abuts against the inner wall of the bearing inner ring, thereby fixing the bearing inner ring, thereby reducing the rotation of the brush plate 18 and causing the bearing inner ring to rotate under the action of friction, thereby facilitating the brush plate 18 to clean the bearing inner ring. After cleaning, the electric push cylinder 21 is fully extended, thereby driving the support plate 22 and the push rod 23 to push the fixed column 19 upward, so that the fixed column 19 passes through the through groove. The inner ring of the bearing is pushed out to the top of the plate body 12, so that the inner ring of the bearing is easily removed. During the cleaning process, the electric push cylinder 21 can be controlled to reset so that the fixation of the inner ring of the bearing is released, and the brush plate 18 can drive the inner ring of the bearing to rotate. Thereafter, the electric push cylinder 21 is controlled to fix the inner ring of the bearing, so that the cleaning dead angle position of the contact surface between the bottom side of the inner ring of the bearing and the limit block 191 is changed. After fixing again, the cleaning liquid can clean the cleaning dead angle, thereby improving the overall cleaning effect of the inner ring of the bearing.

[0033] Further, such as Figure 6As shown, a cavity 31 is provided inside the ring body 14; a plurality of sliding grooves are provided on the side of the cavity 31 close to the fixed column 19; the brush plate 18 is slidably connected to the inside of the sliding groove and is slidably connected thereto; a return spring 34 is fixedly connected between the side wall of the cavity 31 and the brush plate 18; a fixing piece 32 is rotatably connected to the position corresponding to the brush plate 18 on the inner side wall of the cavity 31; the end of the fixing piece 32 contacts the brush plate 18; a counterweight block 33 is fixedly connected to the side of the fixing piece 32 away from the brush plate 18; the fixing piece 32 is arranged in a V-shaped structure; during the cleaning process, the rotation of the transmission gear 15 will drive the ring body 14 to move The counterweight 33 inside the ring body 14 rotates, thereby driving the counterweight 33 to rotate. Then, under the action of centrifugal force, the counterweight 33 moves away from the center of the ring, so that the end of the fixing plate 32 pushes the brush plate 18 to extend it, so that the brush plate 18 can fit tightly against the inner ring of the bearing. After cleaning, the reset spring 34 pulls the brush plate 18 to slide away from the fixed column 19, thereby driving the counterweight 33 and the fixing plate 32 to reset, relying on the brush plate 18 to move away from the inner ring of the bearing, so that the inner ring of the bearing can be taken out and the inner ring of the bearing can be sleeved on the fixed column 19 and the sliding sleeve 91 can be fixed to the bottom of the column 19.

[0034] Further, such as Figure 2-3 As shown in Figure 5, a submersible pump 41 is fixedly connected to the inner wall of the bottom of the tank body 11; a flexible tube 42 is fixedly connected to the output end of the submersible pump 41; a connecting tube 43 is fixedly connected to the top of the flexible tube 42; a support plate 22 is fixedly connected to the top of the connecting tube 43; a plurality of flushing tubes 45 are fixedly connected to the upper part of the fixed column 19; a hose 44 is fixedly connected to the bottom end of the flushing tube 45; the bottom end of the hose 44 is fixedly connected to the connecting tube 43; a flushing groove is provided on the flushing tube 45; the flushing groove is a trapezoidal groove; during the cleaning process, the submersible pump 41 is started, and then the submersible pump 41 extracts the cleaning liquid in the tank body 11, and then the cleaning liquid is passed through The flexible tube 42, the connecting tube 43 and the hose 44 are injected into each flushing tube 45, and then sprayed out from the flushing groove of the flushing tube 45. The flushing groove is trapezoidal, and the top and bottom of the flushing groove are inclined, so that the sprayed cleaning liquid can be used to wash the top and bottom sides of the inner ring of the bearing at an angle, and at the same time, the inner wall of the inner ring of the bearing is washed. The high-pressure sprayed flushing liquid can improve the cleaning effect of the inner ring of the bearing. During the cleaning process, the electric push rod 23 is controlled to release the fixation of the inner ring of the bearing. After that, the brush plate 18 rotates and can drive the inner ring of the bearing to rotate under the action of friction, so that the sprayed cleaning liquid can fully clean the inner ring of the bearing.

[0035] Further, such as Figure 2-3As shown in Figure 7, a plurality of lifting cylinders 51 are fixedly connected to the bottom side of the fixing frame 26; the lifting cylinders 51 are fixedly connected to the bottom of the tank body 11; a telescopic groove 53 is provided on the side of the block 25 away from the slide hole; a pulley 52 is slidably connected in the telescopic groove 53; a second spring is fixedly connected between the pulley 52 and the telescopic groove 53; in the process of fixing the inner ring of the bearing, the block 25 extends out of the slide groove, and then the pulley 52 will first contact the inner ring of the bearing, and the block 25 continues to squeeze, so that the pulley 52 slides into the telescopic groove 53 and is retracted into the telescopic groove 53, and then the block 25 contacts and fixes the inner wall of the inner ring of the bearing. When the inner ring of the bearing needs to rotate, the electric push is controlled The rod 23 causes the pressing rod 24 to move upward a certain distance, and then causes the block 25 to slide into the slide groove, and the roller fits on the inner wall of the inner ring of the bearing to fix the inner ring of the bearing. When the inner ring of the bearing rotates, the inner ring of the bearing can be positioned to reduce the possibility of sliding during rotation and then colliding with the fixing column 19. After cleaning is completed, the fixing frame 26 is lifted by controlling the lifting cylinder 51, so that the plate body 12 and the inner ring of the bearing move upward to above the liquid level of the cleaning liquid, and then the driving motor 17 is controlled to make the brush plate 18 drive the inner ring of the bearing to rotate, so as to facilitate the removal of the cleaning liquid on the inner ring of the bearing, thereby reducing the waste of resources caused by the residual cleaning liquid on the inner ring of the bearing.

[0036] Further, such as Figure 1-2As shown, the top side of the plate body 12 is fixedly connected with a first guide seat 61 and a second guide seat 62; the cross-sections of the first guide seat 61 and the second guide seat 62 are both trapezoidal in design; the first guide seat 61 is located in the middle of the second guide seat 62; the two groups of through grooves are located between the first guide seat 61 and the second guide seat 62; the middle part of the first guide seat 61 is fixedly connected with a reduction motor 63; the output end of the reduction motor 63 is fixedly connected with a push plate 64; the side of the push plate 64 is fixedly connected with a first arc rod 65 and a second arc rod 66; the middle part of the push plate 64 is V-shaped in design; when in use, the inner ring of the bearing is placed between the first guide seat 61 and the second guide seat 62, and the first guide seat 61 and the second guide seat 62 are used to limit the inner ring of the bearing The range of movement of the ring is adjusted so that it can fall into the through groove, and then the reduction motor 63 is controlled, and the reduction motor 63 drives the push plate 64 to push the inner inner ring, and then the V-shaped structure design in the middle of the push plate 64 can push the bearing inner ring to the through grooves on both sides, so that it falls onto the fixed column 19, which is convenient for the use of the staff. After the bearing inner ring is ejected from the plate body 12, the reduction motor 63 is controlled to drive the push plate 64 to rotate in the opposite direction, and then the first arc rod 65 and the second arc rod 66 are used to lift the bearing inner ring from the bottom side of the bearing inner ring, so that the bottom side of the bearing inner ring slides with the surface of the first arc rod 65 or the second arc rod 66 and moves upward along its surface, so that the bearing inner ring is removed from the fixed column 19, which is convenient for the use of the staff.

[0037] Further, such as Figure 2-3 As shown, a guide cover 71 is fixedly connected to the inner wall of the tank body 11; the guide cover 71 is designed in a truncated cone shape; a filter cartridge 72 is fixedly connected to the middle of the guide cover 71; the guide cover 71 is located at the top of the submersible pump 41; the guide cover 71 is located at the bottom of the fixed frame 26; when in use, the cleaning fluid discharged by the submersible pump 41 will flush the iron filings and foreign matter on the inner ring of the bearing, and then the input end of the submersible pump 41 will generate negative pressure at the top of the guide cover 71, so that these iron filings and foreign matter are gathered to the filter cartridge 72 in the center of the guide cover 71 under the action of the guide cover, so that these iron filings and foreign matter can be collected and filtered centrally, thereby reducing the foreign matter and iron filings in the cleaning fluid from clogging the pipeline, and at the same time reducing the iron filings from scratching the raceway of the inner ring of the bearing.

[0038] Further, such as Figure 3As shown, the middle part of the filter barrel 72 is rotatably connected to the screw barrel 81; a cleaning brush 83 is fixed to the surface of the screw barrel 81; the middle part of the screw barrel 81 is connected to the screw rod 82 through a ball screw nut pair; the top of the screw rod 82 is fixed to the bottom side of the fixing frame 26; when in use, the upward movement of the fixing frame 26 will pull the screw rod 82 to move upward. The screw rod 82 is a ball screw 82. The movement of the screw rod 82 will drive the screw barrel 81 to rotate, and then drive the cleaning brush 83 to rotate. Relying on the rotation of the cleaning brush 83, impurities and iron filings adhering to the inner wall of the filter barrel 72 can be cleaned, thereby reducing the situation where the filter barrel 72 is completely blocked.

[0039] Further, such as Figure 5 and 8 As shown, a plurality of guide rods 92 are fixedly connected to the bottom side of the limit block 191; a plurality of sliding sleeves 91 are fixedly connected to the annular bracket 13; the guide rod 92 passes through the sliding sleeve 91 and is slidably connected thereto; a connecting piece is fixedly connected to the bottom end of the guide rod 92; a fastening spring 93 is fixedly connected between the connecting piece and the bottom side of the annular bracket 13; when in use, the guide rod 92 is set to slide in the middle of the plurality of sliding sleeves 91, so that the guide rod 92, the limit block 191 and the fixed column 19 can be positioned and guided, thereby improving the stability of the fixed column 19 during operation. By setting the fastening spring 93 to pull the guide rod 92, the fixed column 19 can be in the initial state when the lower pressure rod 24 is in the initial state, and the fixed column 19 can be stably fitted on the annular bracket 13, maintaining the stability of the fixed column 19, and facilitating the falling of the bearing inner ring onto the fixed column 19.

[0040] Further, such as Figure 2 and 7 As shown, a rubber ring 101 is fixedly connected to the side of the block 25 away from the sliding hole; the pulley 52 is located in the middle of the rubber ring 101; a buffer rubber pad 102 is fixedly connected to the top side of the plate body 12; when in use, by providing the rubber ring 101, the friction between the block 25 and the inner side wall of the bearing inner ring can be increased, thereby improving the fixing effect of the bearing inner ring and reducing the indentation caused by the squeezing of the block 25 on the bearing inner ring. By providing the annular rubber pad, the bearing inner ring can be protected, reducing the dents and scratches caused by the collision between the bearing inner ring and the plate body 12 when the bearing inner ring is placed and when the bearing inner ring is removed from the fixing column 19.

[0041] Working principle: when in use, the staff places the processed bearing inner ring on the top of the plate body 12, and then lowers the bearing inner ring from the through groove to the fixed column 19, and the bearing inner ring contacts the top side of the limit block 191, and then starts the electric push cylinder 21; the electric push cylinder 21 is a waterproof electric push cylinder 21, and the electric push cylinder 21 is initially in an extended state but not fully extended. The electric push cylinder 21 will contract and drive the support plate 22, the push rod 23 and the lower pressure rod 24 to move downward, and the bottom of the limit block 191 on the fixed column 19 contacts the annular bracket 13, so that the downward movement of the lower pressure rod 24 cooperates with the arc-shaped inclined groove to make the block 25 extend from the slide groove, so that the block 25 presses against the inner wall of the bearing inner ring, thereby fixing the bearing inner ring, and the tank body 11 A cleaning liquid is injected, and the cleaning liquid covers the plate body 12. Then the drive motor 17 is started. The drive motor 17 is a waterproof servo motor. Then the drive motor 17 drives the drive gear to rotate the gear ring 16. Then the gear ring 16 rotates to drive the transmission gear 15, the ring body 14 and the brush plate 18 to rotate. Then the brush plate 18 rotates to clean the groove of the bearing inner ring. At the same time, the bearing inner ring is immersed in the cleaning liquid. The rotating brush plate 18 disturbs the cleaning liquid to clean the surface of the bearing inner ring, thereby completing the cleaning of the bearing inner ring. Relying on the above arrangement, multiple bearing inner rings can be cleaned at one time, and multiple bearing inner rings can be isolated and cleaned separately, thereby reducing the collision of the bearing inner rings during the cleaning process. This will reduce the damage to the surface of the inner ring of the bearing, and at the same time, the raceway outside the inner ring of the bearing is cleaned in a focused manner through the brush plate 18, thereby improving the cleaning effect of the raceway of the inner ring of the bearing and reducing the impact of iron filings adhering to the raceway on the rolling of the bearing balls. During the cleaning process, the rotation of the transmission gear 15 will drive the ring body 14 to rotate, and then drive the counterweight block 33 inside the ring body 14 to rotate. Then, under the action of centrifugal force, the counterweight block 33 moves away from the center of the ring, and the end of the fixing plate 32 will push the brush plate 18 to extend it, so that the brush plate 18 can fit closely with the inner ring of the bearing, and after cleaning is completed, the return spring 34 will pull the brush plate 18 to slide away from the fixing column 19 , and then drive the counterweight block 33 and the fixing plate 32 to reset, relying on the brush plate 18 to move away from the inner ring of the bearing, so that the inner ring of the bearing can be taken out and the inner ring of the bearing is sleeved on the fixing column 19 and the sliding sleeve 91 fixes the bottom of the column 19, start the submersible pump 41, and then the submersible pump 41 extracts the cleaning liquid in the tank body 11, and then injects the cleaning liquid into each flushing pipe 45 through the flexible pipe 42, the connecting pipe 43 and the hose 44, and then sprays it from the flushing groove of the flushing pipe 45. The flushing groove is trapezoidal, and the top and bottom of the flushing groove are inclined, so that the sprayed cleaning liquid washes the top and bottom sides of the bearing inner ring obliquely, and at the same time washes the inner wall of the bearing inner ring, relying on the high-pressure spraying of the flushing liquid, so as to improve the cleaning effect of the bearing inner ring. During the cleaning process,The electric push rod 23 is controlled to release the fixation of the inner ring of the bearing, and then the brush plate 18 rotates to drive the inner ring of the bearing to rotate under the action of friction, so that the sprayed cleaning liquid can fully clean the inner ring of the bearing. In the process of fixing the inner ring of the bearing, the block 25 extends out of the slide groove, and then the pulley 52 will first contact the inner ring of the bearing, and the block 25 continues to squeeze, so that the pulley 52 slides into the telescopic groove 53 and is retracted into the telescopic groove 53. Then the block 25 contacts and fixes the inner side wall of the inner ring of the bearing. When the inner ring of the bearing needs to rotate, the electric push rod 23 is controlled to make the lower pressure rod 24 move upward a certain distance, and then the block 25 slides into the slide groove, and the roller fits on the inner side wall of the inner ring of the bearing to clean the inner ring of the bearing. Fixed, when the inner ring of the bearing rotates, the inner ring of the bearing can be positioned to reduce the sliding during the rotation and the collision with the fixed column 19. After the cleaning is completed, the fixing frame 26 is lifted by controlling the lifting cylinder 51, so that the plate body 12 and the inner ring of the bearing are moved upward to above the liquid level of the cleaning liquid. Then, the driving motor 17 is controlled to make the brush plate 18 drive the inner ring of the bearing to rotate, so as to facilitate the cleaning liquid on the inner ring of the bearing to be thrown out, thereby reducing the waste of resources caused by a large amount of cleaning liquid remaining on the inner ring of the bearing. The inner ring of the bearing is placed between the first guide seat 61 and the second guide seat 62. The first guide seat 61 and the second guide seat 62 are used to limit the range of movement of the inner ring of the bearing so that it can fall into the through groove, and then through Control the reduction motor 63, and the reduction motor 63 drives the push plate 64 to push the inner inner ring. Then, the V-shaped structure design in the middle of the push plate 64 can push the inner ring of the bearing to the through grooves on both sides, so that it falls onto the fixed column 19, which is convenient for the use of the staff. After the inner ring of the bearing is ejected from the plate body 12, the reduction motor 63 is controlled to drive the push plate 64 to rotate in the opposite direction. Then, the inner ring of the bearing is lifted up from the bottom side of the inner ring of the bearing through the first arc rod 65 and the second arc rod 66, so that the bottom side slides with the surface of the first arc rod 65 or the second arc rod 66 and moves upward along its surface, so that the inner ring of the bearing is removed from the fixed column 19, which is convenient for the use of the staff. When in use, the cleaning fluid discharged by the submersible pump 41 will flush the shaft The iron filings and foreign matter on the bearing inner ring will be sucked by the input end of the submersible pump 41 to generate negative pressure at the top of the guide cover 71, so that these iron filings and foreign matter will be gathered under the action of the guide cover to the filter cylinder 72 in the center of the guide cover 71, so that these iron filings and foreign matter can be collected and filtered centrally, reducing the blockage of the pipe by foreign matter and iron filings in the cleaning liquid, and reducing the scratching of the raceway of the bearing inner ring by iron filings. When in use, the upward movement of the fixing frame 26 will pull the screw rod 82 to move upward, and the screw rod 82 is a ball screw rod 82. The movement of the screw rod 82 will drive the screw barrel 81 to rotate, and then drive the cleaning brush 83 to rotate. Relying on the rotation of the cleaning brush 83, the impurities and iron filings adhering to the inner wall of the filter cylinder 72 can be cleaned.This reduces the possibility of the filter cartridge 72 being completely blocked;

[0042] By setting a guide rod 92 to slide in the middle of multiple sliding sleeves 91, the guide rod 92, the limit block 191 and the fixed column 19 can be positioned and guided, thereby improving the stability of the fixed column 19 during operation. By setting a fastening spring 93 to pull the guide rod 92, the fixed column 19 can be in the initial state when the lower pressure rod 24 is in the fixed column 19. The fixed column 19 can be stably fitted on the annular bracket 13 to maintain the stability of the fixed column 19, which is convenient for the bearing inner ring to fall and be sleeved on the fixed column 19. By setting a rubber ring 101, the friction between the block 25 and the inner side wall of the bearing inner ring can be increased, thereby improving the fixing effect of the bearing inner ring and reducing the indentation caused by the squeezing of the block 25 on the bearing inner ring. By setting an annular rubber pad, the bearing inner ring can be protected, reducing the dents and scratches caused by the collision between the bearing inner ring and the plate body 12 when the bearing inner ring is placed and when the bearing inner ring is removed from the fixed column 19.

[0043] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that the specific features, structures, materials, or characteristics described in conjunction with that embodiment or example are included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

[0044] The basic principles, main features, and advantages of the present invention are shown and described above. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and modifications may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and modifications fall within the scope of the invention as claimed.

Claims

1. A micro bearing inner ring brush cleaning machine, characterized by: The invention comprises a tank body (11); a plate body (12) is slidably connected to the tank body (11); two groups of through grooves are opened on the plate body (12); an annular bracket (13) is fixedly connected to the bottom side of the plate body (12) at a position corresponding to the through groove; a fixing column (19) is slidably connected to the middle part of the annular bracket (13); the fixing column (19) is inserted into the through groove, and the fixing column (19) is located at the center of the through groove; a group of limit blocks (191) are fixedly connected to the bottom surface of the fixing column (19); a ring body (14) is rotatably connected to the bottom side of the plate body (12) at a position corresponding to the through groove; the ring body (14) is located in the middle part of the annular bracket (13), and the fixing column (19) is located in the middle part of the ring body (14); the ring body ( 14) is provided with a plurality of brush plates (18); the installation position of the brush plates (18) is adapted to the position of the raceway of the inner ring of the bearing to be cleaned; a transmission gear (15) is fixedly connected to the surface of the ring body (14); a gear ring (16) is rotatably connected to the bottom side of the plate body (12); the transmission gear (15) and the gear ring (16) are meshed with each other; the two groups of through grooves are respectively located on both sides of the gear ring (16); the through grooves are arranged in a circular array; a driving motor (17) is fixedly connected to the bottom side of the plate body (12); a driving gear is fixedly connected to the output end of the driving motor (17); the driving gear and the gear ring (16) are meshed with each other; a fixing component is provided on the fixing column (19); the fixing component is used to fix the inner ring of the bearing; The fixing assembly includes a clamping block (25); a sliding hole is provided in the middle of the fixing column (19); a plurality of sliding grooves are provided on the side of the sliding hole; the clamping block (25) is slidably connected in the sliding groove; a first spring is fixedly connected between the clamping block (25) and the sliding groove; an arc-shaped inclined groove is provided on the side of the clamping block (25) close to the sliding hole; a lower pressure rod (24) is slidably connected in the sliding hole; a push rod (23) is fixedly connected to the bottom end of the lower pressure rod (24); a support plate (22) is fixedly connected to the bottom side of the plate body (12); an electric push cylinder (21) is fixedly connected between the fixing frame (26) and the support plate (22).

2. A micro bearing inner ring brush cleaning machine according to claim 1, characterized in that: A cavity (31) is provided inside the ring body (14); a plurality of sliding grooves are provided on a side of the cavity (31) close to the fixed column (19); the brush plate (18) is slidably connected inside the sliding groove and is slidably connected thereto; a return spring (34) is fixedly connected between the side wall of the cavity (31) and the brush plate (18); a fixing plate (32) is rotatably connected at a position corresponding to the brush plate (18) on the inner side wall of the cavity (31); an end of the fixing plate (32) contacts the brush plate (18); a counterweight (33) is fixedly connected to the side of the fixing plate (32) away from the brush plate (18).

3. A micro bearing inner ring brush cleaning machine according to claim 2, characterized in that: A submersible pump (41) is fixedly connected to the inner side wall of the bottom of the tank body (11); a flexible tube (42) is fixedly connected to the output end of the submersible pump (41); a connecting tube (43) is fixedly connected to the top of the flexible tube (42); a support plate (22) is fixedly connected to the top of the connecting tube (43); a plurality of flushing tubes (45) are fixedly connected to the upper part of the fixed column (19); a hose (44) is fixedly connected to the bottom end of the flushing tube (45); the bottom end of the hose (44) is fixedly connected to the connecting tube (43); a flushing groove is provided on the flushing tube (45); the flushing groove is a trapezoidal groove.

4. A micro bearing inner ring brush cleaning machine according to claim 3, characterized in that: A plurality of lifting cylinders (51) are fixedly connected to the bottom side of the fixing frame (26); the lifting cylinders (51) are fixedly connected to the bottom of the tank body (11); a telescopic groove (53) is provided on the side of the clamping block (25) away from the sliding hole; a pulley (52) is slidably connected in the telescopic groove (53); a second spring is fixedly connected between the pulley (52) and the telescopic groove (53).

5. The micro bearing inner ring brush cleaning machine according to claim 3, characterized in that: The top side of the plate body (12) is fixedly connected to a first guide seat (61) and a second guide seat (62); the cross-sections of the first guide seat (61) and the second guide seat (62) are both designed in a trapezoidal structure; the first guide seat (61) is located in the middle of the second guide seat (62); the two groups of through grooves are located between the first guide seat (61) and the second guide seat (62); the middle of the first guide seat (61) is fixedly connected to a reduction motor (63); the output end of the reduction motor (63) is fixedly connected to a push plate (64); the side of the push plate (64) is fixedly connected to a first arc rod (65) and a second arc rod (66).

6. The micro bearing inner ring brush cleaning machine according to claim 5, characterized in that: A flow guide cover (71) is fixedly connected to the inner side wall of the tank body (11); the flow guide cover (71) is designed in a truncated cone-shaped structure; a filter cartridge (72) is fixedly connected to the middle of the flow guide cover (71); the flow guide cover (71) is located on the top of the submersible pump (41); and the flow guide cover (71) is located at the bottom of the fixing frame (26).

7. The micro bearing inner ring brush cleaning machine according to claim 6, characterized in that: The middle of the filter cylinder (72) is rotatably connected to a screw barrel (81); a cleaning brush (83) is fixed on the surface of the screw barrel (81); the middle of the screw barrel (81) is connected to a screw rod (82) via a ball screw nut pair; the top end of the screw rod (82) is fixed to the bottom side of the fixing frame (26).

8. The micro bearing inner ring brush cleaning machine according to claim 1, characterized in that: The bottom side of the limit block (191) is fixedly connected to a plurality of guide rods (92); the annular bracket (13) is fixedly connected to a plurality of sliding sleeves (91); the guide rods (92) pass through the sliding sleeves (91) and are slidably connected thereto; the bottom end of the guide rods (92) is fixedly connected to a connecting piece; a fastening spring (93) is fixedly connected between the connecting piece and the bottom side of the annular bracket (13).

9. The micro bearing inner ring brush cleaning machine according to claim 4, characterized in that: A rubber ring (101) is fixedly connected to the side of the block (25) away from the sliding hole; the pulley (52) is located in the middle of the rubber ring (101); and a buffer rubber pad (102) is fixedly connected to the top side of the plate body (12).

Citation Information

Patent Citations

  • Bristle brush cleaning machine for micro bearing inner ring

    CN103785632A

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    CN112378219A